Novel Zhangzhou Zhangzhou fabric and double-warp-beam production method thereof

Abstract

The invention relates to the field of spinning, and discloses a novel camphor satin fabric and a double-warp-beam production method thereof. The upper and lower layers of fabrics of the gigging and flower-showing part and the non-gigging and flower-showing part are connected through binding warps, so that the upper and lower layers of fabrics form an integral fabric without layering. Double warp beams are adopted for production, and the warp tying position is fixed. The upper layer fabric and the lower layer fabric of the Zhangzhou camphor satin gigging and flower-showing part and the non-gigging and flower-showing part are connected through the binding warps, so that the upper layer fabric and the lower layer fabric are not obviously layered, and products are convenient to manufacture in the later period and not prone to stitch slipping. The first warp in the double warp beams is used as the binding warp, so that the upper layer and the lower layer of the fabric are firmly connected through the binding warp, and the defect that slippage and stitch slipping are easily generated due to the fact that long-floating-length weave needs to be adopted in the lower layer of the gigging and pattern showing position and the lower layer of the non-gigging and pattern showing position of the fabric is overcome.

Description

Technical Field

[0001] The invention relates to the field of fabrics, in particular to a novel Zhang satin fabric and a production method thereof using double warp beams. Background Art

[0002] Zhang satin is a yarn-dyed jacquard pile fabric. It was once used by the royal family and was favored by the dignitaries of the time because of its crisp texture, dense patterns, bright luster on the plain parts and gorgeous appearance.

[0003] However, due to the complicated production techniques of Zhang satin and the large area occupied by the equipment, the method of manually inserting steel wires and then cutting the pile to raise the pile can only be done manually or semi-manually, which is labor-intensive, extremely inefficient and costly, restricting the demand of consumers. Therefore, the development of methods and equipment that can automate, produce modern Zhang satin with high efficiency will promote industrial development and meet the needs of consumers. The market prospects are broad and of great significance.

[0004] Traditional Zhang satin is a silk fabric with satin or variable twill as the ground and pile warp as the pattern. Modern Zhang satin products also have pure fiber or interwoven Zhang satin products. The warp direction is generally composed of two silk threads of different thicknesses arranged in a ratio of 1:3 or 1:4. The thin filaments are called the ground warp, and the thick warp is called the pile warp. The pile warp is interwoven with a stainless steel wire to form a pile pattern. Therefore, when the fabric needs a pile pattern, the traditional weaving method requires the pile rod to be manually inserted into the weaving mouth, and the pile warp must be manually ground or cut after weaving is completed. The production efficiency is low and the labor intensity of the weavers is extremely high. Summary of the invention

[0005] The purpose of the present invention is to provide a new type of Zhang satin fabric and a double warp beam production method thereof. The method is a non-warp pile raising and flower weaving method, but a fully automatic weaving method of weft coarse pile weft flower weaving, which does not require a pile warp frame that occupies a large area, and does not require manual insertion of steel wire pile raising rods during weaving.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a new type of Zhang satin fabric, comprising a pile-raised flower-showing part and a non-pile-raised flower-showing part, the upper layer of the pile-raised flower-showing part is a coarse pile weft flower-showing fabric, and the lower layer is a fine weft fabric; the upper layer of the non-pile-raised flower-showing part is a fine weft fabric, and the lower layer is a long floating long coarse pile weft plain fabric.

[0007] The upper and lower fabrics of the piled and flowered part and the non-piled and flowered part are connected by a binding warp, so that the upper and lower fabrics form a non-layered integral fabric.

[0008] Preferably, double warp beam production is adopted, in which the position of the binding warp is fixed, so as to overcome the pain point that single warp beam production cannot be commercialized due to the different weaving shrinkage rates of the base warp and the binding warp in the fabric, resulting in wrinkled defective products.

[0009] The present invention also provides a method for producing a novel Zhangduan fabric, comprising the following specific steps:

[0010] Step 1: Set the ratio of the fabric base warp to the binding warp and the arrangement ratio of the coarse pile weft to the fine pile weft in the fabric;

[0011] Step 2: Pull the basic warp and the connecting warp into warp axis B and warp axis A respectively;

[0012] Step 3: According to the color of the raised and flowered part of the pattern, select the color of the coarse weft pile, and the color of the non-raised and flowered part of the fabric determines the color of the basic warp. The connecting warp is the same color as the basic warp or is translucent white.

[0013] Step 4: Import the pattern into the weaving software, set the upper layer of the piled and floral part and the lower layer of the non-piled and floral part to plain weave or other weft length floating weave, set the lower layer of the piled and floral part and the upper layer of the non-piled and floral part to satin, twill or other weave, set the arrangement rules of the basic warp and the connecting warp, and the arrangement rules of the coarse weft and the fine weft, and then lay the weave. Combine the shuttle throwing and warp pulling tools of the software to form a complete production file to produce Zhangduan fabric.

[0014] Preferably, the ratio of the number of the B warp to the number of the A warp is between 8:1-24:1, that is, the coarse velvet weft floating length is longer, so that the velvet at the flower-showing part is full, with a strong three-dimensional effect and pure color.

