Visual detection device and detection method based on working island type assembly production line
By introducing a visual inspection device based on a working island assembly line on the mobile phone production line, the station synchronous intermittent conveying component, station inclination adjustment component and automatic loading and unloading component are used to solve the problems of detection accuracy and low efficiency of automatic loading and unloading in traditional detection methods, and achieve a more efficient and accurate detection and production process.
Patent Information
- Application Number
- CN202510135283.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-07
- Publication Date
- 2025-05-06
AI Technical Summary
Traditional visual detection methods are difficult to accurately detect the uniformity of the gap between the mobile phone module and the shell during the mobile phone production process, and manual loading and unloading efficiency increases the possibility of human error.
A visual inspection device based on the working island assembly line is designed, using station synchronous intermittent conveying components, station inclination adjustment components and automatic loading and unloading components to realize the automatic installation of mobile phone modules and multi-angle visual inspection.
Improve inspection accuracy, ensure product quality stability, and improve production efficiency through automated loading and unloading process, reducing the occurrence of human errors.
Smart Images

Figure CN119936023A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of mobile phone production and manufacturing, and in particular to a visual inspection device and an inspection method based on a work island type assembly production line. Background Art
[0002] The island assembly line is an efficient production layout design, which is often used in the product assembly process. This layout usually arranges equipment and workstations into a ring-shaped, island-like configuration, which has many advantages, especially in terms of flexibility and production efficiency. The island assembly line is widely used in industries such as electronic products, automobiles, home appliances, and mechanical equipment, especially in production environments with high requirements for flexibility and efficiency. In the production process of mobile phones, the motherboard module, battery module, and camera module in the mobile phone need to be installed in the mobile phone shell in sequence through the island assembly line. After the installation is completed, in order to ensure that the battery, camera, and motherboard are installed in the correct position without misalignment or deviation, they need to be inspected by a visual inspection device. The traditional inspection method is a frontal top-view inspection, but most of the modules in the mobile phone are convex blocks, and the convex parts sometimes block some details and cause inspection loopholes. The top-view inspection cannot intuitively detect whether the gap between the module and the mobile phone shell is uniform, thereby affecting the production quality of the mobile phone. Secondly, when the staff manually loads and unloads the mobile phone shell, this will reduce production efficiency and increase the possibility of human error. In view of the above problems, the inventor proposes a visual inspection device and inspection method based on a working island assembly line to solve the above problems. Summary of the invention
[0003] In order to solve the problem of mobile phone angle tilt during visual inspection and automatic loading and unloading of mobile phone shells during production; the purpose of the present invention is to provide a visual inspection device and inspection method based on a working island assembly production line.
[0004] In order to solve the above technical problems, the present invention adopts the following technical solutions: a visual inspection device based on a working island-type assembly production line, comprising a base, a fixed bracket is provided at the top of the base, a workstation synchronous intermittent conveying component is provided on the fixed bracket, a detection camera is provided on one side of the middle part of the top of the fixed bracket, a workstation tilt adjustment component is provided on the side of the base close to the detection camera, a limit component is provided in the workstation synchronous intermittent conveying component, an automatic loading and unloading component is provided on one side of the top of the base, a driving component is provided between the automatic loading and unloading component and the workstation tilt adjustment component, and a loading conveyor belt and a unloading conveyor belt used in conjunction with the automatic loading and unloading component are provided on the top of the base.
[0005] Preferably, the workstation synchronous intermittent conveying assembly includes two symmetrically distributed conveying shafts, and the two conveying shafts are rotatably mounted on a fixed bracket. An inner slide rail and an outer slide rail are fixedly provided on the top of the fixed bracket. Synchronous wheels are fixedly provided on the top of the two conveying shafts. A synchronous belt is sleeved on the outer walls of the two synchronous wheels. Eight evenly distributed moving frames are slidably provided on the inner slide rails and the outer slide rails, and the moving frames are fixedly connected to the synchronous belts. A rotating frame is rotatably provided in the moving frame.
