Styrene butadiene rubber composite material as well as preparation method and application thereof

By adding fiber-containing anti-slip filler to the styrene butadiene rubber, and using the calendering technology and micro-foaming technology of the double-roller mill to change the fiber orientation and material structure, the problem of poor anti-slip effect of traditional anti-slip technology in various occasions is solved, and the efficient anti-slip and good mechanical properties of the composite material are achieved.

CN119931171APending Publication Date: 2025-05-06CHANGZHOU UNIV
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Patent Information

Application Number
CN202411890171.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-20
Publication Date
2025-05-06

AI Technical Summary

Technical Problem

Traditional anti-slip technology has poor anti-slip effect in many occasions, and fiber fillers are insufficient in friction when on the surface of the shoe material, making it difficult to meet the diverse needs of use.

Method used

By adding fiber-containing anti-slip filler to the styrene butadiene rubber, and combining reinforcement and anti-aging agent, the fiber orientation is changed using the calendering technology of the double-roller mixer, and combining micro foaming technology to improve the adhesion and friction of the composite material.

Benefits of technology

It significantly improves the anti-slip performance and tensile strength of the composite material, and at the same time forms an open-pore structure on the surface of the material, enhances adhesion, and is suitable for anti-slip needs in various occasions.

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Abstract

The invention discloses a styrene butadiene rubber composite material as well as a preparation method and application thereof. The composite material comprises the following raw materials in parts by weight: 100 parts of butadiene styrene rubber, 15-25 parts of a reinforcing agent, 1-5 parts of an anti-aging agent, 2-5 parts of a vulcanizing agent, 2-5 parts of a vulcanization accelerator, 3-10 parts of an activating agent, 52-100 parts of non-slip filler, 0-2 parts of a foaming agent and 0-3 parts of a foaming accelerator, the non-slip filler comprises fibers. According to the composite material provided by the invention, the non-slip filler containing the fibers is added into the styrene-butadiene rubber, the reinforcing agent, the anti-aging agent and the like are matched, the orientation degree of the fibers is changed through the shearing action in combination with a calendering technology of an open mill, so that the fibers randomly distributed in a rubber compound are directionally arranged, and the rubber compound is subjected to micro-foaming through a micro-foaming technology; and the negative pressure is generated when the composite material is stressed, so that the adhesive force between the composite material and a base material is improved, the prepared composite material has excellent anti-skid performance, the tensile strength of the composite material is improved, and the composite material has good mechanical properties.
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Description

Technical Field

[0001] The invention relates to the technical field of rubber, and in particular to a styrene-butadiene rubber composite material and a preparation method and application thereof. Background Art

[0002] As the pace of life accelerates, slip and fall accidents happen from time to time, so people pay more and more attention to safe travel, and more and more businesses and consumers focus on increasing the anti-skid performance of the sole. Traditional anti-skid technology is to change the sole pattern or install anti-skid materials at the force-bearing parts of the sole, such as metal anti-skid spikes, etc. These anti-skid effects are not suitable for all occasions. The anti-skid performance can also be improved by changing the sole rubber formula and production process. Fiber fillers are a common anti-skid filler. When it is on the surface of the shoe material, it can pierce the water film or oil film, thereby increasing the surface friction. The more fibers perpendicular to the surface of the shoe material, the greater the friction; in addition, if there is a certain open hole structure on the surface of the shoe material, the surface micropores will discharge air and form negative pressure after the shoe material is subjected to force on the substrate surface. When leaving, it will form a certain adhesion with the substrate surface, thereby increasing the adhesion between the two, and then increasing the friction between the two. Summary of the invention

[0003] Based on the above background technology, the present invention provides a styrene-butadiene rubber composite material and its preparation method and application. The styrene-butadiene rubber composite material provided by the present invention can make the fibers more vertically oriented on the surface of the composite material and produce a certain open-pore structure on the surface.

