Needling device for non-woven fabric manufacturing

Abstract

The invention provides a needling device for non-woven fabric manufacturing, and relates to the field of flocked non-woven fabric manufacturing, the needling device comprises a rack and a mounting plate, lifting seats are arranged on the left side and the right side of the mounting plate, electric telescopic rods are fixedly connected to the bottoms of the lifting seats, and the bottom ends of the electric telescopic rods are fixedly connected with the rack; a first pricking needle and a second pricking needle are fixedly connected to the upper face and the lower face of the mounting plate correspondingly, the density of the first pricking needle is different from that of the second pricking needle, first rotating shafts are fixedly connected to the two sides of the mounting plate correspondingly, and the first rotating shafts are rotationally connected with the lifting base. According to the needling device for non-woven fabric manufacturing, through the arrangement of the mounting plate, the first needling needles and the second needling needles, the downward face of the mounting plate is switched through the first overturning assembly, the first needling needles or the second needling needles with different densities can be selected for needling of non-woven fabric, and therefore the densities of the needling needles can be rapidly adjusted according to needs; the non-woven fabrics with different properties can be processed, and the use effect is good.

Description

Technical Field

[0001] The invention relates to the technical field of flocking nonwoven fabric manufacturing, in particular to a needle punching device used for nonwoven fabric manufacturing. Background Art

[0002] The non-woven needle punching device, also known as the non-woven needle punching machine, is a device designed specifically for the production of non-woven fabrics. It interweaves the fibers between the fiber layers through high-speed needle punching to form an organic overall structure.

[0003] In the production process of non-woven fabrics, when the needle density is high, that is, the number of needles per unit area is large, the interlacing points between fibers increase, and the fibers are more tightly bonded. This helps to improve the breaking strength and elongation at break of the non-woven fabric, making it tougher and more durable. However, too high acupuncture density may also cause the non-woven fabric to be too stiff, affecting the feel and comfort. On the contrary, when the needle density is low, the interlacing points between fibers are reduced, and the non-woven fabric may be softer and more fluffi, but the corresponding strength and durability will be reduced.

[0004] However, the existing non-woven fabric needling device cannot quickly adjust and replace the needle density during needling according to needs, and cannot quickly perform needling production on different non-woven fabrics according to needs, and is not convenient to use. Summary of the invention

[0005] 1. Technical issues to be resolved

[0006] In view of the deficiencies of the prior art, the present invention provides a needle punching device for nonwoven fabric manufacturing, which solves the problems raised in the above background technology.

[0007] (II) Technical solution

[0008] To achieve the above objectives, the present invention is implemented through the following technical solutions: A needling device for non-woven fabric manufacturing, comprising a frame and a mounting plate, wherein lifting seats are arranged on the left and right sides of the mounting plate, an electric telescopic rod is fixedly connected to the bottom of the lifting seat, and the bottom end of the electric telescopic rod is fixedly connected to the frame, and a first needle and a second needle are fixedly connected to the upper and lower surfaces of the mounting plate respectively, and the first needle and the second needle have different densities, and both sides of the mounting plate are fixedly connected to a first rotating shaft, and the first rotating shaft is rotatably connected to the lifting seat, and a first flipping component for driving the mounting plate to flip is arranged on the lifting seat.

[0009] Preferably, the first rotating shaft is arranged on both sides of the mounting plate in the length direction, and the axis of the first rotating shaft is parallel to the length direction of the mounting plate.

[0010] Preferably, the first rotating shaft is arranged in the middle of the mounting plate.

[0011] Preferably, the first flipping component includes a first motor, a first bevel gear, a second bevel gear, and a single-chip microcomputer. The first motor is fixedly connected in the lifting seat, the first bevel gear is fixedly connected to the output end of the first motor, the second bevel gear is fixedly connected to the first rotating shaft, the first bevel gear and the second bevel gear are meshed with each other, the frame is fixedly connected to the single-chip microcomputer, and the single-chip microcomputer is electrically connected to the first motor.