[0006] Preferably, the workstation inclination adjustment assembly includes a fixed frame, the fixed frame is fixedly installed on the base, a flip plate is rotatably provided on the top of the fixed frame, a lifting frame is slidably provided on the side of the fixed frame close to the end of the flip plate, and the lifting frame is slidably connected to the flip plate, a rotating shaft is rotatably provided on the side of the fixed frame close to the lifting frame, a No. 1 rotating rod is fixedly provided on the end of the rotating shaft, and the No. 1 rotating rod is slidably connected to the lifting frame, two symmetrically distributed connecting plates are fixedly provided in the middle of the bottom end of the movable frame, a guide shaft used in conjunction with the rotating frame and the flip plate is inserted through the connecting plate, and both ends of the guide shaft are respectively connected to the rotating The frame is slidably connected with the flip plate, a circular plate is fixedly sleeved on the outer wall of the guide shaft, a No. 1 return spring is sleeved on the outer wall of the guide shaft, and two ends of the No. 1 return spring are respectively fixedly connected to the circular plate and the guide shaft, a transmission shaft is rotatably provided on the top of the base close to the fixed frame, a No. 1 driving wheel is fixedly provided on the end of the transmission shaft close to the fixed frame, a No. 1 driven wheel is fixedly provided on the end of the rotating shaft, and the No. 1 driving wheel is meshed with the No. 1 driven wheel, a No. 1 bevel gear is fixedly provided on the top of the No. 2 driven shaft, a No. 2 bevel gear is fixedly provided on the other end of the transmission shaft, and the No. 2 bevel gear is meshed with the No. 1 bevel gear.
[0007] Preferably, the automatic loading and unloading assembly comprises a fixed frame, the fixed frame is fixedly mounted on the top of the base, a side plate is fixedly provided on one side of the top of the fixed frame, a rotating shaft is rotatably provided in the middle of the side plate, a swing frame is fixedly provided on the end of the rotating shaft, a guide plate is fixedly provided on the side of the side plate close to the swing frame, two symmetrically distributed sliders are slidably provided on the side plate, a lifting rod is slidably provided between the two sliders, a fixed shaft is fixedly provided in the middle of the lifting rod, and the fixed shaft is slidably connected with the swing frame, a guide groove for use with the fixed shaft is provided on the guide plate, and the fixed shaft slides in the guide groove, a fixed rod is fixedly provided at the bottom end of the lifting rod, a rack is slidably provided on the top of the fixed frame, a rotating gear is fixedly sleeved on the outer wall of the rotating shaft, and the rotating gear is meshed with the rack, a guide frame is fixedly provided in the middle of the outer wall of the rack, a No. 1 motor is fixedly provided on the fixed frame, and a No. 2 rotating rod is fixedly provided at the driving end of the No. 1 motor, and the No. 2 rotating rod is slidably connected with the guide frame, a loading electric suction cup is fixedly provided on the bottom end of the fixed rod close to the loading conveyor belt, and a unloading electric suction cup is fixedly provided on the other side of the bottom end of the fixed rod.
[0008] Preferably, the driving assembly includes a driving shaft, the driving shaft is rotatably mounted on a fixed bracket, a half gear is fixedly sleeved on the outer wall of the driving shaft, a No. 1 driven shaft is rotatably provided on the top of the base close to the right conveying shaft, a No. 1 driven gear is fixedly sleeved on the outer wall of the No. 1 driven shaft, a No. 2 driven shaft is rotatably provided on the top of the base close to the fixed frame, a No. 2 driven gear is fixedly sleeved on the outer wall of the No. 2 driven shaft, and the No. 1 driven gear and the No. 2 driven gear are both meshed with the half gear, a No. 2 driving wheel is fixedly provided on the top of the No. 1 driven shaft, a No. 2 driven wheel is fixedly sleeved on the outer wall of the conveying shaft on the right side, and the No. 2 driving wheel is meshed with the No. 2 driven wheel, a No. 2 motor is fixedly provided on one side of the top of the fixed bracket, and the driving end of the No. 2 motor is transmission-connected to the right conveying shaft through a pulley transmission group.
[0009] Preferably, the limit assembly includes two guide ring frames, and the two guide ring frames are respectively fixedly mounted on the inner slide rail and the outer slide rail; the movable frame is provided with two symmetrically distributed inner cavities, in which plugs are inserted, and the plugs pass through the movable frame; a ball is rotatably provided on the end of the plug close to the guide ring frame, and the ball is slidably connected to the guide ring frame; a limit plate is fixedly sleeved on the outer wall of the plug close to the ball, a No. 2 return spring is sleeved on the outer wall of the limit plate, and two ends of the No. 2 return spring are respectively fixedly connected to the movable frame and the limit plate.
[0010] A detection method used by a visual inspection device based on a work island assembly production line comprises the following steps: S1. First, the mobile phone housing to be assembled is moved from the feeding conveyor belt to the rotating frame by the automatic feeding and unloading assembly, and the mobile phone housing is positioned and fixed by the centripetal positioning device in the rotating frame; S2. The mobile frame is driven to rotate intermittently through the station synchronous intermittent conveying assembly and passes through three assembly workstations in sequence. The motherboard module, battery module and camera module are installed in the mobile phone housing through three assembly stations; S3. After the internal module of the mobile phone shell is installed, it is moved to the detection camera, and the installation connection of the internal module of the mobile phone shell is detected by visual sensing. During the detection, the mobile phone shell is tilted left and right once by the station tilt adjustment component and then reset, and the installation connection of the internal module of the mobile phone shell is detected from multiple angles; S4. After the inspection is completed, the mobile phone shell moves to the automatic loading and unloading assembly, and the automatic loading and unloading assembly transfers the mobile phone shell after the inspection and installation to the unloading conveyor belt, and at the same time moves the mobile phone shell in the loading conveyor belt to the rotating frame.