[0004] To achieve the above object, the present invention provides the following technical solutions:

[0005] In one aspect, the present invention provides a styrene-butadiene rubber anti-slip composite material, comprising the following raw materials in parts by weight:

[0006] 100 parts of styrene-butadiene rubber, 15-25 parts of reinforcing agent, 1-5 parts of antioxidant, 2-5 parts of vulcanizing agent, 2-5 parts of vulcanization accelerator, 3-10 parts of activator, 52-100 parts of anti-slip filler, 0-2 parts of foaming agent and 0-3 parts of foaming accelerator; wherein the anti-slip filler includes fiber.

[0007] As a preferred embodiment, the reinforcing agent is carbon black;

[0008] And / or, the vulcanizing agent is sulfur;

[0009] And / or, the antioxidant is selected from at least one of antioxidant 4010, antioxidant H and antioxidant 4010NA;

[0010] And / or, the vulcanization accelerator is selected from at least one of accelerator DM and accelerator TMTD;

[0011] And / or, the activator is a mixture of zinc oxide and stearic acid, comprising 2 to 5 parts of zinc oxide and 1 to 5 parts of stearic acid by weight;

[0012] And / or, the blowing agent is selected from at least one of azodicarbonamide (AC) and blowing agent H;

[0013] And / or, the foaming promoter is zinc stearate;

[0014] And / or, the anti-slip filler is a mixture of white carbon black, rosin resin and fiber, which comprises 10 to 30 parts of white carbon black, 2 to 10 parts of rosin resin and 40 to 60 parts of fiber in parts by weight.

[0015] As a preferred embodiment, the white carbon black is precipitated white carbon black;

[0016] And / or, the fiber is selected from at least one of glass fiber, silicon fiber, carbon fiber and poly(p-phenylene benzobisoxazole) fiber (PBO fiber);

[0017] Preferably, the length of the fiber is 2 to 5 mm;

[0018] Furthermore, the glass fiber is a short cut glass fiber with a length of 2 to 5 mm;

[0019] Furthermore, the silicon fiber is stearic acid-modified silicon fiber.

[0020] In another aspect, the present invention provides a method for preparing the above-mentioned styrene-butadiene rubber anti-slip composite material, comprising the following steps:

[0021] (1) plasticizing the styrene-butadiene rubber until it is rolled, adding a reinforcing agent, an antioxidant, an activator, a vulcanizing agent and a vulcanization accelerator in proportion and mixing them evenly to obtain a mixed rubber material;

[0022] (2) adding the remaining components to the mixed rubber material in step (1), kneading them uniformly, and then calendering and orienting them to obtain a composite mixed rubber sheet;

[0023] (3) The composite mixed rubber sheets in step (2) are stacked in multiple layers in a manner such that the fiber orientation direction is perpendicular to the sheet skin, and then vulcanized to obtain a vulcanized rubber block.

[0024] As a preferred embodiment, in step (1) and / or step (2), the mixing temperature is 70 to 90°C.

[0025] As a preferred embodiment, in step (2), the calendering orientation is carried out in a twin-roll mill;

[0026] Preferably, the calendering is performed 10 to 15 times;

[0027] Preferably, in order to ensure the uniform orientation of the anti-slip filler, during the calendering process, the roller gap of the double-roll mill is adjusted from large to small with the number of times; the adjustment is specifically as follows: the initial roller gap of the double-roll mill roller is 2.5-2.8 mm; the roller gap is adjusted once every 2-5 times; and the roller gap is reduced by 0.4-0.6 mm each time;

[0028] Preferably, the thickness of the composite mixed rubber sheet is 0.5-1 mm.