[0012] Preferably, a cleaning mechanism for cleaning residual thread on the needles is arranged above the mounting plate, the cleaning mechanism comprises a connecting plate, a second rotating shaft, a fixing seat, a second flipping assembly, a first cleaning block, and a second cleaning block, the connecting plate is arranged directly above the mounting plate, fixing seats are arranged on both sides of the connecting plate, the fixing seats are fixedly connected to the frame, the first cleaning block is fixedly connected to one side of the connecting plate, and the second cleaning block is fixedly connected to the other side of the connecting plate, the first cleaning block is provided with cleaning holes corresponding to the first needles one by one, and the second cleaning block is provided with cleaning holes corresponding to the second needles one by one, the second rotating shaft is fixedly connected to the fixing seat on both sides of the connecting plate, the second rotating shaft is rotatably connected to the fixing seat, and the fixing seat is provided with a second flipping assembly for driving the connecting plate to flip, when working, the mounting plate reciprocates up and down through the electric telescopic rod, the second needle below the mounting plate performs a needle punching process on the non-woven fabric, and the first needle above the mounting plate is continuously inserted into the cleaning hole of the first cleaning block to push the thread on the first needle to the root of the first needle.

[0013] Preferably, the shape of the connecting plate is exactly the same as that of the mounting plate, the thickness of the first cleaning block and the second cleaning block are the same, and the thickness of the first cleaning block is not less than the length of the first needle.

[0014] Preferably, the first cleaning block and the second cleaning block are made of the same material, and the material of the first cleaning block is set to rubber.

[0015] Preferably, the second flipping assembly includes a second motor, a third bevel gear, and a fourth bevel gear. The second motor is fixedly connected in a fixed seat, the third bevel gear is fixedly connected to the output end of the second motor, the fourth bevel gear is fixedly connected to the second rotating shaft, the third bevel gear and the fourth bevel gear are meshed with each other, and the single-chip microcomputer is electrically connected to the second motor.

[0016] Preferably, it also includes an automatic adjustment mechanism for automatically adjusting the directions of the first cleaning block and the second cleaning block, the automatic adjustment mechanism includes a laser transmitter, a laser receiver, a first connecting shaft, a second connecting shaft, and four reflective triangle blocks, the first rotating shaft is coaxially connected to the first connecting shaft at one end away from the mounting plate, the second rotating shaft is coaxially connected to the second connecting shaft at one end away from the connecting plate, the first connecting shaft is fixedly connected to the laser transmitter, the second connecting shaft is fixedly connected to the laser receiver, and the laser receiver is arranged directly above the laser transmitter, the laser receiver is electrically connected to the single-chip microcomputer, and when the first needle is facing upwards, the laser transmitter emits laser toward directly upwards, and the second When the needle is facing upwards, the laser transmitter emits laser directly downward. Four reflective triangle blocks are fixedly connected to the frame, and the inclined surface of the reflective triangle blocks is set as a mirror. When the laser transmitter emits laser directly downward, under the action of the four reflective triangle blocks, the laser will be reflected and shot down from directly above the laser receiver. When the laser receiver does not receive the laser, the single-chip microcomputer controls the second motor to drive the second shaft to rotate, and the second shaft drives the laser receiver to rotate until the laser receiver corresponds to the laser generated by the laser transmitter, and the laser receiver generates a signal. After receiving the signal, the single-chip microcomputer controls the second motor to stop. At this time, the needle on the top of the mounting plate matches the cleaning block at the bottom of the connecting plate.

[0017] (III) Beneficial effects

[0018] The present invention provides a needle punching device for nonwoven fabric manufacturing, which has the following beneficial effects:

[0019] 1. The needling device for manufacturing non-woven fabrics can select the first needles or the second needles with different densities for needling non-woven fabrics by setting the mounting plate, the first needles and the second needles, and switching the downward side of the mounting plate through the first flip assembly, so that the density of the needles can be quickly adjusted according to needs, and it is used for processing non-woven fabrics with different properties, and the use effect is good.

