Hot-pressing built-in automatic assembly line for plastic products
By designing multiple assembly lines and a built-in automatic assembly line for plastic products with auxiliary material transfer mechanisms, the problem that assembly lines can only assemble one product model in the prior art is solved, and simultaneous processing and efficient assembly of different models of products are achieved.
Patent Information
- Application Number
- CN202510428737.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-08
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2045-04-08
AI Technical Summary
In the prior art, the U-shaped assembly line can only assemble the auxiliary materials on one product model, resulting in low efficiency when it is necessary to assemble the auxiliary materials on other product models.
A built-in automatic assembly line for hot pressing of plastic products is designed, using multiple assembly lines and auxiliary material transfer mechanisms. The auxiliary materials on the auxiliary material loading mechanism in the adjacent assembly line are bonded to the product surface on the corresponding conveying mechanism through the auxiliary material transfer mechanism, and the auxiliary materials are hot-pressed or hot-melted through the hot melt mechanism.
The simultaneous processing of different models of products is achieved, and the assembly efficiency is improved. By setting up a hot melt mechanism in the assembly line, it ensures that the auxiliary materials can be bonded before and after hot melt, further improving the assembly efficiency.
Smart Images

Figure CN119928289A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of notebook shell processing, in particular to a hot pressing built-in automatic assembly line for plastic products. Background Art
[0002] In the processing of plastic notebook shell products, it is usually necessary to hot-press and bond small auxiliary materials to the surface of the notebook shell to increase brand recognition and display product information.
[0003] In the related art, for example, a Chinese patent document with publication number CN118372477A discloses a hot-pressed internal automatic assembly line for plastic products with external hot-pressing, which includes a machine body, a product conveying mechanism, a labeling mechanism and a hot-melt mechanism, wherein the product conveying mechanism is arranged on the machine body, the labeling mechanism is arranged on the machine body, the labeling mechanism is used to attach the auxiliary materials to the surface of the product on the product conveying mechanism, the product conveying mechanism passes through the hot-melt mechanism, and the product conveying mechanism is a U-shaped conveying line. When working, the product is conveyed by the product conveying mechanism, and then the auxiliary material attaching position of the product is hot-melted by the hot-melt mechanism, and then the auxiliary materials are attached to the product by the labeling mechanism, and then conveyed out by the conveying mechanism.
[0004] Regarding the above-mentioned related technologies, when the U-shaped assembly line is working, it can only assemble auxiliary materials on one product model. When it is necessary to assemble auxiliary materials on other product models, it is necessary to wait until the product assembly on the product conveying mechanism is completely completed, resulting in low efficiency. Summary of the invention
[0005] In order to help improve assembly efficiency, the present invention provides a hot pressing built-in automatic assembly line for plastic products.
[0006] The present invention provides a hot pressing built-in automatic assembly line for plastic products using the following technical solutions: A hot-pressing built-in automatic assembly line for plastic products, comprising a machine body, an assembly line and an auxiliary material transfer mechanism, wherein a plurality of the assembly lines are arranged on the machine body at intervals in the horizontal direction, each of the assembly lines comprises a conveying mechanism, a hot-melt mechanism and an auxiliary material feeding mechanism, a plurality of the auxiliary material feeding mechanisms are arranged, and the hot-melt mechanism is located between any two adjacent auxiliary material feeding mechanisms, and the hot-melt mechanism is used to hot-press the auxiliary materials that have been attached to the product or to hot-melt the position of the auxiliary materials to be attached; There is an installation gap between adjacent assembly lines, and the auxiliary material transfer mechanism is arranged on the machine body and located in the installation gap. The auxiliary material transfer mechanism corresponds one-to-one to the auxiliary material loading mechanism on the adjacent assembly line. The auxiliary material transfer mechanism is used to transfer the auxiliary materials on the auxiliary material loading mechanism in the adjacent assembly line on any side to fit the product surface on the corresponding conveying mechanism.
[0007] Preferably, the auxiliary material transfer mechanism includes a multi-axis robot arranged on a machine body, a mounting frame arranged at the bottom of the telescopic end of the multi-axis robot, and a plurality of auxiliary material suction components arranged on the mounting frame, and the auxiliary material suction components are used to suck the auxiliary materials on the auxiliary material loading mechanism in the adjacent assembly line on either side.
[0008] Preferably, each of the auxiliary material suction components includes a lifting frame slidably arranged on the mounting frame, a suction air nozzle arranged on the lifting frame and a lifting member arranged on the mounting frame. The lifting frame is slidably arranged in a vertical direction, the suction air nozzle is used to connect to external negative pressure through a pipeline, and the lifting member is used to drive the lifting frame to slide.
[0009] Preferably, a lower pressure plate is slidably provided on the mounting frame, and the lower pressure plate is slidably provided in a vertical direction. The mounting frame is provided with a driving source for driving the lower pressure plate to slide, and the lower pressure plate includes a vertical section slidably connected to the mounting frame and a horizontal section arranged at the lower end of the vertical section, and the horizontal section is located on a side of the vertical section close to the mounting frame, and the horizontal section is used to press the metal strip auxiliary material on the notebook shell product, and a bending and fitting component is provided on the vertical section, and the bending and fitting component is used to push the horizontal section on the notebook shell product to press down the raised end of the metal strip auxiliary material and bend the raised end of the metal strip auxiliary material to fit the raised structure position on the notebook shell product.
[0010] Preferably, the bending and fitting assembly includes a sliding rod slidably arranged on the vertical section, a flattening block slidably mounted on the sliding rod, an elastic member arranged on the sliding rod and a horizontal moving member arranged on the vertical section, the sliding rod is located on a side of the vertical section close to the horizontal section, the sliding direction of the sliding rod is perpendicular to the plane where the vertical section is located, the flattening block is slidably arranged along the vertical direction, an opening for the flattening block to move in or out is provided on the vertical section, a side of the flattening block close to the opening is an arc surface, the distance from the arc surface to the horizontal section decreases towards the direction close to the mounting frame, the arc surface is used to slidably abut against the upper edge of the raised structure on the notebook shell product, the elastic member is used to drive the flattening block to reset, and the horizontal moving member is used to drive the sliding rod to slide.