[0015] Preferably, the D number of the basic warp is 1-9.5 times the D number of the connecting warp, so that the warp yarns in the flower-revealing part cover the weft yarns less, thereby making the fluff in the flower-revealing part fuller, with a strong three-dimensional effect and purer color.

[0016] Preferably, the arrangement ratio of coarse weft to fine weft is between 1:2 and 1:5, and the fluff at the flower-showing part is full, with a strong three-dimensional effect and pure color, which is suitable for fabrics of different thicknesses.

[0017] Preferably, the thickness ratio of the coarse weft to the fine weft is between 2:1 and 16:1, which is suitable for fabrics of different thicknesses.

[0018] Technical effects and advantages of the present invention:

[0019] The present invention utilizes a novel Zhang satin fabric and a double warp beam production method thereof; the upper and lower fabric layers of the piled and flowered part and the non-piled and flowered part of the Zhang satin are connected by a binding warp, so that the upper and lower fabric layers have no obvious stratification, making it convenient to make products later and not prone to cracking.

[0020] By using the armor warp in the double warp beams as the binding warp, the upper and lower layers of the fabric are firmly connected by the binding warps, overcoming the disadvantages of the upper layer of the fabric with raised flowers and the lower layer of the fabric without raised flowers forming stratification due to the use of long floating length structure, which is prone to slippage and cracking.

[0021] The use of double warp beams overcomes the pain point of single warp beam production, which produces wrinkled defective products due to the different weaving shrinkage rates of the basic warp and the binding warp in the fabric, and cannot be commercialized. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the cross-sectional structure of the fabric of the present invention.

[0023] Figure 2 It is a schematic diagram of the top view of the structure of the upper layer of the flower-revealing part of the present invention.

[0024] In the figure: 1, longitude A; 2, latitude A; 3, longitude B; 4, latitude B. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0026] The present invention provides Figure 1-2 A new type of Zhang satin fabric shown in the figure includes a pile-raised flower-showing part and a non-pile-raised flower-showing part. The upper layer of the pile-raised flower-showing part is a coarse pile weft flower-showing fabric, and the lower layer is a fine weft weave fabric. The upper layer of the non-pile-raised flower-showing part is a fine weft weave fabric, and the lower layer is a long floating long coarse pile weft plain weave fabric.

[0027] The upper and lower fabrics of the piled and flowered part and the non-piled and flowered part are connected by a binding warp, so that the upper and lower fabrics form a non-layered integral fabric.

[0028] Furthermore, the basic warp is warp B 3, the connecting warp is warp A 1, the coarse weft is weft A 2, the fine weft is weft B 4, and warp A 1, weft A 2, warp B 3 and weft B 4 are interwoven in proportion to form a raised and flowery part and a non-raised and flowery part.

[0029] The present invention also provides a method for producing a novel Zhangduan fabric, comprising the following specific steps:

[0030] The specific steps include:

[0031] Step 1: Set the ratio of the fabric base warp to the binding warp and the arrangement ratio of the coarse pile weft to the fine pile weft in the fabric;

[0032] Step 2: Pull the basic warp and the connecting warp into warp axis B and warp axis A respectively;

[0033] Step 3: According to the color of the raised and flowered part of the pattern, select the color of the coarse weft pile, and the color of the base warp is determined by the color of the non-raised and flowered part of the fabric. The connecting warp is the same color as the base warp or translucent white;

[0034] Step 4: Import the pattern into the weaving software, set the upper layer of the piled flower part and the lower layer of the non-piled flower part to plain weave or other weft length floating length weave, set the lower layer of the piled flower part and the upper layer of the non-piled flower part to satin, twill or other weave, set the arrangement rules of the basic warp and the connecting warp, and the arrangement rules of the coarse weft and the fine weft, and then lay the weave, combine the shuttle and warp pulling tools of the software to form a complete production file, and produce the Zhangduan fabric as described in claims 1-2.

[0035] Furthermore, the arrangement ratio of the basic warp to the connecting warp is between 8:1 and 24:1, the D number of the basic warp is 1 to 9.5 times the D number of the connecting warp, the arrangement ratio of the coarse velvet weft to the fine weft is between 1:2 and 1:5, and the thickness ratio of the coarse velvet weft to the fine weft is between 2:1 and 16:1.

[0036] Embodiment 1:

[0037] The basic warp is 600T / M, 200D / 96F polyester, the warp head is 8000, and the warp beam width is 150cm. The binding warp is 1000T / M, 20 / 22 mulberry silk, the warp head is 1000, and the warp beam width is 150cm.