[0029] As a preferred embodiment, in step (3), the multilayer is stacked into 2 to 4 layers;

[0030] Preferably, the vulcanization temperature is 160-180°C; the vulcanization pressure is 6-8MPa; and the vulcanization time is 8-10 minutes;

[0031] In some specific embodiments, the raw materials of the styrene-butadiene rubber anti-slip composite material do not include a foaming agent, and the vulcanization further includes cold pressing after completion; the cold pressing is performed in a vulcanizer under vulcanization pressure; the cold pressing time is 2 to 3 minutes; bubbles can be discharged during the cold pressing process to fix the shape;

[0032] In certain specific embodiments, the raw materials of the styrene-butadiene rubber anti-slip composite material include a foaming agent, and a cooling operation is further included after the vulcanization is completed; the cooling is natural cooling in the air; in the technical solution of the present invention, after the foaming agent is added, the foaming is completed during the pressure relief process after the vulcanization is completed.

[0033] In some specific embodiments, the thickness of the rubber block obtained after vulcanization is 3 to 5 mm.

[0034] As a preferred embodiment, the method further includes cutting off the skin of the vulcanized rubber block by a skin splitting machine;

[0035] Preferably, the skin splitting machine performs cutting perpendicular to the fiber orientation direction.

[0036] In another aspect, the present invention provides use of the foamed styrene-butadiene rubber composite material in preparing an anti-slip shoe sole.

[0037] The above scheme has the following advantages or beneficial effects:

[0038] The composite material provided by the present invention is prepared by adding a non-slip filler containing fiber to styrene-butadiene rubber, and combining a reinforcing agent and an antioxidant, etc., and combining the calendering technology of an open mill to change the orientation of the fiber through shearing, so that the fibers randomly distributed in the mixed rubber are oriented, and then the micro-foaming technology is added to the rubber material to generate negative pressure when it is stressed, thereby improving the adhesion between it and the substrate, so that the prepared composite material has excellent anti-slip performance, and its tensile strength is improved, and it has good mechanical properties. In addition, the sheeting process can also form a certain open-cell structure on the surface of the material, further improving the anti-slip performance. DETAILED DESCRIPTION

[0039] The following embodiments are only some embodiments of the present invention, rather than all embodiments. Therefore, the detailed description in the embodiments of the present invention provided below is not intended to limit the scope of the invention claimed for protection, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative work belong to the protection scope of the present invention. In the present invention, unless otherwise specified, all equipment and raw materials, etc. can be purchased from the market or are commonly used in the industry. The methods in the following embodiments, unless otherwise specified, are conventional methods in the art.

[0040] Embodiment 1:

[0041] The styrene-butadiene rubber composite material in this embodiment is prepared from the following raw materials in parts by weight: 100 parts of styrene-butadiene rubber, 15 parts of carbon black, 1 part of antioxidant 40101 parts, 1 part of stearic acid, 2 parts of zinc oxide, 2 parts of sulfur, 1 part of accelerator TMTD, 1 part of accelerator DM, 40 parts of glass fiber (short cut glass fiber with a length of 2 mm), 10 parts of white carbon black and 2 parts of rosin resin.

[0042] The preparation method is as follows:

[0043] (1) The styrene-butadiene rubber is plasticated in a two-roll mill until the roll is wrapped, carbon black, antioxidant 4010, zinc oxide, stearic acid, sulfur, accelerator DM and accelerator TMTD are added and mixed evenly, then white carbon black, rosin resin and glass fiber are added in sequence, and after the roll is mixed evenly in a triangular package, calendering and orientation are performed 10 times along the roll direction, the initial roll gap is 2.5 mm, the roll gap is changed every 2 times, and the roll gap is reduced by 0.4 mm each time, and the final roll gap is 0.5 mm, to obtain a mixed rubber sheet (with a thickness of 0.5 mm); wherein the mixing temperature is 70° C.;

[0044] (2) stacking two layers of the mixed rubber sheet in step (1) along the fiber orientation direction to ensure that the fiber orientation direction is perpendicular to the sheet skin direction, and then placing them in a vulcanizer for vulcanization for 8 minutes, and then cold pressing for 2 minutes to obtain a vulcanized rubber block with a thickness of 4 mm; wherein the vulcanization temperature is 160° C. and the vulcanization pressure is 6 MPa;

[0045] (3) The vulcanized rubber block in step (2) is subjected to a skinning machine to remove the skin perpendicular to the fiber orientation direction to obtain a sheet-like styrene-butadiene rubber composite material with a thickness of 1 mm.

