Shrapnel detecting and packaging device and detecting and packaging method

Abstract

The invention discloses an elastic piece detecting and packaging device and a detecting and packaging method. Comprising a machine frame, a feeding mechanism arranged on the machine frame in the X direction, a receiving mechanism arranged on the machine frame in the X direction, at least two punching mechanisms arranged on the machine frame and arranged in the feeding direction of the feeding mechanism, and transferring, detecting and separating mechanisms which correspond to the punching mechanisms one to one, are arranged on the machine frame and are located between the feeding mechanism and the receiving mechanism. The feeding mechanism is used for conveying an incoming material belt in the X direction, the punching mechanism is used for punching products from the incoming material belt, the transferring, detecting and separating mechanism is used for detecting and separating the products which are punched and separated from the incoming material belt and then transferring the products to the receiving mechanism, and the receiving mechanism is used for packaging the products. The automatic punching, detecting and packaging machine has the advantages that through the arrangement of the multiple punching mechanisms, the multiple transferring, detecting and spacing mechanisms and the layout between the feeding mechanism and the receiving mechanism, rapid punching, detecting and packaging of products can be achieved, and the product detecting and packaging efficiency is effectively improved.

Description

Technical Field

[0001] The invention relates to the field of shrapnel processing, and in particular to a shrapnel detection and packaging device and a detection and packaging method. Background Art

[0002] After welding, the shrapnel is still fixedly connected to the material strip. The shrapnel needs to be separated from the material strip before packaging. The existing detection and packaging devices have the problems of low efficiency and poor detection accuracy.

[0003] In view of this, it is necessary to provide a shrapnel detection packaging device and a detection packaging method. Summary of the invention

[0004] The invention provides a shrapnel detection packaging device and a detection packaging method, which effectively solve the problems of low efficiency and poor detection accuracy of the existing devices.

[0005] The technical solution adopted by the present invention is:

[0006] The shrapnel detection packaging device comprises a frame, a feeding mechanism arranged on the frame along the X direction, a receiving mechanism arranged on the frame along the X direction, at least two punching mechanisms arranged on the frame and arranged along the feeding direction of the feeding mechanism, and a transfer detection and spacing mechanism corresponding to the punching mechanisms and arranged on the frame and located between the feeding mechanism and the receiving mechanism, wherein the feeding mechanism is used to convey an incoming material belt along the X direction, the punching mechanism is used to punch out products from the incoming material belt, the transfer detection and spacing mechanism is used to detect and distance the products punched out of the incoming material belt and then transfer them to the receiving mechanism, and the receiving mechanism is used to package the products.

[0007] Furthermore, the feeding mechanism includes a plurality of guide seats provided with conducting holes along the X direction on the frame, a No. 1 seat provided on the frame, a No. 1 cylinder provided on the No. 1 seat along the X direction, a No. 1 push plate provided on the No. 1 cylinder, and an elastic clamping column provided on the lower end surface of the No. 1 push plate, wherein the elastic clamping column is used to extend into the positioning hole of the incoming material belt.

[0008] Furthermore, the punching mechanism includes a No. 2 seat arranged on the frame, a lifting seat slidably arranged on the No. 2 seat, a knife seat slidably connected to the lifting seat, a No. 1 spring connected to the knife seat and the lifting seat at both ends respectively, and a No. 1 driving component arranged on the No. 2 seat for driving the lifting seat to rise and fall; the transfer, detection and spacing mechanism includes a first transfer mechanism, a second transfer mechanism, a detection mechanism and a spacing mechanism arranged on the frame, the first transfer mechanism includes a No. 1 support arranged on the frame, a No. 1 linear module A arranged on the No. 1 support along the Z-axis direction, a No. 1 linear module B arranged at the output end of the No. 1 linear module A along the Y-axis direction, a No. 1 plate arranged at the output end of the No. 1 linear module B and a No. 1 suction plate arranged on the No. 1 plate, the No. 1 suction plate simultaneously adsorbs two products from the upper end surface of the product, and the No. 1 suction plate simultaneously presses the two products when the product is punched.