[0038] The coarse pile weft uses 7.5-count rayon chenille yarn, and the fine weft uses 75D viscose filament. The two warp beams are placed on the rear frame of the double-warp-beam loom, and the weaving preparation is completed through processes such as threading and reeding. The pattern is imported into the weaving software, and the upper layer of the pile flower part and the lower layer of the non-pile flower part are set to a plain weave with a coarse pile weft float length of 8, and the lower layer fabric of the pile flower part and the upper layer fabric of the non-pile flower part are set to an eight-piece satin weave. The ratio of the basic warp to the binding warp is set to 8:1, and the ratio of the coarse weft pile to the fine weft is set to 1:5. After the weave is laid, the shuttle and warp pulling tools of the software are combined to form a complete production file, which is then input into the loom for production.

[0039] Embodiment 2:

[0040] The base warp is 800T / M, 75 / 36F polyester colored yarn, the warp head pattern is 18368, and the warp beam width is 164cm. The binding warp is 1000T / M, 75 / 36F polyester colored yarn, the warp head pattern is 1312, and the warp beam width is 164cm.

[0041] The coarse pile weft uses 12-count polyester chenille yarn, and the fine weft uses 150D viscose filament colored yarn. The two warp beams are placed on the rear frame of the double-warp-beam loom, and the weaving preparation is completed through processes such as threading and reeding. The pattern is imported into the weaving software, and the upper layer of the pile flower part and the lower layer of the non-pile flower part are set to a plain weave with a coarse pile weft float length of 14, and the lower layer fabric of the pile flower part and the upper layer fabric of the non-pile flower part are set to a 4 / 2+6 / 2 twill weave. The ratio of the basic warp to the binding warp is set to 14:1, and the ratio of the coarse weft pile to the fine weft is set to 1:3. After the weave is laid, the shuttle and warp pulling tools of the software are combined to form a complete production file, which is then input into the loom for production.

[0042] Embodiment three:

[0043] The basic warp is 1000T / M, 50 / 36F polyester colored silk, the warp head is 20160, and the warp beam width is 168cm. 20 / 22 mulberry silk raw silk, the warp head is 840, and the warp beam width is 168cm.

[0044] The coarse pile weft uses 15-count shiny diamond pile, and the fine weft uses 300D polyester colored silk. The two warp beams are placed on the rear frame of the double-warp-beam loom, and the weaving preparation is completed through processes such as threading and reeding. The pattern is imported into the weaving software, and the upper layer of the pile flower part and the lower layer of the non-pile flower part are set to a plain weave with a coarse pile weft float length of 24, and the lower layer fabric of the pile flower part and the upper layer fabric of the non-pile flower part are set to an eight-piece satin weave. The ratio of the basic warp to the binding warp is set to 24:1, and the ratio of the coarse weft pile to the fine weft is set to 1:2. After the weave is laid, the shuttle and warp pulling tools of the software are combined to form a complete production file, which is then input into the loom for production.

[0045] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A new type of Zhang satin fabric, including a pile-shaped flower part and a non-pile-shaped flower part, the upper layer of the pile-shaped flower part is a coarse pile weft flower fabric, and the lower layer is a fine weft weave fabric, the upper layer of the non-pile-shaped flower part is a fine weft weave fabric, and the lower layer is a long-floating long-pile weft plain weave fabric, characterized in that: The upper and lower fabrics of the piled and flowered part and the non-piled and flowered part are connected by a binding warp, so that the upper and lower fabrics form a non-layered integral fabric.

2. A new type of Zhangduan fabric according to claim 1, characterized in that: It adopts double warp beam production and the position of the binding warp is fixed.

3. A new type of Zhang satin fabric production method using double warp beams, characterized in that: The specific steps include: Step 1: Set the ratio of the fabric base warp to the binding warp and the arrangement ratio of the coarse pile weft to the fine pile weft in the fabric; Step 2: Pull the basic warp and the connecting warp into warp axis B and warp axis A respectively; Step 3: According to the color of the raised and flowered part of the pattern, select the color of the coarse weft pile, and the color of the non-raised and flowered part of the fabric determines the color of the basic warp. The connecting warp is the same color as the basic warp or is translucent white. Step 4: Import the pattern into the weaving software, set the upper layer of the piled flower part and the lower layer of the non-piled flower part to plain weave or other weft length floating length weave, set the lower layer of the piled flower part and the upper layer of the non-piled flower part to satin, twill or other weave, set the arrangement rules of the basic warp and the connecting warp, and the arrangement rules of the coarse weft and the fine weft, and then lay the weave, combine the shuttle and warp pulling tools of the software to form a complete production file, and produce the Zhangduan fabric as described in claims 1-2.

4. The method for producing a novel Zhangduan fabric using double warp beams according to claim 3 is characterized in that: The arrangement ratio of basic warp to connecting warp is between 8:1 and 24:

1.

5. The method for producing Zhangduan floral fabric using double warp beams according to claim 3, characterized in that: The number of D of the basic warp is 1-9.5 times the number of D of the connecting warp.

6. The method for producing Zhangduan floral fabric using double warp beams according to claim 3, characterized in that: The arrangement ratio of coarse weft to fine weft is between 1:2 and 1:

5.

7. The method for producing Zhangduan floral fabric using double warp beams according to claim 3, characterized in that: The thickness ratio of coarse weft to fine weft is between 2:1 and 16:1.

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