Clutch transmission device of sewing needle disc assembly and sock knitting and end sewing integrated hosiery machine
By designing the clutch transmission device of the stitching needle disc assembly, the problem that the stitching needle disc cannot directly transfer semi-finished products in the prior art is solved, and the direct transfer and efficient manufacturing of the stitching head work are realized.
Patent Information
- Application Number
- CN202510327392.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-19
- Publication Date
- 2025-05-06
AI Technical Summary
In the prior art, the stitching needle disc cannot be directly transferred to the semi-finished product, resulting in inefficient production efficiency of socks.
A clutch transmission device of a stitching needle disc assembly is designed, including a fixing table, a drive device, a fork, a clutch body, a clutch gear and a gear disc. Through the matching structure of the fork and a clutch, the drive gear disc rotates or does not rotate, and there is no need for an adapter plate for transfer.
The direct transfer of the stitching needle disc assembly and the work of sewing socks are realized, which simplifies the structure and improves the efficiency of socks manufacturing.
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Figure CN119932826A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of socks production equipment, in particular to a clutch transmission device of a sewing needle disk assembly and a sock knitting and sewing integrated sock machine. Background Art
[0002] Fully automatic sock knitting and toe sewing machines are the current production trend in the sock knitting industry. The sock knitting and toe sewing machines in the prior art integrate the processes of knitting, turning and sewing into the same machine to achieve automated assembly line operations. For example, through the linkage of the robotic arm and the transmission device, the sock body is transferred from the picking device to the toe sewing device after weaving, and then the sock discharging mechanism such as the suction pipe completes the material collection, reducing manual intervention and process connection time.
[0003] In the prior art, after the socks are knitted, the semi-finished products on the sock knitting machine are first transferred to the transfer needles on the transfer disk, and then transferred from the transfer needles on the transfer disk to the sewing needles on the sewing disk, and the gears on the sewing disk are driven to rotate by the motor gear. The toe sewing machine starts working, thereby sewing the toe of the socks.
[0004] The applicant has found that the prior art has at least the following technical problems: In the prior art, a transfer disc is needed to transfer the semi-finished product on the hosiery machine to the sewing needle disc assembly, and the socks are sewn on the sewing needle disc assembly. The structure and equipment are complex, multiple sets of transmission devices are required, the manufacturing cost is high, and the manufacturing efficiency is low. Summary of the invention
[0005] The object of the present invention is to provide a clutch device of a needle tray assembly and a sock knitting and sewing integrated sock machine, so as to solve the technical problem that the needle tray cannot directly transfer semi-finished products and the sock manufacturing efficiency is low in the prior art. The preferred technical solutions among the many technical solutions provided by the present invention can produce many technical effects as described below.
[0006] To achieve the above object, the present invention provides the following technical solutions:
[0007] The clutch transmission device of the puncture needle disk assembly provided by the present invention comprises a fixing platform, a driving device, a shift fork, a clutch body, a clutch gear and a gear disk, wherein:
[0008] The driving device is fixed on the fixed platform and is in driving connection with the clutch body to drive the clutch body to rotate; the gear plate is in driving connection with the puncture needle plate assembly, and the clutch gear is meshed with the gear plate;
[0009] The shift fork is rotatably connected to the fixed platform, the first end of the shift fork is fixedly connected to the clutch body, and the shift fork can rotate when an external force presses its second end, and drive the clutch body to move upward, so that the clutch body and the clutch gear are in a disengaged state;
[0010] When the puncture needle disk assembly rotates to the suturing position and the external force acting on the shift fork is removed, the clutch body is positioned and connected with the clutch gear, and the two are in a transmission state. When in the transmission state, the driving device can drive the clutch gear, the gear disk, and the puncture needle disk assembly to rotate synchronously.
[0011] Preferably, the clutch transmission device of the puncture needle disk assembly further comprises a pressing portion, the pressing portion is telescopically arranged, and the second end of the shift fork is located below the pressing portion;
[0012] The pressing portion includes a telescopic pin, which can press the second end of the shift fork and rotate the shift fork when the telescopic pin is in an extended state. When the telescopic pin is in a retracted state, the clutch body is positioned and connected with the clutch gear and is in the transmission state.
[0013] Preferably, the clutch body comprises a shaft and a clutch seat, wherein:
[0014] The fixed platform includes a bracket, the shift fork is rotatably connected to the bracket; the driving device is transmission-connected to the shaft, the clutch seat is sleeved at the lower end of the shaft, the clutch seat is slidably connected to the shaft in the axial direction, and the two can rotate synchronously around the axis of the shaft;
[0015] The first end of the shift fork is fixedly connected to the clutch seat, and the shift fork can rotate when an external force presses the second end thereof, and drive the clutch seat to move upward along the axial direction of the shaft, so that the clutch seat is separated from the clutch gear;
[0016] When the puncture needle disk assembly rotates to the suturing position and the external force acting on the shift fork is removed, the clutch seat can be inserted into and positioned in the clutch gear, and the clutch seat and the clutch gear are in the transmission state;
[0017] The clutch body also includes a reset elastic member, which is sleeved on the shaft, one end of which is fixed on the shaft, and the other end of which is against the clutch seat, and the reset elastic member is used to drive the clutch seat to reset.
