Composite lining cloth and manufacturing process thereof
By introducing air layer, sleeve vinyl fabric and elastic wrinkle fabric into the lining cloth and adopting a specific manufacturing process, the problems of easy falling off and impermeability of traditional lining cloth are solved, achieving a more rigid, three-dimensional and durable composite lining cloth.
Patent Information
- Application Number
- CN202510332981.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-20
- Publication Date
- 2025-05-06
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Traditional lining fabrics are prone to falling off and airtight during use, resulting in short service life and poor user experience.
The design of composite lining, including lining, air layer, sleeve vinyl and elastic wrinkle fabric, is bonded through glue, combined with specific manufacturing process steps such as the use of heating large rollers and felt tapes to enhance adhesion and overall structural stability.
It improves the service life and user experience of the composite lining fabric, making it more rigid and three-dimensional, and is not easy to droop and block the line of view, and enhances the adhesion between layers.
Smart Images

Figure CN119928403A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of lining cloth manufacturing, in particular to a composite lining cloth and a manufacturing process thereof. Background Art
[0002] Traditional lining cloths used for hats, jackets, etc. have some defects during use. After long-term use, the lining cloths will fall off due to washing and drying during use, and they will be airtight when worn. The reason is that the degree of adhesion between the lining cloths is low during production, so after use, the layers will fall off.
[0003] In the document CN202121539904, a high-strength composite multifunctional lining cloth is disclosed. The multifunctional lining cloth base is cross-woven by a plurality of reinforcing fiber ropes, one side of the reinforcing fiber rope is provided with a woven hole, an adhesive layer 1 is provided above the multifunctional lining cloth base, a waterproof and breathable layer is provided above the adhesive layer 1, a breathable through hole is provided inside the waterproof and breathable layer, a wear-resistant protective layer is provided above the waterproof and breathable layer, a wear-resistant bump is provided at the upper end of the wear-resistant protective layer, a breathable hole is provided inside the wear-resistant protective layer, an adhesive layer 2 is provided at the lower end of the multifunctional lining cloth base, and a thermal insulation layer is provided at the lower end of the adhesive layer 2. This kind of lining cloth is prone to fall off after long-term use.
[0004] Therefore, a new technical solution is needed to solve the above technical problems. Summary of the invention
[0005] In order to solve the above problems, the present invention discloses a composite lining cloth and a manufacturing process thereof. Compared with the brim of a traditional sun hat, the composite lining cloth has a stiffer feel, a more three-dimensional overall appearance, is not easy to droop and block the line of sight, thereby increasing the service life of the product and improving the user experience.
[0006] The technical scheme of the present invention is: composite lining cloth, comprising lining cloth, air layer, sleeve black rubber fabric and elastic wrinkle fabric, wherein the sleeve black rubber fabric, air layer, bottom and elastic wrinkle fabric are compositely connected in sequence.
[0007] The sleeve black rubber fabric, air layer, bottom and elastic wrinkle fabric are bonded together by glue.