[0011] Preferably, the elastic member includes a return spring for driving the flattening block to return to its original position, the return spring is sleeved on the sliding rod, one end of the return spring is arranged on the sliding rod, and the other end is arranged on the flattening block.
[0012] Preferably, the horizontal moving member comprises a rodless cylinder arranged on the vertical section, and the sliding rod is connected to the moving end of the rodless cylinder.
[0013] Preferably, the distance from the bottom wall of the opening to the lower surface of the horizontal section is smaller than the height of the raised structure on the notebook shell product, the bottom wall of the opening is provided with a groove, a limit plate is slidably inserted into the groove, the limit plate is slidably arranged along the vertical direction, and a sliding component for adjusting the sliding of the limit plate is arranged in the groove.
[0014] Preferably, the sliding assembly includes a pushing spring arranged in the groove and a pulling member arranged on the sliding rod, the end of the pushing spring away from the groove is arranged on the limiting plate, the pushing spring is used to push the limiting plate to slide in the direction away from the groove, and the pulling member is used to pull the limiting plate to move in the direction close to the groove when the sliding rod slides in the direction close to the vertical section.
[0015] Preferably, the pulling member comprises an elastic rope, one end of which is arranged on the limiting plate, and the other end of which passes through the vertical section and is connected to the sliding rod, and the elastic force of the elastic rope is greater than the elastic force of the pushing spring.
[0016] In summary, the present invention includes the following beneficial technical effects: When in use, products of different specifications are placed on the conveying mechanisms of different assembly lines, and the auxiliary materials on the auxiliary material feeding mechanisms in the adjacent assembly lines are bonded to the product surfaces on the corresponding conveying mechanisms through the auxiliary material transfer mechanisms, and then the products are transported to the hot-melt mechanisms through the conveying mechanisms, and the hot-melt mechanisms heat-press the auxiliary materials bonded to the products and hot-melt the positions of the auxiliary materials to be bonded, and then the conveying mechanisms convey the products to the auxiliary material transfer mechanisms of the next bonding station, and continue to bond the auxiliary materials on the auxiliary material feeding mechanisms on both sides to the product surfaces on the corresponding conveying mechanisms through the auxiliary material transfer mechanisms, and finally convey them out through the conveying mechanisms; since each auxiliary material transfer mechanism can bond the auxiliary materials to the products on one side and to the products on the other side during the interval, each auxiliary material transfer mechanism can label and assemble products of different models during processing, so as to realize the simultaneous processing of products of different models, thereby helping to improve the assembly efficiency; at the same time, by arranging the hot-melt mechanisms between any adjacent auxiliary material feeding mechanisms in the assembly line, it is possible to bond the auxiliary materials before and after hot-melting, so as to further ensure the assembly efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a top view of the overall structure of an embodiment of the present invention.
[0018] Figure 2 It is a schematic diagram of a local structure of an embodiment of the present invention.
[0019] Figure 3 It is a schematic diagram of the overall structure of the auxiliary material transfer mechanism in an embodiment of the present invention.
[0020] Figure 4Schematic diagram of the overall structure of the mounting frame in the embodiment of the present invention.
[0021] Figure 5 It is a partial cross-sectional view of the lower pressing plate in the embodiment of the present invention.
[0022] Figure 6 It is a schematic diagram of the overall structure of the lower pressing plate in an embodiment of the present invention.
[0023] Figure 7 It is a schematic diagram of the overall structure of the notebook shell product after the metal strip auxiliary materials are bent and bonded in an embodiment of the present invention.
[0024] Explanation of the reference numerals in the accompanying drawings: 1. Machine body; 2. Assembly line; 201. Conveying mechanism; 202. Hot-melt mechanism; 203. Auxiliary material feeding mechanism; 3. Installation gap; 4. Multi-axis robot; 5. Mounting frame; 6. Lifting frame; 7. Lower pressure plate; 71. Vertical section; 72. Horizontal section; 8. Notebook shell product; 9. Metal strip auxiliary material; 10. Raised structure; 11. Sliding rod; 12. Flattening block; 13. Opening; 14. Reset spring; 15. Rodless cylinder; 16. Groove; 17. Limiting plate; 18. Push spring; 19. Elastic rope; 20. First driving cylinder; 21. Second driving cylinder; 22. Support plate; 23. Guide block; 24. Guide wheel; 25. Connecting plate. DETAILED DESCRIPTION
[0025] The following combination Figure 1-Figure 7 The present invention is described in further detail.
[0026] The embodiment of the present invention discloses a hot pressing built-in automatic assembly line for plastic products. Figure 1 The hot-pressing built-in automatic assembly line for plastic products includes a machine body 1, an assembly line 2, an auxiliary material transfer mechanism and a PLC controller (not shown in the figure). The machine body 1 is rectangular and is composed of multiple cabinets. The assembly line 2 is arranged on the machine body 1, and multiple assembly lines 2 are arranged at intervals in the horizontal direction. The arrangement direction of the multiple assembly lines 2 is perpendicular to the length direction of the machine body 1. Each assembly line 2 is linear and its extension direction is parallel to the length direction of the machine body 1.
