Coupling agent patch preparation system and coupling agent patch

By designing a coupling agent patch preparation system, the standard dosage of coupling agent is extruded onto the packaging with a synergistic structure, solving the problem of unfixed dosage of coupling agent applied, and achieving efficient and uniform improvement in the use and detection performance of coupling agents.

CN119936452APending Publication Date: 2025-05-06STATE GRID HENAN ELECTRIC POWER ELECTRIC POWER SCI RES INST +3
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Patent Information

Application Number
CN202510150780.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-11
Publication Date
2025-05-06

AI Technical Summary

Technical Problem

The problem of the unfixed dosage of the ultrasonic local discharge monitoring device applying the coupling agent during detection leads to poor detection performance or waste of coupling agent.

Method used

A coupling agent patch preparation system is designed, including support structure, positioning structure, housing cavity preparation structure, filling structure, covering structure and slitting structure. Through the synergy of these structures, the standard dose of coupling agent can be quickly and accurately extruded onto the coupling agent patch packaging.

Benefits of technology

The uniform coupling dose for each use is achieved, which avoids waste, improves detection performance and production efficiency, and ensures the consistency of quality of each coupling agent patch.

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Abstract

The invention provides a coupling agent patch preparation system and a coupling agent patch, and belongs to the technical field of electrical equipment discharge monitoring, and the coupling agent patch preparation system comprises a supporting structure used for placing a coupling agent patch package; the positioning structure is used for fixing and wrapping the couplant patch package; the accommodating cavity preparation structure is used for slotting the package to form an accommodating cavity for accommodating a coupling agent; the filling structure is used for filling a containing cavity in the couplant patch package with a couplant; the covering structure is used for moving the couplant patch package to form the couplant patch by taking the couplant as a center; and the slitting structure is used for cutting and separating the coupling agent paste according to a set shape. The coupling agent patch has the advantages that the coupling agent patch is integrally closed, standard-dose coupling agents are arranged in the coupling agent patch, when the coupling agent patch is used, the film cover on one side is torn off and pressed on the pressure face of the sensor, then the film cover on the other side is torn off and the sensor is pressed on a device body until the sensor is fixed, the coupling agent patch can be produced in quantity, and the use efficiency and the standardization degree of the coupling agents can be greatly improved.
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Description

Technical Field

[0001] The invention belongs to the technical field of discharge monitoring of electric power equipment, and in particular relates to a coupling agent patch preparation system and a coupling agent patch. Background Art

[0002] When partial discharge occurs inside the insulation of power equipment, an ultrasonic signal is generated at the same time. This signal is conducted from the partial discharge source along the insulating medium, metal parts or air to the outer casing of the power equipment, and propagates to the surrounding air through the medium and gaps. The ultrasonic partial discharge sensor determines the partial discharge of the power equipment by coupling to this signal. Therefore, the contact-type ultrasonic partial discharge online monitoring device (hereinafter referred to as "ultrasonic partial discharge monitoring device") is often used in the power system to monitor the operating status of important transformers (high-voltage transformers). Each ultrasonic partial discharge sensor is fixed to the surface of the power equipment body by "magnetic attraction + coupling agent";

[0003] The coupling agent is usually randomly squeezed out from the packaging box by the construction workers and applied to the sensor surface for bonding and fixing. However, if the amount of coupling agent used each time is too little, the sensor detection performance will be poor, and if the amount is too much, it will be wasted and may also affect the ultrasonic sensor detection performance. In order to ensure that the coupling agent application process is controllable, the inventor proposes a coupling agent patch and a method of use: Summary of the invention

[0004] The technical problem to be solved by the present invention is the problem that the amount of coupling agent applied during detection by an ultrasonic partial discharge monitoring device is not fixed. In view of the shortcomings of the prior art, a coupling agent patch preparation system and a coupling agent patch capable of applying a standard amount of coupling agent are provided. In order to solve the above technical problems, the technical solution adopted by the present invention is as follows: a support structure for placing a coupling agent patch package; a positioning structure, arranged on the support structure, for fixedly covering the coupling agent patch package; a receiving cavity preparation structure, arranged on the support structure, for slotting the coupling agent patch package to form a receiving cavity for accommodating the coupling agent; a filling structure, arranged on the support structure, for filling the coupling agent into the receiving cavity on the coupling agent patch package; a covering structure, arranged on the support structure, for moving the coupling agent patch package to cover the coupling agent as the center to form a coupling agent patch; a cutting structure, arranged on the support structure, for cutting and separating the coupling agent patch according to a set shape.

