Pipeline valve body auxiliary dismounting and transporting device
By designing auxiliary disassembly and transportation equipment for pipeline valve bodies, and utilizing transfer vehicles, lifting mechanisms, and anti-rotation mechanisms, safe disassembly and assembly of medium and large valves can be achieved. This solves the problems of cumbersome and dangerous disassembly and assembly in existing technologies, and improves disassembly and assembly efficiency and safety.
Patent Information
- Application Number
- CN202510134475.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-06
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2045-02-06
AI Technical Summary
In existing technologies, the disassembly and assembly process of medium and large valves is cumbersome and dangerous, consumes a lot of manpower, and poses a significant risk of damage to the valve sealing surface.
Design a pipeline valve body auxiliary disassembly and transportation equipment, including a transfer vehicle, a lifting mechanism and an anti-rotation mechanism. Through a support platform, adjustment components and clamping components, the valve can be safely disassembled and installed, reducing manpower requirements and the risk of equipment damage.
This equipment enables safe and quick disassembly and installation of valves, protects flange sealing surfaces from damage, reduces labor intensity and time costs, improves maintenance efficiency, and reduces the risk of equipment damage.
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Figure CN119929709B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of nuclear power, in particular to a pipeline valve body auxiliary dismounting and transporting equipment. BACKGROUND
[0002] In the petrochemical industry, energy and power (such as nuclear power), environmental protection, metallurgy and other industries, as a key fluid control equipment, the valve maintenance and replacement work is heavy and high risk. For medium and large valves, when major defects occur and need to be repaired or replaced, the method usually adopted is to use a sling to lift the valve, and then realize the dismounting of the pipeline valve. This method is not only cumbersome, but also has strict requirements for high-altitude support points. The quality of the sling, the binding method of the valve and the amount of personnel required also increase the danger of the work, and the time is longer, which consumes a large amount of labor cost. SUMMARY
[0003] The technical problem to be solved by the present application is to provide a pipeline valve body auxiliary dismounting and transporting equipment.
[0004] The technical scheme adopted by the present application to solve the technical problem is: a pipeline valve body auxiliary dismounting and transporting equipment is constructed, which comprises:
[0005] A transfer trolley body;
[0006] A lifting mechanism is installed on the transfer trolley body, and the lifting mechanism is provided with a supporting platform for supporting the left and right branch pipes of the valve body.
[0007] A rotation prevention mechanism is installed on the lifting mechanism for clamping the upper branch pipe of the valve body.
[0008] In some embodiments, the transfer trolley body comprises a first mounting platform, a second mounting platform, an adjusting assembly and a traction assembly.
[0009] The first mounting platform and the second mounting platform are both provided with moving wheels, the first mounting platform is provided with a plurality of first supports on the side facing the second mounting platform, and the plurality of first supports are arranged at intervals along the length direction of the first mounting platform; the second mounting platform is provided with a plurality of second supports on the side facing the first mounting platform, and the plurality of second supports are arranged at intervals along the length direction of the second mounting platform.
[0010] The adjusting assembly comprises a plurality of adjusting seats, a plurality of first expansion rods, a plurality of second expansion rods and a connecting rod, both ends of the first expansion rod are connected with the first support and the first end of the adjusting seat respectively, and both ends of the second expansion rod are connected with the second support and the second end of the adjusting seat respectively.
[0011] The traction assembly comprises a fixing base, a supporting base and a pull rod, the supporting base is arranged on the fixing base, the supporting base is provided with a threaded hole, and the pull rod is connected with the fixing base; the connecting rod is arranged in the threaded hole and all the adjusting bases.
[0012] In some embodiments, the first support is provided with a first groove, the second support is provided with a second groove, the first end of the adjusting base is provided with a third groove, and the second end of the adjusting base is provided with a fourth groove.
[0013] The axial first end of the first expansion rod is rotatably installed in the first groove, the axial second end of the first expansion rod is rotatably installed in the third groove, the axial first end of the second expansion rod is rotatably installed in the third groove, and the axial second end of the second expansion rod is rotatably installed in the fourth groove.
[0014] In some embodiments, the connecting rod is provided with a plurality of clamping grooves, and two adjacent clamping grooves define an installation position for the adjusting base.
[0015] The adjusting assembly further comprises a plurality of limiting plates, the limiting plates are clamped on the clamping grooves, and the limiting plates are connected with the adjusting bases.