[0027] Reference Figure 1Specifically, each assembly line 2 includes a conveying mechanism 201, a hot melt mechanism 202 and an auxiliary material feeding mechanism 203, and the conveying mechanism 201, the hot melt mechanism 202 and the auxiliary material feeding mechanism 203 are all installed on the body 1, wherein the conveying mechanism 201 is used to transport the product, the hot melt mechanism 202 is used to hot press the auxiliary materials that have been attached to the product or to hot melt the position of the auxiliary materials to be attached, and the auxiliary material feeding mechanism 203 is used to provide label auxiliary materials. The hot melt mechanism 202 and the auxiliary material feeding mechanism 203 are arranged along the conveying direction of the conveying mechanism 201. Further, the hot melt mechanism 202 can be set in front of the auxiliary material feeding mechanism 203 in the conveying direction, or the hot melt mechanism 202 can be set behind the auxiliary material feeding mechanism 203 in the conveying direction. A plurality of material pasting stations can also be set, and the auxiliary material feeding mechanism 203 corresponds to the material pasting station one by one. The hot melt mechanism 202 is located between the auxiliary material feeding mechanisms 203 of any two material pasting stations, so as to meet different needs, and can realize pasting auxiliary materials first and then hot melting and pressing, or hot melting first and then pasting auxiliary materials and pressing, or hot melting other labeling positions while pasting auxiliary materials and hot pressing, and then continuing to paste auxiliary materials and pressing. In the present invention, a plurality of material pasting stations are set, and multiple groups of auxiliary material feeding mechanisms 203 are set, and the auxiliary material feeding mechanisms 203 correspond to the material pasting stations one by one, and the hot melt mechanism 202 is located between any two groups of auxiliary material feeding mechanisms 203.
[0028] Reference Figure 1 and Figure 2 There is an installation gap 3 between adjacent assembly lines 2, and the auxiliary material transfer mechanism is fixedly arranged on the machine body 1 and located in the installation gap 3. The auxiliary material transfer mechanism in each installation gap 3 corresponds to the auxiliary material feeding mechanism 203 in the adjacent assembly line 2 one by one. The auxiliary material transfer mechanism is used to transfer the auxiliary materials on the auxiliary material feeding mechanism 203 in the adjacent assembly line 2 on any side to fit the product surface on the corresponding conveying mechanism 201. Among them, the conveying mechanism 201, the hot melt mechanism 202, the auxiliary material transfer mechanism and the auxiliary material feeding mechanism 203 are all electrically connected to the PLC controller, which is helpful to realize automatic processing.
[0029] When in use, products of different specifications are placed on the conveying mechanisms 201 of different assembly lines 2, and the conveying mechanism 201 conveys the corresponding products to the first material pasting station, and the auxiliary materials on the auxiliary material feeding mechanism 203 in the adjacent assembly line 2 are interlaced to be pasted on the surface of the product on the corresponding conveying mechanism 201 through the auxiliary material transfer mechanism, and then the conveying mechanism 201 conveys the corresponding product to the hot-melt mechanism 202, and the hot-melt mechanism 202 heats and presses the pasted auxiliary materials on the product and hot-melts the position of the auxiliary materials to be pasted, and then the conveying mechanism 201 conveys the product to the auxiliary material transfer mechanism of the next material pasting station, and continues to interlace the auxiliary material feeding mechanism 203 in the adjacent assembly line 2 through the auxiliary material transfer mechanism. The auxiliary materials on the auxiliary material transfer mechanism 203 are adhered to the surface of the product on the corresponding conveying mechanism 201, and finally the product is conveyed out through the conveying mechanism 201; since each auxiliary material transfer mechanism can adhere the auxiliary materials to the product on one side and to the product on the other side during the interval, each auxiliary material transfer mechanism can label and assemble products of different models during processing, thereby realizing simultaneous processing of products of different models, which helps to improve assembly efficiency; at the same time, by arranging the hot melt mechanism 202 inside the linear assembly line 2 and between any adjacent auxiliary material feeding mechanisms 203, it is possible to adhere the auxiliary materials before and after hot melting, thereby further ensuring assembly efficiency.
[0030] Reference Figure 1 and Figure 2 In an embodiment of the present invention, two assembly lines 2 are provided on the machine body 1, so as to facilitate processing of two different types of products at the same time and improve assembly efficiency; in other embodiments, the number of assembly lines 2 can be set as needed.
[0031] Reference Figure 1 and Figure 2 , wherein each conveying mechanism 201 includes a plurality of conveyor belts installed on the machine body 1, the plurality of conveyor belts are arranged in sequence along the length direction of the machine body 1, the conveying direction of the conveyor belts is parallel to the arrangement direction of the plurality of conveyor belts, the plurality of conveyor belts have a feed end and a discharge end, and each conveyor belt is electrically connected to the PLC controller. By placing the product on the conveyor belt at the feed end and conveying it through the plurality of conveyor belts, it is helpful to convey the product to the auxiliary material transfer mechanism, the hot melt mechanism 202 and other positions, and finally obtain the product assembled with auxiliary materials on the conveyor belt at the discharge end. In other embodiments, the conveying mechanism 201 may also use only one conveyor belt, which can also realize the conveying of the product.
[0032] Reference Figure 1In order to facilitate hot pressing of the auxiliary materials attached to the product and hot melting of the position of the auxiliary materials to be attached, the hot melting mechanism 202 is fixedly mounted on the machine body 1, and the conveying mechanism 201 passes through the hot melting mechanism 202. Specifically, the hot melting mechanism 202 is the same as that in the related art and belongs to the prior art, and will not be described in detail here. When in use, the hot melting mechanism 202 hot presses the auxiliary materials attached to the surface of the product on the conveying mechanism 201 and hot melts the position of the auxiliary materials to be attached.
