Modular bathroom partition wall and panel integrated construction system

Abstract

The invention discloses a modular bathroom partition wall and panel integrated construction system which comprises a partition wall structure and a panel structure, the partition wall structure and the panel structure are spliced, the partition wall structure comprises a first frame, an outer base plate and a chassis, the outer base plate and the chassis are arranged on the end face of the first frame, and the panel structure comprises a second frame and a base plate layer. The second frame is arranged on the outer side of the substrate layer. The modular bathroom has the beneficial effects that multiple functional modules of the wall body, the pipeline, the embedded part and the veneer are integrated, so that the performance and the industrialization level of a modular bathroom product are greatly improved, the requirements of modern buildings for energy conservation, environmental protection and efficient construction are met, and the modular bathroom has wide application prospects.

Description

Technical Field

[0001] The invention relates to the field of building decoration engineering and modular building technology, and in particular to a modular bathroom partition wall and panel integrated construction system. Background Art

[0002] With the rapid development of the construction industry, especially in the industrialization and modular construction of bathroom facilities, the market demand for efficient and integrated bathroom systems continues to increase. Traditional bathroom products usually rely on civil structural walls to achieve space division and water and electricity pipeline layout, which has problems such as large space occupation, complex installation, and difficult precision control. Most of the existing integrated bathroom products have failed to achieve wall system integration. The reservation and embedding of wall pipelines can only be carried out through traditional on-site construction methods, which has a long construction period and high risks, especially in the precise positioning of water and electricity pipelines and embedded parts, which is easy to cause difficulties in later debugging and maintenance problems.

[0003] 1. For example, a Chinese patent discloses an assembled bathroom partition wall system (publication number: CN116290488A), which includes a wall, a PP chassis and an aluminum honeycomb ceiling. The surface of the PP chassis is provided with a mounting mechanism, and the surface of the aluminum honeycomb ceiling is provided with a height adjustment mechanism. The mounting mechanism includes an outer track box and a fixed box. The inner wall of the outer track box is fixedly connected with a compression spring. The present invention relates to the technical field of bathroom systems. The assembled bathroom partition wall system is provided by placing one end of the outer track box and one end of the inner track box along the inner surface of the PP chassis, and then placing the aluminum honeycomb panel and the SPC panel in the fixed box between the fixed arms after being fixedly installed. The rotating knob is turned to drive the fixed arm to clamp the aluminum honeycomb panel and the SPC panel, and the fixed box is pushed to drive the sliding block to slide along the inner surface of the sliding groove, so that the bathroom partition wall can be moved simply and conveniently, and the reserved hole position is accurately aligned with the position on the wall, which will not affect the structure of the bathroom partition wall and is more convenient for the operation and installation of the assembled bathroom partition wall system.

[0004] 2. The lightweight quick-install integrated partition wall for the whole bathroom belongs to the field of architectural decoration technology (publication number: CN216892989U), including an L-shaped steel frame and an acrylic partition wall, the horizontal rod of the L-shaped steel frame is connected to the ground, the vertical rod of the L-shaped steel frame is connected to the water retaining strip on the ground, the acrylic partition wall is set outside the L-shaped steel frame, and the acrylic partition wall and the L-shaped steel frame are sealed by waterproof sealant. The utility model installs an L-shaped steel frame at the node between the wall and the ground, and sets the acrylic partition wall outside the L-shaped steel frame, so that the acrylic partition wall and the wall form an integrated decorative effect, no metal connectors are exposed, and the acrylic partition wall and the wall form an integrated decorative effect, the appearance is more beautiful, and there is no sanitary dead corner, which is convenient for cleaning.

[0005] At present, some manufacturers on the market use light steel keel partition walls as the maintenance system of the bathroom, but these partition walls usually need to be filled with materials such as sound insulation cotton and waterproof boards. Since these materials need to be cut, pipelines and embedded parts are arranged, they often lead to poor sound insulation performance and inaccurate cutting of waterproof boards, thereby increasing the risk of water leakage. This practice also makes the overall structure less industrialized, the workload of on-site construction is large, and efficiency and quality are difficult to guarantee.

[0006] Therefore, in response to the above technical problems, it is necessary to propose a modular bathroom partition wall and panel integrated construction system to reduce the complexity of on-site construction, improve assembly accuracy, and take into account multiple requirements such as waterproofing, sound insulation, and space utilization, which has become an urgent problem to be solved. Summary of the invention

[0007] The purpose of the present invention is to provide a modular bathroom partition wall and panel integrated construction system to solve the problems in the prior art that the overall bathroom products rely on civil walls, have low pipeline integration, complex on-site construction, and difficult to control precision. Through efficient integrated design, the workload of on-site construction is reduced, the degree of industrialization is improved, and the efficient use of bathroom space and system precision are ensured.