[0020] 2. The needling device for nonwoven fabric manufacturing can clean the needles above the mounting plate by utilizing the up and down reciprocating motion of the mounting plate when the needling needles below the mounting plate are working, through the setting of the cleaning mechanism, so that it is convenient to use after the next switch.

[0021] 3. The needling device for non-woven fabric manufacturing can automatically adjust the orientation of the connecting plate according to the orientation of the mounting plate through the setting of the automatic adjustment mechanism, so as to ensure that the cleaning block below the connecting plate corresponds to the needles above the mounting plate. The needles above the mounting plate do not correspond to the cleaning block below the connecting plate, which causes the needles above the mounting plate to directly pierce the cleaning block and cause the mounting plate to be stuck. The use is very convenient. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the structure of the present invention;

[0023] Figure 2 This is a schematic diagram of the mounting plate structure of the present invention;

[0024] Figure 3 This is a schematic diagram of the structure of the connecting plate of the present invention;

[0025] Figure 4 For the present invention Figure 2 A magnified view of the structure at center;

[0026] Figure 5 For the present invention Figure 3 A magnified view of the structure at B in the middle;

[0027] Figure 6 The working state structure of the present invention is schematically shown Figure 1 ;

[0028] Figure 7 The working state structure of the present invention is schematically shown Figure 2 .

[0029] In the figure: 1 frame, 2 electric telescopic rod, 3 lifting seat, 4 mounting plate, 5 second needle, 6 first needle, 7 single chip computer, 8 fixing seat, 9 connecting plate, 10 first cleaning block, 11 second cleaning block, 12 first rotating shaft, 13 first motor, 14 first bevel gear, 15 second bevel gear, 16 first connecting shaft, 17 laser transmitter, 18 second rotating shaft, 19 second motor, 20 third bevel gear, 21 fourth bevel gear, 22 second connecting shaft, 23 laser receiver, 24 reflecting triangle block. DETAILED DESCRIPTION

[0030] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0031] The embodiment of the present invention provides a needle punching device for nonwoven fabric manufacturing, such as Figure 1 As shown, it includes a frame 1 and a mounting plate 4. A lifting seat 3 is arranged on the left and right sides of the mounting plate 4. The bottom of the lifting seat 3 is fixedly connected with an electric telescopic rod 2. The bottom end of the electric telescopic rod 2 is fixedly connected to the frame 1. The upper and lower surfaces of the mounting plate 4 are respectively fixedly connected with a first needle 6 and a second needle 5. The first needle 6 and the second needle 5 have different densities. Both sides of the mounting plate 4 are fixedly connected with a first rotating shaft 12. The first rotating shaft 12 is rotatably connected to the lifting seat 3. The lifting seat 3 is provided with a first flipping component for driving the mounting plate 4 to flip.

[0032] By setting the mounting plate 4, the first needles 6 and the second needles 5, and switching the downward side of the mounting plate 4 by the first flip assembly, it is possible to choose to use the first needles 6 or the second needles 5 with different densities for needling the non-woven fabric, so that the density of the needles can be quickly adjusted as needed, which is used for processing non-woven fabrics with different properties, and the use effect is good.

[0033] The first rotating shaft 12 is disposed on both sides of the mounting plate 4 in the length direction, and the axis of the first rotating shaft 12 is parallel to the length direction of the mounting plate 4 .

[0034] The first rotating shaft 12 is disposed in the middle of the mounting plate 4 .

[0035] like Figure 2 and 4 As shown, the first flip assembly includes a first motor 13, a first bevel gear 14, a second bevel gear 15, and a single-chip microcomputer 7. The first motor 13 is fixedly connected to the lifting seat 3, the first bevel gear 14 is fixedly connected to the output end of the first motor 13, the second bevel gear 15 is fixedly connected to the first rotating shaft 12, the first bevel gear 14 and the second bevel gear 15 are meshed with each other, the single-chip microcomputer 7 is fixedly connected to the frame 1, and the single-chip microcomputer 7 is electrically connected to the first motor 13.