[0018] Preferably, a driving gear is provided at the output end of the driving device, a driven gear is disposed and fixed on the outer surface of the shaft, and the driving gear is meshed with the driven gear to drive the shaft and the clutch seat to rotate synchronously around the axis of the shaft.
[0019] Preferably, the shift fork comprises a pressing plate, a fork body and a connecting plate, wherein:
[0020] The opposite ends of the connecting plate are respectively fixedly connected to the pressing plate and the fork body, the connecting plate, the pressing plate and the fork body are in a bent structure, the pressing plate is rotatably connected to the bracket, and the two fork rods of the fork body are respectively located at opposite sides of the clutch seat and are fixedly connected to the clutch seat;
[0021] The pressing plate is an inclined plate, and more than two shaft holes are arranged on the inclined plate. The rotating shaft of the shift fork can pass through different shaft holes and be fixed on the bracket, so as to adjust the height of the shift fork.
[0022] Preferably, the clutch seat is provided with an alignment convex head, and the center position of the clutch gear is provided with an alignment concave hole, wherein:
[0023] A latch is fixed on the clutch seat, the latch is located beside the alignment convex head, and a pin groove is arranged on the clutch gear;
[0024] When the clutch body and the clutch gear are in a transmission state, the alignment protrusion is inserted into the alignment concave hole for center positioning, and the latch pin is inserted into the pin groove, so that the clutch body and the clutch gear rotate synchronously.
[0025] Preferably, the clutch seat is provided with an annular positioning block, the annular positioning block is arranged concentrically with the clutch seat, a positioning groove is provided on the positioning block, and the notch of the positioning groove is arranged away from the axis of the clutch seat;
[0026] A positioning block is fixedly arranged on the fixing platform, and when the clutch body and the clutch gear are in the disengaged state, the positioning block is inserted into the positioning groove.
[0027] Preferably, the clutch transmission device of the puncture needle disk assembly further comprises a positioning assembly, wherein the positioning assembly and the clutch body are located on opposite sides of the gear disk, and the positioning assembly is used to ensure that the clutch body is positioned and connected with the clutch gear;
[0028] The structure of the positioning component is:
[0029] One of the fixing platform and the puncture needle tray assembly is provided with a positioning pin, and the other is provided with a positioning pin hole;
[0030] A positioning cylinder pin is fixed on the puncture needle disk assembly, and a pneumatic pin hole is provided on the gear disk;
[0031] The positioning cylinder pin is inserted into the positioning pin hole, and when the positioning cylinder pin is inserted into the pneumatic pin hole, the alignment convex head is inserted into the alignment concave hole, and the plug pin is inserted into the pin groove.
[0032] Preferably, the clutch transmission device of the puncture needle disk assembly further comprises a balancing assembly, wherein the balancing assembly and the clutch body are located on opposite sides of the gear disk, and are used to make the puncture needle disk assembly level;
[0033] The balancing assembly includes a rotary drive device, a rotary support plate and a balancing screw, wherein:
[0034] The rotating support plate is an L-shaped plate, and the rotating driving device is fixed to the fixed platform and is drivingly connected to the rotating support plate, and is used to drive the rotating support plate to be rotatable in a horizontal plane;
[0035] The balancing screw is fixed on the fixed platform and arranged vertically. When the puncture needle disk assembly rotates to the suturing position, the rotating support plate supports the puncture needle disk assembly, and the bottom end of the balancing screw abuts against the upper edge plane of the puncture needle disk assembly.
[0036] The present invention also provides a sock knitting and seaming machine, comprising a seam needle disk assembly, a sock knitting machine and a clutch transmission device of the seam needle disk assembly, wherein the seam needle disk assembly has a rotating arm, the rotating arm is rotatable in a horizontal plane and is used to receive the semi-finished product on the sock knitting machine, and the seam needle disk assembly is reciprocatingly movable in a vertical direction.