[0008] In order to solve the above technical problems, the present invention provides the following technical solutions:

[0009] A modular bathroom partition wall and panel integrated construction system includes a partition wall structure and a panel structure, wherein the partition wall structure and the panel structure are assembled, wherein the partition wall structure includes a first frame, an outer base plate and a chassis, wherein the outer base plate and the chassis are respectively arranged on the end surface of the first frame, and the panel structure includes a second frame and a substrate layer, wherein the second frame is framed on the outer side of the substrate layer.

[0010] Preferably, the space between the outer base plate and the chassis is filled with polyurethane foam material.

[0011] Preferably, the chassis is provided with pipeline pressing grooves and embedded part pressing grooves, and the first frame is provided with aluminum profile pressing grooves corresponding to the pipeline pressing grooves.

[0012] Preferably, an outer JDG wire conduit and an outer bottom box are pre-buried on the outer side of the chassis.

[0013] Preferably, the substrate layer integrates water and electricity pipelines and embedded parts.

[0014] Preferably, an embedded component fixing plate is installed on the inner side of the substrate layer, a faucet embedded component module is installed on the embedded component fixing plate, and the water and electricity pipelines are connected to the faucet embedded component module.

[0015] Preferably, the first frame and the second frame are both made of aluminum alloy or stainless steel frames.

[0016] Preferably, the substrate layer is made of polyurethane composite rock board.

[0017] Beneficial effects of the invention: The invention greatly improves the performance and industrialization level of modular bathroom products by integrating multiple functional modules of walls, pipelines, embedded parts and decorative panels, meets the needs of modern buildings for energy saving, environmental protection and efficient construction, and has broad application prospects. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0019] Figure 1 and Figure 2 It is a schematic diagram of the overall structure of the present invention;

[0020] Figure 3 It is a structural diagram of a partition wall of the present invention;

[0021] Figure 4 and Figure 5 It is a structural diagram of a panel of the present invention;

[0022] Figure 6 This is a structural diagram of the installation of the faucet embedded component module of the present invention.

[0023] Reference numerals in the figure: 1. partition wall structure; 2. panel structure; 101. first frame; 102. outer base plate; 103. chassis; 104. pipeline groove; 105. embedded part groove; 106. aluminum profile groove; 107. outer JDG wire pipe; 108. outer bottom box; 109. first sealing strip; 201. second frame; 202. substrate layer; 203. water and electricity pipelines; 204. embedded parts; 205. embedded part fixing plate; 206. faucet embedded part module; 207. second sealing strip. DETAILED DESCRIPTION

[0024] In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0025] like Figures 1 to 6As shown, an embodiment of the present invention is: a modular bathroom partition wall and panel integrated construction system, including a partition wall structure 1 and a panel structure 2, the partition wall structure 1 and the panel structure 2 are assembled, the partition wall structure 1 includes a first frame 101, an outer base plate 102 and a chassis 103, the outer base plate 102 and the chassis 103 are respectively arranged on the end faces of the first frame 101, the panel structure 2 includes a second frame 201 and a substrate layer 202, and the second frame 201 is framed on the outside of the substrate layer 202.

[0026] Furthermore, the space between the outer base plate 102 and the chassis 103 is filled with polyurethane foam material.

[0027] The further technical solution has the following beneficial effects: polyurethane foam material has good thermal insulation performance and can effectively prevent heat transfer; polyurethane foam material has low thermal conductivity and can effectively reduce heat exchange inside and outside the building. It is also used to fill gaps and holes in the building structure, play a sealing and reinforcement role, and enhance the overall performance of the building. In the gap filling of doors, windows and walls, it can not only improve the sealing, but also play a certain supporting role.

[0028] Furthermore, the chassis 103 is provided with pipeline pressing grooves 104 and embedded component pressing grooves 105 , and the first frame 101 is provided with aluminum profile pressing grooves 106 corresponding to the pipeline pressing grooves 104 .

[0029] Furthermore, an outer JDG wire tube 107 and an outer bottom box 108 are pre-buried on the outer side of the chassis 103 .

[0030] Furthermore, the substrate layer 202 integrates water and electricity pipelines 203 and embedded parts 204 .