[0033] Reference Figure 1 and Figure 2 In order to facilitate the provision of auxiliary material labels, the auxiliary material loading mechanism 203 includes a feeder fixedly mounted on the machine body 1. A plurality of feeders are provided in the auxiliary material loading mechanism 203 at each material pasting station. The plurality of feeders are arranged in sequence along the length direction of the machine body 1, and the feeder is located on the side of the conveying mechanism 201 in the corresponding assembly line 2 away from the auxiliary material transfer mechanism, so that the plurality of feeders are respectively located on both sides of the machine body 1, and the feeder is electrically connected to the PLC controller. The feeder can be selected in different models and sizes according to needs, which helps to provide different auxiliary materials according to needs and improve processing efficiency. The feeder, also called a feeder or a feeder, is mainly used to supply auxiliary materials to the auxiliary material transfer mechanism for suction; its principle and specific structure belong to the prior art and will not be elaborated here.
[0034] Reference Figure 2 and Figure 3 In order to facilitate the attachment of the auxiliary materials to the desired position of the product, each auxiliary material transfer mechanism includes a multi-axis robot 4, a mounting frame 5 and an auxiliary material suction assembly. The multi-axis robot 4 is fixedly mounted on the body 1 and is located in the mounting gap 3. The multi-axis robot 4 is aligned with the corresponding auxiliary material feeding mechanism 203. The multi-axis robot 4 and the auxiliary material suction assembly are both electrically connected to the PLC controller. In an embodiment of the present invention, the multi-axis robot 4 adopts a four-axis robot, the arm part of the four-axis robot can move freely in a geometric plane, the first two joints of the four-axis robot can rotate freely left and right in the horizontal plane, and the third joint consists of a metal rod called a feather and a clamp. The metal rod can move up and down in a vertical plane or rotate around its vertical axis. The four-axis robot belongs to the prior art in the field of labeling, and its principle and specific structure are not explained here. In other embodiments, the multi-axis robot 4 can also adopt a six-axis robot.
[0035] Reference Figure 3 and Figure 4 The mounting frame 5 is fixed at the bottom of the telescopic end of the multi-axis robot 4. The mounting frame 5 can move in all directions under the action of the multi-axis robot 4. The mounting frame 5 is a hollow frame, which helps to reduce the weight; the auxiliary material suction component is arranged on the mounting frame 5 and there are multiple auxiliary material suction components, which are used to suck the auxiliary materials on the auxiliary material feeding mechanism 203 in the adjacent assembly line 2.
[0036] Reference Figure 3 and Figure 4 In order to facilitate the absorption of the auxiliary material label on the auxiliary material feeding mechanism 203, each auxiliary material absorption assembly includes a lifting frame 6, an adsorption air nozzle (marked in the figure) and a lifting member. The lifting frame 6 is slidably connected to the mounting frame 5. The lifting frame 6 is slidably arranged in the vertical direction. The adsorption air nozzle is fixedly installed on the corresponding lifting frame 6. The adsorption air nozzle is electrically connected to the PLC controller. Multiple adsorption air nozzles on the lifting frame 6 can be set as needed. The adsorption air nozzle is used to connect to the external negative pressure through a pipeline. The lifting member is set on the mounting frame 5, and the lifting member is used to drive the lifting frame 6 to slide. The structure of the lifting frame 6 in different auxiliary material absorption assemblies can be set according to the shape of the auxiliary material.
[0037] Reference Figure 3 and Figure 4 In order to facilitate the sliding of the lifting frame 6, the lifting member includes a first driving cylinder 20 fixedly mounted on the mounting frame 5, the first driving cylinder 20 extends downward, the lifting frame 6 is fixedly connected to the piston rod of the first driving cylinder 20, further, the lifting frame 6 is slidably matched with the cylinder position corresponding to the first driving cylinder 20 to guide the sliding of the lifting frame 6, and the first driving cylinder 20 is electrically connected to the PLC controller. In other embodiments, the lifting member can also be replaced by an electric cylinder, an electric push rod, etc.
[0038] When it is necessary to absorb the auxiliary material, the multi-axis robot 4 moves the mounting frame 5 to the required position, so that the required suction nozzle is aligned with the auxiliary material below, and then the corresponding lifting component drives the lifting frame 6 to move downward, so that the suction nozzle absorbs the auxiliary material downward through negative pressure, and then the lifting component drives the lifting frame 6 and the suction nozzle to drive the auxiliary material to move upward, and the multi-axis robot 4 moves the mounting frame 5 to the material pasting position, and then the lifting component drives the lifting frame 6 to move downward so that the auxiliary material on the suction nozzle is pasted on the corresponding position of the product, completing the material suction and pasting operations.
[0039] Reference Figure 7 At present, a notebook shell product 8 usually has a protruding structure 10, and when a straight metal strip auxiliary material 9 is attached to the surface of the notebook shell product 8, it needs to extend to the position of the protruding structure 10 and then bend and flatten. The metal strip auxiliary material 9 is mostly made of aluminum alloy, titanium alloy, etc.
[0040] Reference Figure 4 and Figure 5To complete this operation, a lower pressing plate 7 is slidably provided on the mounting frame 5, and the lower pressing plate 7 is slidably provided in the vertical direction, wherein the lower pressing plate 7 is located at the side of the mounting frame 5, and the specific position can be designed as needed. A driving source for driving the lower pressing plate 7 to slide is provided on the mounting frame 5, and specifically, the driving source includes a second driving cylinder 21, and the second driving cylinder 21 is fixedly installed on the side wall of the mounting frame 5, and the extension direction of the second driving cylinder 21 is set downward, and a connecting plate 25 is fixed on the top of the lower pressing plate 7, and the connecting plate 25 is fixed to the piston rod of the second driving cylinder 21, and the second driving cylinder 21 is electrically connected to the PLC controller. In other embodiments, the second driving cylinder 21 can be replaced by an electric cylinder, an electric push rod, etc., and the use of a driving source such as an electric cylinder, an electric push rod, etc. can also achieve driving the lower pressing plate 7 to move.