[0046] Embodiment 2:

[0047] The styrene-butadiene rubber composite material in this embodiment is prepared from the following raw materials in parts by weight: 100 parts of styrene-butadiene rubber, 20 parts of carbon black, 40102 parts of antioxidant, 2 parts of stearic acid, 3 parts of zinc oxide, 3 parts of sulfur, 1.5 parts of accelerator TMTD, 1.5 parts of accelerator DM, 20 parts of glass fiber (short cut glass fiber with a length of 3 mm), 30 parts of carbon fiber (length 3 mm), 20 parts of white carbon black and 6 parts of rosin resin.

[0048] The preparation method is as follows:

[0049] (1) Styrene-butadiene rubber is plasticized in a two-roll mill until the roll is wrapped, carbon black, antioxidant 4010, zinc oxide, stearic acid, sulfur, accelerator DM and accelerator TMTD are added and mixed evenly, then white carbon black, rosin resin glass fiber and carbon fiber are added in sequence, and after the mixture is mixed evenly in a triangular package, calendering and orientation are performed 12 times along the roll direction, the initial roll gap is 2.6 mm, the roll gap is changed every 3 times, and the roll gap is reduced by 0.5 mm each time, and the final roll gap is 0.6 mm, to obtain a mixed rubber sheet (with a thickness of 0.6 mm); wherein the mixing temperature is 80° C.;

[0050] (2) The subsequent preparation method is the same as that in Example 1.

[0051] Embodiment 3:

[0052] The styrene-butadiene rubber composite material in this embodiment is prepared from the following raw materials in parts by weight: 100 parts of styrene-butadiene rubber, 25 parts of carbon black, 5 parts of antioxidant 4010NA, 5 parts of stearic acid, 5 parts of zinc oxide, 5 parts of sulfur, 2 parts of accelerator TMTD, 3 parts of accelerator DM, 10 parts of glass fiber (short cut glass fiber with a length of 5 mm), 20 parts of silicone fiber (stearic acid-modified silicone fiber with a length of 3 mm), 10 parts of carbon fiber (length 2 mm), 20 parts of PBO fiber (length 2 mm), 30 parts of white carbon black and 10 parts of rosin resin.

[0053] The preparation method is as follows:

[0054] (1) The styrene-butadiene rubber is plasticized in a two-roll mill until the roll is wrapped, carbon black, antioxidant 4010NA, zinc oxide, stearic acid, sulfur, accelerator DM and accelerator TMTD are added and mixed evenly, then white carbon black, rosin resin and fiber are added in sequence, and after the mixture is mixed evenly in a triangular package, calendering and orientation are performed 15 times along the roll direction, the initial roll gap is 2.8 mm, the roll gap is changed every 5 times, and the roll gap is reduced by 0.6 mm each time, and the final roll gap is 1 mm, to obtain a mixed rubber sheet (with a thickness of 1 mm); wherein the mixing temperature is 90° C.;

[0055] (2) The subsequent preparation method is the same as that in Example 1.

[0056] Embodiment 4:

[0057] The foamed styrene-butadiene rubber composite material in this embodiment is prepared from the following raw materials in parts by weight: 100 parts of styrene-butadiene rubber, 15 parts of carbon black, 1 part of antioxidant 4010, 1 part of stearic acid, 2 parts of zinc oxide, 2 parts of sulfur, 1 part of accelerator TMTD, 1 part of accelerator DM, 0.5 parts of foaming agent AC, 2 parts of zinc stearate, 10 parts of glass fiber (short cut glass fiber with a length of 2 mm), 10 parts of silicone fiber (stearic acid-modified silicone fiber with a length of 3 mm), 20 parts of PBO fiber (length 3 mm), 10 parts of white carbon black and 2 parts of rosin resin.