[0016] In some embodiments, the lifting mechanism comprises a lifting assembly connecting the transfer trolley body and the supporting platform.
[0017] In some embodiments, one side of the supporting platform is further provided with an elastic limiting piece.
[0018] In some embodiments, the anti-rotation mechanism comprises a clamping assembly and a driving assembly, the clamping assembly comprises a mounting plate and a clamping piece, the mounting plate is provided with a first limiting hole and a second limiting hole perpendicular to each other, the first limiting hole extends in a first direction, and the second limiting hole extends in a second direction; the clamping piece comprises a first clamping jaw and a second clamping jaw, the middle parts of the first clamping jaw and the second clamping jaw are connected by a fastener, the first end of the first clamping jaw is provided with a first roller, the first roller is located in the first limiting hole, the first end of the second clamping jaw is provided with a second roller, and the second roller is located in the first limiting hole.
[0019] The driving assembly comprises a mounting component and a driving component, the mounting component is connected with the mounting plate, the driving component is connected with the mounting component, and the driving component is connected with the fastener to drive the fastener to move along the second limiting hole, so that the clamping piece is loosened or tightened.
[0020] In some embodiments, the mounting component comprises a bottom plate, a first mounting seat and a second mounting seat, the bottom plate is arranged in parallel with the mounting plate, the first mounting seat and the second mounting seat are arranged in parallel along a first direction, and the first mounting seat and the second mounting seat are connected to the bottom plate and the mounting plate.
[0021] The driving component comprises a screw rod, a nut seat, a sliding rail and a sliding block, the sliding rail is mounted on the bottom plate and extends along a first direction, the nut seat is mounted on the sliding rail through the sliding block, the screw rod passes through the first mounting seat, the nut seat and the second mounting seat, and the nut seat is connected to the fastener.
[0022] In some embodiments, the first end of the first clamping jaw is provided with a first positioning hole, the clamping assembly comprises a first cylindrical pin passing through the first positioning hole, and the first roller is connected to the lower end of the first cylindrical pin.
[0023] The first end of the second clamping jaw is provided with a second positioning hole, the clamping assembly comprises a second cylindrical pin passing through the second positioning hole, and the second roller is connected to the lower end of the second cylindrical pin.
[0024] In some embodiments, the anti-rotation mechanism further comprises a height adjusting assembly connected to the mounting plate or the bottom plate.
[0025] The height adjusting assembly comprises a cross bar, a first supporting rod and a second supporting rod, the first supporting rod is connected to the cross bar, the second supporting rod has a cylindrical structure, and the first supporting rod is movably mounted in the inner cavity of the second supporting rod.
[0026] The pipeline valve body auxiliary dismounting and transporting equipment has the following beneficial effects: during the maintenance of medium and large valves, the pipeline valve body auxiliary dismounting and transporting equipment can assist the operator in dismounting and installing the valve, the sealing surface of the flange is protected from being damaged to the greatest extent, the labor intensity of the operator is reduced, the maintenance time is greatly shortened, the work efficiency is improved, and the risk of equipment damage caused by human error is reduced. BRIEF DESCRIPTION OF DRAWINGS
[0027] In order to more clearly illustrate the technical solutions of the present application, the present application will be further described below in combination with the drawings and embodiments. It should be understood that the following drawings only show some embodiments of the present application, and therefore should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can also be obtained without creative labor. In the drawings:
[0028] Figure 1 is one of the application diagrams of the pipeline valve body auxiliary dismounting and transporting equipment in some embodiments of the present application;
[0029] Figure 2 is the application diagram of the auxiliary dismounting and transporting equipment of the pipeline valve body in some embodiments of the present application, which is the second;
[0030] Figure 3 is the structural diagram of the transfer trolley body in some embodiments of the present application, which is the first;
[0031] Figure 4 is the structural diagram of the transfer trolley body in some embodiments of the present application, which is the second;
[0032] Figure 5 is the partial structural diagram of the transfer trolley body in some embodiments of the present application;
[0033] Figure 6 is the partial structural exploded view of the transfer trolley body in some embodiments of the present application;
[0034] Figure 7 is the application diagram of the anti-rotation mechanism in some embodiments of the present application;
[0035] Figure 8 is the structural diagram of the anti-rotation mechanism in some embodiments of the present application;
[0036] Figure 9 is the structural diagram of the mounting plate of the anti-rotation mechanism in some embodiments of the present application;
[0037] Figure 10 is the partial structural diagram of the anti-rotation mechanism in some embodiments of the present application. DETAILED DESCRIPTION
[0038] In order to have a clearer understanding of the technical features, objectives and effects of the present application, the specific embodiments of the present application will be described in detail with reference to the drawings. In the following description, it should be understood that the directions or positional relationships indicated by "front", "back", "up", "down", "left", "right", "vertical", "horizontal", "vertical", "horizontal", "top", "bottom", "inner", "outer", "head", "tail" and the like are based on the directions or positional relationships shown in the drawings, constructed and operated in a particular direction, and are only for the convenience of describing the technical solutions, and cannot be understood as indicating that the devices or elements indicated must have a particular direction, therefore, it cannot be understood as a limitation on the present application.