[0037] Compared with the prior art, the clutch device of the seam needle disk assembly and the hosiery machine with integrated sock head sewing provided by the present invention have the following beneficial effects: when the second end of the shift fork is pressed by an external force, the shift fork rotates and drives the clutch body to move upward, the clutch body and the clutch gear are in a disengaged state, the driving device cannot drive the gear disk to rotate, the seam needle disk assembly does not perform the sewing work, and the seam needle disk assembly takes over the semi-finished product on the hosiery machine; when the seam needle disk assembly drives the semi-finished product to swing back to the sewing position, the external force acting on the shift fork is removed, the clutch body is positioned and connected with the clutch gear and is in a transmission state, the driving device drives the clutch gear, the gear disk, and the seam needle disk assembly to rotate synchronously, and the seam needle disk assembly can perform the sock head sewing work by rotating. In this embodiment, the driving device can realize the rotation of the driving gear disk (at this time, the seam needle disk assembly rotates synchronously with the gear disk) or non-rotation (at this time, the seam needle disk assembly also does not rotate) through the matching structure of the fork, the clutch body and the clutch gear. There is no need for an adapter plate for switching. The seam needle disk assembly can transfer and sew the sock heads. The structure is simple, which improves the manufacturing efficiency of socks. BRIEF DESCRIPTION OF THE DRAWINGS
[0038] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0039] Figure 1 It is a schematic diagram of the three-dimensional structure of the clutch device of the puncture needle disk assembly;
[0040] Figure 2 yes Figure 1 A partial enlarged view of the middle A;
[0041] Figure 3 It is a schematic diagram of the layout structure of a sock knitting and sewing machine;
[0042] Figure 4 It is a structural schematic diagram of the positioning of the puncture needle disk assembly and the gear disk;
[0043] Figure 5 It is a schematic diagram of the matching structure of the driving device, the shift fork, the clutch body and the clutch gear when the clutch body and the clutch gear are in a disengaged state;
[0044] Figure 6 It is a schematic diagram of the matching structure of the positioning groove on the clutch body of the positioning block when the clutch body and the clutch gear are in a transmission state;
[0045] Figure 7It is a cross-sectional view when the clutch body and the clutch gear are in a disengaged state;
[0046] Figure 8 It is a three-dimensional diagram when the clutch body and the clutch gear are in a disengaged state;
[0047] Fig. 9 It is a side view of the matching structure between the clutch body and the clutch gear when they are in a disengaged state;
[0048] Fig.10 is a top view of the clutch gear;
[0049] Fig.11 It is a schematic diagram of the matching structure of the driving device, the shift fork, the clutch body, the clutch gear and the gear plate, and the puncture needle assembly;
[0050] Fig.12 It is a schematic diagram when the clutch body and the clutch gear are in the transmission state;
[0051] Fig.13 It is a cross-sectional view of the matching structure of the clutch body and the clutch gear when the clutch body and the clutch gear are in a disengaged state;
[0052] Fig.14 It is a schematic diagram of the matching structure of the gear plate and the clutch gear.
[0053] In the figure, 1, driving device; 2, driving gear; 3, cylinder; 4, fixing nut; 5, telescopic pin; 6, shift fork; 61, pressing plate; 62, fork body; 63, connecting plate; 64, shaft hole; 7, clutch gear; 8, mounting plate; 9, shaft rod; 10, spline shaft sleeve; 11, gear bearing; 12, driven gear; 13, spline shaft positioning ring; 14, reset elastic member; 15, plane bearing; 16, clutch seat; 17, bracket; 18, annular positioning block; A, clutch assembly and its installation position; 1 9. Rotary drive device; B. The junction of the gear plate and the clutch gear; 21. The suturing needle disk rotating arm; 22. The suturing needle disk rotating shaft; 23. The rotating support plate; 24. The needle cylinder; 25. The hosiery machine; 26. The fixed table; 27. The suturing needle disk assembly; 28. The balancing screw; 29. The positioning cylinder pin; 30. The positioning block; 31. The positioning groove; 32. The latch; 33. The alignment convex head; 34. The alignment concave hole; 35. The pin groove; 37. The gear plate; 39. The positioning pin; 40. The positioning pin hole; 41. The pneumatic pin hole. DETAILED DESCRIPTION
[0054] In order to make the purpose, technical solution and advantages of the present invention clearer, the technical solution of the present invention will be described in detail below. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other implementation methods obtained by ordinary technicians in this field without creative work belong to the scope of protection of the present invention.
[0055] In the description of the present invention, it should be understood that the terms "center", "length", "width", "height", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "side" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In the description of the present invention, unless otherwise specified, "plurality" means two or more.
[0056] The embodiment of the present invention provides a clutch device of a seam needle disk assembly and a sock knitting and toe-sewing integrated sock machine. The driving device can realize the rotation of the driving gear disk (at this time, the seam needle disk assembly rotates synchronously with the gear disk) or non-rotation (at this time, the seam needle disk assembly also does not rotate) through the matching structure of the fork, the clutch body and the clutch gear. There is no need for an adapter disk for switching. The seam needle disk assembly can transfer and sew the socks. The structure is simple, and the manufacturing efficiency of socks is improved.
[0057] Combine the following Figure 1-Figure 14 The technical solution provided by the present invention is described in more detail.
[0058] Embodiment 1:
[0059] See also Figure 1 , Figure 2 , Figure 5-Figure 13 As shown, the clutch transmission device of the puncture needle disk assembly 27 provided by the present invention includes a fixed platform 26, a driving device 1, a shift fork 6, a clutch body, a clutch gear 7 and a gear plate 37, wherein: the driving device 1 is fixed on the fixed platform 26 and is transmission-connected with the clutch body to drive the clutch body to rotate; the gear plate 37 is transmission-connected with the puncture needle disk assembly 27, and the clutch gear 7 is meshed with the gear plate 37, see Figure 3, the junction point B between the gear plate 37 and the clutch gear 7; there is a transmission state and a disengagement state between the clutch body (specifically the clutch seat 16) and the clutch gear 7; the shift fork 6 is rotatably connected to the fixed platform 26, and the first end of the shift fork 6 is fixedly connected to the clutch body. The shift fork 6 can rotate when an external force presses its second end, and drive at least part of the clutch body (clutch seat 16) to move upward, so that the clutch body and the clutch gear 7 are in a disengagement state; when the puncture needle disk assembly 27 rotates to the suture position and the external force acting on the shift fork 6 is removed, the clutch body and the clutch gear 7 are positioned and connected, and the two are in a transmission state. When in the transmission state, the drive device 1 can drive the clutch gear 7, the gear plate 37, and the puncture needle disk assembly 27 to rotate synchronously. See Figure 8 The clutch gear 7 is rotatably connected to the mounting plate 8 , and the mounting plate 8 is fixed on the fixing platform 26 .