[0041] Reference Figure 4 , Figure 5 and Figure 7 The lower pressing plate 7 is L-shaped. Specifically, the lower pressing plate 7 includes a vertical section 71 and a horizontal section 72. The vertical section 71 is fixed to the bottom wall of the connecting plate 25 and is located on the side of the connecting plate 25 away from the mounting frame 5; the horizontal section 72 is integrally formed at the lower end of the vertical section 71, and the horizontal section 72 is located on the side of the vertical section 71 close to the mounting frame 5. The horizontal section 72 is used to press the metal strip auxiliary material 9 on the notebook shell product 8, and the vertical section 71 is used to abut against the side wall of the raised structure 10, so as to flatten the metal strip auxiliary material 9 on the surface of the notebook shell product 8 while making the metal strip auxiliary material 9 vertically tilted and abut against the side wall of the raised structure 10; a bending and fitting component is provided on the vertical section 71, and the bending and fitting component is used to push the horizontal section 72 on the notebook shell product 8 to press down the tilted end of the metal strip auxiliary material 9 and bend the tilted end of the metal strip auxiliary material 9 to fit the surface of the raised structure 10 on the notebook shell product 8.
[0042] When in use, the linear metal strip auxiliary material 9 is placed on the surface of the notebook shell product 8 on the conveying mechanism 201 through the auxiliary material suction component on the multi-axis robot 4, and then the multi-axis robot 4 drives the mounting frame 5 to move so that the horizontal section 72 of the lower pressing plate 7 is aligned with the position of the metal strip auxiliary material 9 close to the protruding structure 10, and the horizontal section 72 is misaligned with the protruding structure 10, and the side of the vertical section 71 away from the mounting frame 5 is close to the side of the protruding structure 10 close to the metal strip auxiliary material 9, leaving a gap of the thickness of the metal strip auxiliary material 9, and then the second driving cylinder 21 The connecting plate 25 is driven to move the lower pressure plate 7 downward. At this time, the horizontal section 72 of the lower pressure plate 7 flattens the metal strip auxiliary material 9 on the surface of the notebook shell product 8. Under the action of the vertical section 71, the end of the metal strip auxiliary material 9 is vertically bent and fits against the side wall of the raised structure 10. Then, the vertically raised end of the metal strip auxiliary material 9 is pushed to be bent and fit against the surface of the raised structure 10 of the notebook shell product 8 through the bending and fitting assembly, thereby realizing the fitting assembly of the linear metal strip auxiliary material 9. Then, the second driving cylinder 21 drives the lower pressure plate 7 to move upward and reset.
[0043] Reference Figure 5 and Figure 7 In order to facilitate the pushing of the vertically raised end of the metal strip auxiliary material 9 to bend and fit on the surface of the raised structure 10 of the notebook shell product 8, the widths of the vertical section 71 and the horizontal section 72 are both greater than the width of the linear metal strip auxiliary material 9. A support plate 22 is fixed to a side of the vertical section 71 close to the horizontal section 72. The bending and fitting assembly includes a sliding rod 11, a flattening block 12, an elastic member and a horizontal moving member. The sliding rod 11 is slidably arranged on the support plate 22. The sliding direction of the sliding rod 11 is perpendicular to the plane where the vertical section 71 is located. The sliding rod 11 is located above the horizontal section 72. Specifically, a guide block 23 is fixedly sleeved on the sliding rod 11, and the guide block 23 slides with the support plate 22.
[0044] Reference Figure 4 , Figure 5 and Figure 7 The flattening block 12 is slidably sleeved on the sliding rod 11, and the flattening block 12 is slidably arranged in the vertical direction. The flattening block 12 is located at one end of the sliding rod 11 close to the horizontal section 72, and the sliding rod 11 is located on the side of the flattening block 12 away from the vertical section 71, so that the flattening block 12 extends toward the direction of the sliding rod 11 close to the vertical section 71; an opening 13 is provided on the vertical section 71 for the flattening block 12 to move in or out, and a side of the flattening block 12 close to the opening 13 is an arc surface, and the distance from the arc surface to the horizontal section 72 decreases toward the direction close to the mounting frame 5, and the arc surface is used to slide and abut against the upper edge of the raised structure 10 on the notebook shell product 8, and an elastic member is arranged on the sliding rod 11, and the elastic member is used to drive the flattening block 12 to reset, and a horizontal moving member is arranged on the support plate 22, and the horizontal moving member is used to drive the guide block 23 and the sliding rod 11 to slide.
[0045] Reference Figure 5 and Figure 6 In order to facilitate the reset of the flattening block 12, the elastic member includes a reset spring 14, which is sleeved on the sliding rod 11. The reset spring 14 is located on the side of the flattening block 12 away from the horizontal section 72. One end of the reset spring 14 is fixed on the sliding rod 11, and the other end is fixed on the flattening block 12. The elastic force of the reset spring 14 is much greater than the force required for the deformation of the metal strip auxiliary material 9.
[0046] Reference Figure 5 and Figure 6 In order to facilitate the sliding of the guide block 23 and the sliding rod 11, the horizontal moving part includes a rodless cylinder 15 fixedly mounted on the support plate 22, the guide block 23 on the sliding rod 11 is fixedly connected to the moving end of the rodless cylinder 15, and the rodless cylinder 15 is electrically connected to the PLC controller.