[0039] It should be noted that, unless otherwise explicitly specified and limited, the terms such as "mounting", "connection", "connecting", "fixing", "arrangement" and the like should be interpreted in a broad sense, for example, can be fixed connection, or detachable connection, or integral; can be mechanical connection, or electrical connection; can be directly connected, or indirectly connected through an intermediate medium, or the internal communication of two elements or the interaction relationship between two elements. When an element is referred to as "on" or "under" another element, the element can be "directly" or "indirectly" located on another element, or one or more intervening elements can be present. The terms "first", "second", "third" and the like are only for the convenience of describing the technical solutions, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first", "second", "third" and the like can be explicitly or implicitly included one or more of the features.
[0040] In the following description, specific details are set forth in order to provide a thorough understanding of the embodiments of the application. However, persons skilled in the art will understand that the application can be practiced without these specific details. In other instances, well-known systems, devices, circuits and methods have been abridged to not unnecessarily obscure the application by virtue of their being well understood.
[0041] Referring to Figures 1 to 10 The application shows a pipeline valve body auxiliary dismounting and transporting equipment, which comprises a transfer trolley body 10, a lifting mechanism 20 and an anti-rotation mechanism 30.
[0042] The lifting mechanism 20 is installed on the transfer trolley body 10, and the lifting mechanism 20 is provided with a support platform 21 for supporting the left and right branch pipes 100 of the valve body. The anti-rotation mechanism 30 is installed on the lifting mechanism 20 and is used for clamping the upper branch pipe 200 of the valve body.
[0043] As Figures 1 to 6 shown, in some embodiments, the transfer trolley body 10 comprises a first mounting platform 11, a second mounting platform 12, an adjusting assembly 13 and a traction assembly 14.
[0044] The first mounting platform 11 and the second mounting platform 12 can both be rectangular plate structures, and the bottom thereof can be provided with a plurality of reinforcing rib plates. The first mounting platform 11 and the second mounting platform 12 can be made of high-strength steel material, and further, the upper surface of the first mounting platform 11 and the second mounting platform 12 is a plane. In some embodiments, the first mounting platform 11 and the second mounting platform 12 can be further provided with protective pads and the like.
[0045] The first mounting platform 11 and the second mounting platform 12 are each provided with a first moving wheel 15 arranged at the bottom of the first mounting platform 11 and the second mounting platform 12 along the length direction of the first mounting platform 11 and the second mounting platform 12. The first mounting platform 11 is provided with a plurality of first supports 111 arranged at intervals along the length direction of the first mounting platform 11 on the side facing the second mounting platform 12; the second mounting platform 12 is provided with a plurality of second supports 121 arranged at intervals along the length direction of the second mounting platform 12 on the side facing the first mounting platform 11.
[0046] As shown in Figure 5 and Figure 6 , the adjusting assembly 13 is arranged between the first mounting platform 11 and the second mounting platform 12. The adjusting assembly 13 can include a plurality of adjusting seats 131 arranged at intervals along the length of the first mounting platform 11 and the second mounting platform 12, a plurality of first expansion rods 132, a plurality of second expansion rods 133, and a connecting rod 134. The two ends of the first expansion rod 132 are respectively connected to the first end of the adjusting seat 131 and the first support 111. The two ends of the second expansion rod 133 are respectively connected to the second end of the adjusting seat 131 and the second support 121.