[0005] Furthermore, the support structure includes a fixed support frame, a fixed platform and a movable platform, the fixed platform is fixedly installed on the top of the fixed support frame, the fixed platform and the movable platform are hinged, the movable platform is overlapped on the fixed support frame, an electric push rod is fixedly installed on the top of the fixed support frame, a movable plate is fixedly installed on the output end of the electric push rod, and the movable plate 15 is used to drive the positioning structure to fix the coupling agent patch package.

[0006] Furthermore, the positioning structure includes a positioning strip arranged at the bottom of the movable plate, arc pressure surfaces are symmetrically arranged at the connection between the fixed platform and the movable platform, flexible clamping strips are installed on the two groups of arc pressure surfaces, and the flexible clamping strips are used to fix the coupling agent patch package, and a shaping bin is arranged at the bottom of the arc pressure surface.

[0007] Furthermore, the covering structure includes a hydraulic cylinder arranged at the bottom of the fixed platform, the output end of the hydraulic cylinder is hinged with a connecting rod, and one end of the connecting rod is hinged with the bottom of the movable platform;

[0008] A rotating shaft is disposed on one side of the fixed platform and the movable platform, one end of the two sets of rotating shafts is connected to the same linkage member, the fixed platform and the movable platform are hinged through the rotating shaft and the linkage member, and a clearance groove is disposed on the top of the linkage member;

[0009] A blocking rod is arranged on one side of the movable platform, and the blocking rod is used to abut against the linkage member.

[0010] Furthermore, the slitting structure includes a cutting knife arranged on a fixed table and a cutting groove arranged on a movable table. The cutting knife is adapted to the shape of the cutting groove. The cutting knife is used to move under the drive of the movable table and cooperate with the inner wall of the cutting groove to cut the coupling agent patch package.

[0011] Furthermore, the accommodating cavity preparation structure includes a pressing protrusion arranged at the bottom of the movable plate and a pressing groove arranged at the top of the fixed platform, and the pressing protrusion is used to cooperate with the pressing groove to groove the coupling agent patch package to form an accommodating cavity.

[0012] Furthermore, the filling structure includes a pump disposed on the top of the movable plate, the output end of the pump passes through the bottom of the pressed protrusion and communicates with the interior of the accommodating cavity, and the input end of the pump is connected to a coupling agent tank through a hose.

[0013] Furthermore, a spring groove is provided on the top of the movable platform, a spring is fixedly installed inside the spring groove, one end of the spring is connected to a push plate, and the push plate is slidably connected to the inside of the spring groove.

[0014] Furthermore, a rotating shaft bin is provided inside the movable table, and a rotating shaft is provided inside the rotating shaft bin. The rotating shaft is used to hold and fix the coupling agent patch package when the movable table rotates.

[0015] A coupling agent patch is prepared using a coupling agent patch preparation system, and is characterized by comprising:

[0016] A coupling agent patch package, wherein the coupling agent patch package has at least one accommodating cavity for accommodating a coupling agent;

[0017] The accommodating cavity is formed by the shape and structure of the coupling agent patch package, and can accommodate a certain amount of coupling agent while maintaining the coupling agent patch package.

[0018] Compared with the prior art, the present invention has the following beneficial effects:

[0019] 1. Start the electric push rod 14, which drives the movable plate 15 to move downward; when the movable plate 15 moves, it drives the positioning strip 21 to move downward, and the positioning strip 21 moves downward to push the middle part of the tinfoil into the space between the two arc pressure surfaces 22, pushes the flexible clamping strip 23 away, and then bends and shapes in the arc-shaped shaping bin 24, and drives the movable plate 15 upward in the reverse direction, which drives the positioning strip 21 to move upward. The tinfoil is separated from the positioning strip 21 due to the bending and shaping and the resistance of the two flexible clamping strips 23, and the tinfoil is fixed; The plate 15 drives the pressing protrusion 51 to move downward, and the pressing protrusion 51 presses the tin foil into the pressing groove 52, so that the tin foil is shaped to form a receiving cavity. By prefabricating the receiving cavity, it is prevented that the coupling agent is squeezed and scattered when the movable table 13 and the fixed table 12 are attached, thereby preventing the coupling agent from being scattered beyond the cutting range after slitting, causing pollution and waste. After the receiving cavity is made, the movable plate 15 is reversely started to move upward, and the pressing protrusion is moved and separated from the receiving cavity, and the pump 61 is started to pump the coupling agent in the coupling agent tank 62 into the receiving cavity according to a fixed dosage;

[0020] The coupling agent patch is shaped like a coin and is completely closed. It contains a standard dose of coupling agent. When using it, first tear off the film cover on one side and press it on the pressure surface of the sensor, then tear off the film cover on the other side and press the sensor on the body until it is fixed. The coupling agent patch can be mass-produced, and the design of the filling structure enables the coupling agent to evenly cover the accommodating cavity, ensuring the consistent quality of each coupling agent patch; the efficiency and standardization of the use of the coupling agent can be greatly improved by controlling the sub-packaging through a pump machine, which has promotion value.