[0008] The production process of composite interlining includes the following steps: A. Lining cloth transportation Step 1: Place the lining cloth at the position of the unwinding roller a1, then pull the lining cloth out from the position of the unwinding roller, pass through the active aluminum flattening roller a, and wind it out from the double round wire separation roller a to the double roller servo correction device a. The double roller servo correction device a always keeps the lining cloth in the middle position; Step 2: After the bottom passes through the double-roller servo deflection correction device a, it passes through the active silicone roller a, the double round wire separation roller b, the double-roller servo deflection correction device b and the active silicone roller b in sequence, and then the lining cloth passes through the adjustable angle separation roller a; Step 3: The lining cloth coming out from between the adjustable angle wire rollers a passes through the upper side of the active translation correction, and then passes through the cloth preheating structure and the edge blowing device for the curled cloth before entering the large heating roller; B. Air layer transport Step 1: Place the air layer winding roller at the position of the unwinding roller b, and then pass the air layer through the active aluminum unwinding roller b, through the double round wire separation roller b and the servo correction device to the active silicone traction roller; Step 2: The air layer roll is led out from the active silicone traction roll to the double round wire separation roll b to the double roller servo correction structure c, wherein the edge blowing device of the double roller servo correction structure c blows the folded edge of the air layer roll flat, and then passes through the guide roll to enter the next process; Step 3: The guide roller guides the air layer roll to the aluminum unwinding roller. The air layer passes through the cloth preheating mechanism, and the glue drips onto the round screen roller. The round screen roller then evenly distributes the glue on the air layer. The air layer is squeezed between the round screen roller and the back pressure roller, and then enters the heating large roller of the lining cloth conveying structure from the back pressure roller. C. Lamination of lining cloth and air layer Step 1: Both the lining cloth and the air layer roll pass through the primary composite roller set and the final composite roller set on one side of the heated large roller; Step 2: The two-in-one fabric of the lining cloth and the air layer rolls passed through the ultimate composite roller group is cooled by the active cooling roller; Step 3: After being cooled by the active cooling roller, the two-in-one fabric is rolled up by the winding roller; Step 4: Place the rolled two-in-one fabric roll into a cooling room for cooling; D. Composite material of sleeves Step 1: After taking out the two-in-one fabric roll from the cooling chamber, place it on the position of the unwinding roller for conveying the lining cloth in step A, and then convey the lining cloth to the large heating roller according to the lining cloth conveying process in step A; Step 2: Place the sleeve fabric on the position of the unwinding roller for air layer transportation, and then transport the air layer to the heating large roller according to the air layer transportation process of step B; Step 3: The sleeve-hang fabric and the two-in-one fabric are combined at the heating large roller and the primary compounding roller group, and the sleeve-hang fabric and the two-in-one fabric are compounded according to the lining fabric and the air layer in step C; Step 4: After the three-in-one fabric compounded in step 3 is cooled by an active cooling roller, the three-in-one fabric is rolled up by a winding roller; Step 5: Place the rolled three-in-one fabric into the cooling room for cooling; E. Composite of elastic wrinkled fabric Step 1: After taking the three-in-one fabric out of the cooling chamber, send it to the position of the unloading roller for the lining cloth conveying in step A, and then convey the lining cloth to the heating large roller according to the lining cloth conveying process in step A; Step 2: Place the elastic wrinkled fabric on the position of the unwinding roller for air layer transportation, and then transport the air layer to the heating large roller according to the air layer transportation process of step B; Step 3: The elastic wrinkle fabric and the three-in-one fabric are combined at the heating large roller and the primary compound roller group, and the elastic wrinkle fabric and the three-in-one fabric are compounded according to the interlining and the air layer in step C; Step 4: After the four-in-one fabric compounded in step 3 is cooled by an active cooling roller, the four-in-one fabric is rolled up by a winding roller; Step 5: Place the rolled four-in-one fabric into the cooling room for cooling. After cooling, place it in the warehouse and wait for shipment.
[0009] Preferably, the double-roller servo correction structure a, the double-roller servo correction structure b, the double-roller servo correction structure c and the adjustable angle wire separation roller all include a rotating shaft, a connecting plate and rollers a and b, the rotating shaft is located in the middle of the connecting plate, rollers a and b are arranged on both sides between the connecting plates for parallel rotation, the lining cloth passes through the middle of rollers a and b, and the lining cloth enters from the top of roller a to the bottom of roller b and comes out.
[0010] By adopting the above technical solution, when the cloth speed is too fast, the speed can be compensated by the double-roller servo correction structure. When the cloth speed is too fast, roller a is lifted upward and roller b is lowered to increase the drop between the cloth on roller a and roller b, thereby slowing down the speed of the cloth passing. When the cloth speed is too slow, roller a is lifted downward and roller b is raised to reduce the drop between the cloth on roller a and roller b, thereby increasing the speed of the cloth passing.
[0011] Preferably, the rotating roller a and the rotating roller b of the adjustable angle separating roller are separating rollers.