[0011] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention sets a driving component, a station tilting adjustment component and a station synchronous intermittent conveying component, so that the driving component first drives the moving frame in the station synchronous intermittent conveying component to move, so as to realize the station intermittent conveying, and then drives the flip plate in the station adjustment component to intermittently swing up and down, and the flip plate drives the rotating frame to tilt synchronously through two guide shafts, so as to realize the effect of visual inspection at different angles, improve the inspection accuracy and ensure the product quality; 2. The present invention is provided with an automatic loading and unloading component, so that the automatic loading and unloading component transfers the mobile phone shell on the loading conveyor belt to the corresponding moving frame and transfers the mobile phone shell after inspection to the unloading conveyor belt. The above operation realizes the effect of automatic loading and unloading, and improves the continuity of production; 3. The present invention sets a limit assembly so that the plug in the limit assembly always moves along the guide ring frame through the No. 2 reset spring, the limit plate and the ball. Under the guidance of the guide ring frame, the plug penetrates the moving frame to limit the rotating frame, thereby ensuring the stability of the rotating frame during the transportation process. When the moving frame moves to the workstation tilt adjustment assembly, it stops limiting under the guidance of the guide ring frame. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0013] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic diagram of the structure of the fixed bracket, the inner slide rail and the outer slide rail in the present invention; Figure 3 It is a schematic diagram of the structure of the moving frame and the rotating frame in the present invention; Figure 4 It is a structural schematic diagram of the workstation tilt adjustment assembly in the present invention; Figure 5 It is a schematic structural diagram of the flip plate, the lifting frame and the first rotating rod in the present invention; Figure 6 This is a schematic diagram of the front structure of the automatic loading and unloading component of the present invention; Figure 7 It is a schematic diagram of the side section structure of the automatic loading and unloading component of the present invention; Figure 8 It is a schematic diagram of the structure of the driving component in the present invention; Fig. 9 It is a schematic diagram of the structure of the synchronous wheel and the synchronous belt in the present invention; Fig.10 It is a structural schematic diagram of the limiting component in the present invention; Fig.11 It is a structural schematic diagram of the limiting component in the present invention; Fig.12 for Figure 3 A schematic diagram of the structure enlargement at the center A; Fig.13 for Figure 7 A schematic diagram of the structure enlarged at B in the middle; Fig.14 for Fig.10 Enlarged schematic diagram of the structure at C in the middle.
[0014] In the figure: 1, base; 2, fixed bracket; 3, workstation synchronous intermittent conveying assembly; 301, conveying shaft; 302, inner slide rail; 303, outer slide rail; 304, synchronous wheel; 305, synchronous belt; 306, moving frame; 307, rotating frame; 4, detection camera; 5, workstation tilt adjustment assembly; 501, fixed frame; 502, flip plate; 503, rotating shaft; 504, No. 1 rotating rod; 505, lifting frame; 506, transmission shaft; 507, No. 1 driving wheel; 508, No. 1 driven wheel; 509, No. 1 bevel gear; 510, No. 2 bevel gear; 511, connecting plate; 512, guide shaft; 513, round plate; 514, No. 1 reset spring; 6, limit assembly; 601, guide ring frame; 602, inner cavity; 603, plug; 604, ball; 605, limit plate; 606, No. 2 return spring; 7, automatic loading and unloading assembly; 701, fixed frame; 702, side plate; 703, rotating shaft; 704, swing frame; 705, slider; 706, lifting rod; 707, fixed shaft; 708, guide plate; 709, guide groove; 710, fixed rod; 711, loading electric suction cup; 712, unloading electric suction cup; 713, rotating gear; 714, rack; 715, motor No. 1; 716, rotating rod No. 2; 717, guide frame; 8, driving assembly; 801, driving shaft; 802, half gear; 803, driven shaft No. 1; 804, driven gear No. 1; 805, driven shaft No. 2; 806, driven gear No. 2; 807, motor No. 2; 808, driving wheel No. 2; 809, driven wheel No. 2; 9, loading conveyor belt; 10, unloading conveyor belt. DETAILED DESCRIPTION
[0015] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0016] Example: Figure 1-14 As shown, the present invention provides a technical solution: a visual inspection device based on a work island assembly production line, comprising a base 1, a fixed bracket 2 is provided at the top of the base 1, a station synchronous intermittent conveying component 3 is provided on the fixed bracket 2, a detection camera 4 is provided on one side of the middle of the top of the fixed bracket 2, a station tilt adjustment component 5 is provided on the side of the base 1 close to the detection camera 4, a limit component 6 is provided in the station synchronous intermittent conveying component 3, an automatic loading and unloading component 7 is provided on one side of the top of the base 1, a driving component 8 is provided between the automatic loading and unloading component 7 and the station tilt adjustment component 5, and a loading conveyor belt 9 and a unloading conveyor belt 10 used in conjunction with the automatic loading and unloading component 7 are provided at the top of the base 1; The workstation synchronous intermittent conveying assembly 3 includes two symmetrically distributed conveying shafts 301, and the two conveying shafts 301 are rotatably installed on the fixed bracket 2. The top of the fixed bracket 2 is fixedly provided with an inner slide rail 302 and an outer slide rail 303. The top of the two conveying shafts 301 is fixedly provided with a synchronous wheel 304. The outer walls of the two synchronous wheels 304 are sleeved with a synchronous belt 305. Eight evenly distributed moving frames 306 are slidably provided on the inner slide rail 302 and the outer slide rail 303, and the moving frame 306 is fixedly connected to the synchronous belt 305. A rotating frame 307 is rotatably provided in the moving frame 306.