[0047] As shown in Figure 5 and Figure 6 , the traction assembly 14 includes a fixed seat 141, a support seat 142, and a pull rod 143. The support seat 142 is arranged on the fixed seat 141, and the support seat 142 is provided with a threaded hole 1421. The pull rod 143 is connected to the fixed seat 141. The connecting rod 134 passes through the threaded hole 1421 and all the adjusting seats 131. The connecting rod 134 is used to drive the first expansion rod 132 and the second expansion rod 133 to move, so that the first mounting platform 11 and the second mounting platform 12 are relatively close or relatively far away from each other, thereby adjusting the size of the bearing surface formed by the first mounting platform 11 and the second mounting platform 12, to adapt to the left and right branch pipes 100 of different axial dimensions, thereby improving the applicability and practicality.
[0048] As shown in Figure 5 and Figure 6 , in some embodiments, the adjusting seat 131 is generally in the shape of a rectangular parallelepiped. The adjusting seat 131 is provided with a central through hole 1311 for the connecting rod 134 to pass through.
[0049] As shown in Figure 5 and Figure 6As shown in the drawings, in some embodiments, the first support 111 is provided with a first recess 1111, the second support 121 is provided with a second recess 1211, the first end of the adjusting seat 131 is provided with a third recess 1312, and the second end of the adjusting seat 131 is provided with a fourth recess 1313.
[0050] The axial first end of the first expansion rod 132 is rotatably installed in the first recess 1111, the axial second end of the first expansion rod 132 is rotatably installed in the third recess 1312, the axial first end of the second expansion rod 133 is rotatably installed in the third recess 1312, and the axial second end of the second expansion rod 133 is rotatably installed in the fourth recess 1313. The rotatable installation can be achieved by installing a shaft.
[0051] As shown in the drawings, Figure 5 and Figure 6 In some embodiments, the connecting rod 134 is provided with a plurality of clamping grooves 1341, and adjacent two clamping grooves 1341 define an installation position for the adjusting seat 131. The adjusting assembly 13 further comprises a plurality of limiting plates 135, the limiting plates 135 are clamped on the clamping grooves 1341, and the limiting plates 135 are connected with the adjusting seat 131. The limiting plates 135 can be clamped behind the clamping grooves 1341, and then detachably connected with the end face of the adjusting seat 131 by bolts or screws, so that the adjusting assembly 13 is more convenient to assemble, and modular production and assembly can be realized.
[0052] In some embodiments, the outer periphery of the connecting rod 134 is provided with external threads to be threadedly connected and fixed with the threaded hole 1421, so that threaded adjustment can be achieved. In some embodiments, the support seat 142 can also be a nut seat.
[0053] As shown in the drawings, Figure 5 and Figure 6 In some embodiments, the first end of the connecting rod 134 protrudes from the support seat 142, the first end of the connecting rod 134 is provided with a connecting portion 1342 connected with an operating device, the operating device can include an operating wrench or a smart torque wrench, after the operating device is connected with the connecting portion 1342, the operating device can drive the connecting rod 134 to move axially, and then the first expansion rod 132 and the second expansion rod 133 can be retracted or expanded, and then the size of the bearing surface formed by the first mounting platform 11 and the second mounting platform 12 can be adjusted, so as to improve the applicability and practicability.
[0054] As shown in the drawings, Figure 5 and Figure 6As shown in some embodiments, the longitudinal section of the connecting portion 1342 is quadrilateral, pentagonal, hexagonal, heptagonal or octagonal. Preferably, the longitudinal section of the connecting portion 1342 is hexagonal, i.e. the connecting portion 1342 can be a hexagonal head which can be operated by a hexagonal slot wrench.
[0055] As shown in some embodiments, the pull rod 143 comprises a rod body 1431, the lower end of which is provided with a U-shaped portion 1432 rotatably connected with the fixing seat 141, and the upper end of which is provided with a pull ring portion 1433. Figure 3 、 Figure 5 and Figure 6 As shown in some embodiments, the pull rod 143 comprises a rod body 1431, the lower end of which is provided with a U-shaped portion 1432 rotatably connected with the fixing seat 141, and the upper end of which is provided with a pull ring portion 1433.
[0056] In some embodiments, the fixing seat 141 is provided with a second moving wheel 16.
