A ceramic ball core torque detection device
Through the frame structure of the ceramic ball core torque detection equipment, combined with multi-degree of freedom adjustment and real-time monitoring, the problem of internal defect identification of ceramic ball core is solved, and high-precision and reliable ceramic ball core torque detection is achieved to ensure valve quality and safety.
Patent Information
- Application Number
- CN202510438741.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-09
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2045-04-09
AI Technical Summary
The prior art cannot effectively identify the internal microcracks, material unevenness and residual stress of the ceramic ball core, resulting in unstable ultimate torque of the ceramic ball core, affecting the service life and safety of the valve.
The ceramic ball core torque detection equipment adopts a frame structure, including torque detection components, limiting components, lifting support, adjustment components and unloading components. Through the automatic calibration system of the standard ball core, it combines multi-degree of freedom adjustment and real-time monitoring to achieve accurate centering adjustment and uniform deformation, and eliminate deviations.
The consistency and high accuracy of the ceramic core detection results are achieved, individual errors of traditional inspections are avoided, and the reliability and safety of batch inspection are ensured.
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Figure CN119935763B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of valve technology, and in particular to a ceramic ball core torque detection device. Background Art
[0002] With the rapid development of my country's petrochemical, coal chemical, silicon chemical, mining and metallurgy, power and environmental protection industries, and other sectors, fluid operating conditions are becoming increasingly complex and demanding, placing higher demands on valve performance. Ceramic ball valves, with their superior wear and corrosion resistance, as well as their exceptional performance in high temperatures, high pressures, and highly corrosive media, have gradually replaced traditional metal ball valves and become the preferred choice in many industrial sectors. However, the unique properties of ceramic materials, such as high hardness, brittleness, and the complexity of their internal microstructure, also present new technical challenges. Among these, the instability of the ceramic ball core's ultimate torque is particularly prominent, directly impacting the valve's service life.
[0003] Internal microcracks, residual stress or material unevenness that may exist in the ceramic ball core during the manufacturing process will lead to inconsistent mechanical properties, which in turn affects the overall reliability of the valve. If these defective ball cores flow into the valve assembly process, they will cause valve failure in subsequent use and even cause serious safety accidents. Therefore, accurate testing of the torque performance of the ceramic ball core before valve assembly has become a key link in ensuring valve quality. However, traditional testing mostly relies on surface crack detection of the ceramic ball core, which cannot effectively identify the internal microcracks, material unevenness and residual stress of the ceramic ball core, resulting in potential defects not being discovered, making the test results incomplete. At present, there is an urgent need for a high-precision, high-reliability ceramic ball core torque detection equipment that can accurately evaluate the ultimate torque of the ceramic ball core. Summary of the Invention
[0004] The object of the present invention is to provide a ceramic ball core torque detection device to solve the problems raised in the above background technology.
[0005] In order to solve the above technical problems, the technical solution adopted by the present invention is:
[0006] A ceramic ball core torque detection device includes a frame, an avoidance groove is opened on the top of the frame, a torque detection component and a top support assembly are fixedly installed on both sides of the top of the frame close to the avoidance groove, a lifting support is slidably installed on the bottom of the frame, and the top of the lifting support extends out of the avoidance groove, a ball core to be tested is placed in the lifting support, an expansion sleeve is fixedly installed in the ball core to be tested, a limiting assembly for limiting the ball core to be tested is fixedly installed on the top of the frame, a cross plate is fixedly installed on the top of the cross plate, an adjustment assembly for adjusting the posture of the ball core to be tested is fixedly installed, and a blanking assembly is fixedly installed on the bottom of the frame.
[0007] A further improvement of the technical solution of the present invention is that: the torque detection component includes a bracket fixedly mounted on the top of the frame, a first motor is fixedly mounted on the bottom of the bracket, a first torque sensor is fixedly mounted on the top of the bracket, a first connecting rod is mounted on one end of the first torque sensor, and a torsion rod is mounted on the other end of the first torque sensor, one end of the first connecting rod and the output end of the first motor are both fixedly connected to a first synchronous wheel, and the two first synchronous wheels are linked by a synchronous belt.