[0017] By adopting the above technical solution, the synchronous belt 305 rotates and drives the moving frame 306 to move under the guidance of the inner slide rail 302 and the outer slide rail 303 .
[0018] The station tilt adjustment assembly 5 includes a fixed frame 501, which is fixedly installed on the base 1. A flip plate 502 is rotatably provided on the top of the fixed frame 501. A lifting frame 505 is slidably provided on one side of the fixed frame 501 close to the end of the flip plate 502, and the lifting frame 505 is slidably connected to the flip plate 502. A rotating shaft 503 is rotatably provided on one side of the fixed frame 501 close to the lifting frame 505. A rotating rod 504 is fixedly provided at the end of the rotating shaft 503, and the rotating rod 504 is slidably connected to the lifting frame 505. The movable frame 306 is connected with two symmetrically distributed connecting plates 511 fixedly provided at the middle of the bottom end thereof, a guide shaft 512 for cooperating with the rotating frame 307 and the flip plate 502 is inserted through the connecting plate 511, and the two ends of the guide shaft 512 are respectively slidably connected with the rotating frame 307 and the flip plate 502, a circular plate 513 is fixedly sleeved on the outer wall of the guide shaft 512, a No. 1 return spring 514 is sleeved on the outer wall of the guide shaft 512, and the two ends of the No. 1 return spring 514 are respectively fixedly connected with the circular plate 513 and the guide shaft 512.
[0019] By adopting the above technical solution, the flip plate 502 is flipped and the rotating frame 307 is driven to rotate and adjust synchronously through the two guide shafts 512.
[0020] The automatic loading and unloading component 7 includes a fixed frame 701, which is fixedly installed on the top of the base 1. A side plate 702 is fixedly arranged on one side of the top of the fixed frame 701. A rotating shaft 703 is rotatably arranged in the middle of the side plate 702. A swing frame 704 is fixedly arranged at the end of the rotating shaft 703. A guide plate 708 is fixedly arranged on the side plate 702 close to the swing frame 704. Two symmetrically distributed sliders 705 are slidably arranged on the side plate 702. A lifting rod 706 is slidably arranged between the two sliders 705. A fixed shaft 707 is fixedly arranged in the middle of the lifting rod 706, and the fixed shaft 707 is slidably connected to the swing frame 704. A guide groove 709 used in conjunction with the fixed shaft 707 is opened on the guide plate 708, and the fixed shaft 707 slides in the guide groove 709. A fixed rod 710 is fixedly arranged at the bottom of the lifting rod 706.
[0021] By adopting the above technical solution, the fixing rod 710 is made to perform periodic reciprocating movement.
[0022] The driving assembly 8 includes a driving shaft 801, which is rotatably mounted on the fixed bracket 2. A half gear 802 is fixedly sleeved on the outer wall of the driving shaft 801. A first driven shaft 803 is rotatably mounted on the top of the base 1 close to the right conveying shaft 301. A first driven gear 804 is fixedly sleeved on the outer wall of the first driven shaft 803. A second driven shaft 805 is rotatably mounted on the top of the base 1 close to the fixed frame 501. A second driven gear 804 is fixedly sleeved on the outer wall of the second driven shaft 805. Wheel 806, and the No. 1 driven gear 804 and the No. 2 driven gear 806 are both meshed and connected with the half gear 802, a No. 2 driving wheel 808 is fixedly provided on the top of the No. 1 driven shaft 803, a No. 2 driven wheel 809 is fixedly provided on the outer wall of the right conveying shaft 301, and the No. 2 driving wheel 808 is meshed and connected with the No. 2 driven wheel 809, by arranging the No. 2 driving wheel 808 and the No. 2 driven wheel 809, the No. 1 driven shaft 803 drives the right conveying shaft 301 to rotate intermittently.