[0009] Furthermore, three No. 1 suction plates are equidistantly arranged on the No. 1 plate along the Y-axis direction, the detection mechanism includes a reversing component, an end face size detection component and a concentricity detection component arranged on the frame along the Y-axis direction, the spacing component is arranged between the concentricity detection component and the material receiving mechanism, and the second transfer mechanism includes a No. 2 support arranged on the frame, a No. 2 linear module A arranged on the No. 2 support along the Z-axis direction, a No. 2 linear module B arranged at the output end of the No. 2 linear module A along the Y-axis direction, a No. 2 plate arranged at the output end of the No. 2 linear module B, and two No. 2 plates arranged along the Y-axis direction. The No. 2 suction plate A and the No. 2 suction plate B are equidistantly arranged on the No. 2 plate. The spacings between the feeding mechanism and the reversing assembly, the reversing assembly and the end face dimension detection assembly, and the end face dimension detection assembly are all the same as the spacings between the adjacent No. 1 suction plate. The spacings between the concentricity detection assembly and the spacing mechanism, the spacing mechanism and the material receiving mechanism, and the spacings between the No. 2 suction plate A and the No. 2 suction plate B are all the same. The No. 2 suction plate A is used to simultaneously transfer two products from the concentricity detection assembly to the spacing mechanism, and the No. 2 suction plate B is used to simultaneously transfer two products in the spacing mechanism to the material receiving mechanism.

[0010] Furthermore, the reversing assembly includes a No. 1 fixed seat arranged on the frame, a No. 1 supporting suction cup arranged on the No. 1 fixed seat and rotating with the Y-axis as the rotation axis, and a No. 1 motor arranged on the No. 1 fixed seat for driving the No. 1 supporting suction cup to rotate, and the No. 1 supporting suction cup is circumferentially provided with a plurality of No. 1 material troughs, and a vacuum adsorption hole is provided in the No. 1 material trough.

[0011] Furthermore, the end face dimension detection component includes a No. 2 fixed seat arranged on the frame, a No. 2 positioning block arranged on the No. 2 fixed seat, a Y-axis pushing member arranged on the No. 2 fixed seat for pushing the product along the Y-axis direction, an X-axis pushing member arranged on the No. 2 fixed seat for pushing the product along the X-axis, a No. 2 column arranged on the frame, and a No. 1 CCD camera arranged on the No. 2 column for detecting the product from above.

[0012] Furthermore, the concentricity detection component includes a No. 3 fixed seat arranged on the frame, two No. 3 positioning blocks arranged on the upper end surface of the No. 3 fixed seat, a sliding member slidably connected to the No. 3 fixed seat, a No. 3 pushing member arranged on the No. 3 fixed seat for driving the sliding member to push the two products to contact the two No. 3 positioning blocks respectively, a No. 3 column arranged on the frame, and a No. 3 CCD camera arranged on the No. 3 column for detecting the concentricity of the product.

[0013] Furthermore, the spacing mechanism includes a No. 4 fixed seat fixedly arranged on the frame, a rotating plate arranged on the No. 4 fixed seat and rotating with the Z axis as the rotating axis, a rotating driving member arranged on the No. 4 fixed seat for driving the rotating plate to rotate, a sliding block sliding with the rotating plate along the Y axis direction, and a No. 3 cylinder fixedly arranged on the rotating plate for driving the sliding block to slide along the Y axis, a groove A is arranged on the rotating plate, and a groove B corresponding to the groove A in the Y axis direction is arranged on the sliding block.

[0014] Furthermore, the material receiving mechanism includes a No. 4 seat arranged on the frame, two rows of heat-sealing tapes slidably arranged on the No. 4 seat along the X direction, a No. 4 driving component arranged on the No. 4 seat for driving the heat-sealing tape to move, a film unwinding component arranged on the No. 4 seat, a hot pressing component arranged on the No. 4 seat for heat-sealing the heat-sealing film unwound by the film unwinding component with the heat-sealing tape, and a defective product receiving component arranged on the No. 4 seat, the No. 4 driving component includes a turntable arranged on the No. 4 seat with the Y-axis as the rotation axis, a plurality of convex rods arranged radially on the turntable, and a No. 4 indexer arranged on the No. 4 seat for driving the turntable to rotate, and the heat-sealing tape is provided with No. 4 holes that cooperate with the convex rods at equal intervals along the X direction.

[0015] A post-welding inspection and packaging method for shrapnel adopts a shrapnel inspection and packaging device, wherein the incoming material belt is conveyed to the punching mechanism by a feeding mechanism, and then a plurality of punching mechanisms are used to punch out the product from the incoming material belt so that the product is separated from the incoming material belt. Then, a transfer inspection and spacing mechanism corresponding to the punching mechanism is used to pick up the two punched products from the incoming material belt for transfer inspection, and the two products are separated, and then the two separated products are placed in a receiving mechanism for packaging.

[0016] Beneficial effects of the invention:

[0017] 1. By setting up multiple punching mechanisms and transfer detection and spacing mechanisms, as well as the layout between the feeding mechanism and the receiving mechanism, it is possible to achieve rapid punching, detection and packaging of products, effectively improving the efficiency of product detection and packaging.