[0036] like Figure 3 and 5 As shown, a cleaning mechanism for cleaning residual thread on the needles is arranged above the mounting plate 4, and the cleaning mechanism includes a connecting plate 9, a second rotating shaft 18, a fixing seat 8, a second flip assembly, a first cleaning block 10, and a second cleaning block 11. The connecting plate 9 is arranged directly above the mounting plate 4, and fixing seats 8 are arranged on both sides of the connecting plate 9. The fixing seats 8 are fixedly connected to the frame 1, and the first cleaning block 10 is fixedly connected to one side of the connecting plate 9, and the second cleaning block 11 is fixedly connected to the other side of the connecting plate 9. The first cleaning block 10 is provided with cleaning holes corresponding to the first needles 6 one by one. The second cleaning block 11 is provided with cleaning holes corresponding to the second needles 5 one by one. Second rotating shafts 18 are fixedly connected to both sides of the connecting plate 9. The second rotating shaft 18 is rotatably connected to the fixing seat 8. The fixing seat 8 is provided with a second flipping assembly for driving the connecting plate 9 to flip. During operation, the mounting plate 4 reciprocates up and down through the electric telescopic rod 2. The second needles 5 under the mounting plate 4 perform needle punching on the non-woven fabric. The first needles 6 above the mounting plate 4 are continuously inserted into the cleaning holes of the first cleaning block 10 to push the thread on the first needle 6 to the root of the first needle 6.

[0037] By setting the cleaning mechanism, the needles below the mounting plate 4 can be cleaned by the up and down reciprocating motion of the mounting plate 4 during operation while the needles below the mounting plate 4 are working, which is convenient for use after the next switch.

[0038] The shape of the connecting plate 9 is completely the same as that of the mounting plate 4 , the thickness of the first cleaning block 10 and the second cleaning block 11 are the same, and the thickness of the first cleaning block 10 is not less than the length of the first needle 6 .

[0039] The first cleaning block 10 and the second cleaning block 11 are made of the same material, and the material of the first cleaning block 10 is set to rubber.

[0040] The second flip assembly includes a second motor 19, a third bevel gear 20, and a fourth bevel gear 21. The second motor 19 is fixedly connected to the fixed seat 8. The third bevel gear 20 is fixedly connected to the output end of the second motor 19. The fourth bevel gear 21 is fixedly connected to the second rotating shaft 18. The third bevel gear 20 and the fourth bevel gear 21 are meshed with each other. The single-chip computer 7 is electrically connected to the second motor 19.

[0041] like Figure 6-7 As shown, it also includes an automatic adjustment mechanism for automatically adjusting the orientation of the first cleaning block 10 and the second cleaning block 11, the automatic adjustment mechanism includes a laser emitter 17, a laser receiver 23, a first connecting shaft 16, a second connecting shaft 22, and four reflective triangle blocks 24. The end of the first rotating shaft 12 away from the mounting plate 4 is coaxially connected to the first connecting shaft 16, and the end of the second rotating shaft 18 away from the connecting plate 9 is coaxially connected to the second connecting shaft 22. The laser emitter 17 is fixedly connected to the first connecting shaft 16, and the laser receiver 23 is fixedly connected to the second connecting shaft 22. The laser receiver 23 is arranged directly above the laser emitter 17, and the laser receiver 23 is electrically connected to the single-chip microcomputer 7. When the first needle 6 is facing upward, the laser emitter 17 emits laser toward directly upward, and the second needle 6 is facing upward. 5 is facing upward, the laser transmitter 17 emits laser toward directly below, four reflective triangle blocks 24 are fixedly connected to the frame 1, and the inclined surface of the reflective triangle block 24 is set as a mirror. When the laser transmitter 17 emits laser toward directly below, under the action of the four reflective triangle blocks 24, the laser will be reflected and shot down from directly above the laser receiver 23. When the laser receiver 23 does not receive the laser, the single-chip microcomputer 7 controls the second motor 19 to drive the second rotating shaft 18 to rotate, and the second rotating shaft 18 drives the laser receiver 23 to rotate until the laser receiver 23 corresponds to the laser generated by the laser transmitter 17, and the laser receiver 23 generates a signal. After receiving the signal, the single-chip microcomputer 7 controls the second motor 19 to stop. At this time, the needle on the top of the mounting plate 4 and the cleaning block at the bottom of the connecting plate 9 match each other.