[0008] A further improvement of the technical solution of the present invention is that: the limit assembly includes a screw slide fixedly mounted on the top of the frame, and one side of the screw slide is rotatably provided with a bidirectional screw connected to the frame, the tops of both ends of the screw slide are fixedly mounted with limit seats, the side walls of the limit seats are fixedly mounted with top support heads, a second motor and a second torque sensor are fixedly mounted on the top of the frame, a second connecting rod is mounted on one end of the second torque sensor, the other end of the second torque sensor is connected to the output end of the second motor, one end of the second connecting rod and the end of the bidirectional screw are fixedly connected with a second synchronous wheel, the two second synchronous wheels are linked by a synchronous belt, and the second motor drives the screw slide to drive the two top support heads to move closer to or away from each other.
[0009] A further improvement of the technical solution of the present invention is that: the lifting support includes two bracket plates, the two bracket plates are fixedly connected by multiple support rods, and a screw is rotatably connected between the two bracket plates, and a lifting plate is threadedly installed on the screw, wherein the top of the upper bracket plate is provided with a third motor for driving the lifting plate to rise and fall, and the lifting plate is slidably connected to the multiple support rods, a ball core support for limiting the ball core to be tested is fixedly installed on the lifting plate, and a vertical plate for cooperating with the top support assembly is fixedly installed on one side of the lifting plate.
[0010] A further improvement of the technical solution of the present invention is that the blanking assembly includes a first cylinder fixedly installed at the bottom of the frame, a protrusion is formed on the bracket plate at the bottom of the lifting support, an opening is provided on the lifting plate for the protrusion to pass through, and a slide for guiding the rolling direction of the ball core to be tested is fixedly installed on one side of the bottom of the lifting support.
[0011] A further improvement of the technical solution of the present invention is that a cross bar and two guide rods are fixedly installed at the bottom of the frame, and the cross bar and the two guide rods pass through the bottom of the lifting support. A spring is sleeved on the cross bar, and the two ends of the spring are respectively pressed against the side walls of the bottom of the frame and the side walls of the bottom of the lifting support.
[0012] A further improvement of the technical solution of the present invention is that: the adjustment component includes a plurality of mounting seats fixedly mounted on the top of the cross-plate, and a passage groove is opened on the top of the cross-plate for the lifting support to pass through, and the plurality of mounting seats are distributed along the periphery of the passage groove, and a second cylinder is fixedly mounted on the side wall of each mounting seat, and the output end of the second cylinder passes through the side wall of the mounting seat and is fixedly connected to an opening plate, and an adjustment wheel is rotatably mounted in each opening plate, and the two opposite adjustment wheels are arranged perpendicular to each other, and a fourth motor for driving the adjustment wheel to rotate is fixedly mounted on the top of the opening plate.
[0013] A further improvement of the technical solution of the present invention is that the supporting assembly includes a right-angle seat fixedly mounted on the top of the frame, a third cylinder is fixedly mounted on the side wall of the right-angle seat, and the output end of the third cylinder passes through the side wall of the right-angle seat and is fixedly connected to a supporting disc.
[0014] Due to the adoption of the above technical solution, the present invention has the following technical advancements compared to the prior art:
[0015] 1. This invention uses an automatic calibration system for the limit torque of a standard ball core to achieve intelligent calibration of test parameters, avoiding individual errors caused by traditional calibration and ensuring consistency in batch test results.
[0016] 2. This invention utilizes multi-degree-of-freedom adjustment components and a real-time monitoring system. Through circumferentially distributed adjustment components, the ball core is precisely aligned, effectively eliminating torque loading direction deviations caused by misaligned placement and improving detection accuracy.
[0017] 3. The present invention is based on a bidirectional symmetrical force-applying mechanism in conjunction with torque feedback control to achieve uniform deformation of the expansion sleeve during the limiting process, avoiding the risk of microcrack expansion caused by unilateral stress concentration. At the same time, a contact-type unloading mechanism is used to replace the traditional gripping method, taking into account the reliability requirements of brittle material protection. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] To more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for the embodiments or the description of the prior art. Obviously, the drawings described below are merely exemplary, and those skilled in the art can derive other implementation drawings based on the provided drawings without inventive effort.