[0012] By adopting the above technical solution, the structures of the adjustable angle wire-separating roller and the double-roller servo deviation-correcting structure are consistent, and the rotating rollers a and b are wire-separating rollers that can flatten the passing cloth.
[0013] Preferably, the preheating structure is directly facing the passing cloth, the preheating structure adopts infrared heating with adjustable power, the infrared heating of the preheating structure is linked with the equipment, and the heating is automatically turned off when the equipment stops.
[0014] By adopting the above technical solution, the preheating structure can preheat the passing cloth, so that in the next process, it is convenient for the cloth to be bonded with other cloth through glue. Preheating the cloth can increase the viscosity of the glue and improve the adhesion between the cloths.
[0015] Preferably, the edge blowing device includes an air nozzle, which is connected to an external high-pressure air source through a bellows, one end of the bellows is fixed on the frame, the air outlet of the air nozzle sprays onto the cloth, the air nozzle is located on both sides above the cloth, the end of the air nozzle is located on the inner side of the edge of the cloth, and the gas spray directions of the air nozzle are opposite.
[0016] By adopting the above technical solution, when gas is ejected from the air nozzle, the ejected gas is located just inside the edge of the cloth, and the nozzles on both sides eject gas at the same time, which has a simultaneous outward thrust on the cloth, which just flattens the cloth.
[0017] Preferably, the primary composite roller group and the ultimate composite roller group are both in close contact with the outer surface of the heated large roller. The primary composite roller group and the ultimate composite roller group both include an upper roller, a middle roller and a lower roller. The middle roller is located between the upper roller and the lower roller, biased towards the heated large roller. The upper roller, the middle roller and the lower roller are triangular in shape as a whole. The upper rollers are respectively located on both sides of the middle of the heated large roller, and the lower rollers are respectively located below the upper rollers. The upper roller, the middle roller and the lower roller are covered with felt belts. An outward arc-shaped contact surface is provided between the felt belt and the heated large roller, and the felt belt is in close contact with the heated large roller.
[0018] By adopting the above technical scheme, when the two layers of cloth converge at the primary composite roller group, the two layers of cloth are further bonded by the extrusion between the felt belt and the heated large roller, so that the two layers of cloth fit more closely, and the ultimate composite roller group is at.
[0019] Preferably, the unwinding roller and the winding roller are air-inflating shafts. When the cloth needs to be wound or released, the air-inflating shafts are inflated, and when the cloth does not need to be wound or released, the air-inflating shafts are in deflated.
[0020] By adopting the above technical solution, the air-inflating shaft can be inflated or released according to the unwinding and rewinding conditions, so as to facilitate the rewinding and unwinding of the cloth.
[0021] Preferably, the active aluminum flattening roller a, the double round wire separation roller a, the double roller servo correction device a, the active silicone roller a, the double round wire separation roller b, the double roller servo correction device b, the active silicone roller b, the adjustable angle separation roller a and the active translation correction are all above the heating roller and the winding roller.
[0022] By adopting the above technical solution, the overall footprint of the device can be reduced, the integration level can be improved, and the utilization rate of the factory site can be increased.
[0023] The benefits of the present invention are as follows: 1. The present invention is provided with an edge blower. When the fabric is relatively thin, the edge of the fabric can be blown outward by the gas blown out by the nozzle of the edge blower, that is, the fabric has an outward force through the blowing force, so that the edge of the fabric can be guaranteed to be flat and neat, making the fabric relatively flat, so as to ensure the quality of the subsequent finished product.
[0024] 2. The present invention adds a large heating roller at the position where the cloth is bonded and arranges a felt belt around the large heating roller. In this way, after the inner side of the cloth passes through the round mesh roller, the glue adhered to one side will not bond with the other side. While passing through the felt belt for extrusion and compounding, the cloth passes through the large heating roller. When the cloth passes through the large heating roller, the temperature of the two sides is always maintained, and the glue will not solidify, so that the bonding between the two sides is more firm.