[0047] When the lower pressing plate 7 moves downward to make the horizontal section 72 press down the metal strip auxiliary material 9, the flattening block 12 is located above the horizontal section 72 and on the side of the vertical section 71 close to the support plate 22, so that the flattening block 12 does not affect the horizontal section 72 pressing the metal strip auxiliary material 9 to the surface of the notebook shell product 8; after the horizontal section 72 presses the metal strip auxiliary material 9, the rodless cylinder 15 is started, and the rodless cylinder 15 drives the guide block 23 and the sliding rod 11 to move toward the direction close to the vertical section 71, and the sliding rod 11 drives the flattening block 12 to move synchronously, and then the arc surface end of the flattening block 12 gradually moves out of the opening 13 and the metal strip auxiliary material 9 The raised position is abutted, and as the guide block 23 and the sliding rod 11 continue to approach the vertical section 71, the arc surface of the flattening block 12 abuts the raised position of the metal strip auxiliary material 9 and moves toward the surface of the raised structure 10. Under the abutment of the upper edge of the raised structure 10, the flattening block 12 will slide relative to the metal strip auxiliary material 9 separated by the upper edge of the raised structure 10, causing the flattening block 12 and the sliding rod 11 to slide relative to each other, abutting the flattening block 12 and moving upward relative to the sliding rod 11, and then the lower plane of the flattening block 12 presses the metal strip auxiliary material 9 to fit along the upper surface of the raised structure 10, thereby realizing the bending and fitting of the metal strip auxiliary material 9. Then the second driving cylinder 21 drives the lower pressure plate 7 to move upward, and the rodless cylinder 15 drives the guide block 23 and the sliding rod 11 to move in the direction away from the vertical section 71 for reset, so that the abutment force on the flattening block 12 is reduced, and the reset spring 14 drives the flattening block 12 to reset until the flattening block 12 is completely moved to the side of the vertical section 71 close to the horizontal section 72.
[0048] Furthermore, since the curved surface of the flattening block 12 can slide and abut against the upper edge of the raised structure 10 of different thicknesses, it can be suitable for raised structures 10 of different thicknesses on notebook shell products 8 of different specifications, making it convenient to attach materials to the products on the assembly lines 2 on both sides.
[0049] Reference Figure 6 and Figure 7 To ensure that the flattening block 12 can bend the metal strip auxiliary material 9 to fit the surface of the notebook shell product 8 and the surface of the raised structure 10, the distance from the bottom wall of the opening 13 to the lower surface of the horizontal section 72 is smaller than the height of the raised structure 10 on the notebook shell product 8, so that the arc surface of the flattening block 12 can slide and abut against the upper edge of different raised structures 10 without being easily affected by the bottom wall of the opening 13 on the vertical section 71.
[0050] Reference Figure 5 and Figure 6 A groove 16 is provided on the bottom wall of the opening 13, and a limit plate 17 is slidably penetrated in the groove 16. The limit plate 17 is slidably arranged in the vertical direction. The height of the limit plate 17 is less than the depth of the groove 16. A sliding component for adjusting the sliding of the limit plate 17 is arranged in the groove 16. Specifically, the sliding component includes a pushing spring 18 and a pulling member. The pushing spring 18 is located in the groove 16. The extending direction of the pushing spring 18 is parallel to the sliding direction of the limit plate 17. One end of the pushing spring 18 is fixed to the bottom wall of the groove 16, and the other end is fixed to the bottom wall of the limit plate 17. The pushing spring 18 is used to push the limit plate 17 to slide in the direction away from the groove 16. The pulling member is arranged on the guide block 23 outside the sliding rod 11. The pulling member is used to pull the limit plate 17 to move in the direction close to the groove 16 when the sliding rod 11 slides in the direction close to the vertical section 71.
[0051] Reference Figure 5 and Figure 6 In order to facilitate the movement of the limit plate 17 toward the groove 16 when the sliding rod 11 slides toward the direction close to the vertical section 71, the pulling member includes an elastic rope 19, one end of which is fixed to the bottom wall of the limit plate 17, and the other end passes through the lower end of the vertical section 71 and is fixedly connected to the guide block 23 on the sliding rod 11. The elastic force of the elastic rope 19 is greater than the elastic force of the push spring 18. In order to guide the elastic rope 19, guide wheels 24 are installed on the horizontal section 72 and the support plate 22. The guide wheels 24 are located on the side of the horizontal section 72 and the support plate 22 away from the vertical section 71. The elastic rope 19 between the limit plate 17 and the guide block 23 is slidably overlapped on the two guide wheels 24. When the sliding rod 11 is in the initial state where the support plate 22 is away from the vertical section 71 , the flattening block 12 is located on the side of the vertical section 71 close to the support plate 22 , and the elastic rope 19 is in a naturally tensioned state. At this time, the elastic rope 19 has no pulling force on the limiting plate 17 .
[0052] When the lower pressure plate 7 moves downward to make the horizontal section 72 press the metal strip auxiliary material 9 on the notebook shell product 8, the sliding rod 11 is located in the initial state on the side of the support plate 22 away from the vertical section 71, so that the limiting piece 17 extends out of the groove 16. During the downward pressing process of the horizontal section 72, the limiting piece 17 can limit the raised metal strip auxiliary material 9 together with the side wall of the raised structure 10, so that the raised position of the end of the metal strip auxiliary material 9 remains in a vertical state and is not easy to bend and extend into the opening 13, thereby facilitating the subsequent flattening block 12 to bend and flatten the metal strip auxiliary material 9 on the surface of the raised structure 10.
[0053] After the horizontal section 72 flattens the metal strip auxiliary material 9, the sliding rod 11 moves toward the direction close to the vertical section 71. Since the elastic rope 19 is in a tensioned state and the elastic force of the elastic rope 19 is greater than the thrust of the push spring 18, the guide block 23 pulls the limiting plate 17 through the elastic rope 19 to move toward the direction close to the groove 16, so that the elastic rope 19 will not be stretched, and the limiting plate 17 gradually exposes the opening 13, providing space for the flattening block 12 to move toward the opening 13, so that the arc surface of the flattening block 12 can slide and abut against the upper edge of the protruding structure 10; as the sliding rod 11 continues to move, when the limiting plate 17 is completely moved into the groove 16, the guide block 23 will continue to pull the elastic rope 19, so that the elastic rope 19 is stretched to adapt to the sliding of the sliding rod 11.