[0060] Among them, see Figure 2 As shown, the puncture needle disk assembly 27 of this embodiment can rotate around the puncture needle disk rotating shaft 22 as the axis. Figure 1 and Figure 2 As shown, see Figure 2 As shown, the needle disc assembly 27 rotates in a horizontal plane with the needle disc rotating shaft 22 as the axis (the needle disc assembly 27 can also move up and down along the axial direction of the needle disc rotating shaft 22), and can rotate to a receiving position and a suturing position, wherein the receiving position refers to the needle disc assembly 27 receiving the semi-finished product on the needle cylinder 24 of the hosiery machine 25, and the suturing position refers to the needle disc assembly 27 swinging back to a position where it can be positioned with the clutch body, and in this position, the needle disc assembly 27 can rotate and sew the sock head under the drive of the gear disc 37. The needle disc assembly 27 can rotate in a horizontal plane under the drive structure of the motor gear, and can reciprocate in a vertical plane under the drive of a transmission structure such as a worm gear (horizontal rotation and vertical movement are both prior art, which will not be described in detail here).
[0061] When the clutch body and the clutch gear 7 are in a disengaged state, the puncture needle disk assembly 27 rotates in a horizontal plane with the puncture needle disk rotating shaft 22 as the axis, rotates to the receiving position, and then receives the semi-finished product on the needle cylinder 24 of the hosiery machine 25; when the puncture needle disk assembly rotates to the suture position and the external force acting on the fork 6 is removed, under the action of the reset elastic member 14, the clutch body and the clutch gear 7 are positioned and connected, and the two are in a transmission state, and the driving device 1 can drive the gear 2 to rotate through the clutch body and the clutch gear 7, and the puncture needle disk assembly 27 rotates synchronously with the gear disk 37.
[0062] As an alternative embodiment, see Figure 5 , Figure 8 , Fig.12 and Fig.13As shown, the clutch transmission device of the puncture needle disk assembly 27 also includes a pressing portion, which is retractable, and the second end of the fork 6 is located below the pressing portion; the pressing portion includes a telescopic pin 5, which can press the second end of the fork 6 when it is in an extended state and rotate the fork 6, and when the telescopic pin 5 is in a retracted state, the clutch body is positioned and connected with the clutch gear 7 and is in a transmission state.
[0063] The telescopic pin 5 is fixed to the telescopic end of the cylinder 3, and the telescopic pin 5 reciprocates in the vertical direction under the drive of the cylinder 3. Figure 5 , Figure 8 , Fig.12 and Fig.13 As shown, when the telescopic pin 5 is in the extended state, it can press the second end of the fork 6, the fork 6 rotates, the first end of the fork 6 tilts up, the clutch body moves up, and the clutch body and the clutch gear 7 are in a disengaged state; when the telescopic pin 5 retracts, the fork 6 is reset, the clutch body moves down, and the clutch body (specifically the clutch seat 16) is repositioned and transmission-connected with the clutch gear 7. The above structure can realize the automatic disengagement or transmission connection between the clutch body (clutch seat 16) and the clutch gear 7.
[0064] As an alternative embodiment, see Figure 5-Figure 13 As shown, the clutch body includes a shaft 9 and a clutch seat 16, wherein: the fixed platform 26 includes a bracket 17, and the fork 6 is rotatably connected to the bracket 17; the driving device 1 is transmission-connected to the shaft 9, the clutch seat 16 is sleeved on the lower end of the shaft 9, the clutch seat 16 is slidably connected to the shaft 9 in the axial direction, and both can rotate synchronously around the axis of the shaft 9; the first end of the fork 6 is fixedly connected to the clutch seat 16, and the fork 6 can rotate when the second end thereof is pressed by an external force, and drive the clutch seat 16 to move upward along the axial direction of the shaft 9, thereby The clutch seat 16 is disengaged from the clutch gear 7; when the puncture needle disk assembly 27 is rotated to the suturing position and the external force acting on the fork 6 is removed, the clutch seat 16 can be inserted and positioned in the clutch gear 7, and the clutch seat 16 and the clutch gear 7 are in a transmission state; the clutch body also includes a reset elastic member 14, which is sleeved on the shaft 9, one end of the reset elastic member 14 is fixed on the shaft 9, and the other end is against the clutch seat 16, and the reset elastic member 14 is used to drive the clutch seat 16 to reset. The output end of the driving device 1 is provided with a driving gear 2, and the shaft 9 is outer-mounted and fixed with a driven gear 12, and the driving gear 2 is meshed with the driven gear 12, and is used to drive the shaft 9 and the clutch seat 16 to rotate synchronously around the axis of the shaft 9. The driving device 1 can be a motor.