[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0020] Figure 2 for Figure 1 Front cross-sectional view of
[0021] Figure 3It is a schematic diagram of a partial three-dimensional structure of the present invention;
[0022] Figure 4 for Figure 3 A magnified schematic diagram of point A in the middle;
[0023] Figure 5 for Figure 3 A magnified schematic diagram of point B in the middle;
[0024] Figure 6 Schematic diagram of the three-dimensional structure of the lifting support in the present invention;
[0025] Figure 7 Schematic diagram of the structure of the regulating component in the present invention;
[0026] Figure 8 for Figure 7 An enlarged schematic diagram of some of the components in the middle.
[0027] In the figure: 1. frame; 11. avoidance groove; 12. cross plate; 121. passage groove; 13. cross bar; 14. guide bar; 15. spring; 2. torque detection component; 21. bracket; 22. first motor; 23. first torque sensor; 231. first connecting rod; 24. first synchronous wheel; 25. torsion rod; 3. top support assembly; 31. right-angle seat; 32. third cylinder; 33. top support disc; 4. lifting support; 41. lifting plate; 411. bracket plate; 412. support rod; 413. screw; 42 , the third motor; 43, the ball core support; 44, the vertical plate; 5, the ball core to be tested; 6, the expansion sleeve; 7, the limit assembly; 71, the screw slide; 72, the bidirectional screw; 73, the limit seat; 74, the top support head; 75, the second motor; 76, the second torque sensor; 761, the second connecting rod; 77, the second synchronous wheel; 8, the adjustment assembly; 81, the mounting seat; 82, the second cylinder; 83, the opening plate; 84, the adjustment wheel; 85, the fourth motor; 9, the blanking assembly; 91, the first cylinder; 92, the protrusion; 93, the slide. DETAILED DESCRIPTION
[0028] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0029] The following first describes the concepts involved in this application with reference to the accompanying drawings. It should be noted that the following description of each concept is intended only to make the content of this application easier to understand and does not limit the scope of protection of this application. At the same time, the embodiments and features in the embodiments of this application can be combined with each other unless there is a conflict. The following detailed description of this application will be made with reference to the accompanying drawings and in conjunction with the embodiments. Example
[0030] like Figures 1 to 8 As shown, the present invention provides a ceramic ball core torque detection device, including a frame 1, a avoidance groove 11 is opened on the top of the frame 1, and a torque detection component 2 and a top support assembly 3 are fixedly installed on both sides of the top of the frame 1 near the avoidance groove 11, a lifting support 4 is slidably installed on the bottom of the frame 1, and the top of the lifting support 4 extends from the avoidance groove 11, a ball core 5 to be tested is placed in the lifting support 4, an expansion sleeve 6 is fixedly installed in the ball core 5 to be tested, a limiting assembly 7 for limiting the ball core 5 to be tested is fixedly installed on the top of the frame 1, a cross plate 12 is fixedly installed on the top of the frame 1, an adjustment assembly 8 for adjusting the posture of the ball core 5 to be tested is fixedly installed on the top of the cross plate 12, and a blanking assembly 9 is fixedly installed on the bottom of the frame 1.
[0031] As a further illustration of the embodiments of the present invention, problems such as internal microcracks, residual stress, or material inhomogeneity that may exist in the ceramic ball core during the manufacturing process can lead to inconsistent mechanical properties, thereby affecting the overall reliability of the valve. If these defective ball cores flow into the valve assembly process, they will cause valve failure during subsequent use and even cause serious safety accidents. The complete detection process of this device is as follows: First, a standard ball core 5 to be tested needs to be placed from the top of the lifting support 4. The ball core 5 to be tested is transported from the top to the bottom through the lifting support 4. During the transportation process, the ball core 5 to be tested first reaches the working area of the adjustment component 8. The adjustment component 8 adjusts the ball core 5 to a specific posture to facilitate subsequent detection and position limiting operations of the various components to be tested. After the adjustment is completed, the lifting support 4 continues to descend to the working area of the torque detection component 2, and the supporting component 3 is activated to move the lifting support 4 closer to the space where the torque detection component 2 is located until the output end of the torque detection component 2 extends into the ball core 5 to be tested. Then, the position limiting component 7 is activated, and the output end of the position limiting component 7 extends into the expansion sleeve 6, so that the expansion sleeve 6 is deformed, thereby fixing the ball core 5 to be tested, and then the torque detection component 2 is started until the output end of the torque detection component 2 damages the standard ball core 5 to be tested, so as to measure the limit torque of the ball core 5 to be tested and record the value, and calculate the corresponding test value based on the torque of the limit torque, and use the value as the qualified torque value of the subsequent ball core 5 to be tested. Subsequently, the torque detection component 2, the supporting component 3 and the limiting component 7 are reset to avoid interference with the ceramic ball core, and then the ceramic ball core is driven to the bottom by the lifting support 4, and the ceramic ball core is removed from the lifting support 4 by the blanking component 9 to complete the calibration of the device, and then the above process is repeated to realize the continuous torque detection operation of multiple ceramic ball cores by the device.