[0057] In some embodiments, the first moving wheel 15 and the second moving wheel 16 are both selected to have a self-locking function. Preferably, the first moving wheel 15 comprises a universal wheel or a rudder wheel; and / or, the second moving wheel 16 comprises a universal wheel or a rudder wheel. For example, the first moving wheel 15 can be all selected to be a universal wheel, and the second moving wheel 16 can be all selected to be a universal wheel. Or, the first moving wheel 15 can be all selected to be a rudder wheel, and the second moving wheel 16 can be all selected to be a rudder wheel. Or, the first moving wheel 15 can be all selected to be a universal wheel, and the second moving wheel 16 can be all selected to be a rudder wheel. Or, the first moving wheel 15 can be all selected to be a rudder wheel, and the second moving wheel 16 can be all selected to be a universal wheel. If the rudder wheel is installed, the automatic walking of the nuclear power plant equipment transfer vehicle driven by electric energy can be realized.
[0058] When the first moving wheel 15 and the second moving wheel 16 are in a self-locking state, the connecting rod 134 can be manually or electrically rotated by operating devices (such as torque wrenches, etc.), and each first support 111 and the second support 121 will be close to or away from the support seat 142, resulting in a decrease or increase in the angle of the first expansion rod 132 and the second expansion rod 133 and the connecting rod 134, thereby adjusting the distance between the first installation platform 11 and the second installation platform 12 to adapt to the left and right branch pipes 100 of different sizes, in addition, the distance between the first installation platform 11 and the second installation platform 12 is reduced, which can also improve the passability of the transfer vehicle body 10 in a narrow passage.
[0059] As shown in some embodiments, the pull rod 143 comprises a rod body 1431, the lower end of which is provided with a U-shaped portion 1432 rotatably connected with the fixing seat 141, and the upper end of which is provided with a pull ring portion 1433. Figure 1 、 Figure 2 and Figure 7As shown, the lifting mechanism 20 includes a lifting assembly 22 connecting the transfer trolley body 10 and the support platform 21. The support platform 21 can be a flat plate structure. The first mounting platform 11 and the second mounting platform 12 are each provided with a lifting mechanism 20. The lifting assembly 22 can be a fork arm type lifting structure, which can be configured with a hydraulic cylinder, a pneumatic cylinder or a driving motor to drive lifting. In some embodiments, the lifting mechanism 20 can be a hydraulic lifting mechanism. One side of the support platform 21 is also provided with an elastic limiting piece 23 (such as Figure 7 As shown).
[0060] As can be understood, the two lifting mechanisms 20 are respectively symmetrically fixed to the first mounting platform 11 and the second mounting platform 12 on the left and right sides of the transfer trolley body 10, and function to support the valve body when disassembling the valve body, so as to avoid relative displacement between the valve body and the flange plate mounting hole of the pipeline during disassembly, thereby causing the bolts to be stuck, ensuring that the bolts can be easily disassembled while protecting the flange sealing surface from being damaged. The upper surface of the support platform 21 is provided with an elastic limiting piece 23 near the top end. The elastic limiting piece 23 can include a diagonal brace, and the diagonal brace is provided with a torsion spring. When the valve body passes through, the diagonal brace is pressed down. When the valve body passes through the diagonal brace, the diagonal brace pops up to prevent the valve body from rolling out of the transfer trolley body 10 during transportation.
[0061] As shown in Figure 1 , Figures 7 to 10 In some embodiments, the anti-rotation mechanism 30 is used to clamp the valve body upper branch pipe 200 to prevent the valve body upper branch pipe 200 from loosening or displacing during transportation or maintenance, which can improve work safety and effectively protect the valve body upper branch pipe 200.
[0062] In some embodiments, each support platform 21 can be provided with one anti-rotation mechanism 30. Each anti-rotation mechanism 30 can include a clamping assembly 31 and a driving assembly 32. The clamping assembly 31 includes a mounting plate 311 and a clamping piece 312. The mounting plate 311 is generally a long rectangular plate structure. The mounting plate 311 can be provided with a first limiting hole 3111 and a second limiting hole 3112 perpendicular to each other. The first limiting hole 3111 extends along a first direction, and the second limiting hole 3112 extends along a second direction. The first direction and the second direction are perpendicular to each other. The first direction can be the length direction or the width direction of the mounting plate 311, and the second direction can be the width direction or the length direction of the mounting plate 311. Further, the length of the first limiting hole 3111 is greater than the length of the second limiting hole 3112.