[0031] Furthermore, an embedded component fixing plate 205 is installed inside the substrate layer 202 , a faucet embedded component module 206 is installed on the embedded component fixing plate 205 , and the water and electricity pipeline 203 is connected to the faucet embedded component module 206 .

[0032] Furthermore, the first frame 101 and the second frame 201 are both made of aluminum alloy or stainless steel.

[0033] Furthermore, the substrate layer 202 is made of polyurethane composite rock board.

[0034] The adoption has further beneficial effects: the low thermal conductivity of polyurethane makes the polyurethane composite rock board have good thermal insulation properties, which can effectively reduce indoor and outdoor heat exchange, reduce building energy consumption and save energy.

[0035] Polyurethane composite rock panels are fire-resistant and flame-retardant. The rock panels themselves are non-combustible, and polyurethane can also achieve a certain fire resistance level by adding flame retardants, etc., so that the composite panels have better fire resistance and provide safety protection for buildings.

[0036] Sound insulation and noise reduction: The porous structure and elastic properties of polyurethane and the high density of rock panels enable the composite panels to effectively absorb and block sound propagation, reduce noise interference, and improve the comfort of the indoor environment.

[0037] Waterproof and moisture-proof: The surface of the rock board is dense and not easy to absorb water. The closed-cell structure of polyurethane also has good waterproof performance. The combination of the two makes the composite board have excellent waterproof and moisture-proof performance and can be used in humid environments.

[0038] Furthermore, the chassis 103 is coated with a layer of waterproof coating.

[0039] Further beneficial effects are achieved: the waterproof coating plays a waterproof role and prevents the partition wall structure from getting damp and rotting; polyurethane waterproof coating or acrylic waterproof coating is used as waterproof coating.

[0040] Furthermore, first sealing strips 109 are disposed on four edges of the first frame 101 , and second sealing strips 207 that cooperate with the first sealing strips 109 are disposed on four edges of the second frame 201 .

[0041] Beneficial effects of the invention: The invention greatly improves the performance and industrialization level of modular bathroom products by integrating multiple functional modules of walls, pipelines, embedded parts and decorative panels, meets the needs of modern buildings for energy saving, environmental protection and efficient construction, and has broad application prospects.

[0042] Example 1: Construction of the partition wall structure 1: The core of the partition wall structure 1 is a polyurethane waterproof partition wall, and its specific structure is as follows: before construction, the outer base plate 102 is fixed on the first frame 101, and the outer JDG wire pipe 107 and the outer bottom box 108 are pre-embedded on the outside of the chassis 103. The outer base plate 102 and the chassis 10 together constitute an overall supporting structure, and the outer base plate 10 is also used as a polyurethane bottom mold.

[0043] The polyurethane foam material is injected into the chassis 103 through a spraying process to form a uniform dense layer, and a pipeline groove 104 and an embedded part groove 105 are left on the inner side of the bathroom, which are aligned with the aluminum profile groove 106. This design allows the pipeline and embedded parts to be embedded in the wall and effectively prevents water seepage, thereby enhancing the waterproof performance of the overall structure.

[0044] After the installation of the partition wall structure 1 is completed, ensure that the interfaces and embedded parts of each pipeline are accurately connected to the corresponding positions of the panel structure 2 to provide basic support for the subsequent wall panel installation.

[0045] Panel structure

[0046] The panel structure consists of a second frame 201 and a substrate layer (polyurethane composite rock board) 202. The second frame 201 is formed through precision processing to form a frame for supporting the polyurethane composite rock board. The polyurethane composite rock board is filled with polyurethane foam material to ensure the stability and good thermal insulation performance of the board.

[0047] Water and electricity pipelines 203 and embedded parts 204 are integrated inside the substrate layer, wherein the embedded parts 204 include faucets, showers, sockets and switches, etc. The water and electricity pipelines 203 and embedded parts 204 are installed in the plate through factory pre-installation, ensuring the accuracy and reliability during the installation process, and the embedded parts 204 are fixed by the embedded parts fixing plate 205.

[0048] The size of the panel structure 2 is customized according to actual needs and prefabricated during the production process to ensure the high integration and unity of each component.

[0049] Installation steps: Install the partition wall structure and fix it to the ground;

[0050] Complete the installation of other additional components, such as wall-mounted faucets, showers, electrical panels and other modules to ensure the integrity and functionality of the water and electricity systems.