[0032] As a preferred solution provided by a ceramic ball core torque detection device, the torque detection component 2 includes a bracket 21 fixedly installed on the top of the frame 1, a first motor 22 is fixedly installed on the bottom of the bracket 21, a first torque sensor 23 is fixedly installed on the top of the bracket 21, a first connecting rod 231 is installed at one end of the first torque sensor 23, and a torsion rod 25 is installed at the other end of the first torque sensor 23, one end of the first connecting rod 231 and the output end of the first motor 22 are fixedly connected with a first synchronous wheel 24, and the two first synchronous wheels 24 are linked by a synchronous belt.
[0033] As a further illustration of an embodiment of the present invention, in this embodiment, after the first torque sensor 23 records the limit torque value of the ball core 5 to be tested, during subsequent torque testing, when the first torque sensor 23 detects that the first connecting rod 231 has reached the previously recorded limit torque value, the first motor 22 automatically stops operating. At this time, the torque value applied by the torsion rod 25 is the limit torque of the ball core 5 to be tested. If the ball core 5 to be tested is not damaged by the torsion resistance of the torsion rod 25, it is qualified; otherwise, it is defective. Specifically, during the testing process, a slot is provided on the side wall of the ball core 5 to be tested for entry of the torsion rod 25. The end of the torsion rod 25 extends into the slot and fits against the inner wall of the slot of the ball core 5 to be tested. When the torsion rod 25 rotates, the end of the torsion rod 25 contacts the inner wall of the ball core 5 to test the limit torque of the ball core 5 to be tested.
[0034] As a preferred solution provided by a ceramic ball core torque detection device, the limit assembly 7 includes a screw slide 71 fixedly mounted on the top of the frame 1, and a bidirectional screw 72 connected to the frame 1 is rotatably provided on one side of the screw slide 71. A limit seat 73 is fixedly mounted on the top of both ends of the screw slide 71, and a top support head 74 is fixedly mounted on the side wall of the limit seat 73. A second motor 75 and a second torque sensor 76 are fixedly mounted on the top of the frame 1. A second connecting rod 761 is mounted on one end of the second torque sensor 76, and the other end of the second torque sensor 76 is connected to the output end of the second motor 75. One end of the second connecting rod 761 and the end of the bidirectional screw 72 are fixedly connected with a second synchronous wheel 77. The two second synchronous wheels 77 are linked by a synchronous belt, and the second motor 75 drives the screw slide 71 to drive the two top support heads 74 to move closer to or away from each other.
[0035] As a further illustration of an embodiment of the present invention, in this embodiment, the bidirectional screw 72 of the limiting assembly 7, driven by a second motor 75, is linked to the synchronous belt via a second synchronous pulley 77, causing the limiting seats 73 at both ends to approach each other. The supporting head 74 moves with the limiting seat 73 and extends into the interior of the expansion sleeve 6. By applying force symmetrically, the expansion sleeve 6 is uniformly expanded, thereby securing the ball core 5 to be tested. A second torque sensor 76 monitors the driving torque of the bidirectional screw 72 in real time to prevent excessive supporting force from damaging the expansion sleeve 6 or the ball core. Through bidirectional limiting and torque feedback control, the deformation of the expansion sleeve 6 is ensured to be controllable, avoiding ball core deflection or stress concentration due to unilateral force.