[0054] The implementation principle of the embodiment of the present invention is as follows: when in use, two specifications of products are placed on the conveying mechanisms 201 of the two assembly lines 2 respectively, and the corresponding notebook shell product 8 is transported to the first material pasting station by the conveyor belt of the conveying mechanism 201, and then the multi-axis robot 4 corresponding to the material pasting station moves the mounting frame 5 to the required position, so that the required suction nozzle is aligned with the auxiliary material below, and then the corresponding lifting member drives the lifting frame 6 to move downward, so that the suction nozzle sucks the auxiliary material downward, and then the lifting member drives the lifting frame 6 and the suction nozzle to drive the auxiliary material to move upward, and the multi-axis robot 4 moves the mounting frame 5 to the material pasting position, and drives the lifting frame 6 to move downward by the lifting member so that the auxiliary material on the suction nozzle is pasted on the corresponding position of the product to complete the material pasting operation. This step can be repeated multiple times as needed to be able to paste multiple identical or different auxiliary materials on the product surface. Since the auxiliary materials on products of different specifications are mostly similar and the difference is not too large, the multi-axis robot 4 can drive the auxiliary material suction component to staggeredly label the products on the assembly lines 2 on both sides.
[0055] Then the conveyor belt of the conveying mechanism 201 transports the corresponding product to the hot melt mechanism 202, which hot presses the position of the auxiliary material on the product and hot melts the position of the auxiliary material to be pasted, and then the conveyor belt of the conveying mechanism 201 transports the product to the auxiliary material transfer mechanism of the next material pasting station, and continues to label through the cooperation of the multi-axis robot 4 of the corresponding material pasting station and the auxiliary material suction component.
[0056] When it is necessary to bend and fit the linear metal strip auxiliary material 9, the multi-axis robot 4 corresponding to the material pasting station drives the mounting frame 5 to move to first suck up and place the linear metal strip auxiliary material 9 on the product surface, and then the mounting frame 5 moves and rotates, so that the horizontal section 72 of the lower pressing plate 7 is aligned with the position of the metal strip auxiliary material 9 close to the protruding structure 10, and the horizontal section 72 is misaligned with the protruding structure 10, and the vertical section 71 is away from the side of the mounting frame 5 close to the protruding structure 10 close to the metal strip auxiliary material 9. A gap of the thickness of the metal strip auxiliary material 9 is left on the side. At this time, the sliding rod 11 is located at the initial position on the side of the support plate 22 away from the vertical section 71, and then the second driving cylinder 21 drives the connecting plate 25 to drive the lower pressure plate 7 to move downward. At this time, the horizontal section 72 of the lower pressure plate 7 flattens the metal strip auxiliary material 9 on the surface of the notebook shell product 8. Under the action of the vertical section 71, the limiting piece 17 and the raised structure 10, the end of the metal strip auxiliary material 9 is vertically tilted and fits against the side wall of the raised structure 10.
[0057] Then the rodless cylinder 15 is started, and the rodless cylinder 15 drives the guide block 23 and the sliding rod 11 to move toward the direction close to the vertical section 71. The sliding rod 11 drives the flattening block 12 to move synchronously. The guide block 23 pulls the limit plate 17 to move toward the direction close to the groove 16 through the elastic rope 19. The limit plate 17 gradually exposes the opening 13, providing space for the flattening block 12 to move toward the opening 13. Then, the arc surface end of the flattening block 12 gradually moves out of the opening 13 and abuts against the raised position of the metal strip auxiliary material 9. As the guide block 23 and the sliding rod 11 continue to approach the vertical section 71, and the arc surface of the flattening block 12 abuts the raised position of the metal strip auxiliary material 9 and moves toward the surface of the protruding structure 10. Under the abutment of the upper edge of the protruding structure 10, the flattening block 12 will slide relative to the upper edge of the protruding structure 10, and the abutting flattening block 12 moves upward relative to the sliding rod 11, and then the lower plane of the flattening block 12 presses the metal strip auxiliary material 9 to fit along the upper surface of the protruding structure 10, thereby realizing the bending and fitting of the metal strip auxiliary material 9.
[0058] Then the second driving cylinder 21 drives the lower pressure plate 7 to move upward, and the rodless cylinder 15 drives the guide block 23 and the sliding rod 11 to move in the direction away from the vertical section 71 for reset, so that the abutment force on the flattening block 12 is reduced, and the reset spring 14 drives the flattening block 12 to reset, and the limiting plate 17 is gradually reduced by the tension of the elastic rope 19, and moves in the direction away from the groove 16 for reset under the thrust of the push spring 18, until the sliding rod 11 moves to the initial position, and the flattening block 12 is completely moved to the side of the vertical section 71 close to the horizontal section 72.
[0059] When the product auxiliary materials are assembled, the product is conveyed out through the conveyor belt of the conveying mechanism 201; since each auxiliary material transfer mechanism can not only bond the auxiliary materials to the products on one side but also bond the auxiliary materials to the products on the other side during the interval, each auxiliary material transfer mechanism can label and assemble products of different models during processing, thereby realizing simultaneous processing of products of different models, which helps to improve assembly efficiency. At the same time, by arranging the hot melt mechanism 202 inside the linear assembly line 2 and between any adjacent auxiliary material feeding mechanisms 203, it is possible to bond the auxiliary materials before and after hot melting, thereby further ensuring assembly efficiency.