[0018] 2. The structural design of the transfer detection and spacing mechanism can realize the product size detection, concentricity detection, spacing and synchronous transfer in each component, which can improve the product detection accuracy and transfer efficiency.

[0019] 3. The punching mechanism and the transfer mechanism cooperate to realize the punching of products and incoming material strips, saving the mechanism required for product punching and reducing the cost of equipment.

[0020] 4. The structural design of the receiving mechanism can collect defective products and quickly package the products. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is an overall schematic diagram of the shrapnel detection packaging device provided in an embodiment of the present application.

[0022] Figure 2 A schematic diagram of the incoming material belt, feeding mechanism, No. 1 suction plate and punching mechanism of the shrapnel detection packaging device provided in an embodiment of the present application.

[0023] Figure 3 A schematic diagram of a transfer detection spacing mechanism and a punching mechanism of a shrapnel detection packaging device provided in an embodiment of the present application.

[0024] Figure 4 A three-dimensional diagram of the punching mechanism of the spring-type detection packaging device provided in an embodiment of the present application.

[0025] Figure 5 A side view of a shrapnel detection packaging device provided in an embodiment of the present application.

[0026] Figure 6 A schematic diagram of a first transfer mechanism of a shrapnel detection packaging device provided in an embodiment of the present application.

[0027] Figure 7 A schematic diagram of a second transfer mechanism of a shrapnel detection packaging device provided in an embodiment of the present application.

[0028] Figure 8 A schematic diagram of a reversing assembly of a shrapnel detection packaging device provided in an embodiment of the present application.

[0029] Fig. 9 A schematic diagram of an end face dimension detection component of a shrapnel detection packaging device provided in an embodiment of the present application.

[0030] Fig.10 A schematic diagram of a concentricity detection component of a shrapnel detection packaging device provided in an embodiment of the present application.

[0031] Fig.11A schematic diagram of a spacing mechanism of a shrapnel detection packaging device provided in an embodiment of the present application.

[0032] Fig.12 A schematic diagram of a material receiving mechanism of a shrapnel detection packaging device provided in an embodiment of the present application.

[0033] The markings in the figure are: 1. frame; 2. feeding mechanism; 3. receiving mechanism; 4. punching mechanism; 5. transfer, detection and spacing mechanism; 21. guide seat; 23. No. 1 cylinder; 22. No. 1 push plate; 41. No. 2 seat; 42. lifting seat; 43. knife seat; 44. No. 1 spring; 51. first transfer mechanism; 52. second transfer mechanism; 53. detection mechanism; 54. spacing mechanism; 511. No. 1 support; 512. No. 1 linear module A; 513. No. 1 linear module B; 514. No. 1 plate; 515. No. 1 suction plate; 531. reversing assembly; 532. end face size detection assembly; 533. concentricity detection assembly; 521. No. 2 support; 522. No. 2 linear module A; 523. No. 2 linear module B; 524. No. 2 plate; 525. No. 2 suction plate A; 526, No. 2 suction plate B; 5311, No. 1 fixed seat; 5312, No. 1 supporting suction cup; 5313, No. 1 motor; 5314, No. 1 material trough; 5321, No. 2 fixed seat; 5322, No. 2 positioning block; 5323, Y-axis pusher; 5324, X-axis pusher; 5331, No. 3 fixed seat; 5332, No. 3 positioning block; 5333, No. 3 pusher; 5334, sliding member; 541, No. 4 fixed seat; 542, sliding block; 543, No. 3 cylinder; 544, rotating plate; 545, rotating drive member; 5401, slot A; 5402, slot B; 31, No. 4 seat; 32, heat sealing material belt; 33, No. 4 driving assembly; 34, film unwinding assembly; 35, hot pressing assembly; 36, defective product receiving assembly; 100, incoming material belt. DETAILED DESCRIPTION

[0034] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific embodiments of the present invention are described in detail below with reference to the accompanying drawings.

[0035] like Figure 1As shown, the first embodiment provided by the present application is a shrapnel detection packaging device, whose structure includes a frame 1, and also includes a feeding mechanism 2 arranged on the frame 1 along the X direction, a receiving mechanism 3 arranged on the frame 1 along the X direction, at least two punching mechanisms 4 arranged on the frame 1 and arranged along the feeding direction of the feeding mechanism 2, and a transfer detection and spacing mechanism 5 corresponding to the punching mechanism 4 and arranged on the frame 1 and located between the feeding mechanism 2 and the receiving mechanism 3. The feeding mechanism 2 is used to convey the incoming material belt 100 along the X direction, the punching mechanism 4 is used to punch the product from the incoming material belt 100, the transfer detection and spacing mechanism 5 is used to detect and distance the product punched out of the incoming material belt 100 and then transfer it to the receiving mechanism 3, and the receiving mechanism 3 is used to package the product.