[0058] The preparation method is as follows:

[0059] (1) The styrene-butadiene rubber is plasticized in a two-roll mill until the roll is wrapped, and the styrene-butadiene rubber, carbon black, antioxidant 4010, stearic acid, zinc oxide, sulfur, accelerator, and accelerator are added and mixed evenly, and then white carbon black, rosin resin and fiber are added in sequence, and finally the foaming agent AC and zinc stearate are added, and after the mixture is mixed evenly in a triangular package, it is thinly passed 5 times to obtain a mixed rubber sheet (thickness of 1 mm), and the mixing temperature is 70° C.;

[0060] (2) stacking two layers of the mixed rubber sheets in step (1), placing them in a mold and performing hot pressing and foaming on a flat vulcanizer, wherein the vulcanization temperature is 160° C., the vulcanization pressure is 6 MPa, and the time is 8 minutes; and naturally cooling in the air to obtain a vulcanized rubber block with a thickness of 4 mm;

[0061] (3) The vulcanized rubber block in step (2) is cut into sheets using a sheeting machine to obtain a sheet-like foamed styrene-butadiene rubber composite material with a thickness of 1 mm.

[0062] Embodiment 5:

[0063] The foamed styrene-butadiene rubber composite material in this embodiment is prepared from the following raw materials in parts by weight: 100 parts of styrene-butadiene rubber, 20 parts of carbon black, 2 parts of antioxidant H, 3 parts of stearic acid, 3 parts of zinc oxide, 2 parts of sulfur, 1 part of accelerator TMTD, 2 parts of accelerator DM, 1 part of foaming agent AC, 0.5 parts of foaming agent H, 2.5 parts of zinc stearate, 20 parts of silicon fiber (stearic acid-modified silicon fiber with a length of 3 mm), 10 parts of PBO fiber (length 2 mm), 20 parts of carbon fiber (length 3 mm), 20 parts of white carbon black, and 6 parts of rosin resin.

[0064] The preparation method of this embodiment is the same as that of embodiment 4.

[0065] Embodiment 6:

[0066] The foamed styrene-butadiene rubber composite material in this embodiment is prepared from the following raw materials in parts by weight: 100 parts of styrene-butadiene rubber, 25 parts of carbon black, 2.5 parts of antioxidant 4010NA, 5 parts of stearic acid, 5 parts of zinc oxide, 5 parts of sulfur, 3 parts of accelerator TMTD, 2 parts of accelerator DM, 1 part of foaming agent AC, 1 part of foaming agent H, 3 parts of zinc stearate, 15 parts of glass fiber (short cut glass fiber with a length of 5 mm), 15 parts of silicone fiber (stearic acid-modified silicone fiber with a length of 5 mm), 15 parts of PBO fiber (length 3 mm), 15 parts of carbon fiber (length 5 mm), 30 parts of white carbon black and 10 parts of rosin resin.

[0067] The preparation method of this embodiment is the same as that of embodiment 4.

[0068] Embodiment 7:

[0069] The foamed styrene-butadiene rubber composite material in this embodiment is prepared from the following raw materials in parts by weight: 100 parts of styrene-butadiene rubber, 15 parts of carbon black, 1 part of antioxidant 40101 parts, 1 part of stearic acid, 2 parts of zinc oxide, 2 parts of sulfur, 1 part of accelerator TMTD, 1 part of accelerator DM, 0.5 parts of foaming agent AC, 2 parts of zinc stearate, 40 parts of glass fiber (short cut glass fiber with a length of 2 mm), 10 parts of white carbon black and 2 parts of rosin resin.