[0025] 3. Compared with the brim of a traditional sun hat, the composite lining of the present invention has a stiffer feel, a more three-dimensional overall appearance, and is not easy to droop and block the line of sight, thereby improving the user experience. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 is a schematic diagram of a lining cloth of the present invention; Figure 2 It is a structural schematic diagram of the manufacturing equipment of the present invention; Figure 3 For the present invention Figure 2 A schematic diagram of the structure in top view; Figure 4 This is a schematic diagram of the structure of the heating roller of the present invention; Figure 5 It is a structural schematic diagram of the deviation correction device of the present invention; Figure 6 It is a schematic structural diagram of the nozzle of the present invention.
[0027] Among them: 1. Feeding roller a1, 2. Active aluminum flattening roller a, 3. Double round wire separation roller a, 4. Double roller servo correction device a, 401. Rotating shaft, 402. Connecting plate, 403. Roller a, 404. Roller b, 5. Active silicone roller a, 6. Double round wire separation roller b, 7. Double roller servo correction device b, 8. Active silicone roller b, 9. Adjustable angle separation roller a, 10. Active translation correction, 11. Fabric preheating structure, 12. Edge blowing device for curled fabric, 1201. Nozzle, 1202. Corrugated pipe, 13. Feeding roller b, 14. Active aluminum unwinding roller b, 15. Double round wire separation roller b, 16. Servo deviation correction device, 17. Active silicone traction roller, 18. Double round wire separation roller c, 19. Double roller servo deviation correction structure c, 20. Aluminum unwinding roller, 21. Glue, 22. Round mesh roller, 23. Back pressure roller, 24. Heating large roller, 25. Primary composite roller group, 26. Ultimate composite roller group, 2501. Upper roller, 2502. Middle roller, 2503. Lower roller, 2504. Felt belt, 27. Active cooling roller; I. Lining, II. Air layer, III. Sleeve vinyl fabric, IV. Elastic wrinkle fabric. DETAILED DESCRIPTION
[0028] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.
[0029] like Figure 1-6 As shown, Figure 1 As shown, the composite lining fabric I includes lining fabric I, air layer II, sleeve black rubber fabric III and elastic wrinkle fabric IV. The sleeve black rubber fabric III, air layer II, bottom and elastic wrinkle fabric IV are compositely connected in sequence, and the sleeve black rubber fabric III, air layer II, bottom and elastic wrinkle fabric IV are bonded together by glue 21.
[0030] Interlining I uses environmentally friendly resin shaping technology, which has no irritating odor during processing, giving the fabric a stiff effect, making it washable and not easy to soften, with excellent adhesion, good self-crosslinking performance, low-temperature film-forming properties and good oxidation resistance. After bonding, the finished product has a stiff but not rigid effect. Air layer II fabric has good air permeability and moisture absorption, can quickly wick away sweat and keep the skin dry. Its light and soft characteristics also make it more comfortable to wear.
[0031] Xiuheng black vinyl fabric III has a good sun-shading effect and can block more ultraviolet rays; it also has a certain waterproof effect, which increases the functionality of the product; in addition, black vinyl can also prevent sunlight reflection, reduce eye irritation, and make the outdoor sun-shading effect more obvious.
[0032] The elastic wrinkle has a proper amount of spandex added to make it have good wrinkle resistance and good elasticity, which can better fit the body curve and provide better fit and comfort.