[0065] See also Figure 7 and Figure 8As shown, in this embodiment, the shaft 9 can be a spline shaft, and the spline shaft outer sleeve is provided with a spline shaft sleeve 10, the spline shaft sleeve 10 is fixedly connected to the driving gear 2, and the driven gear 12 is rotatably connected to the bracket 17 through the gear bearing 11, so as to realize the synchronous rotation of the driving gear 2 and the shaft 9. A spline shaft locating ring 13 is fixed to the outside of the shaft 9, and the spline shaft locating ring 13 is fixed by the fixing nut 4, and a plane bearing 15 is also sleeved on the outside of the shaft 9.
[0066] In this embodiment, the clutch seat 16 can move axially along the shaft 9, and the clutch seat 16 can rotate synchronously with the shaft 9 with the axis of the shaft 9 as the axis. In this way, the drive device 1 drives the shaft 9 and the clutch seat 16 to rotate through the driving gear 2 and the driven gear 12, and the clutch seat 16 can be positioned in the clutch gear 7, thereby realizing the rotation of the clutch gear 7, and the rotation of the clutch gear 7 also drives the gear plate 37 to rotate, thereby realizing the synchronous rotation of the puncture needle disk assembly 27 and the gear plate 37, and sewing the sock head. When the fork 6 is pressed, the clutch seat 16 can move axially along the shaft 9, the clutch seat 16 moves up, and disengages from the clutch gear 7. At this time, the drive device 1 cannot drive the clutch gear 7 to rotate, the gear plate 37 does not rotate, and the puncture needle disk assembly 27 cannot rotate to sew the sock head.
[0067] As an alternative embodiment, see Figure 5 The shift fork 6 includes a pressing plate 61, a fork body 62 and a connecting plate 63, wherein: the opposite ends of the connecting plate 63 are fixedly connected to the pressing plate 61 and the fork body 62 respectively, the connecting plate 63, the pressing plate 61 and the fork body 62 are in a bent structure, the pressing plate 61 is rotatably connected to the bracket 17, and the two fork rods of the fork body 62 are respectively located on the opposite sides of the clutch seat 16 and fixedly connected to the clutch seat 16; the pressing plate 61 is an inclined plate, and more than two shaft holes 64 are arranged on the inclined plate, and the rotating shaft of the shift fork 6 can pass through different shaft holes 64 and be fixed on the bracket 17, thereby adjusting the height of the shift fork 6.
[0068] The shift fork 6 of this embodiment can rotate under the pressing action of the telescopic pin 5, thereby driving the clutch seat 16 to move along the shaft 9, and realizing the transmission or disengagement of the clutch seat 16 and the clutch gear 7. The structure is simple, and the clutch gear 7 can be rotated or not rotated, thereby realizing the rotation or non-rotation of the gear plate 37.
[0069] In this embodiment, at least part of the clutch seat 16 is inserted into the clutch gear 7, and the transmission connection between the two can be achieved through the following structure:
[0070] See also Fig. 9 and Fig.10As shown, the clutch seat 16 is provided with an alignment convex head 33, and the clutch gear 7 is provided with an alignment concave hole 34 at the center position, wherein: a latch 32 is fixed on the clutch seat 16, the latch 32 is located beside the alignment convex head 33, and a pin groove 35 is provided on the clutch gear 7; when the clutch body and the clutch gear 7 are in a transmission state, the alignment convex head 33 is inserted into the alignment concave hole 34 for center positioning, and the latch 32 is inserted into the pin groove 35, so that the clutch body and the clutch gear 7 rotate synchronously.
[0071] In this embodiment, the alignment convex head 33 and the latch pin 32 are located at the same end of the clutch seat 16, and the bottom end of the alignment convex head 33 is at a lower horizontal position. When the clutch seat 16 moves downward, the alignment convex head 33 is first inserted into the alignment concave hole 34 of the clutch gear 7 to achieve the center positioning of the clutch seat 16 and the clutch gear 7. Then, as the clutch seat 16 continues to move downward, the latch pin 32 is inserted into the pin groove 35. The latch pin 32 can be a wedge-shaped block. When the latch pin 32 is inserted into the pin groove 35, the clutch body and the clutch gear 7 are in a transmission state, and the clutch seat 16 drives the clutch gear 7 to rotate. Since the clutch gear 7 is engaged with the gear plate 37, as shown in FIG. Fig.14 As shown, therefore, the gear plate 37 rotates synchronously at this time.
[0072] The above description is about the structure when the clutch body and the clutch gear 7 are in the transmission state. When the clutch body and the clutch gear 7 are in the disengagement state, in order to ensure the structural stability of the clutch body, as an optional implementation method, see Figure 5 and Figure 6 As shown, an annular positioning block 18 is provided on the clutch seat 16, and the annular positioning block 18 is arranged concentrically with the clutch seat 16. A positioning groove 31 is opened on the positioning block 30, and the notch of the positioning groove 31 is arranged away from the axis of the clutch seat 16; the positioning block 30 is fixedly arranged on the fixed platform 26, and when the clutch body and the clutch gear 7 are in a disengaged state, the positioning block 30 is inserted into the positioning groove 31.
[0073] See also Figure 5 As shown, when the puncture needle disk assembly 27 is rotated to the suturing position, the puncture needle disk assembly 27 and the gear disk 37, and the gear disk 37 and the fixed platform 26 are positioned, and the clutch body and the clutch gear 7 are in a disengaged state, the clutch seat 16 moves up until the positioning block 30 is inserted into the positioning groove 31, see Figure 5 and Figure 6 As shown, the stability of the clutch body structure is improved.