[0023] By adopting the above technical solution, the driving shaft 801 drives the first driven shaft 803 and the second driven shaft 805 to rotate respectively.
[0024] The limit assembly 6 includes two guide ring frames 601, which are respectively fixedly mounted on the inner slide rail 302 and the outer slide rail 303. Two symmetrically distributed inner cavities 602 are provided in the movable frame 306. A plug 603 is inserted in the inner cavity 602, and the plug 603 passes through the movable frame 306. A ball 604 is rotatably provided at the end of the plug 603 close to the guide ring frame 601, and the ball 604 is slidably connected to the guide ring frame 601. A limit plate 605 is fixedly sleeved on the outer wall of the plug 603 close to the ball 604. A No. 2 return spring 606 is sleeved on the outer wall of the limit plate 605, and the two ends of the No. 2 return spring 606 are respectively fixedly connected to the movable frame 306 and the limit plate 605.
[0025] By adopting the above technical solution, the second return spring 606 pushes the plug 603 and the ball 604 to always fit with the guide ring frame 601 through the limit plate 605.
[0026] A transmission shaft 506 is rotatably provided at the top of the base 1 close to the fixed frame 501, a number one driving wheel 507 is fixedly provided at one end of the transmission shaft 506 close to the fixed frame 501, a number one driven wheel 508 is fixedly provided at the end of the rotating shaft 503, and the number one driving wheel 507 is meshingly connected with the number one driven wheel 508, a number one bevel gear 509 is fixedly provided at the top of the number two driven shaft 805, a number two bevel gear 510 is fixedly provided at the other end of the transmission shaft 506, and the number two bevel gear 510 is meshingly connected with the number one bevel gear 509.
[0027] By adopting the above technical solution, the second driven shaft 805 drives the transmission shaft 506 to rotate, and the rotation of the transmission shaft 506 drives the rotating shaft 503 to rotate intermittently.
[0028] A rack 714 is slidably provided on the top of the fixed frame 701, a rotating gear 713 is fixedly sleeved on the outer wall of the rotating shaft 703, and the rotating gear 713 is meshingly connected with the rack 714, a guide frame 717 is fixedly provided on the middle of the outer wall of the rack 714, a No. 1 motor 715 is fixedly provided on the fixed frame 701, and a No. 2 rotating rod 716 is fixedly provided at the driving end of the No. 1 motor 715, and the No. 2 rotating rod 716 is slidably connected with the guide frame 717, a loading electric suction cup 711 is fixedly provided on the bottom end of the fixed rod 710 close to the loading conveyor belt 9, and a unloading electric suction cup 712 is fixedly provided on the other side of the bottom end of the fixed rod 710.
[0029] By adopting the above technical solution, the second rotating rod 716 rotates through the guide frame 717 to drive the rack 714 to move back and forth, and the rack 714 drives the rotating shaft 703 to rotate through the rotating gear 713.
[0030] A second motor 807 is fixedly provided on one side of the top of the fixed bracket 2, and a driving end of the second motor 807 is connected to the right conveying shaft 301 through a pulley transmission group.
[0031] By adopting the above technical solution, the second motor 807 drives the conveying shaft 301 to rotate.
[0032] A detection method used by a visual inspection device based on a work island assembly production line comprises the following steps: S1. First, the mobile phone housing to be assembled is moved from the feeding conveyor belt 9 to the rotating frame 307 by the automatic feeding and unloading assembly 7, and the mobile phone housing is positioned and fixed by the centripetal positioning device in the rotating frame 307; S2. The movable frame 306 is driven to rotate intermittently through the station synchronous intermittent conveying assembly 3 and sequentially passes through three assembly workstations, and the motherboard module, battery module and camera module are installed in the mobile phone housing through three assembly stations; S3. After the internal module of the mobile phone housing is installed, it moves to the detection camera 4, and detects the installation connection of the internal module of the mobile phone housing through visual sensing. During the detection, the mobile phone housing is tilted once and reset after the station tilt adjustment component 5 is driven to tilt the mobile phone housing left and right, and the installation connection of the internal module of the mobile phone housing is detected from multiple angles; S4. After the detection is completed, the mobile phone shell moves to the automatic loading and unloading assembly 7, and the automatic loading and unloading assembly 7 transfers the mobile phone shell after the detection and installation to the unloading conveyor belt 10 while moving the mobile phone shell in the loading conveyor belt 9 to the rotating frame 307.