[0060] The above are all preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention. Therefore, any equivalent changes made based on the structure, shape, and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. A hot pressing built-in automatic assembly line for plastic products, characterized by: The invention comprises a machine body (1), an assembly line (2) and an auxiliary material transfer mechanism, wherein a plurality of the assembly lines (2) are arranged on the machine body (1) at intervals in the horizontal direction, and each of the assembly lines (2) comprises a conveying mechanism (201), a hot-melt mechanism (202) and an auxiliary material feeding mechanism (203). A plurality of auxiliary material feeding mechanisms (203) are arranged, and the hot-melt mechanism (202) is located between any two adjacent auxiliary material feeding mechanisms (203). The hot-melt mechanism (202) is used to perform hot pressing on the auxiliary materials that have been bonded to the product or to perform hot melting on the position of the auxiliary materials to be bonded; There is an installation gap (3) between adjacent assembly lines (2), and the auxiliary material transfer mechanism is arranged on the machine body (1) and is located in the installation gap (3). The auxiliary material transfer mechanism corresponds one-to-one with the auxiliary material loading mechanism (203) on the adjacent assembly line (2). The auxiliary material transfer mechanism is used to transfer the auxiliary material on the auxiliary material loading mechanism (203) in the adjacent assembly line (2) on any side to fit the product surface on the corresponding conveying mechanism (201).
2. The hot pressing built-in automatic assembly line for plastic products according to claim 1, characterized in that: The auxiliary material transfer mechanism comprises a multi-axis robot (4) arranged on a machine body (1), a mounting frame (5) arranged at the bottom of the telescopic end of the multi-axis robot (4), and a plurality of auxiliary material suction components arranged on the mounting frame (5), wherein the auxiliary material suction components are used to suck auxiliary materials from an auxiliary material loading mechanism (203) in an adjacent assembly line (2) on either side.
3. The hot pressing built-in automatic assembly line for plastic products according to claim 2, characterized in that: Each of the auxiliary material suction components comprises a lifting frame (6) slidably arranged on the mounting frame (5), a suction air nozzle arranged on the lifting frame (6), and a lifting member arranged on the mounting frame (5); the lifting frame (6) is slidably arranged in a vertical direction, the suction air nozzle is used to be connected to an external negative pressure through a pipeline, and the lifting member is used to drive the lifting frame (6) to slide.
4. The hot pressing built-in automatic assembly line for plastic products according to claim 3, characterized in that: A lower pressing plate (7) is slidably arranged on the mounting frame (5), and the lower pressing plate (7) is slidably arranged in a vertical direction. A driving source for driving the lower pressing plate (7) to slide is arranged on the mounting frame (5). The lower pressing plate (7) comprises a vertical section (71) slidably connected to the mounting frame (5) and a horizontal section (72) arranged at the lower end of the vertical section (71). The horizontal section (72) is located on a side of the vertical section (71) close to the mounting frame (5). The horizontal section (72) is used to press the metal strip auxiliary material (9) on the notebook shell product (8). A bending and fitting component is arranged on the vertical section (71). The bending and fitting component is used to push the horizontal section (72) on the notebook shell product (8) to press down the raised end of the metal strip auxiliary material (9) and bend the raised end of the metal strip auxiliary material (9) to fit the raised structure (10) on the notebook shell product (8).
5. The hot pressing built-in automatic assembly line for plastic products according to claim 4, characterized in that: The bending and fitting assembly comprises a sliding rod (11) slidably arranged on the vertical section (71), a flattening block (12) slidably sleeved on the sliding rod (11), an elastic member arranged on the sliding rod (11) and a horizontal moving member arranged on the vertical section (71); the sliding rod (11) is located on a side of the vertical section (71) close to the horizontal section (72); the sliding direction of the sliding rod (11) is perpendicular to the plane where the vertical section (71) is located; the flattening block (12) is slidably arranged along the vertical direction; The vertical section (71) is provided with an opening (13) for the flattening block (12) to move in or out. The flattening block (12) has a surface close to the opening (13) which is an arc surface. The distance between the arc surface and the horizontal section (72) decreases toward the direction close to the mounting frame (5). The arc surface is used to slide against the upper edge of the raised structure (10) on the notebook shell product (8). The elastic member is used to drive the flattening block (12) to reset. The horizontal moving member is used to drive the sliding rod (11) to slide.
6. The hot pressing built-in automatic assembly line for plastic products according to claim 5, characterized in that: The elastic member comprises a return spring (14) for driving the flattening block (12) to return to its original position. The return spring (14) is sleeved on the sliding rod (11). One end of the return spring (14) is arranged on the sliding rod (11), and the other end is arranged on the flattening block (12).
7. The hot pressing built-in automatic assembly line for plastic products according to claim 5, characterized in that: The horizontal moving member comprises a rodless cylinder (15) arranged on the vertical section (71), and the sliding rod (11) is connected to the moving end of the rodless cylinder (15).
8. A hot pressing built-in automatic assembly line for plastic products according to any one of claims 5 to 7, characterized in that: The distance from the bottom wall of the opening (13) to the lower surface of the horizontal section (72) is smaller than the height of the raised structure (10) on the notebook shell product (8); the bottom wall of the opening (13) is provided with a groove (16); a limit plate (17) is slidably inserted into the groove (16); the limit plate (17) is slidably arranged in the vertical direction; and a sliding component for adjusting the sliding of the limit plate (17) is arranged in the groove (16).
9. The hot pressing built-in automatic assembly line for plastic products according to claim 8, characterized in that: The sliding assembly comprises a push spring (18) arranged in the groove (16) and a pulling member arranged on the sliding rod (11); one end of the push spring (18) away from the groove (16) is arranged on the limiting plate (17); the push spring (18) is used to push the limiting plate (17) to slide in a direction away from the groove (16); and the pulling member is used to pull the limiting plate (17) to move in a direction close to the groove (16) when the sliding rod (11) slides in a direction close to the vertical section (71).
10. The hot pressing built-in automatic assembly line for plastic products according to claim 9, characterized in that: The pulling member comprises an elastic rope (19), one end of which is arranged on the limiting plate (17), and the other end of which passes through the vertical section (71) and is connected to the sliding rod (11), and the elastic force of the elastic rope (19) is greater than the elastic force of the pushing spring (18).
Citation Information
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