[0021] 2. Start the hydraulic cylinder 30, which pushes the connecting rod 31 to rotate. When the connecting rod 31 drives the movable platform 13 to rotate, the movable platform 13 rotates around the rotating shaft 32 thereon, and stops rotating when the linkage member 33 rotates to contact the blocking rod 35. The linkage member 33 rotates around the rotating shaft 32 connected to the fixed platform 12, and stops rotating when the movable platform 13 drives the tin foil to cover the fixed platform 12;

[0022] The connecting rod 31 rotates to drive the movable platform 13 to rotate. When the movable platform 13 rotates, the arc pressure surface 22 on the movable platform 13 rotates with the movable platform and another set of arc pressure surfaces 22 with a certain offset. In order to avoid the displacement of the tin foil due to the rotation of the arc pressure surface 22, the rotating shaft 26 is set. When the movable platform 13 rotates, the rotating shaft 26 is fixed, thereby ensuring that the tin foil has a good fixing effect.

[0023] Through the synergistic effect of the supporting structure and various supporting structures, the coupling agent can be quickly and accurately extruded onto the coupling agent patch package, thereby improving production efficiency. The positioning structure can fix the coupling agent patch package to ensure the stability and accuracy of the coupling agent patch package during operation, avoiding production problems caused by position deviation, and at the same time providing a covering structure to enable the coupling agent patch package to be flipped over.

[0024] 3. When the movable table 13 is flipped and attached to the fixed table 12, the cutting knife 41 cooperates with the inner wall of the cutting groove 42 to break the tin foil, complete the separation of the coupling agent patch from the tin foil, and efficiently cut and separate the coupling agent patch according to the preset shape through precise grooving and coating, which can effectively prevent the leakage and contamination of the coupling agent. The slitting structure can efficiently cut and separate the coupling agent patch according to the preset shape through precise grooving and coating, which improves the safety and quality of the final product, simplifies the post-processing steps, and makes the production process simpler. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] The present invention is further described in detail below in conjunction with the accompanying drawings.

[0026] Figure 1 : A schematic diagram of the three-dimensional structure of Example 1 of the present invention;

[0027] Figure 2 : The present invention Figure 1 A schematic diagram of the structure from another perspective;

[0028] Figure 3 : A schematic diagram of the structure of the electric push rod and the movable plate in Embodiment 1 of the present invention;

[0029] Figure 4 : A schematic diagram of the structure of the fixed platform and the movable platform during the folding process in Embodiment 1 of the present invention;

[0030] Figure 5 : The present invention Figure 4 A schematic diagram of the structure from another perspective;

[0031] Figure 6 : A schematic diagram of the structure in which the fixed platform and the movable platform are completely folded in Embodiment 1 of the present invention;

[0032] Figure 7 : A schematic diagram of the structure of the spring and the push plate from the cross-sectional view of the movable platform in Example 1 of the present invention;

[0033] Figure 8 : A schematic diagram of the structure of the decomposed rotating shaft bin and the rotating shaft in Embodiment 1 of the present invention;

[0034] Fig. 9 : Schematic diagram of the structure of the flexible clamping strip and the shaping bin in Example 1 of the present invention.

[0035] Fig.10 : Schematic diagram of an ultrasonic partial discharge monitoring device pasted with a coupling agent patch in Example 2 of the present invention.

[0036] Among them, 11, support frame; 12, fixed table; 13, movable table; 14, electric push rod; 15, movable plate; 21, positioning pressure strip; 22, arc pressure surface; 23, flexible clamping strip; 24, shaping bin; 25, rotating shaft bin; 26, rotating shaft; 30, hydraulic cylinder; 31, connecting rod; 32, rotating shaft; 33, linkage; 34, give way groove; 35, stop rod; 41, cutting knife; 42, cutting groove; 51, pressing protrusion; 52, groove; 61, pump; 62, coupling agent tank; 71, spring groove; 72, spring; 73, push plate. DETAILED DESCRIPTION

[0037] In order to better understand the present invention, the content of the present invention is further clearly described below in conjunction with the embodiments and the accompanying drawings, but the protection content of the present invention is not limited to the following embodiments. In the following description, a large number of specific details are provided to provide a more thorough understanding of the present invention. However, it is obvious to those skilled in the art that the present invention can be implemented without one or more of these details.