[0036] As a preferred solution provided by a ceramic ball core torque detection device, the lifting support 4 includes two bracket plates 411, which are fixedly connected by multiple support rods 412, and a screw 413 is rotatably connected between the two bracket plates 411. A lifting plate 41 is threadedly installed on the screw 413, and the lifting plate 41 is slidingly connected to the multiple support rods 412. A third motor 42 is provided on the top of the upper bracket plate 411 for driving the lifting plate 41 to rise and fall. A ball core support 43 for limiting the ball core 5 to be tested is fixedly installed on the lifting plate 41, and a vertical plate 44 for cooperating with the top support assembly 3 is fixedly installed on one side of the lifting plate 41.
[0037] As a further illustration of an embodiment of the present invention, in this embodiment, the ball core support 43 employs an arcuate groove structure that fits against the outer surface of the ball core 5 to be tested, preventing the ball core 5 from rolling during the lifting process. Furthermore, the ball core 5 to be tested is confined within the ball core support 43, facilitating adjustment of the posture of the ball core 5 to be tested by the adjustment assembly 8. Conventional ceramic ball cores in commercially available automatic valves have sidewalls with perforations for access by the output of the ball valve controller. Vertical plates 44 cooperate with the support assembly 3 to achieve fine-tuning of the horizontal displacement of the lifting support 4, ensuring that the torsion rod 25 extends into the ball core 5 along the sidewall opening of the ball core 5 to be tested. By twisting the torsion rod 25 through the sidewall opening of the ball core 5 to be tested, a torque test is performed on the ball core 5 to be tested.
[0038] As a preferred solution provided by a ceramic ball core torque detection device, the blanking assembly 9 includes a first cylinder 91 fixedly installed at the bottom of the frame 1, a protrusion 92 is formed on the bracket plate 411 at the bottom of the lifting support 4, and an opening is provided on the lifting plate 41 for the protrusion 92 to pass through. A slide 93 for guiding the rolling direction of the ball core 5 to be tested is fixedly installed on one side of the bottom of the lifting support 4.
[0039] As a further illustration of an embodiment of the present invention, in this embodiment, after the test is completed, the third motor 42 drives the lifting plate 41 to move the ball core 5 to be tested downward to the bottom of the lifting support 4. The protrusion 92 at the bottom of the lifting support 4 pushes the ball core 5 upward along the opening, allowing the ball core 5 to be tested to separate from the ball core support 43. At this time, the first cylinder 91 is activated, and the output end of the first cylinder 91 pushes the side wall of the ball core 5 to be tested, causing the ball core 5 to roll out along the slide 93. The slide 93 has an inclined angle and a smooth surface, ensuring that the ball core slides to the designated area without collision, avoiding surface scratches that may be caused by traditional pneumatic grippers. It is particularly suitable for non-destructive unloading of brittle ceramic materials.
[0040] As a preferred solution provided by a ceramic ball core torque detection device, a cross bar 13 and two guide rods 14 are fixedly installed at the bottom of the frame 1, and the cross bar 13 and the two guide rods 14 both pass through the bottom of the lifting support 4. A spring 15 is sleeved on the cross bar 13, and the two ends of the spring 15 are respectively pressed against the side walls of the bottom of the frame 1 and the side walls of the bottom of the lifting support 4.
[0041] As a further illustration of an embodiment of the present invention, in this embodiment, the crossbar 13 and guide rod 14 form a sliding track for the lifting support 4. A spring 15 keeps the lifting support 4 away from the torsion rod 25, preventing the torsion rod 25 from interfering with the travel path of the lifting plate 41. Only by the support assembly 3 cooperating with the vertical plate 44 can the lifting support 4 be pushed toward the torsion rod 25, ensuring that the torsion rod 25 can only contact the ball core 5 under test during torque testing.