[0036] It should be noted that two rows of products are formed on the incoming material belt 100 .

[0037] In actual use, the incoming material belt 100 is conveyed to the punching mechanism 4 by the feeding mechanism 2, and then the multiple punching mechanisms 4 are used to punch the products from the incoming material belt 100 so that the products are separated from the incoming material belt 100, and then the two punched products are picked up from the incoming material belt 100 by the transfer detection and spacing mechanism 5 corresponding to the punching mechanism 4 for transfer detection, and the two products are separated, and then the two separated products are placed in the receiving mechanism 3 for packaging. If there are two punching mechanisms 4, one of the punching mechanisms 4 punches the even-numbered products on the incoming material belt 100, and the other punching mechanism 4 punches the odd-numbered products on the incoming material belt 100.

[0038] In the above design, it is possible to realize rapid punching of products, improve the efficiency of product punching, and quickly transfer the punched products to the material receiving mechanism 3, thereby improving the efficiency of material receiving.

[0039] Specifically: Figure 2 As shown, the feeding mechanism 2 includes a plurality of guide seats 21 provided with through holes along the X direction on the frame 1, a No. 1 seat provided on the frame 1, a No. 1 cylinder 23 provided on the No. 1 seat along the X direction, a No. 1 push plate 22 provided on the No. 1 cylinder 23, and an elastic clamping column provided on the lower end surface of the No. 1 push plate 22, wherein the elastic clamping column is used to extend into the positioning hole of the incoming material belt 100.

[0040] It should be noted that the front side of the positioning hole refers to the side in the conveying direction of the incoming material belt 100. The front side of the positioning hole is provided with a vertical side wall that abuts against the elastic clamping column, and the rear side is provided with a guiding inclined surface that can be slidably connected to the lower end of the elastic clamping column.

[0041] In actual use, the No. 1 cylinder 23 drives the No. 1 push plate 22 to move in the X direction, so that the elastic clamping column extends into the positioning hole and abuts against the vertical side wall, driving the incoming material belt 100 to move in the X direction, and then the No. 1 cylinder 23 is reset, so that the elastic clamping column slides along the guide slope to the upper end surface of the incoming material belt 100 and then extends into the next positioning hole, so that the incoming material belt 100 moves along the conducting hole toward the side of the punching mechanism.

[0042] In the above design, the structural design of the feeding mechanism 2 facilitates the rapid movement and feeding of the incoming material belt 100 .

[0043] Specifically: Figure 4 and Figure 5 As shown, the punching mechanism 4 includes a No. 2 seat 41 disposed on the frame 1, a lifting seat 42 slidably disposed on the No. 2 seat 41, a knife seat 43 slidably connected to the lifting seat 42, a No. 1 spring 44 connected to the knife seat 43 and the lifting seat 42 at both ends, and a No. 1 driving component (not shown in the figure) disposed on the No. 2 seat 41 for driving the lifting seat 42 to move up and down. Figure 1 and Figure 2 As shown, the transfer, detection and spacing mechanism 5 includes a first transfer mechanism 51, a second transfer mechanism 52, a detection mechanism 53 and a spacing mechanism 54 arranged on the frame 1, the first transfer mechanism 51 includes a No. 1 support 511 arranged on the frame 1, a No. 1 linear module A512 arranged on the No. 1 support 511 along the Z-axis direction, a No. 1 linear module B513 arranged at the output end of the No. 1 linear module A512 along the Y-axis direction, a No. 1 plate 514 arranged at the output end of the No. 1 linear module B513 and a No. 1 suction plate 515 arranged on the No. 1 plate 514, the No. 1 suction plate 515 absorbs two products from the upper end surface of the products at the same time, and the No. 1 suction plate 515 presses the two products at the same time when the products are punched.

[0044] In actual use, after the incoming material belt 100 moves to the corresponding position of the punching mechanism 4, the No. 1 suction plate 515 of the first transfer mechanism 51 presses the upper end surface of the product, and drives the lifting seat 42 through the No. 1 driving component to drive the knife seat 43 to rise, so that the knife seat 43 moves up to punch and cut the contact part between the product and the material belt. Then, the No. 1 suction plate 515 that originally pressed the product is used to adsorb the product, and then the No. 1 linear module A512 and the No. 1 linear module B513 drive the No. 1 suction plate 515 to transfer the product to the detection mechanism 53. After the detection is completed, the product is transferred to the spacing mechanism 54 through the second transfer mechanism 52, and then the product in the spacing mechanism 54 is transferred to the receiving mechanism 3 through the second transfer mechanism 52.