[0038] Example 1: See Figure 1-9 , a coupling agent patch preparation system of this embodiment includes:

[0039] The support structure is used to place the coupling agent patch package. Through the synergistic effect of the support structure and various supporting structures, the coupling agent can be quickly and accurately extruded onto the tin foil in a quantitative manner, thereby improving production efficiency;

[0040] The positioning structure is arranged on the supporting structure and is used to fix the coupling agent patch package. In this embodiment, the coupling agent patch package is tin foil. The positioning structure can ensure the stability and accuracy of the coupling agent patch package during operation and fix the tin foil.

[0041] The accommodating cavity preparation structure is arranged on the supporting structure and is used to groove the coupling agent patch package to form an accommodating cavity for accommodating the coupling agent;

[0042] The filling structure is arranged on the supporting structure and is used to cover the coupling agent in the containing cavity on the coupling agent patch package. The design of the filling structure enables the coupling agent to be evenly covered in the containing cavity, thereby ensuring the consistent quality of each coupling agent patch;

[0043] The covering structure is arranged on the supporting structure and is used to move the coupling agent patch packaging to wrap the coupling agent as the center to form a coupling agent patch. Through precise grooving and wrapping, the coupling agent leakage and contamination caused by the extrusion of the covering structure can be effectively prevented;

[0044] The slitting structure is arranged on the supporting structure and is used to cut and separate the coupling agent patch according to the set shape. The slitting structure can efficiently cut and separate the coupling agent patch according to the preset shape through precise grooving and coating, thereby improving the safety and quality of the final product, simplifying the post-processing steps, and making the production process simpler.

[0045] See also Figure 1-3 The supporting structure includes a fixed support frame 11, a fixed platform 12 and a movable platform 13. The fixed platform 12 is fixedly installed on the top of the fixed support frame 11. The fixed platform 12 and the movable platform 13 are hinged. The movable platform 13 is overlapped on the fixed support frame 11. An electric push rod 14 is fixedly installed on the top of the fixed support frame 11. A movable plate 15 is fixedly installed on the output end of the electric push rod 14. The movable plate 15 is used to drive the positioning structure to fix the coupling agent patch package, start the electric push rod 14, and the electric push rod 14 drives the movable plate 15 to move up and down.

[0046] See also Figure 2 The positioning structure includes a positioning strip 21 arranged at the bottom of the movable plate 15, and arc pressure surfaces 22 are symmetrically arranged at the connection between the fixed platform 12 and the movable platform 13. Flexible clamping strips 23 are installed on the two sets of arc pressure surfaces 22. The flexible clamping strips 23 are used to fix the coupling agent patch packaging. A shaping bin 24 is arranged at the bottom of the arc pressure surface 22. The stretched tin foil covers the fixed platform 12 and the movable platform 13. When the movable plate 15 moves, the positioning strip 21 is driven to move downward. The positioning strip 21 moves downward and pushes the middle part of the tin foil into the space between the two arc pressure surfaces 22. After pushing the flexible clamping strip 23 away, it is bent and shaped in the arc-shaped shaping bin 24, and the movable plate 15 is driven upward in the reverse direction. The movable plate 15 drives the positioning strip 21 to move upward. The tin foil is separated from the positioning strip 21 due to the bending shaping and the resistance of the two flexible clamping strips 23, and the tin foil is fixed;

[0047] See also Figure 3 and Figure 7 The accommodating cavity preparation structure includes a pressing protrusion 51 arranged at the bottom of the movable plate 15 and a pressing groove 52 arranged at the top of the fixed table 12. The pressing protrusion 51 is used to cooperate with the pressing groove (52) to groove the coupling agent patch package to form an accommodating cavity. The movable plate 15 drives the pressing protrusion 51 to move downward, and the pressing protrusion 51 squeezes the tin foil into the pressing groove 52, so that the tin foil is shaped to form an accommodating cavity. By prefabricating the accommodating cavity, it is avoided that the coupling agent is squeezed and scattered when the movable table 13 and the fixed table 12 are attached, thereby avoiding that the coupling agent is scattered beyond the cutting range after cutting, causing pollution and waste.

[0048] See also Figure 1-3The filling structure includes a pump 61 arranged on the top of the movable plate 15. The output end of the pump 61 passes through the bottom of the pressing protrusion 51 and is connected to the inside of the accommodating cavity. The input end of the pump 61 is connected to a coupling agent tank 62 through a hose. After the accommodating cavity is made, the movable plate 15 is reversely started to move upward. After the pressing protrusion moves and separates from the accommodating cavity, the pump 61 is started to pump the coupling agent in the coupling agent tank 62 into the accommodating cavity according to a fixed dosage, so that precise pumping can be completed while keeping the surface of the pressing protrusion 51 clean.