[0042] As a preferred solution provided by a ceramic ball core torque detection device, the adjustment component 8 includes a plurality of mounting seats 81 fixedly mounted on the top of the cross-plate 12. A passage groove 121 is opened on the top of the cross-plate 12 for the lifting support 4 to pass through. The plurality of mounting seats 81 are distributed along the periphery of the passage groove 121. A second cylinder 82 is fixedly mounted on the side wall of each mounting seat 81. The output end of the second cylinder 82 passes through the side wall of the mounting seat 81 and is fixedly connected to an opening plate 83. An adjusting wheel 84 is rotatably mounted in each opening plate 83. All relative adjusting wheels 84 are arranged perpendicular to each other. A fourth motor 85 for driving the adjusting wheel 84 to rotate is fixedly mounted on the top of the opening plate 83.
[0043] As a further illustration of an embodiment of the present invention, in this embodiment, the second cylinder 82 of the adjustment assembly 8 drives the opening plate 83 to move horizontally, causing the adjustment wheel 84 to contact the outer surface of the core 5 to be tested. The core 5 to be tested is also restrained by the core support 43 and does not move due to the interference of the adjustment wheel 84. The fourth motor 85 drives the adjustment wheel 84 to rotate, and the friction between the adjustment wheel 84 and the core 5 to be tested adjusts the circumferential angle of the core 5 to be tested. The two sets of opposing adjustment wheels 84 are arranged perpendicular to each other. When the adjustment wheel 84 on one side rotates the core 5 to be tested, the adjustment wheel 84 on the other side can compensate for the rotation restriction of the adjustment wheel 84 on one side, allowing the adjustment assembly 8 to have a wider range of correction angles. The mounting seats 81 are evenly distributed along the circumference of the through slot 121, enabling posture correction of the core 5 to be tested in multiple degrees of freedom. Through multi-directional coordinated adjustment, the installation posture of the core 5 to be tested is ensured to be strictly aligned with the force applied by the torque detection component 2, reducing detection errors caused by angular deviation. In addition, a monitor (not shown in the figure) is provided on the top of the mounting seat 81. Through multi-directional monitoring of the monitors at various angles, the initial posture of the ball core 5 to be tested that enters the adjustment component 8 is scanned and uploaded to an external intelligent device for analysis. Corresponding instructions are issued to the fourth motor 85 and the second cylinder 82 through manual or intelligent equipment to ensure that the ball core 5 to be tested can enter the work station of the torque detection component 2 in a specific posture. Specifically, the flow direction of the flow channel in the ball core 5 to be tested is adjusted to be aligned with the top support head 74 through the adjustment component 8, and the perforation on the side wall of the ball core 5 to be tested is aligned with the torsion rod 25, which is a specific posture.
[0044] As a preferred solution provided by a ceramic ball core torque detection device, the support assembly 3 includes a right-angle seat 31 fixedly installed on the top of the frame 1, and a third cylinder 32 is fixedly installed on the side wall of the right-angle seat 31. The output end of the third cylinder 32 passes through the side wall of the right-angle seat 31 and is fixedly connected to a support disc 33.
[0045] As a further illustration of an embodiment of the present invention, in this embodiment, the vertical support surface of the right-angle seat 31 provides a stable support force, ensuring that the supporting force of the supporting disc 33 is transmitted in the horizontal direction, thereby preventing the lifting support 4 from tilting during movement.
[0046] The embodiments and / or implementation methods described above are only used to illustrate the preferred embodiments and / or implementation methods for realizing the technology of the present invention, and do not impose any form of limitation on the implementation methods of the technology of the present invention. Any person skilled in the art may make slight changes or modifications to other equivalent embodiments without departing from the scope of the technical means disclosed in the content of the present invention, but they should still be regarded as technologies or embodiments that are essentially the same as the present invention.
[0047] This article uses specific examples to illustrate the principles and implementation methods of this application. The description of the above embodiments is only used to help understand the method and core ideas of this application. The above is only the preferred implementation method of this application. It should be pointed out that due to the limitations of textual expression, there are objectively infinite specific structures. For ordinary technicians in this technical field, without departing from the principles of this application, they can also make several improvements, modifications or changes, and can also combine the above technical features in an appropriate manner; these improvements, modifications, changes or combinations, or the direct application of the inventive concept and technical solution to other occasions without improvement, should be regarded as the scope of protection of this application.