[0074] Since the puncture needle disk assembly 27 can rotate around the puncture needle disk rotating shaft 22, how to ensure that when the puncture needle disk assembly 27 rotates to the suture position, the alignment protrusion 33 is just inserted into the alignment concave hole 34 and the latch 32 is inserted into the pin groove 35, so that the clutch body (clutch seat 16) and the clutch gear 7 rotate synchronously, is achieved by the following structure:
[0075] See also Figure 1 , Figure 2 and Figure 4 As shown, the clutch transmission device of the puncture needle disk assembly 27 also includes a positioning assembly, and the positioning assembly and the clutch body are located on opposite sides of the gear disk 37. The positioning assembly is used to ensure that the clutch body is positioned and connected with the clutch gear 7; see Figure 2 As shown, the clutch body is located on the opposite side of the positioning assembly. Figure 2 The middle clutch assembly and its installation position A are the best positions. The clutch assembly includes a shift fork 6, a clutch body and a clutch gear 7.
[0076] The structure of the positioning component in this embodiment is as follows: Figure 2 A positioning pin 39 is provided on the fixed platform 26, and a positioning pin hole 40 is provided on the suture needle tray assembly 27, or a positioning pin hole 40 is provided on the fixed platform 26, and a positioning pin 39 is provided on the suture needle tray assembly 27; when the suture needle tray assembly 27 swings to the suture position, the positioning pin 39 is inserted into the positioning pin hole 40 to realize the positioning connection between the suture needle tray assembly 27 and the fixed platform 26.
[0077] See also Figure 4 A positioning cylinder pin 29 is fixed on the puncture needle disk assembly 27, and a pneumatic pin hole 41 is provided on the gear disk 37; the positioning cylinder pin 29 is inserted into the positioning pin hole 40, and when the positioning cylinder pin 29 is inserted into the pneumatic pin hole 41, the alignment convex head 33 is inserted into the alignment concave hole 34, and the plug pin 32 is inserted into the pin groove 35. When the puncture needle disk assembly 27 swings to the suture position, the positioning cylinder pin 29 is inserted into the pneumatic pin hole 41 to achieve the positioning of the puncture needle disk assembly 27 and the gear disk 37.
[0078] In this embodiment, when the positioning pin 39 is inserted into the positioning pin hole 40, the puncture needle disk assembly 27 and the fixed platform 26 are positioned and connected, and the positioning cylinder pin 29 is inserted into the pneumatic pin hole 41 to realize the positioning of the puncture needle disk assembly 27 and the gear disk 37. After the above two are positioned, it can be ensured that after the fork 6 is pressed and rotated by the telescopic pin 5, the clutch seat 16 moves down, the alignment convex head 33 is just inserted into the alignment concave hole 34 and the pin 32 is inserted into the pin groove 35, so that the clutch body and the clutch gear 7 rotate synchronously to achieve three-point positioning.
[0079] In this embodiment, there are multiple structures for achieving the positioning of the two by plugging. Since the puncture needle disk assembly 27 and the gear disk 37 rotate, there is a shaking situation. If the two are not in a horizontal state, it is difficult to ensure that the positioning of the two is achieved by plugging.
[0080] For the above issues, see Figure 1 and Figure 2 As shown, the clutch transmission device of the puncture needle disk assembly 27 also includes a balancing assembly, and the balancing assembly and the clutch body are located on opposite sides of the gear disk 37, which are used to make the puncture needle disk assembly 27 horizontal; the balancing assembly includes a rotary drive device 19, a rotary support plate 23 and a balancing screw 28, wherein: the rotary support plate 23 is an L-shaped plate, the rotary drive device 19 can be a rotary cylinder 3 that can rotate 90°, the rotary drive device 19 is fixed on the fixed platform 26 and is drivingly connected to the rotary support plate 23, and is used to drive the rotary support plate 23 to be rotatable in a horizontal plane; the balancing screw 28 is fixed on the fixed platform 26 and is vertically arranged. When the puncture needle disk assembly 27 rotates to the suture position, the rotary support plate 23 supports the puncture needle disk assembly 27, and the bottom end of the balancing screw 28 is against the upper edge plane of the puncture needle disk assembly 27.
[0081] See also Figure 2 As shown, the positioning pin 39 can be inserted into the positioning pin hole 40, the rotary drive device 19 drives the rotary support plate 23 to rotate, the rotary support plate 23 supports the puncture needle disk assembly 27, and the lower end of the balance screw 28 abuts against the upper edge of the puncture needle disk assembly 27. The above means ensure that the puncture needle disk and the gear disk 37 are in a horizontal state, thereby preventing the puncture needle disk and the gear disk 37 from shaking, and the positioning cylinder pin 29 is inserted into the pneumatic pin hole 41.