[0051] Since the partition wall structure 1 and the panel structure 2 have been pre-assembled in factory production, only docking and fixing are required on site, which avoids the inaccurate pipeline layout and adjustment troubles in the construction process in traditional construction. In particular, the embedded parts such as faucets and showers have reserved accurate positions in the panel, ensuring assembly accuracy and reducing later maintenance and adjustments caused by pipeline deviations.

[0052] Due to the embedded assembly method, the design of the panel structure 2 and the partition wall structure 1 can effectively reduce the space occupied by the wall, ensuring that the use space in the bathroom is maximized. This design avoids the waste caused by the cavity in the traditional wall design and optimizes the spatial layout of the entire bathroom.

[0053] The partition wall structure 1 provides strong waterproof and sound insulation performance, and due to its tight structure and seamless connection, it effectively avoids the risk of water seepage. The use of polyurethane composite panels not only improves the sound insulation effect of the wall panels, but also enhances the strength and durability of the panels, ensuring the long-term stability of the product.

[0054] Example 2: In Example 1, the thickness of the wall panel and the density of the polyurethane filling can be adjusted according to different building requirements to adapt to bathrooms with different functional requirements. For places that require higher sound insulation effects, the thickness of the partition system can be increased or materials of different densities (such as XPS) can be selected to improve the overall sound insulation performance. The types and configurations can be customized according to actual needs, such as pre-buried more electrical sockets or pipe interfaces to meet more functional requirements.

[0055] Through the specific description of the above implementation methods, the modular bathroom partition wall and panel integrated construction system of the present invention can achieve efficient integration and installation in practical applications, significantly improve the industrialization degree and construction efficiency of the product, and can effectively solve the problems of space waste, pipeline installation difficulties, water leakage, etc. existing in traditional bathroom products.

[0056] The device embodiments described above are merely illustrative, wherein the units described as separate components may or may not be physically separated, and the components displayed as units may or may not be physical units, that is, they may be located in one place, or they may be distributed on multiple network units. Some or all of the modules may be selected according to actual needs to achieve the purpose of the scheme of this embodiment. Ordinary technicians in this field can understand and implement it without paying creative labor.

[0057] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A modular bathroom partition wall and panel integrated construction system, characterized by: The invention comprises a partition wall structure (1) and a panel structure (2), wherein the partition wall structure (1) and the panel structure (2) are assembled, wherein the partition wall structure (1) comprises a first frame (101), an outer base plate (102) and a chassis (103), wherein the outer base plate (102) and the chassis (103) are respectively arranged on the end faces of the first frame (101), and the panel structure (2) comprises a second frame (201) and a substrate layer (202), wherein the second frame (201) is framed on the outer side of the substrate layer (202).

2. A modular bathroom partition wall and panel integrated construction system as claimed in claim 1, characterized in that: The space between the outer base plate (102) and the bottom plate (103) is filled with polyurethane foam material (3).

3. A modular bathroom partition wall and panel integrated construction system as claimed in claim 1, characterized in that: The chassis (103) is provided with a pipeline pressing groove (104) and an embedded part pressing groove (105), and the first frame (101) is provided with an aluminum profile pressing groove (106) corresponding to the pipeline pressing groove (104).

4. A modular bathroom partition wall and panel integrated construction system as claimed in claim 1, characterized in that: The outer side of the chassis (103) is pre-buried (4) with an outer JDG wire tube (107) and an outer bottom box (108).

5. A modular bathroom partition wall and panel integrated construction system as claimed in claim 1, characterized in that: The substrate layer (202) integrates water and electricity pipelines (203) and embedded parts (204).

6. A modular bathroom partition wall and panel integrated construction system as claimed in claim 5, characterized in that: An embedded component fixing plate (205) is installed inside the substrate layer (202), a faucet embedded component module (206) is installed on the embedded component fixing plate (205), and the water and electricity pipeline (203) is connected to the faucet embedded component module (206).

7. A modular bathroom partition wall and panel integrated construction system as claimed in claim 1, characterized in that: The first frame (101) and the second frame (201) are both made of aluminum alloy or stainless steel.

8. A modular bathroom partition wall and panel integrated construction system as claimed in claim 1, characterized in that: The substrate layer (202) is made of polyurethane composite rock board.

9. A modular bathroom partition wall and panel integrated construction system as claimed in claim 1, characterized in that: The chassis (103) is coated with a layer of waterproof paint.

10. A modular bathroom partition wall and panel integrated construction system as claimed in claim 1, characterized in that: The first frame (101) is provided with a first sealing strip (109) on its four edges, and the second frame (201) is provided with a second sealing strip (207) which is matched and connected with the first sealing strip (109) on its four edges.

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