[0045] In the above design, the structural design and specific implementation of the punching mechanism 4 can effectively realize the rapid punching of products on the incoming material belt 100, and effectively utilize the transfer detection mechanism 53 for rapid transfer.

[0046] Specifically: Figure 6 As shown, three No. 1 suction plates 515 are equidistantly arranged on the No. 1 plate 514 along the Y-axis direction. Figure 2 The detection mechanism 53 includes a reversing component 531, an end face dimension detection component 532 and a concentricity detection component 533 arranged on the frame 1 along the Y-axis direction, and the spacing component is arranged between the concentricity detection component 533 and the material receiving mechanism 3. Figure 7 As shown, the second transfer mechanism 52 includes a No. 2 support 521 arranged on the frame 1, a No. 2 linear module A522 arranged on the No. 2 support 521 along the Z-axis direction, a No. 2 linear module B523 arranged at the output end of the No. 2 linear module A522 along the Y-axis direction, a No. 2 plate 524 arranged at the output end of the No. 2 linear module B523, and two No. 2 suction plates A525 and No. 2 suction plates B526 arranged equidistantly along the Y-axis on the No. 2 plate 524, the feeding mechanism 2 and the reversing component 531, the reversing component 531 and the end face size detection group Part 532, the spacing between the end face size detection component 532 and the concentricity detection component 533 is the same as the spacing between the adjacent No. 1 suction plate 515, the spacing between the concentricity detection component 533 and the spacing mechanism 54, the spacing mechanism 54 and the material receiving mechanism 3, and the spacing between the No. 2 suction plate A525 and the No. 2 suction plate B526 are all the same, the No. 2 suction plate A525 is used to simultaneously transfer two products from the concentricity detection component 533 to the spacing mechanism 54, and the No. 2 suction plate B526 is used to simultaneously transfer two products in the spacing mechanism 54 to the material receiving mechanism 3.

[0047] In actual use, the three No. 1 suction plates 515 move synchronously, so that the punched products are moved from the material belt to the reversing assembly 531, while the products of the reversing assembly 531 are moved to the end face size detection assembly 532, and the products in the end face size detection assembly 532 are moved to the concentricity detection assembly 533. When the second transfer mechanism 52 is working, the No. 2 plate 524 is moved by the No. 2 linear module A522 and the No. 2 linear module B523, so that the No. 2 plate 524 moves the No. 2 suction plates A525 and the No. 2 suction plates B526. When the No. 2 suction plate A525 moves the products in the concentricity detection assembly 533 to the spacing assembly, the No. 2 suction plate B526 moves the products in the spacing assembly to the receiving mechanism 3.

[0048] In the above design, the structural design and specific implementation method of the detection mechanism 53, the first transfer mechanism 51 and the second transfer mechanism 52 can effectively realize the synchronous movement of various components of the product between the receiving mechanism 3, and improve the efficiency of product transfer between the reversing component 531, the end face size detection component 532, the concentricity detection component 533 and the receiving mechanism 3.

[0049] Specifically: Figure 8 As shown, the reversing assembly 531 includes a No. 1 fixed seat 5311 arranged on the frame 1, a No. 1 supporting suction cup 5312 arranged on the No. 1 fixed seat 5311 and rotating around the Y-axis, and a No. 1 motor 5313 arranged on the No. 1 fixed seat 5311 for driving the No. 1 supporting suction cup 5312 to rotate, and the No. 1 supporting suction cup 5312 is circumferentially provided with a plurality of No. 1 material troughs 5314, and the No. 1 material troughs 5314 are provided with vacuum adsorption holes.

[0050] It should be noted that material trough No. 1 5314 holds two products.

[0051] In actual use, the two products punched out at the same time are placed in the No. 1 material trough 5314 through the first transfer mechanism 51 and adsorbed by the vacuum adsorption hole, and then the No. 1 motor 5313 drives the No. 1 supporting suction cup 5312 to rotate, so that the product changes direction, and then the No. 1 transfer mechanism transfers the reversed products to the No. 1 supporting suction cup 5312.

[0052] In the above design, the structural design and specific implementation method of the reversing component 531 can effectively achieve rapid reversal of the product.

[0053] Specifically: Fig. 9 As shown, the end face dimension detection assembly 532 includes a No. 2 fixed seat 5321 disposed on the frame 1, a No. 2 positioning block 5322 disposed on the No. 2 fixed seat 5321, a Y-axis pusher 5323 disposed on the No. 2 fixed seat 5321 for pushing the product along the Y-axis direction, an X-axis pusher 5324 disposed on the No. 2 fixed seat 5321 for pushing the product along the X-axis, a No. 2 column disposed on the frame 1, and a No. 1 CCD camera disposed on the No. 2 column for detecting the product from above. The X-axis pusher 5324 is a cylinder clamp.