Claims
1. A ceramic ball core torque detection device, comprising a frame, characterized in that: An avoidance groove is provided on the top of the frame, and a torque detection component and a top support assembly are fixedly installed on both sides of the top of the frame near the avoidance groove. A lifting support is slidably installed on the bottom of the frame, and the top of the lifting support extends out of the avoidance groove. A ball core to be tested is placed in the lifting support, and an expansion sleeve is fixedly installed in the ball core to be tested. A limiting assembly for limiting the ball core to be tested is fixedly installed on the top of the frame, a cross plate is fixedly installed on the top of the cross plate, and an adjustment assembly for adjusting the posture of the ball core to be tested is fixedly installed on the top of the cross plate, and a blanking assembly is fixedly installed on the bottom of the frame; The limiting assembly includes a screw slide fixedly mounted on the top of the frame, and one side of the screw slide is rotatably provided with a bidirectional screw connected to the frame, and a limit seat is fixedly mounted on the top of both ends of the screw slide, and a top support head is fixedly mounted on the side wall of the limit seat, and a second motor and a second torque sensor are fixedly mounted on the top of the frame, a second connecting rod is mounted on one end of the second torque sensor, and the other end of the second torque sensor is connected to the output end of the second motor, one end of the second connecting rod and the end of the bidirectional screw are fixedly connected to a second synchronous wheel, and the two second synchronous wheels are linked by a synchronous belt, and the second motor drives the screw slide to drive the two top support heads to move closer to or away from each other, and the top support heads can extend into the interior of the expansion sleeve; The lifting support includes two bracket plates, which are fixedly connected by a plurality of support rods, and a screw is rotatably connected between the two bracket plates, a lifting plate is threadedly mounted on the screw, and the lifting plate is slidably connected to the plurality of support rods, wherein a third motor for driving the lifting plate to rise and fall is provided on the top of the upper bracket plate, a ball core support for limiting the ball core to be tested is fixedly mounted on the lifting plate, and a vertical plate for cooperating with a top support assembly is fixedly mounted on one side of the lifting plate; The blanking assembly includes a first cylinder fixedly mounted on the bottom of the frame, a protrusion is formed on the support plate at the bottom of the lifting support, and an opening is formed on the lifting plate for the protrusion to pass through. A slide is fixedly mounted on one side of the bottom of the lifting support for guiding the rolling direction of the ball core to be tested; The adjustment assembly includes a plurality of mounting seats fixedly mounted on the top of the cross-plate, a passage groove for the lifting support to pass through is opened on the top of the cross-plate, and the plurality of mounting seats are distributed along the periphery of the passage groove. A second cylinder is fixedly mounted on the side wall of each mounting seat, and the output end of the second cylinder passes through the side wall of the mounting seat and is fixedly connected to an opening plate. An adjusting wheel is rotatably mounted in each opening plate, and the two opposing adjusting wheels are arranged perpendicular to each other. A fourth motor for driving the adjusting wheel to rotate is fixedly mounted on the top of the opening plate.
2. The ceramic ball core torque detection device according to claim 1, characterized in that: The torque detection component includes a bracket fixedly mounted on the top of the frame, a first motor fixedly mounted on the bottom of the bracket, a first torque sensor fixedly mounted on the top of the bracket, a first connecting rod mounted on one end of the first torque sensor, and a torsion rod mounted on the other end of the first torque sensor, one end of the first connecting rod and the output end of the first motor are both fixedly connected to a first synchronous wheel, and the two first synchronous wheels are linked by a synchronous belt.
3. The ceramic ball core torque detection device according to claim 1, characterized in that: A cross bar and two guide rods are fixedly installed at the bottom of the frame, and the cross bar and the two guide rods pass through the bottom of the lifting support. A spring is sleeved on the cross bar, and the two ends of the spring are respectively pressed against the side walls of the bottom of the frame and the side walls of the bottom of the lifting support.
4. The ceramic ball core torque detection device according to claim 1, characterized in that: The supporting assembly includes a right-angle seat fixedly mounted on the top of the frame, a third cylinder is fixedly mounted on the side wall of the right-angle seat, and an output end of the third cylinder passes through the side wall of the right-angle seat and is fixedly connected to a supporting disc.
Citation Information
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