[0082] The clutch transmission device of the puncture needle disk assembly 27 of this embodiment has the following working process:
[0083] The clutch assembly and its installation position A are the best installation positions. The puncture needle disk assembly 27 is rotated to the needle cylinder 24 (for knitting socks) through the puncture needle disk rotating shaft 22, and the knitted socks are transferred to the puncture needle disk assembly 27 through the knitting coils. The puncture needle disk is rotated to the suture position through the puncture needle disk rotating arm 21 and the puncture needle disk rotating shaft 22. At this time, the positioning pin 39 is inserted into the positioning pin hole 40, the rotating support plate 23 supports the puncture needle disk assembly 27, and the balancing screw is against the puncture needle disk assembly 27 to ensure the balance of the puncture needle disk assembly 27. The telescopic pin 5 retracts, the shift fork 6 is reset, the reset elastic member 14 is pressed down, the clutch seat 16 moves down, the positioning groove 31 is disengaged from the positioning block 30 on the fixed platform 26, the alignment convex head 33 on the clutch seat 16 is aligned with the positioning alignment concave hole 34, the latch pin 32 is aligned with the pin groove 35, the clutch seat 16 and the clutch gear 7 are in a transmission state, the driving device 1 realizes the rotation of the clutch seat 16 and the clutch gear 7 through the driving gear 2 and the driven gear 12, the clutch gear 7 drives the gear plate 37 to rotate synchronously, the sewing needle disk assembly 27 and the gear plate 37 rotate synchronously, and the sock head is started to be sewn. After the sock head is sewn, all parts are reset, the positioning pin 39 is disengaged from the positioning pin hole 40, the rotating support plate 23 swings, and no longer supports the sewing needle disk assembly 27, the positioning cylinder pin 29 is inserted into the pneumatic pin hole 41, the gear plate 37 is reset, the clutch is reset, the positioning block 30 on the fixed platform 26 is inserted into the positioning groove 31 of the clutch seat 16, and the clutch seat 16 is separated from the clutch gear 7.
[0084] Embodiment 2:
[0085] This embodiment provides a sock knitting and sewing integrated sock machine, see Figure 2 As shown, it includes a needle tray assembly 27, a hosiery machine 25 and a clutch transmission device of the needle tray assembly 27, wherein the needle tray assembly 27 has a rotating arm, which is rotatable in a horizontal plane and is used to receive the semi-finished product on the hosiery machine 25, and the needle tray assembly 27 is reciprocating in a vertical direction. Figure 2 The puncture needle disk assembly 27 includes a puncture needle disk rotating arm 21, and the puncture needle disk rotating arm 21 is rotatably connected to the puncture needle disk rotating shaft 22.
[0086] In the hosiery machine for knitting and sewing the toe of the hosiery of the present embodiment, the shift fork 6 rotates when an external force presses its second end, and drives the clutch body to move upward, the clutch body and the clutch gear 7 are in a disengaged state, the driving device 1 cannot drive the gear 2 to rotate, the sewing needle disk assembly 27 does not perform the sewing work, and the sewing needle disk assembly 27 receives the semi-finished product on the hosiery machine 25; when the sewing needle disk assembly 27 drives the semi-finished product to swing back to the sewing position, the external force acting on the shift fork 6 is removed, the clutch body is positioned and connected with the clutch gear 7, and is in a transmission state, the driving device 1 drives the clutch gear 7, the gear disk 37, and the sewing needle disk assembly 27 to rotate synchronously, and the sewing needle disk assembly 27 can sew the sock toe by rotating. In this embodiment, the driving device 1 can realize the rotation of the driving gear 2 (at this time, the seam needle disk assembly 27 rotates synchronously with the gear disk 37) or non-rotation (at this time, the seam needle disk assembly 27 also does not rotate) through the matching structure of the fork 6, the clutch body and the clutch gear 7. There is no need for an adapter disk for switching. The seam needle disk assembly 27 can transfer and sew the sock toe, which has a simple structure and improves the manufacturing efficiency of socks.
[0087] In the description of this specification, specific features, structures or characteristics may be combined in an appropriate manner in any one or more embodiments or examples.
[0088] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.
[0089] The above is only a specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art can easily think of changes or substitutions within the technical scope disclosed by the present invention, which should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.
Claims
1. A clutch transmission device for a puncture needle disk assembly, characterized in that: It includes a fixing platform, a driving device, a shift fork, a clutch body, a clutch gear and a gear plate, wherein: The driving device is fixed on the fixed platform and is in driving connection with the clutch body to drive the clutch body to rotate; the gear plate is in driving connection with the puncture needle plate assembly, and the clutch gear is meshed with the gear plate; The shift fork is rotatably connected to the fixed platform, the first end of the shift fork is fixedly connected to the clutch body, and the shift fork can rotate when an external force presses the second end thereof, and drive at least a part of the clutch body to move upward, so that the clutch body and the clutch gear are in a disengaged state; When the puncture needle disk assembly rotates to the suturing position and the external force acting on the shift fork is removed, the clutch body is positioned and connected with the clutch gear, and the two are in a transmission state. When in the transmission state, the driving device can drive the clutch gear, the gear disk, and the puncture needle disk assembly to rotate synchronously.
2. The clutch transmission device of the puncture needle disk assembly according to claim 1, characterized in that: The clutch transmission device of the puncture needle disk assembly further comprises a pressing portion, the pressing portion is retractable, and the second end of the shift fork is located below the pressing portion; The pressing portion includes a telescopic pin, which can press the second end of the shift fork and rotate the shift fork when the telescopic pin is in an extended state. When the telescopic pin is in a retracted state, the clutch body is positioned and connected with the clutch gear and is in the transmission state.