[0054] In actual use, after the product is placed on the second fixing seat 5321, the Y-axis pusher 5323 pushes the product to move along the Y-axis so that one end of the product abuts against one side of the second positioning block 5322, and then the X-axis pusher 5324 pushes the product against the other side of the second positioning block 5322. Then, the size of the product is detected from above by the first CCD camera.

[0055] In the above design, the structural design and specific implementation method of the end face dimension detection component 532 can effectively detect the end face of the product.

[0056] Specifically: Fig.10As shown, the concentricity detection component 533 includes a No. 3 fixed seat 5331 arranged on the frame 1, two No. 3 positioning blocks 5332 arranged on the upper end surface of the No. 3 fixed seat 5331, a sliding member 5334 slidably connected to the No. 3 fixed seat 5331, a No. 3 pushing member 5333 arranged on the No. 3 fixed seat 5331 for driving the sliding member 5334 to push two products to contact the two No. 3 positioning blocks 5332 respectively, a No. 3 column arranged on the frame 1, and a No. 3 CCD camera arranged on the No. 3 column for detecting the concentricity of the product.

[0057] In actual use, the No. 3 pusher 5333 drives the sliding member 5334 to move toward the side of the No. 3 positioning block 5332, so that the sliding member 5334 simultaneously drives two products to contact the two No. 3 positioning blocks 5332 respectively, and then the No. 3 CCDC camera detects the concentricity of the products.

[0058] In the above design, the structural design and specific implementation method of the concentricity detection component 533 can effectively realize the detection of product concentricity.

[0059] Specifically: Fig.11 As shown, the spacing mechanism 54 includes a No. 4 fixed seat 541 fixedly set on the frame 1, a rotating plate 544 set on the No. 4 fixed seat 541 and rotating around the Z axis, a rotating driving member 545 set on the No. 4 fixed seat 541 for driving the rotating plate 544 to rotate, a sliding block 542 sliding with the rotating plate 544 along the Y axis direction, and a No. 3 cylinder 543 fixedly set on the rotating plate 544 for driving the sliding block 542 to slide along the Y axis, a groove A5401 is set on the rotating plate 544, and a groove B5402 corresponding to the groove A5401 in the Y axis direction is set on the sliding block 542.

[0060] In actual use, the two products are transferred to the slot A5401 and the slot B5402 by the second transfer mechanism 52, and then the third cylinder 543 drives the sliding block 542 to move away from the slot A5401, so that the distance between the two products becomes larger. Then the rotating plate 544 rotates, so that the two products are arranged in the X direction instead of the Y direction.

[0061] In the above design, the structural design and specific implementation of the spacing mechanism 54 can effectively achieve the spacing of the two products.

[0062] Specifically: Fig.12As shown, the material receiving mechanism 3 includes a No. 4 seat 31 arranged on the frame 1, two rows of heat-sealing belts 32 slidably arranged on the No. 4 seat 31 along the X direction, a No. 4 driving component 33 arranged on the No. 4 seat 31 for driving the heat-sealing belt 32 to move, a film unwinding component 34 arranged on the No. 4 seat 31, a hot pressing component 35 arranged on the No. 4 seat 31 for heat-sealing the heat-sealing film unwound by the film unwinding component 34 with the heat-sealing belt 32, and a defective product receiving component 36 arranged on the No. 4 seat 31, the No. 4 driving component 33 includes a turntable arranged on the No. 4 seat 31 with the Y-axis as the rotation axis, a plurality of convex rods arranged radially on the turntable, and a No. 4 divider arranged on the No. 4 seat 31 for driving the turntable to rotate, and the heat-sealing belt 32 is provided with No. 4 holes that cooperate with the convex rods at equal intervals along the X direction.

[0063] In actual use, unqualified products are placed in the defective product receiving component 36, and qualified products are transferred to two heat sealing belts 32 after being separated by a distance. The turntable is driven to rotate by the indexer, so that the convex rod drives the heat sealing belt 32 to move toward the side of the heat pressing component 35. During the movement, the heat sealing film and the heat sealing belt 32 are sealed by the heat pressing component 35.

[0064] In the above design, the structural design and specific implementation method of the material receiving mechanism 3 can quickly heat-seal qualified products.