[0063] The clamping member 312 comprises a first clamping jaw 3121 and a second clamping jaw 3122, both of which are arc-shaped structures, the middle parts of the first clamping jaw 3121 and the second clamping jaw 3122 are connected by a fastener 3123, the middle parts of the first clamping jaw 3121 and the second clamping jaw 3122 can be groove structures, and the two are butted together, so that the upper and lower surfaces of the overall structure of the first clamping jaw 3121 and the second clamping jaw 3122 are relatively flush. The first end of the first clamping jaw 3121 is provided with a first roller 313, and the first roller 313 is located in the first limiting hole 3111. The first end of the second clamping jaw 3122 is provided with a second roller 314, and the second roller 314 is located in the first limiting hole 3111.
[0064] The driving assembly 32 comprises a mounting component 321 and a driving component 322, the mounting component 321 is connected with the mounting plate 311, the driving component 322 is connected with the mounting component 321, and the driving component 322 is connected with the fastener 3123 to drive the fastener 3123 to move along the second limiting hole 3112, so that the clamping member 312 is loose, and then the upper branch pipe 200 of the valve body can be clamped or loosened.
[0065] In some embodiments, the mounting component 321 comprises a bottom plate 3211, a first mounting seat 3212 and a second mounting seat 3213, the bottom plate 3211 is arranged in parallel and spaced apart from the mounting plate 311, the first mounting seat 3212 and the second mounting seat 3213 are arranged in a first direction and spaced apart, and the first mounting seat 3212 and the second mounting seat 3213 connect the bottom plate 3211 and the mounting plate 311. The first mounting seat 3212, the second mounting seat 3213 and the mounting plate 311 can be detachably connected, for example, by a threaded connection.
[0066] The driving component 322 comprises a lead screw 3221, a nut seat 3222, a sliding rail 3223 and a sliding block 3224, the sliding rail 3223 is installed on the bottom plate 3211, and the sliding rail 3223 extends in a first direction, the nut seat 3222 is installed on the sliding rail 3223 through the sliding block 3224, the lead screw 3221 passes through the first mounting seat 3212, the nut seat 3222 and the second mounting seat 3213, and the nut seat 3222 is connected with the fastener 3123.
[0067] When the lead screw 3221 is rotated, the nut seat 3222 moves linearly along the lead screw 3221, drives the first roller 313 and the second roller 314 to rotate along the inner side surface of the first limiting hole 3111, and then drives the clamping member 312 to perform a split and combination action to clamp the upper branch pipe 200 of the valve body.
[0068] As Figures 7 to 10As shown, the first end of the first clamping jaw 3121 is provided with a first positioning hole, the clamping assembly 31 comprises a first cylindrical pin 315 penetrating the first positioning hole, and the first roller 313 is connected to the lower end of the first cylindrical pin 315. The first end of the second clamping jaw 3122 is provided with a second positioning hole, the clamping assembly 31 comprises a second cylindrical pin 316 penetrating the second positioning hole, and the second roller 314 is connected to the lower end of the second cylindrical pin 316. The first cylindrical pin 315 and the second cylindrical pin 316 can be variable-diameter cylindrical pins.
[0069] In some embodiments, the fastener 3123 comprises a bolt or a screw.
[0070] In some embodiments, the first mounting seat 3212 and the second mounting seat 3213 are both provided with bearings 3214, the lead screw 3221 penetrates all the bearings 3214, and the lead screw 3221 is coaxially arranged with all the bearings 3214, and the axial direction thereof is the same as the second direction.
[0071] In some embodiments, the driving component 322 further comprises a driving member connected to the lead screw 3221. The driving member can be a driving motor, such as a servo motor. The servo motor has high driving precision and has a forward and reverse rotation function.
[0072] In some embodiments, the anti-rotation mechanism 30 further comprises a height adjusting assembly 33 connected to the mounting plate 311 or the bottom plate 3211.
[0073] In some embodiments, the height adjusting assembly 33 comprises a cross rod 331, a first support rod 332, and a second support rod 333. The first support rod 332 is connected to the cross rod 331, and the second support rod 333 has a cylindrical structure. The first support rod 332 is movably installed in the inner cavity of the second support rod 333.
[0074] In some embodiments, the first support rod 332 is provided with a plurality of first pin holes spaced apart in the height direction, and the second support rod 333 is provided with a plurality of second pin holes spaced apart in the height direction. The first pin holes and the second pin holes are fixed relative to each other by a pin.