[0033] The manufacturing process of the composite interlining cloth I comprises the following steps: A. Interlining I transportation Step 1: Place the lining cloth I at the position of the unloading roller a, then pull the lining cloth I out from the position of the unloading roller, pass through the active aluminum flattening roller a2, and wind it out from the double round wire separation roller a3 to the double-roller servo correction device 16a4. The double-roller servo correction device 16a4 always keeps the lining cloth I in the middle position; Step 2: After the bottom passes through the double-roller servo deflection correction device 16a4, it passes through the active silicone roller a5, the double round wire separation roller b156, the double-roller servo deflection correction device 16b7 and the active silicone roller b8 in sequence, and then the lining cloth I passes through the adjustable angle separation roller a9; Step 3: The lining cloth I coming out from between the adjustable angle wire separation rollers a9 passes above the active translation correction 10, and then passes through the cloth preheating structure 1111 and the curling cloth edge blowing device 12 before entering the large heating roller 24; B. Air layer II transport Step 1: Place the air layer II winding roller at the position of the unwinding roller b13, and then pass the air layer II through the active aluminum unwinding roller 20b14, through the double round wire separation roller b156 and the servo correction device 16 to the active silicone traction roller 17; Step 2: The air layer II roll is led out from the active silicone traction roller 17 to the double round wire separation roller c18 to the double roller servo correction structure c19, wherein the edge blowing device 12 of the double roller servo correction structure c19 blows the folded edge of the air layer II roll flat, and then passes through the guide roller to enter the next process; Step 3: The guide roller guides the air layer II roll to the aluminum unwinding roller 20, the air layer II passes through the cloth preheating mechanism, the glue 21 drips on the round mesh roller 22, and then the glue 21 is evenly distributed on the air layer II through the round mesh roller 22, the air layer II is squeezed between the round mesh roller 22 and the back pressure roller 23, and then enters the heating large roller 24 of the conveying structure of the lining cloth I from the back pressure roller 23; C. Lining cloth I and air layer II are compounded Step 1: The lining cloth I and the air layer II rolls are passed through the primary composite roller set 25 and the final composite roller set 26 on one side of the heated large roller 24; Step 2: The two-in-one fabrics of the interlining I and the air layer II rolls passing through the ultimate composite roller group 26 are cooled by the active cooling roller 27; Step 3: After being cooled by the active cooling roller 27, the two-in-one fabric is rolled up by the winding roller; Step 4: Place the rolled two-in-one fabric roll into a cooling room for cooling; D. Composite material of sleeves Step 1: After taking out the two-in-one fabric roll from the cooling chamber, place it on the position of the unwinding roller for conveying the lining cloth I in step A, and then convey the lining cloth I to the heating large roller 24 according to the process of conveying the lining cloth I in step A; Step 2: Place the sleeve fabric at the position of the unwinding roller for air layer II transportation, and then transport the air layer II to the heating roller 24 according to the process of air layer II transportation in step B; Step 3: The sleeve-hang fabric and the two-in-one fabric are combined at the heating large roller 24 and the primary compounding roller group 25, and the sleeve-hang fabric and the two-in-one fabric are compounded according to step C by compounding the lining cloth I and the air layer II; Step 4: After the three-in-one fabric compounded in step 3 is cooled by the active cooling roller 27, the three-in-one fabric is rolled up by the winding roller; Step 5: Place the rolled three-in-one fabric into the cooling room for cooling; E. Composite of elastic wrinkled fabric IV Step 1: After taking out the three-in-one fabric from the cooling chamber, send it to the position of the unloading roller for conveying the lining cloth I in step A, and then convey the lining cloth I to the heating large roller 24 according to the process of conveying the lining cloth I in step A; Step 2: Place the elastic wrinkled fabric IV at the position of the unloading roller for conveying the air layer II, and then convey the air layer II to the heating large roller 24 according to the process of conveying the air layer II in step B; Step 3: The elastic wrinkled fabric IV and the three-in-one fabric are combined at the heating large roller 24 and the primary compounding roller group 25, and the elastic wrinkled fabric IV and the three-in-one fabric are compounded according to step C by compounding the lining fabric I and the air layer II; Step 4: After the four-in-one fabric compounded in step 3 is cooled by the active cooling roller 27, the four-in-one fabric is rolled up by the winding roller; Step 5: Place the rolled four-in-one fabric into the cooling room for cooling. After cooling, place it in the warehouse and wait for shipment.