[0033] Working principle: First, control the driving end of motor 715 to rotate clockwise for one circle. Figure 7 As shown, during this process, the first motor 715 rotates one circle through the second rotating rod 716 and the guide frame 717 to drive the rack 714 to move to the right to the rightmost end, then to the left to the leftmost end, and then continue to move to the right to reset, as shown in FIG. Figure 6 As shown, during this process, the rack 714 drives the swing frame 704 to swing to the right first by rotating the gear 713 and the rotating shaft 703, and the swing frame 704 drives the fixed rod 710 to move to the right first and then descend under the action of the slider 705, the lifting rod 706, the fixed shaft 707, the guide plate 708 and the guide groove 709, so that the loading electric suction cup 711 contacts and adsorbs the corresponding mobile phone shell in the loading conveyor belt 9, and the unloading electric suction cup 712 contacts and adsorbs the corresponding mobile phone shell in the moving frame 306. In the process of the swing frame 704 swinging to the left, the fixed rod 710 is driven first The mobile phone shell in the loading electric suction cup 711 is transferred to the corresponding moving frame 306 and stops being adsorbed and fixed. The mobile phone shell in the unloading electric suction cup 712 is transferred to the unloading conveyor belt 10 and stops being adsorbed and fixed. Finally, the swing frame 704 swings to the right to reset and drive the fixing rod 710, the loading electric suction cup 711 and the unloading electric suction cup 712 to reset. In this way, the effect of loading and unloading the mobile phone shell at the same time is achieved reciprocatingly. After rotating one circle, the No. 1 motor 715 stops rotating and controls the No. 2 motor 807 to drive the drive shaft 801 to rotate one circle clockwise. Figure 8As shown, the driving shaft 801 drives the half gear 802 to mesh with the No. 1 driven gear 804 first, and drives the No. 1 driven shaft 803 to rotate counterclockwise for one circle through the No. 1 driven gear 804. The No. 1 driven shaft 803 drives the right conveying shaft 301 to rotate clockwise for one quarter of a circle through the No. 2 driving wheel 808 and the No. 2 driven wheel 809. The conveying shaft 301 drives the eight moving frames 306 to move intermittently on the inner slide rail 302 and the outer slide rail 303 through the synchronous wheel 304 and the synchronous belt 305, and thus reciprocates through three assembly workstations. The mainboard module, the battery module and the camera module are respectively installed in the mobile phone housing through the three assembly workstations. During the sliding process of the moving frame 306, as shown in FIG. Fig.10 and Fig.11 As shown, the plugs 603 on both sides of the moving frame 306 squeeze the second return spring 606 through the limit plate 605 under the action of the two guide ring frames 601, so that the two plugs 603 pass through the moving frame 306 and are located at the bottom of the rotating frame 307. The rotating frame 307 is limited by the two plugs 603. When the moving frame 306 moves to the station tilt adjustment component 5, the distance between the two guide ring frames 601 increases. Under the action of the second return spring 606, the plugs 603 are pushed into the inner cavity 602 through the limit plate 605 to stop limiting the rotating frame 307. When the moving frame 306 moves to the corresponding position of the station tilt adjustment component 5, the two guide shafts 512 are located at the top of the flip plate 502. Figure 8 As shown, the half gear 802 continues to rotate after being separated from the first driven gear 804 and meshes with the second driven gear 806, and drives the second driven shaft 805 to rotate four times through the second driven gear 806, as shown in FIG. Figure 4As shown, the second driven shaft 805 drives the transmission shaft 506 to rotate four times through the first bevel gear 509 and the second bevel gear 510. The transmission shaft 506 rotates one circle through the first driving wheel 507 and the first driven wheel 508 to drive the rotating shaft 503 to rotate a quarter of a circle. Therefore, the transmission shaft 506 drives the rotating shaft 503 and the first rotating rod 504 to rotate four times intermittently. When the first rotating rod 504 rotates for the first time, it drives the lifting frame 505 to rise. The lifting frame 505 drives the flip plate 502 to flip upward. The flipping of the flip plate 502 drives the rotating frame 307 to flip synchronously through the two guide shafts 512. After the flipping is completed, the tilted mobile phone shell is During the first side photo detection, when the No. 1 rotating rod 504 rotates for the second time, it drives the lifting frame 505 to reset. At this time, the rotating frame 307 is reset synchronously to perform a front-view photo detection. When the No. 1 rotating rod 504 rotates for the third time, it drives the lifting frame 505 to continue to descend. The lifting frame 505 drives the flip plate 502 to flip downward. According to the same steps as above, the rotating frame 307 is driven to flip synchronously, and a photo detection is performed on the other inclined side of the mobile phone shell. When the No. 1 rotating rod 504 rotates for the fourth time, it drives the flip plate 502 to reset. Through the above operations, the visual inspection effect of the mainboard module, battery module and camera module in the mobile phone shell after installation is achieved reciprocally.