[0065] The second embodiment provided by the present application is a method for detecting and packaging shrapnel after welding. The shrapnel detection and packaging device is used. The incoming material belt 100 is conveyed to the punching mechanism 4 by the feeding mechanism 2, and then the products are punched out from the incoming material belt 100 by using multiple punching mechanisms 4 so that the products are separated from the incoming material belt 100. Then, the two punched products are picked up from the incoming material belt 100 for transfer detection and the two products are separated by the transfer detection and spacing mechanism 5 corresponding to the punching mechanism 4, and then the two separated products are placed in the receiving mechanism 3 for packaging.

[0066] In the above design, the inspection and packaging of the shrapnel can be effectively realized, ensuring the yield rate and operation efficiency of the finished shrapnel products.

[0067] To further explain in detail, it should be understood that the above is only a specific embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A shrapnel detection packaging device, comprising a frame (1), characterized in that: The invention also comprises a feeding mechanism (2) arranged on the frame (1) along the X direction, a receiving mechanism (3) arranged on the frame (1) along the X direction, at least two punching mechanisms (4) arranged on the frame (1) and arranged along the feeding direction of the feeding mechanism (2), and a transfer detection and spacing mechanism (5) corresponding to the punching mechanisms (4) and arranged on the frame (1) and located between the feeding mechanism (2) and the receiving mechanism (3); the feeding mechanism (2) is used to convey the incoming material belt (100) along the X direction; the punching mechanism (4) is used to punch out products from the incoming material belt (100); the transfer detection and spacing mechanism (5) is used to detect and distance the products punched out of the incoming material belt (100) and then transfer them to the receiving mechanism (3); and the receiving mechanism (3) is used to package the products.

2. The shrapnel detection packaging device according to claim 1, characterized in that: The feeding mechanism (2) comprises a plurality of guide seats (21) provided with guide holes along the X direction and arranged on the frame (1), a No. 1 seat provided on the frame (1), a No. 1 cylinder (23) provided on the No. 1 seat along the X direction, a No. 1 push plate (22) provided on the No. 1 cylinder (23), and an elastic clamping column provided on the lower end surface of the No. 1 push plate (22), wherein the elastic clamping column is used to extend into the positioning hole of the incoming material belt (100).

3. The shrapnel detection packaging device according to claim 1, characterized in that: The punching mechanism (4) comprises a No. 2 seat (41) arranged on the frame (1), a lifting seat (42) slidably arranged on the No. 2 seat (41), a knife seat (43) slidably connected to the lifting seat (42), a No. 1 spring (44) whose two ends are respectively connected to the knife seat (43) and the lifting seat (42), and a No. 1 driving component arranged on the No. 2 seat (41) for driving the lifting seat (42) to move up and down; the transfer, detection and spacing mechanism (5) comprises a first transfer mechanism (51) arranged on the frame (1), a second transfer mechanism (52), a detection mechanism (53) and a spacing mechanism (54), wherein the first The transfer mechanism (51) comprises a No. 1 support (511) arranged on the frame (1), a No. 1 linear module A (512) arranged on the No. 1 support (511) along the Z-axis direction, a No. 1 linear module B (513) arranged at the output end of the No. 1 linear module A (512) along the Y-axis direction, a No. 1 plate (514) arranged at the output end of the No. 1 linear module B (513), and a No. 1 suction plate (515) arranged on the No. 1 plate (514), wherein the No. 1 suction plate (515) simultaneously absorbs two products from the upper end surfaces of the products, and when the products are punched, the No. 1 suction plate (515) simultaneously presses the two products.

4. The shrapnel detection packaging device according to claim 3, characterized in that: The first plate (514) is provided with three first suction plates (515) equidistantly arranged along the Y-axis direction; the detection mechanism (53) comprises a reversing assembly (531), an end face dimension detection assembly (532) and a concentricity detection assembly (533) arranged on the frame (1) along the Y-axis direction; the spacing assembly is arranged between the concentricity detection assembly (533) and the material receiving mechanism (3); the second transfer mechanism (52) comprises a second support (521) arranged on the frame (1); a second linear module A (522) arranged on the second support (521) along the Z-axis direction; a second linear module B (523) arranged at the output end of the second linear module A (522) along the Y-axis direction; a second plate (524) arranged at the output end of the second linear module B (523); and two second plates (525) equidistantly arranged on the second plate (525) along the Y-axis. 4), the spacing between the feeding mechanism (2) and the reversing assembly (531), the spacing between the reversing assembly (531) and the end face dimension detection assembly (532), and the spacing between the end face dimension detection assembly (532) and the concentricity detection assembly (533) are all the same as the spacing between the adjacent first suction plate (515); the spacing between the concentricity detection assembly (533) and the spacing mechanism (54), the spacing mechanism (54) and the material receiving mechanism (3), and the spacing between the second suction plate A (525) and the second suction plate B (526) are all the same; the second suction plate A (525) is used to simultaneously transfer two products from the concentricity detection assembly (533) to the spacing mechanism (54), and the second suction plate B (526) is used to simultaneously transfer two products in the spacing mechanism (54) to the material receiving mechanism (3).