[0070] The preparation method is as follows:

[0071] (1) The styrene-butadiene rubber is plasticized in a two-roll mill until the roll is wrapped, and carbon black, antioxidant 4010, stearic acid, zinc oxide, sulfur, accelerator TMTD, and accelerator DM are added and mixed evenly, and then white carbon black, rosin resin and fiber are added in sequence, and finally foaming agent AC and zinc stearate are added, and after the mixture is mixed evenly in a triangular package, calendering and orientation are performed 10 times along the roll direction, and the initial roll gap is 2.5 mm, and the roll gap is changed every 2 times, and the roll gap is reduced by 0.4 mm each time, and the final roll gap is 0.5 mm, to obtain a mixed rubber sheet (with a thickness of 0.5 mm); wherein the mixing temperature is 70° C.;

[0072] (2) cutting and stacking two layers of the mixed rubber sheet in step (1) along the fiber orientation direction to ensure that the fiber orientation direction is perpendicular to the sheet skin direction, and then placing them in a vulcanizer for vulcanization, releasing pressure and foaming after the vulcanization is completed, and finally cooling them naturally in the air to obtain a vulcanized rubber block with a thickness of 4 mm; wherein the vulcanization temperature is 160° C., the vulcanization pressure is 6 MPa, and the time is 8 minutes;

[0073] (3) The vulcanized rubber block in step (2) is cut into sheets perpendicular to the fiber orientation direction using a sheeting machine to obtain a sheet-like foamed styrene-butadiene rubber composite material with a thickness of 1 mm.

[0074] Embodiment 8:

[0075] The foamed styrene-butadiene rubber composite material in this embodiment is prepared from the following raw materials in parts by weight: 100 parts of styrene-butadiene rubber, 20 parts of carbon black, 2 parts of antioxidant H, 3 parts of stearic acid, 2 parts of zinc oxide, 2 parts of sulfur, 1 part of accelerator TMTD, 1 part of accelerator DM, 1 part of foaming agent AC, 0.5 parts of foaming agent H, 2.5 parts of zinc stearate, 20 parts of glass fiber (short cut glass fiber with a length of 3 mm), 30 parts of carbon fiber (length 3 mm), 20 parts of white carbon black and 6 parts of rosin resin.

[0076] The preparation method is as follows:

[0077] (1) Styrene-butadiene rubber is plasticized in a two-roll mill until the rolls are wrapped, carbon black, antioxidant H, stearic acid, zinc oxide, sulfur, accelerator TMTD, and accelerator DM are added and mixed evenly, then white carbon black, rosin resin and fiber are added in sequence, and finally foaming agent H and zinc stearate are added. After the mixture is mixed evenly in a triangular package, it is calendered and oriented 12 times along the roll direction, with an initial roll gap of 2.6 mm, and the roll gap is changed every three times, with the roll gap reduced by 0.5 mm each time, and the final roll gap is 0.6 mm, to obtain a mixed rubber sheet (with a thickness of 0.6 mm); wherein the mixing temperature is 80°C.

[0078] (2) The subsequent preparation method is the same as Example 7.

[0079] Embodiment 9:

[0080] The foamed styrene-butadiene rubber composite material in this embodiment is prepared from the following raw materials in parts by weight: 100 parts of styrene-butadiene rubber, 25 parts of carbon black, 5 parts of antioxidant 4010NA, 5 parts of stearic acid, 5 parts of zinc oxide, 5 parts of sulfur, 2 parts of accelerator TMTD, 3 parts of accelerator DM, 1 part of foaming agent AC, 1 part of foaming agent H, 3 parts of zinc stearate, 10 parts of glass fiber (short cut glass fiber with a length of 5 mm), 20 parts of silicon fiber (stearic acid-modified silicon fiber with a length of 5 mm), 10 parts of carbon fiber (length 5 mm), 20 parts of PBO fiber (length 3 mm), 30 parts of white carbon black and 8 parts of rosin resin.