[0034] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.
Claims
1. A visual inspection device based on a work island assembly production line, comprising a base (1), characterized in that: A fixed bracket (2) is provided at the top of the base (1), a workstation synchronous intermittent conveying assembly (3) is provided on the fixed bracket (2), a detection camera (4) is provided on one side of the middle of the top of the fixed bracket (2), a workstation tilt adjustment assembly (5) is provided on the side of the base (1) close to the detection camera (4), a limit assembly (6) is provided in the workstation synchronous intermittent conveying assembly (3), an automatic loading and unloading assembly (7) is provided on one side of the top of the base (1), a driving assembly (8) is provided between the automatic loading and unloading assembly (7) and the workstation tilt adjustment assembly (5), and a loading conveyor belt (9) and a unloading conveyor belt (10) used in conjunction with the automatic loading and unloading assembly (7) are provided at the top of the base (1).
2. A visual inspection device and inspection method based on a work island assembly production line as claimed in claim 1, characterized in that: The workstation synchronous intermittent conveying assembly (3) comprises two symmetrically distributed conveying shafts (301), the two conveying shafts (301) are both rotatably mounted on a fixed bracket (2), an inner slide rail (302) and an outer slide rail (303) are fixedly provided at the top of the fixed bracket (2), a synchronous wheel (304) is fixedly provided at the top of the two conveying shafts (301), a synchronous belt (305) is sleeved on the outer wall of the two synchronous wheels (304), eight evenly distributed moving frames (306) are slidably provided on the inner slide rail (302) and the outer slide rail (303), and the moving frames (306) are fixedly connected to the synchronous belt (305), and a rotating frame (307) is rotatably provided in the moving frame (306).
3. A visual inspection device and inspection method based on a work island assembly production line as claimed in claim 2, characterized in that: The workstation tilt adjustment assembly (5) comprises a fixed frame (501), the fixed frame (501) is fixedly mounted on the base (1), a flip plate (502) is rotatably provided on the top of the fixed frame (501), a lifting frame (505) is slidably provided on one side of the fixed frame (501) close to the end of the flip plate (502), and the lifting frame (505) is slidably connected to the flip plate (502), a rotating shaft (503) is rotatably provided on one side of the fixed frame (501) close to the lifting frame (505), a first rotating rod (504) is fixedly provided on the end of the rotating shaft (503), and the first rotating rod (504) is connected to the lifting frame (50 5) Sliding connection, two symmetrically distributed connecting plates (511) are fixedly provided at the middle of the bottom end of the movable frame (306), a guide shaft (512) for use with the rotating frame (307) and the flip plate (502) is inserted through the connecting plate (511), and the two ends of the guide shaft (512) are respectively slidably connected to the rotating frame (307) and the flip plate (502), a circular plate (513) is fixedly sleeved on the outer wall of the guide shaft (512), a No. 1 return spring (514) is sleeved on the outer wall of the guide shaft (512), and the two ends of the No. 1 return spring (514) are respectively fixedly connected to the circular plate (513) and the guide shaft (512).
4. A visual inspection device and inspection method based on a work island assembly production line as claimed in claim 1, characterized in that: The automatic loading and unloading assembly (7) comprises a fixed frame (701), the fixed frame (701) being fixedly mounted on the top of the base (1), a side plate (702) being fixedly disposed on one side of the top of the fixed frame (701), a rotating shaft (703) being rotatably disposed in the middle of the side plate (702), a swing frame (704) being fixedly disposed at the end of the rotating shaft (703), a guide plate (708) being fixedly disposed on the side of the side plate (702) close to the swing frame (704), and two sliding guide plates (708) being disposed on the side plate (702). The sliders (705) are symmetrically distributed, a lifting rod (706) is slidably provided between the two sliders (705), a fixed shaft (707) is fixedly provided in the middle of the lifting rod (706), and the fixed shaft (707) is slidably connected to the swing frame (704), a guide groove (709) for use with the fixed shaft (707) is opened on the guide plate (708), and the fixed shaft (707) slides in the guide groove (709), and a fixed rod (710) is fixedly provided at the bottom end of the lifting rod (706).