3. The clutch transmission device of the puncture needle disk assembly according to claim 1, characterized in that: The clutch body comprises a shaft and a clutch seat, wherein: The fixed platform includes a bracket, the shift fork is rotatably connected to the bracket; the driving device is transmission-connected to the shaft, the clutch seat is sleeved at the lower end of the shaft, the clutch seat is slidably connected to the shaft in the axial direction, and the two can rotate synchronously around the axis of the shaft; The first end of the shift fork is fixedly connected to the clutch seat, and the shift fork can rotate when an external force presses the second end thereof, and drive the clutch seat to move upward along the axial direction of the shaft, so that the clutch seat is separated from the clutch gear; When the puncture needle disk assembly rotates to the suturing position and the external force acting on the shift fork is removed, the clutch seat can be inserted into and positioned in the clutch gear, and the clutch seat and the clutch gear are in the transmission state; The clutch body also includes a reset elastic member, which is sleeved on the shaft, one end of which is fixed on the shaft, and the other end of which is against the clutch seat, and the reset elastic member is used to drive the clutch seat to reset.
4. The clutch transmission device of the puncture needle disk assembly according to claim 3, characterized in that: A driving gear is provided at the output end of the driving device, a driven gear is disposed and fixed on the outer surface of the shaft rod, and the driving gear is meshed with the driven gear to drive the shaft rod and the clutch seat to rotate synchronously around the axis of the shaft rod.
5. The clutch transmission device of the puncture needle disk assembly according to claim 3, characterized in that: The shift fork comprises a pressing plate, a fork body and a connecting plate, wherein: The opposite ends of the connecting plate are respectively fixedly connected to the pressing plate and the fork body, the connecting plate, the pressing plate and the fork body are in a bent structure, the pressing plate is rotatably connected to the bracket, and the two fork rods of the fork body are respectively located at opposite sides of the clutch seat and are fixedly connected to the clutch seat; The pressing plate is an inclined plate, and more than two shaft holes are arranged on the inclined plate. The rotating shaft of the shift fork can pass through different shaft holes and be fixed on the bracket, so as to adjust the height of the shift fork.
6. The clutch transmission device of the puncture needle disk assembly according to claim 3, characterized in that: The clutch seat is provided with an alignment convex head, and the center position of the clutch gear is provided with an alignment concave hole, wherein: A latch is fixed on the clutch seat, the latch is located beside the alignment convex head, and a pin groove is arranged on the clutch gear; When the clutch body and the clutch gear are in a transmission state, the alignment protrusion is inserted into the alignment concave hole for center positioning, and the latch pin is inserted into the pin groove, so that the clutch body and the clutch gear rotate synchronously.
7. The clutch transmission device of the puncture needle disk assembly according to claim 3, characterized in that: The clutch seat is provided with an annular positioning block, the annular positioning block is arranged concentrically with the clutch seat, the positioning block is provided with a positioning groove, and the notch of the positioning groove is arranged away from the axis of the clutch seat; A positioning block is fixedly arranged on the fixing platform, and when the clutch body and the clutch gear are in the disengaged state, the positioning block is inserted into the positioning groove.
8. The clutch transmission device of the puncture needle disk assembly according to claim 6, characterized in that: The clutch transmission device of the puncture needle disk assembly further comprises a positioning assembly, wherein the positioning assembly and the clutch body are located on opposite sides of the gear disk, and the positioning assembly is used to ensure that the clutch body is positioned and connected with the clutch gear; The structure of the positioning component is: One of the fixing platform and the puncture needle tray assembly is provided with a positioning pin, and the other is provided with a positioning pin hole; A positioning cylinder pin is fixed on the puncture needle disk assembly, and a pneumatic pin hole is provided on the gear disk; The positioning cylinder pin is inserted into the positioning pin hole, and when the positioning cylinder pin is inserted into the pneumatic pin hole, the alignment convex head is inserted into the alignment concave hole, and the plug pin is inserted into the pin groove.
9. The clutch transmission device of the puncture needle disk assembly according to claim 6, characterized in that: The clutch transmission device of the puncture needle disk assembly further comprises a balancing assembly, wherein the balancing assembly and the clutch body are located on opposite sides of the gear disk and are used to make the puncture needle disk assembly level; The balancing assembly includes a rotary drive device, a rotary support plate and a balancing screw, wherein: The rotating support plate is an L-shaped plate, and the rotating driving device is fixed to the fixed platform and is drivingly connected to the rotating support plate, and is used to drive the rotating support plate to be rotatable in a horizontal plane; The balancing screw is fixed on the fixed platform and arranged vertically. When the puncture needle disk assembly rotates to the suturing position, the rotating support plate supports the puncture needle disk assembly, and the bottom end of the balancing screw abuts against the upper edge plane of the puncture needle disk assembly.
10. A sock knitting and sewing machine, characterized in that: A clutch transmission device comprising a needle disc assembly, a hosiery machine and the needle disc assembly according to any one of claims 1 to 9, wherein the needle disc assembly has a rotating arm, the rotating arm is rotatable in a horizontal plane and is used to receive the semi-finished product on the hosiery machine, and the needle disc assembly is reciprocating in a vertical direction.