[0034] The double-roller servo deflection correction structure a, the double-roller servo deflection correction structure b, the double-roller servo deflection correction structure c19 and the adjustable angle wire separation roller all include a rotating shaft 401, a connecting plate 402, a rotating roller a403 and a rotating roller b404, the rotating shaft 401 is located in the middle of the connecting plate 402, the rotating roller a403 and the rotating roller b404 are arranged on both sides between the connecting plates 402 for parallel rotation, the lining cloth I passes through the middle of the rotating roller a403 and the rotating roller b404, and the lining cloth I enters from the upper part of the rotating roller a403 to the lower part of the rotating roller b404 When the cloth speed is too fast, the double-roller servo deviation correction structure can be used to compensate for the speed. When the cloth speed is too fast, roller a403 is lifted upward and roller b404 is lowered to increase the drop between the cloth on roller a403 and roller b404, thereby slowing down the speed of the cloth passing. When the cloth speed is too slow, roller a403 is lifted downward and roller b404 is raised to reduce the drop between the cloth on roller a403 and roller b404, thereby increasing the speed of the cloth passing.
[0035] The roller a403 and the roller b404 of the adjustable angle wire separation roller are wire separation rollers. The structure of the adjustable angle wire separation roller is consistent with that of the double-roller servo correction structure. The roller a403 and the roller b404 are wire separation rollers and can flatten the passing cloth.
[0036] The preheating structure is facing the passing fabric, and adopts infrared adjustable power heating. The infrared heating of the preheating structure is linked with the equipment. The heating is automatically turned off when the equipment stops. The preheating structure can preheat the passing fabric, so that in the next process, it is convenient for the fabric to be bonded with other fabrics through glue 21. Preheating the fabric can increase the viscosity of the glue 21 and improve the adhesion between the fabrics.
[0037] The edge blowing device includes an air nozzle 1201, which is connected to an external high-pressure air source through a bellows 1202. One end of the bellows 1202 is fixed on a frame. The air outlet of the air nozzle 1201 sprays onto the cloth. The air nozzle 1201 is located on both sides above the cloth. The end of the air nozzle 1201 is located on the inner side of the edge of the cloth. The gas spraying directions of the air nozzle 1201 are opposite. When the gas is sprayed out of the air nozzle 1201, the sprayed gas is just located on the inner side of the edge of the cloth. The nozzles 1201 on both sides spray gas at the same time, which has an outward thrust on the cloth at the same time, which just flattens the cloth. The bellows 1202 is connected to the nozzle 1201, and the nozzle can be 360° universally rotated and can be bent arbitrarily to freely adjust the direction.
[0038] The primary composite roll set 25 and the ultimate composite roll set 26 are both in close contact with the outer surface of the heating large roll 24. The primary composite roll set 25 and the ultimate composite roll set 26 both include an upper roll 2501, a middle roll 2502 and a lower roll 2503. The middle roll 2502 is located between the upper roll 2501 and the lower roll 2503, which is biased towards the heating large roll 24. The upper roll 2501, the middle roll 2502 and the lower roll 2503 are triangular in shape as a whole. The upper roll 2501 is located on both sides of the middle of the heating large roll 24, and the lower roll 2503 is located on both sides of the middle of the heating large roll 24. Below the upper roller 2501, the upper roller 2501, the middle roller 2502 and the lower roller 2503 are covered with a felt belt 2504, and an outward arc-shaped contact surface is provided between the felt belt 2504 and the large heated roller 24. The felt belt 2504 is in close contact with the large heated roller 24. When the two layers of cloth meet at the primary composite roller group 25, the two layers of cloth are further bonded by the extrusion between the felt belt 2504 and the large heated roller 24, so that the two layers of cloth fit more closely, and the ultimate composite roller group 26 is there.
[0039] The unwinding roller and the winding roller are air-inflated shafts. When the cloth needs to be wound or released, the air-inflated shaft is in an inflated state. When it does not need to be wound or released, the air-inflated shaft is in a deflated state. The air-inflated shaft can be inflated or released according to the unwinding and winding conditions, which is convenient for the winding and unwinding of the cloth.