[0075] In some embodiments, the height adjusting assembly 33 further comprises a third support rod 334 connecting the second support rod 333 and the support platform 21. The third support rod 334 is obliquely arranged and can cooperate with the elastic limiting member 23 to assist in limiting the valve body left and right branch pipes 100.
[0076] The pipeline valve body auxiliary disassembly and transportation equipment is applied as follows:
[0077] According to the distance between the flange plates of the left and right branch pipes 100 of the valve body and the height of the flange plate of the upper branch pipe 200 of the valve body, the distance between the first mounting platform 11 and the second mounting platform 12 of the transfer trolley body 10 and the relative height of the first support rod 332 and the second support rod 333 are adjusted, then the transfer trolley body 10 is inserted into the bottom of the left and right branch pipes 100 of the valve body, the lifting mechanism 20 is lifted to reliably support the valve body, the lead screws 3221 of the drive assemblies 32 of the two sets of anti-rotation mechanisms 30 are manually or electrically rotated, so that the clamping pieces 312 firmly lock the upper branch pipe 200 of the valve body from both sides, then the bolts of the flange plates of the left and right branch pipes 100 of the valve body are disassembled, after disassembly is completed, the valve body is pulled out of the pipeline and transported to the maintenance area using the device, after maintenance is completed, the valve body is transported to the installation position using the device, then the height of the valve body is adjusted using the lifting mechanism 20, so that the flange plate mounting holes of the left and right branch pipes 100 of the valve body are aligned with the pipeline flange plates, and finally the valve body is installed back into the pipeline by tightening the bolts.
[0078] The pipeline valve body auxiliary disassembly, assembly and transportation device has the following beneficial effects: the pipeline valve body auxiliary disassembly, assembly and transportation device can assist operators in disassembling and assembling the valve during medium and large valve maintenance, maximally protects the flange sealing surface from being damaged, reduces the labor intensity of workers, greatly shortens the maintenance time, improves work efficiency, and also reduces the risk of equipment damage caused by human error.
[0079] The pipeline valve body auxiliary disassembly, assembly and transportation device is designed with stable support structures and safety protection measures, which reduces the risk of injury to personnel and the valve body during transportation.
[0080] The pipeline valve body auxiliary disassembly, assembly and transportation device can be applied to the disassembly and transportation of valves of different specifications, is suitable for various maintenance scenes, and improves the universality and adaptability of the device.
[0081] The pipeline valve body auxiliary disassembly, assembly and transportation device is designed to be user-friendly and easy to operate, and is convenient for daily inspection and maintenance, ensuring reliable operation of the device.
[0082] The pipeline valve body auxiliary disassembly, assembly and transportation device considers space utilization in design and can be operated in limited space, which is particularly important for space-constrained industrial environments.
[0083] It can be understood that the above embodiments only express the preferred embodiments of the present application, which are described more specifically and in detail, but cannot be understood as a limitation to the patent scope of the present application; it should be pointed out that the above technical features can be freely combined without departing from the concept of the present application for those skilled in the art, and several modifications and improvements can be made, which all belong to the protection scope of the present application; therefore, any equivalent transformation and modification made to the patent claim scope of the present application shall belong to the coverage of the patent claim of the present application.
Claims
1. A pipe valve body auxiliary dismounting and transporting device, characterized in that, The utility model provides a valve body transfer trolley, which comprises a trolley body, a lifting mechanism mounted on the trolley body, the lifting mechanism being provided with a support platform for supporting valve body left and right branch pipes, and an anti-rotation mechanism mounted on the lifting mechanism for clamping the valve body upper branch pipe. The trolley body comprises a first mounting platform, a second mounting platform, an adjusting assembly and a traction assembly. The first mounting platform and the second mounting platform are each provided with a moving wheel, the first mounting platform is provided with a plurality of first supports on the side facing the second mounting platform, and the plurality of first supports are arranged at intervals along the length direction of the first mounting platform. The second mounting platform is provided with a plurality of second supports on the side facing the first mounting platform, and the plurality of second supports are arranged at intervals along the length direction of the second mounting platform. The adjusting assembly comprises a plurality of adjusting seats, a plurality of first expansion rods, a plurality of second expansion rods and a connecting rod. The first ends of the first expansion rods are connected with the first ends of the adjusting seats respectively, and the second ends of the second expansion rods are connected with the second ends of the adjusting seats respectively. The traction assembly comprises a fixing seat, a supporting seat and a pull rod. The supporting seat is arranged on the fixing seat and is provided with a threaded hole.