5. The shrapnel detection packaging device according to claim 4, characterized in that: The reversing assembly (531) comprises a No. 1 fixed seat (5311) arranged on the frame (1), a No. 1 supporting suction cup (5312) arranged on the No. 1 fixed seat (5311) and rotatable around the Y-axis, and a No. 1 motor (5313) arranged on the No. 1 fixed seat (5311) and used for driving the No. 1 supporting suction cup (5312) to rotate, wherein the No. 1 supporting suction cup (5312) is circumferentially provided with a plurality of No. 1 material troughs (5314), and the No. 1 material troughs (5314) are provided with vacuum adsorption holes.

6. The shrapnel detection packaging device according to claim 4, characterized in that: The end face dimension detection component (532) comprises a No. 2 fixed seat (5321) arranged on the frame (1), a No. 2 positioning block (5322) arranged on the No. 2 fixed seat (5321), a Y-axis pushing member (5323) arranged on the No. 2 fixed seat (5321) for pushing the product along the Y-axis direction, an X-axis pushing member (5324) arranged on the No. 2 fixed seat (5321) for pushing the product along the X-axis, a No. 2 column arranged on the frame (1), and a No. 1 CCD camera arranged on the No. 2 column for detecting the product from above.

7. The shrapnel detection packaging device according to claim 4, characterized in that: The concentricity detection assembly (533) comprises a No. 3 fixed seat (5331) arranged on the frame (1), two No. 3 positioning blocks (5332) arranged on the upper end surface of the No. 3 fixed seat (5331), a sliding member (5334) slidably connected to the No. 3 fixed seat (5331), a No. 3 pushing member (5333) arranged on the No. 3 fixed seat (5331) and used to drive the sliding member (5334) to push two products to contact the two No. 3 positioning blocks (5332) respectively, a No. 3 column arranged on the frame (1), and a No. 3 CCD camera arranged on the No. 3 column and used to detect the concentricity of the product.

8. The shrapnel detection packaging device according to claim 4, characterized in that: The spacing mechanism (54) comprises a No. 4 fixed seat (541) fixedly arranged on the frame (1), a rotating plate (544) arranged on the No. 4 fixed seat (541) and rotating around the Z axis, a rotating driving member (545) arranged on the No. 4 fixed seat (541) and used to drive the rotating plate (544) to rotate, a sliding block (542) sliding with the rotating plate (544) along the Y axis direction, and a No. 3 cylinder (543) fixedly arranged on the rotating plate (544) and used to drive the sliding block (542) to slide along the Y axis, the rotating plate (544) being provided with a groove A (5401), and the sliding block (542) being provided with a groove B (5402) corresponding to the groove A (5401) in the Y axis direction.

9. The shrapnel detection packaging device according to claim 1, characterized in that: The material receiving mechanism (3) comprises a No. 4 seat (31) arranged on the frame (1), two rows of heat-sealing material belts (32) slidably arranged on the No. 4 seat (31) along the X direction, a No. 4 driving assembly (33) arranged on the No. 4 seat (31) for driving the heat-sealing material belt (32) to move, a film unwinding assembly (34) arranged on the No. 4 seat (31), a heat pressing assembly (35) arranged on the No. 4 seat (31) for heat-sealing the heat-sealing film unwound by the film unwinding assembly (34) with the heat-sealing material belt (32), and a defective product receiving assembly (36) arranged on the No. 4 seat (31), wherein the No. 4 driving assembly (33) comprises a turntable arranged on the No. 4 seat (31) with the Y axis as the rotation axis, a plurality of convex rods arranged on the turntable along the radial direction, and a No. 4 indexer arranged on the No. 4 seat (31) for driving the turntable to rotate, and the heat-sealing material belt (32) is provided with four No. holes that cooperate with the convex rods at equal intervals along the X direction.

10. A method for detecting and packaging shrapnel after welding, using the shrapnel detection and packaging device according to any one of claims 1 to 9, characterized in that: The incoming material belt (100) is conveyed to the punching mechanism (4) by the feeding mechanism (2), and then the products are punched out from the incoming material belt (100) by using multiple punching mechanisms (4) so ​​that the products are separated from the incoming material belt (100). Then, the two punched products are picked up from the incoming material belt (100) by the transfer detection and spacing mechanism (5) corresponding to the punching mechanism (4), and the two products are separated. Then, the two separated products are placed in the receiving mechanism (3) for packaging.

Images