[0081] The preparation method is as follows:

[0082] (1) The styrene-butadiene rubber is plasticized in a two-roll mill until the roll is wrapped, and carbon black, antioxidant 4010NA, stearic acid, zinc oxide, sulfur, accelerator TMTD, and accelerator DM are added and mixed evenly, and then white carbon black, rosin resin and fiber are added in sequence, and finally foaming agent AC, foaming agent H and zinc stearate are added, and after the mixture is mixed evenly in a triangular package, calendering and orientation are performed 15 times along the roll direction, and the initial roll gap is 2.8 mm, and the roll gap is changed every 5 times, and the roll gap is reduced by 0.6 mm each time, and the final roll gap is 1 mm, to obtain a mixed rubber sheet (with a thickness of 1 mm); wherein the mixing temperature is 90° C.;

[0083] (2) The subsequent preparation method is the same as Example 7.

[0084] Comparative Example 1:

[0085] The styrene-butadiene rubber composite material in this comparative example was prepared from the following raw materials in parts by weight: 100 parts of styrene-butadiene rubber, 20 parts of carbon black, 40102 parts of antioxidant, 2 parts of stearic acid, 3 parts of zinc oxide, 3 parts of sulfur, 1.5 parts of accelerator TMTD, 1.5 parts of accelerator DM, 40 parts of glass fiber (short cut glass fiber with a length of 2 mm), 20 parts of white carbon black and 4 parts of rosin resin.

[0086] The preparation method is as follows:

[0087] (1) The styrene-butadiene rubber is plasticized in a two-roll mill until the rolls are wrapped, and carbon black, antioxidant 4010, stearic acid, zinc oxide, sulfur, accelerator TMTD, and accelerator DM are added and mixed evenly, and then white carbon black, rosin resin and fiber are added in sequence, and after mixing evenly in a triangular package, the mixture is thinned 5 times to obtain a mixed rubber sheet (thickness of 1 mm), wherein the mixing temperature is 70° C.;

[0088] (2) cutting and stacking three layers of the mixed rubber sheet in step (1), placing them in a mold and vulcanizing them using a flat vulcanizer, wherein the vulcanization temperature is 170° C., the vulcanization pressure is 7 MPa, and the time is 9 minutes; and then cold pressing for 2 minutes to obtain a vulcanized rubber block with a thickness of 4 mm;

[0089] (3) The vulcanized rubber block in step (2) is cut into sheets with a thickness of 1 mm using a sheeting machine.

[0090] The performance test standards and results of the rubber composite materials obtained in the above examples and comparative examples are shown in Table 1-2.

[0091] Table 1

[0092]

[0093]

[0094] Table 2

[0095]

[0096] From the analysis of the above results, it can be seen that by calendering and orienting the fibers with a double-roll mill and changing their orientation degree, the tensile strength in the orientation direction can be increased, and at the same time, the friction coefficient of the composite material on the ice surface is significantly improved; by adding a foaming agent to the rubber formula and micro-foaming the rubber, its anti-slip performance is improved, while the mechanical properties are slightly reduced; by combining the two methods and foaming and orienting the rubber, the rubber composite material obtained not only has good anti-slip performance, but also has mechanical properties that meet the standards.

[0097] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.

Claims

1. A styrene-butadiene rubber anti-slip composite material, characterized in that: Contains the following raw materials by weight: 100 parts of styrene-butadiene rubber, 15-25 parts of reinforcing agent, 1-5 parts of antioxidant, 2-5 parts of vulcanizing agent, 2-5 parts of vulcanization accelerator, 3-10 parts of activator, 52-100 parts of anti-slip filler, 0-2 parts of foaming agent and 0-3 parts of foaming accelerator; wherein the anti-slip filler includes fiber.