2. The pipe valve body assisted disassembly and transportation apparatus according to claim 1, wherein, The pull rod is connected with the fixing seat. The connecting rod is arranged in the threaded hole and all the adjusting seats.
3. The pipe valve body assisted disassembly and transportation apparatus according to claim 1, wherein, The first supports are provided with first grooves, the second supports are provided with second grooves, the first ends of the adjusting seats are provided with third grooves, and the second ends of the adjusting seats are provided with fourth grooves. The axial first ends of the first expansion rods are rotatably arranged in the first grooves, the axial second ends of the first expansion rods are rotatably arranged in the third grooves, the axial first ends of the second expansion rods are rotatably arranged in the second grooves, and the axial second ends of the second expansion rods are rotatably arranged in the fourth grooves.
4. The pipe valve body assisted disassembly and transportation apparatus according to claim 1, wherein, The connecting rod is provided with a plurality of clamping grooves.
5. The pipe valve body assisted disassembly and transportation apparatus according to claim 1, wherein, Adjacent two clamping grooves define an installation position for the adjusting seat.
6. The pipe valve body assisted disassembly and transportation apparatus according to claim 1, wherein, The adjusting assembly further comprises a plurality of limiting plates. The limiting plates are clamped on the clamping grooves and connected with the adjusting seats. The lifting mechanism comprises a lifting assembly connecting the trolley body and the support platform. One side of the support platform is further provided with an elastic limiting piece. The anti-rotation mechanism comprises a clamping assembly and a driving assembly. The clamping assembly comprises a mounting plate and a clamping piece. The mounting plate is provided with a first limiting hole and a second limiting hole perpendicular to each other. The first limiting hole extends along a first direction, and the second limiting hole extends along a second direction. The clamping piece comprises a first clamping jaw and a second clamping jaw. The middle parts of the first clamping jaw and the second clamping jaw are connected by a fastener. The first end of the first clamping jaw is provided with a first roller located in the first limiting hole. The first end of the second clamping jaw is provided with a second roller located in the first limiting hole. The driving assembly comprises a mounting component and a driving component, the mounting component is connected with the mounting plate, the driving component is connected with the mounting component, and the driving component is connected with the fastener to drive the fastener to move along the second limiting hole so that the clamping piece is loosened or tightened.
7. The pipe valve body assisted disassembly and transportation apparatus according to claim 6, wherein, The mounting component comprises a bottom plate, a first mounting seat and a second mounting seat, the bottom plate is arranged in parallel and spaced apart from the mounting plate, the first mounting seat and the second mounting seat are arranged in spaced apart in a first direction, and the first mounting seat and the second mounting seat are connected with the bottom plate and the mounting plate. The driving component comprises a screw rod, a nut seat, a sliding rail and a sliding block, the sliding rail is installed on the bottom plate and extends in the first direction, the nut seat is installed on the sliding rail through the sliding block, the screw rod is arranged through the first mounting seat, the nut seat and the second mounting seat, and the nut seat is connected with the fastener.
8. The pipe valve body assisted disassembly and transportation apparatus according to claim 7, wherein, The first end of the first clamping jaw is provided with a first positioning hole, the clamping assembly comprises a first cylindrical pin arranged through the first positioning hole, and the first roller is connected with the lower end of the first cylindrical pin. The first end of the second clamping jaw is provided with a second positioning hole, the clamping assembly comprises a second cylindrical pin arranged through the second positioning hole, and the second roller is connected with the lower end of the second cylindrical pin.
9. The pipe valve body assisted disassembly and transportation apparatus according to claim 7, wherein, The anti-rotation mechanism further comprises a height adjusting assembly connected with the mounting plate or the bottom plate. The height adjusting assembly comprises a cross rod, a first supporting rod and a second supporting rod, the first supporting rod is connected with the cross rod, the second supporting rod is in a cylindrical structure, and the first supporting rod is movably installed in the inner cavity of the second supporting rod.
Citation Information
Patent Citations
Heavy valve dismounting and transporting equipment
CN220745186U
Valve handling device
CN220975717U