5. A visual inspection device and inspection method based on a work island assembly production line as claimed in claim 3, characterized in that: The driving assembly (8) comprises a driving shaft (801), the driving shaft (801) being rotatably mounted on a fixed bracket (2), a half gear (802) being fixedly sleeved on an outer wall of the driving shaft (801), a first driven shaft (803) being rotatably mounted on a side of the top end of the base (1) close to the right conveying shaft (301), a first driven gear (804) being fixedly sleeved on an outer wall of the first driven shaft (803), and a second driven gear (805) being rotatably mounted on a side of the top end of the base (1) close to the fixed frame (501). A driven shaft (805), a second driven gear (806) is fixedly sleeved on the outer wall of the second driven shaft (805), and the first driven gear (804) and the second driven gear (806) are both meshingly connected with the half gear (802), a second driving wheel (808) is fixedly provided on the top of the first driven shaft (803), and a second driven wheel (809) is fixedly sleeved on the outer wall of the conveying shaft (301) on the right side, and the second driving wheel (808) is meshingly connected with the second driven wheel (809).
6. A visual inspection device and inspection method based on a work island assembly production line as claimed in claim 3, characterized in that: The limit assembly (6) comprises two guide ring frames (601), the two guide ring frames (601) are respectively fixedly mounted on the inner slide rail (302) and the outer slide rail (303), the movable frame (306) is provided with two symmetrically distributed inner cavities (602), a plug (603) is inserted in the inner cavity (602), and the plug (603) passes through the movable frame (306), a ball (604) is rotatably provided at the end of the plug (603) close to the guide ring frame (601), and the ball (604) is slidably connected to the guide ring frame (601), a limit plate (605) is fixedly sleeved on the outer wall of the plug (603) close to the ball (604), a No. 2 return spring (606) is sleeved on the outer wall of the limit plate (605), and the two ends of the No. 2 return spring (606) are respectively fixedly connected to the movable frame (306) and the limit plate (605).
7. A visual inspection device and inspection method based on a work island assembly production line as claimed in claim 5, characterized in that: A transmission shaft (506) is rotatably provided at one side of the top of the base (1) close to the fixed frame (501); a first driving wheel (507) is fixedly provided at one end of the transmission shaft (506) close to the fixed frame (501); a first driven wheel (508) is fixedly provided at the end of the rotating shaft (503); the first driving wheel (507) is meshingly connected with the first driven wheel (508); a first bevel gear (509) is fixedly provided at the top of the second driven shaft (805); a second bevel gear (510) is fixedly provided at the other end of the transmission shaft (506); the second bevel gear (510) is meshingly connected with the first bevel gear (509).
8. A visual inspection device and inspection method based on a work island assembly production line as claimed in claim 4, characterized in that: A rack (714) is slidably provided at the top of the fixed frame (701), a rotating gear (713) is fixedly sleeved on the outer wall of the rotating shaft (703), and the rotating gear (713) is meshingly connected with the rack (714), a guide frame (717) is fixedly provided at the middle of the outer wall of the rack (714), a No. 1 motor (715) is fixedly provided on the fixed frame (701), and a No. 2 rotating rod (716) is fixedly provided at the driving end of the No. 1 motor (715), and the No. 2 rotating rod (716) is slidably connected with the guide frame (717), a loading electric suction cup (711) is fixedly provided at one side of the bottom end of the fixed rod (710) close to the loading conveyor belt (9), and a unloading electric suction cup (712) is fixedly provided at the other side of the bottom end of the fixed rod (710).
9. A visual inspection device and inspection method based on a work island assembly production line as claimed in claim 1, characterized in that: A second motor (807) is fixedly provided on one side of the top end of the fixed bracket (2), and a driving end of the second motor (807) is connected to the right conveying shaft (301) via a belt pulley transmission group.
10. The detection method used by the visual inspection device based on the work island assembly production line according to any one of claims 1 to 9, characterized in that: The following steps are involved: S1. First, the mobile phone housing to be assembled is moved from the feeding conveyor belt (9) to the rotating frame (307) by the automatic feeding and unloading assembly (7), and the mobile phone housing is positioned and fixed by the centripetal positioning device in the rotating frame (307); S2. The movable frame (306) is driven to rotate intermittently through the three assembly workstations in sequence by the synchronous intermittent conveying assembly (3) of the workstation, and the motherboard module, the battery module and the camera module are installed in the mobile phone housing through the three assembly workstations; S3. After the internal module of the mobile phone shell is installed, it is moved to the detection camera (4) to detect the installation connection of the internal module of the mobile phone shell through visual sensing. During the detection, the mobile phone shell is driven to tilt left and right once and then reset through the station tilt adjustment component (5), and the installation connection of the internal module of the mobile phone shell is detected from multiple angles; S4. After the inspection is completed, the mobile phone shell is moved to the automatic loading and unloading assembly (7), and the mobile phone shell after the inspection and installation is transferred to the unloading conveyor belt (10) by the automatic loading and unloading assembly (7), and the mobile phone shell in the loading conveyor belt (9) is moved to the rotating frame (307).
Citation Information
Cited By
Shell appearance auxiliary detection equipment for mobile phone processing and production
CN121805238A