[0042] Through the setting of the automatic adjustment mechanism, the orientation of the connecting plate 9 can be automatically adjusted according to the orientation of the mounting plate 4 to ensure that the cleaning block below the connecting plate 9 corresponds to the needle above the mounting plate 4. The needle above the mounting plate 4 does not correspond to the cleaning block below the connecting plate 9, which causes the needle above the mounting plate 4 to directly pierce the cleaning block and cause the mounting plate 4 to get stuck. It is very convenient to use.

[0043] Working principle: by setting the mounting plate 4, the first needle 6 and the second needle 5, and switching the downward side of the mounting plate 4 through the first flip assembly, it is possible to choose to use the first needle 6 or the second needle 5 with different densities to perform acupuncture on the non-woven fabric, so that the density of the needle can be quickly adjusted as needed, which is used for processing non-woven fabrics with different properties, and the use effect is good.

[0044] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A needle punching device for nonwoven fabric manufacturing, comprising a frame (1) and a mounting plate (4), characterized in that: The left and right sides of the mounting plate (4) are provided with lifting seats (3), the bottom of the lifting seat (3) is fixedly connected with an electric telescopic rod (2), the bottom end of the electric telescopic rod (2) is fixedly connected with the frame (1), the upper and lower surfaces of the mounting plate (4) are respectively fixedly connected with a first needle (6) and a second needle (5), the first needle (6) and the second needle (5) have different densities, both sides of the mounting plate (4) are fixedly connected with a first rotating shaft (12), the first rotating shaft (12) is rotatably connected with the lifting seat (3), and a first flipping component for driving the mounting plate (4) to flip is provided on the lifting seat (3).

2. A needle punching device for nonwoven fabric manufacturing according to claim 1, characterized in that: The first rotating shaft (12) is arranged on both sides of the mounting plate (4) in the length direction, and the axis of the first rotating shaft (12) is parallel to the length direction of the mounting plate (4).

3. A needle punching device for nonwoven fabric manufacturing according to claim 2, characterized in that: The first rotating shaft (12) is arranged in the middle of the mounting plate (4).

4. A needle punching device for nonwoven fabric manufacturing according to claim 3, characterized in that: The first flip assembly comprises a first motor (13), a first bevel gear (14), a second bevel gear (15), and a single chip microcomputer (7); the first motor (13) is fixedly connected in the lifting seat (3); the first bevel gear (14) is fixedly connected to the output end of the first motor (13); the second bevel gear (15) is fixedly connected to the first rotating shaft (12); the first bevel gear (14) and the second bevel gear (15) are meshed with each other; the frame (1) is fixedly connected to the single chip microcomputer (7); and the single chip microcomputer (7) is electrically connected to the first motor (13).