2. The styrene-butadiene rubber anti-slip composite material according to claim 1, characterized in that: The reinforcing agent is carbon black; And / or, the vulcanizing agent is sulfur; And / or, the antioxidant is selected from at least one of antioxidant 4010, antioxidant H and antioxidant 4010NA; And / or, the vulcanization accelerator is selected from at least one of accelerator DM and accelerator TMTD; And / or, the activator is a mixture of zinc oxide and stearic acid, comprising 2 to 5 parts of zinc oxide and 1 to 5 parts of stearic acid by weight; And / or, the blowing agent is selected from at least one of azodicarbonamide (AC) and blowing agent H; And / or, the foaming promoter is zinc stearate; And / or, the anti-slip filler is a mixture of white carbon black, rosin resin and fiber, which comprises 10 to 30 parts of white carbon black, 2 to 10 parts of rosin resin and 40 to 60 parts of fiber in parts by weight.

3. The styrene-butadiene rubber anti-slip composite material according to claim 2, characterized in that: The white carbon black is precipitated white carbon black; And / or, the fiber is selected from at least one of glass fiber, silicon fiber, carbon fiber and poly(p-phenylene benzobisoxazole) fiber (PBO fiber); Preferably, the length of the fiber is 2 to 5 mm; Preferably, the glass fiber is a short cut glass fiber with a length of 2 to 5 mm; Preferably, the silicon fiber is stearic acid-modified silicon fiber.

4. The method for preparing the styrene-butadiene rubber anti-slip composite material according to any one of claims 1 to 3, characterized in that: The following steps are involved: (1) plasticizing the styrene-butadiene rubber until it is rolled, adding a reinforcing agent, an antioxidant, an activator, a vulcanizing agent and a vulcanization accelerator in proportion and mixing them evenly to obtain a mixed rubber material; (2) adding the remaining components to the mixed rubber material in step (1), kneading them uniformly, and then calendering and orienting them to obtain a composite mixed rubber sheet; (3) The composite mixed rubber sheets in step (2) are stacked in multiple layers in a manner such that the fiber orientation direction is perpendicular to the sheet skin, and then vulcanized to obtain a vulcanized rubber block.

5. The preparation method according to claim 4, characterized in that: In step (1) and / or step (2), the mixing temperature is 70 to 90°C.

6. The preparation method according to claim 4, characterized in that: In step (2), the calendering orientation is carried out in a twin-roll mill; Preferably, the calendering is performed 10 to 15 times; Preferably, during the calendering process, the roller gap of the double-roll mill is adjusted from large to small with the number of times; the adjustment is specifically as follows: the initial roller gap of the double-roll mill rollers is 2.5-2.8 mm; the roller gap is adjusted once every 2-5 times; and the roller gap is reduced by 0.4-0.6 mm each time; Preferably, the thickness of the composite mixed rubber sheet is 0.5-1 mm.

7. The preparation method according to claim 4, characterized in that: In step (3), the multilayer is stacked into 2 to 4 layers; Preferably, the vulcanization temperature is 160-180° C.; the vulcanization pressure is 6-8 MPa; and the vulcanization time is 8-10 minutes.

8. The preparation method according to claim 4, characterized in that: The raw materials of the styrene-butadiene rubber anti-slip composite material do not include a foaming agent, and the vulcanization further includes cold pressing after the vulcanization is completed; the cold pressing is performed in a vulcanizer under vulcanization pressure; the cold pressing time is 2 to 3 minutes; Alternatively, the raw materials of the styrene-butadiene rubber anti-slip composite material include a foaming agent, and a cooling operation is further included after the vulcanization is completed; the cooling is natural cooling in the air.

9. The preparation method according to claim 4, characterized in that: It also includes the operation of cutting off the skin of the vulcanized rubber block by means of a skinning machine; Preferably, the skin splitting machine performs cutting perpendicular to the fiber orientation direction.

10. Use of the styrene-butadiene rubber composite material according to any one of claims 1 to 3 in preparing anti-skid shoe soles.