[0040] The active aluminum flattening roller a2, the double round wire separation roller a3, the double-roller servo correction device 16a4, the active silicone roller a5, the double round wire separation roller b156, the double-roller servo correction device 16b7, the active silicone roller b8, the adjustable angle separation roller a9 and the active translation correction 10 are all above the heating roller and the winding roller, which can reduce the overall footprint of the device, improve the integration and increase the utilization rate of the factory site.
[0041] It should be understood by those skilled in the art that the embodiments of the present invention described above and shown in the accompanying drawings are only examples and do not limit the present invention, and the purpose of the present invention has been fully and effectively achieved. The functional and structural principles of the present invention have been demonstrated and explained in the embodiments, and the embodiments of the present invention may be deformed or modified in any way without departing from the principles.
Claims
1. Composite interlining, including interlining, air layer, sleeve permanent black rubber fabric and elastic wrinkle fabric, characterized by: The sleeve permanent black rubber fabric, the air layer, the bottom and the elastic wrinkle fabric are compositely connected in sequence.
2. The composite lining cloth according to claim 1, characterized in that: The sleeve black rubber fabric, the air layer, the bottom and the elastic wrinkled fabric are bonded together by glue.
3. The manufacturing process of the composite lining cloth according to claim 1, characterized in that: The following steps are involved: A. Lining cloth transportation Step 1: Place the lining cloth at the position of the unwinding roller a1, then pull the lining cloth out from the position of the unwinding roller, pass through the active aluminum flattening roller a, and wind it out from the double round wire separation roller a to the double roller servo correction device a. The double roller servo correction device a always keeps the lining cloth in the middle position; Step 2: After the bottom passes through the double-roller servo deflection correction device a, it passes through the active silicone roller a, the double round wire separation roller b, the double-roller servo deflection correction device b and the active silicone roller b in sequence, and then the lining cloth passes through the adjustable angle separation roller a; Step 3: The lining cloth coming out from between the adjustable angle wire rollers a passes through the upper side of the active translation correction, and then passes through the cloth preheating structure and the edge blowing device for the curled cloth before entering the large heating roller; B. Air layer transport Step 1: Place the air layer winding roller at the position of the unwinding roller b, and then pass the air layer through the active aluminum unwinding roller b, through the double round wire separation roller b and the servo correction device to the active silicone traction roller; Step 2: The air layer roll is led out from the active silicone traction roll to the double round wire separation roll b to the double roller servo correction structure c, wherein the edge blowing device of the double roller servo correction structure c blows the folded edge of the air layer roll flat, and then passes through the guide roll to enter the next process; Step 3: The guide roller guides the air layer roll to the aluminum unwinding roller. The air layer passes through the cloth preheating mechanism, and the glue drips onto the round screen roller. The round screen roller then evenly distributes the glue on the air layer. The air layer is squeezed between the round screen roller and the back pressure roller, and then enters the heating large roller of the lining cloth conveying structure from the back pressure roller. C. Lamination of lining cloth and air layer Step 1: Both the lining cloth and the air layer roll pass through the primary composite roller set and the final composite roller set on one side of the heated large roller; Step 2: The two-in-one fabric of the lining cloth and the air layer rolls passed through the ultimate composite roller group is cooled by the active cooling roller; Step 3: After being cooled by the active cooling roller, the two-in-one fabric is rolled up by the winding roller; Step 4: Place the rolled two-in-one fabric roll into a cooling room for cooling; D. Composite material of sleeves Step 1: After taking out the two-in-one fabric roll from the cooling chamber, place it on the position of the unwinding roller for conveying the lining cloth in step A, and then convey the lining cloth to the large heating roller according to the lining cloth conveying process in step A; Step 2: Place the sleeve fabric on the position of the unwinding roller for air layer transportation, and then transport the air layer to the heating large roller according to the air layer transportation process of step B; Step 3: The sleeve-hang fabric and the two-in-one fabric are combined at the heating large roller and the primary compounding roller group, and the sleeve-hang fabric and the two-in-one fabric are compounded according to the lining fabric and the air layer in step C; Step 4: After the three-in-one fabric compounded in step 3 is cooled by an active cooling roller, the three-in-one fabric is rolled up by a winding roller; Step 5: Place the rolled three-in-one fabric into the cooling room for cooling; E. Composite of elastic wrinkled fabric Step 1: After taking the three-in-one fabric out of the cooling chamber, send it to the position of the unloading roller for the lining cloth conveying in step A, and then convey the lining cloth to the heating large roller according to the lining cloth conveying process in step A; Step 2: Place the elastic wrinkled fabric on the position of the unwinding roller for air layer transportation, and then transport the air layer to the heating large roller according to the air layer transportation process of step B; Step 3: The elastic wrinkle fabric and the three-in-one fabric are combined at the heating large roller and the primary compound roller group, and the lining cloth and the air layer are compounded according to step C to compound the elastic wrinkle fabric and the three-in-one fabric; Step 4: After the four-in-one fabric compounded in step 3 is cooled by an active cooling roller, the four-in-one fabric is rolled up by a winding roller; Step 5: Place the rolled four-in-one fabric into the cooling room for cooling. After cooling, place it in the warehouse and wait for shipment.