5. A needle punching device for nonwoven fabric manufacturing according to claim 4, characterized in that: A cleaning mechanism for cleaning residual thread on the needles is arranged above the mounting plate (4), and the cleaning mechanism comprises a connecting plate (9), a second rotating shaft (18), a fixing seat (8), a second flip assembly, a first cleaning block (10), and a second cleaning block (11). The connecting plate (9) is arranged directly above the mounting plate (4), and fixing seats (8) are arranged on both sides of the connecting plate (9). The fixing seats (8) are fixedly connected to the frame (1), and the first cleaning block (10) is fixedly connected to one side of the connecting plate (9), and the second cleaning block (11) is fixedly connected to the other side of the connecting plate (9). The first cleaning block (10) is provided with a plurality of first cleaning blocks (11) corresponding to the first needles (6). The second cleaning block (11) is provided with cleaning holes corresponding to the second needles (5), both sides of the connecting plate (9) are fixedly connected with second rotating shafts (18), the second rotating shafts (18) are rotatably connected with the fixing seat (8), and the fixing seat (8) is provided with a second flipping assembly for driving the connecting plate (9) to flip. When working, the mounting plate (4) reciprocates up and down through the electric telescopic rod (2), the second needles (5) below the mounting plate (4) perform needle punching on the non-woven fabric, and the first needles (6) above the mounting plate (4) are continuously inserted into the cleaning holes of the first cleaning block (10), so as to push the thread on the first needles (6) to the root of the first needles (6).

6. A needle punching device for nonwoven fabric manufacturing according to claim 5, characterized in that: The shape of the connecting plate (9) is completely the same as that of the mounting plate (4); the thickness of the first cleaning block (10) and the second cleaning block (11) are the same, and the thickness of the first cleaning block (10) is not less than the length of the first needle (6).

7. A needle punching device for nonwoven fabric manufacturing according to claim 5, characterized in that: The first cleaning block (10) and the second cleaning block (11) are made of the same material, and the material of the first cleaning block (10) is set to be rubber.

8. A needle punching device for nonwoven fabric manufacturing according to claim 5, characterized in that: The second flip assembly comprises a second motor (19), a third bevel gear (20), and a fourth bevel gear (21); the second motor (19) is fixedly connected in a fixing seat (8); the third bevel gear (20) is fixedly connected to the output end of the second motor (19); the fourth bevel gear (21) is fixedly connected to the second rotating shaft (18); the third bevel gear (20) and the fourth bevel gear (21) are meshed with each other; and the single chip microcomputer (7) is electrically connected to the second motor (19).

9. A needle punching device for nonwoven fabric manufacturing according to claim 8, characterized in that: The automatic adjustment mechanism also includes an automatic adjustment mechanism for automatically adjusting the orientation of the first cleaning block (10) and the second cleaning block (11), the automatic adjustment mechanism including a laser emitter (17), a laser receiver (23), a first connecting shaft (16), a second connecting shaft (22), and four reflective triangle blocks (24), wherein the end of the first rotating shaft (12) away from the mounting plate (4) is coaxially connected to the first connecting shaft (16), and the end of the second rotating shaft (18) away from the connecting plate (9) is coaxially connected to the second connecting shaft (22), the first connecting shaft (16) is fixedly connected to the laser emitter (17), the second connecting shaft (22) is fixedly connected to the laser receiver (23), and the laser receiver (23) is arranged directly above the laser emitter (17), and the laser receiver (23) is electrically connected to the single-chip microcomputer (7), and when the first needle (6) is facing upward, the laser emitter (17) emits laser light directly upward, so that When the second needle (5) is facing upward, the laser emitter (17) emits laser light directly downward. Four reflective triangle blocks (24) are fixedly connected to the frame (1). The inclined surface of the reflective triangle block (24) is set as a mirror surface. When the laser emitter (17) emits laser light directly downward, under the action of the four reflective triangle blocks (24), the laser light is reflected and then emitted from directly above the laser receiver (23). When the laser receiver (23) does not receive the laser light, the single chip microcomputer (7) controls the second motor (19) to drive the second rotating shaft (18) to rotate. The second rotating shaft (18) drives the laser receiver (23) to rotate until the laser receiver (23) corresponds to the laser light generated by the laser emitter (17). The laser receiver (23) generates a signal. After receiving the signal, the single chip microcomputer (7) controls the second motor (19) to stop. At this time, the needle on the top of the mounting plate (4) and the cleaning block on the bottom of the connecting plate (9) match each other.

Images