4. The manufacturing process of the composite lining cloth according to claim 1, characterized in that: The double-roller servo correction structure a, the double-roller servo correction structure b, the double-roller servo correction structure c and the adjustable angle wire separation roller all include a rotating shaft, a connecting plate and a rotating roller a and a rotating roller b. The rotating shaft is located in the middle of the connecting plate. The rotating roller a and the rotating roller b are arranged on both sides between the connecting plates for parallel rotation. The lining cloth passes through the middle of the rotating roller a and the rotating roller b. The lining cloth enters from the top of the rotating roller a and comes out from the bottom of the rotating roller b.
5. The manufacturing process of the composite lining cloth according to claim 4, characterized in that: The rotating roller a and the rotating roller b of the adjustable angle wire-separating roller are wire-separating rollers.
6. The manufacturing process of the composite lining cloth according to claim 1, characterized in that: The preheating structure is directly facing the passing cloth, and the preheating structure adopts infrared heating with adjustable power. The infrared heating of the preheating structure is linked with the equipment, and the heating is automatically turned off when the equipment stops.
7. The manufacturing process of the composite lining cloth according to claim 1, characterized in that: The edge blowing device includes an air nozzle, which is connected to an external high-pressure air source through a bellows. One end of the bellows is fixed on a frame. The air outlet of the air nozzle sprays onto the cloth. The air nozzle is located on both sides above the cloth. The end of the air nozzle is located on the inner side of the edge of the cloth. The gas spray directions of the air nozzle are opposite.
8. The manufacturing process of the composite lining cloth according to claim 1, characterized in that: The primary composite roller group and the ultimate composite roller group are both in close contact with the outer surface of the heated large roller. The primary composite roller group and the ultimate composite roller group both include an upper roller, a middle roller and a lower roller. The middle roller is located between the upper roller and the lower roller, biased towards the heated large roller. The upper roller, the middle roller and the lower roller are triangular in shape as a whole. The upper roller is located on both sides of the middle of the heated large roller, and the lower roller is located below the upper roller. The upper roller, the middle roller and the lower roller are covered with felt belts. An outward arc-shaped contact surface is provided between the felt belt and the heated large roller, and the felt belt is in close contact with the heated large roller.
9. The manufacturing process of the composite lining cloth according to claim 1, characterized in that: The unwinding roller and the winding roller are air-inflating shafts. When the cloth needs to be wound or released, the air-inflating shaft is in an inflated state, and when the cloth does not need to be wound or released, the air-inflating shaft is in a deflated state.
10. The manufacturing process of the composite lining cloth according to claim 1, characterized in that: The active aluminum flattening roller a, double round wire separation roller a, double roller servo correction device a, active silicone roller a, double round wire separation roller b, double roller servo correction device b, active silicone roller b, adjustable angle separation roller a and active translation correction are all above the heating roller and the winding roller.
Citation Information
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