[0049] A rotating shaft bin 25 is provided inside the movable platform 13, and a rotating shaft 26 is provided inside the rotating shaft bin 25. The covering structure enables the arc pressure surface 22 on the movable platform 13 to rotate with the movable platform and another group of arc pressure surfaces 22 with a certain offset. In order to avoid the displacement of the tin foil due to the rotation of the arc pressure surface 22, the rotating shaft 26 is provided. When the movable platform 13 rotates, the rotating shaft 26 is fixed, thereby ensuring the fixation of the tin foil.

[0050] See also Figure 4-6 The covering structure includes a hydraulic cylinder 30 disposed at the bottom of the fixed platform 12, the output end of the hydraulic cylinder 30 is hinged with a connecting rod 31, one end of the connecting rod 31 is hinged with the bottom of the movable platform 13, and the hydraulic cylinder 30 is started, and the hydraulic cylinder 30 pushes the connecting rod 31 to rotate, thereby driving the movable platform 13 to rotate;

[0051] A rotating shaft 32 is provided on one side of the fixed platform 12 and the movable platform 13. One end of the two sets of rotating shafts 32 is connected to the same linkage member 33. The fixed platform 12 and the movable platform 13 are hinged through the rotating shaft 32 and the linkage member 33. A clearance groove 34 is provided on the top of the linkage member 33. The clearance groove 34 can ensure the consistency of the tinfoil when folding, and avoid the tinfoil from being broken due to obstruction at the end.

[0052] A stop rod 35 is provided on one side of the movable table 12, and the stop rod 35 is used to abut against the linkage member 33. When the connecting rod 31 drives the movable table 13 to rotate, the movable table 13 rotates around the rotating shaft 32 thereon, and stops rotating when the linkage member 33 rotates to contact the stop rod 35. The linkage member 33 rotates around the rotating shaft 32 connected to the fixed table 12, and stops rotating when the movable table 13 drives the tinfoil to cover the fixed table 12, completing the covering structure to fold the tinfoil, so that the tinfoil sticker forms a covering function, which is convenient for the subsequent slitting structure to perform slitting.

[0053] See also Figure 1 and Figure 4The cutting structure includes a cutting knife 41 arranged on the fixed table 12 and a cutting groove 42 arranged on the movable table 13. The shapes of the cutting knife 41 and the cutting groove 42 are adapted. The cutting knife 41 is used to move under the drive of the movable table 13 and cooperate with the inner wall of the cutting groove 42 to cut the coupling agent patch package. In this embodiment, the cutting knife 41 is a circular ring. When the movable table 13 is flipped and attached to the fixed table 12, the cutting knife 41 cooperates with the inner wall of the cutting groove 42 to break the tin foil, complete the separation of the coupling agent patch and the tin foil, and efficiently cut and separate the coupling agent patch according to the preset shape, simplifying the post-processing steps and making the production process simpler.

[0054] See also Figure 7 A spring groove 71 is provided on the top of the movable table 13, and a spring 72 is fixedly installed inside the spring groove 71. One end of the spring 72 is connected to a push plate 73, and the push plate 73 is slidably connected to the inside of the spring groove 71. During cutting, as the movable table 13 and the fixed table 12 are fitted together, the push plate 73 is squeezed, and the push plate 73 squeezes and pushes the spring 72 to store energy. After the cutting is completed, the movable table 13 is rotated in the opposite direction, and the movable table 13 is separated from the fixed table 12. Under the energy storage of the spring 72, the push plate 73 pushes out the formed coupling agent patch to avoid the coupling agent patch being stuck in the cutting knife 41, avoiding frequent cleaning by the staff, and reducing manpower consumption.

[0055] Beneficial effects:

[0056] 1. Start the electric push rod 14, which drives the movable plate 15 to move downward; when the movable plate 15 moves, it drives the positioning strip 21 to move downward, and the positioning strip 21 moves downward to push the middle part of the tinfoil into the space between the two arc pressure surfaces 22, pushes the flexible clamping strip 23 away, and then bends and shapes in the arc-shaped shaping bin 24, and drives the movable plate 15 upward in the reverse direction, which drives the positioning strip 21 to move upward. The tinfoil is separated from the positioning strip 21 due to the bending and shaping and the resistance of the two flexible clamping strips 23, and the tinfoil is fixed; The plate 15 drives the pressing protrusion 51 to move downward, and the pressing protrusion 51 presses the tin foil into the pressing groove 52, so that the tin foil is shaped to form a receiving cavity. By prefabricating the receiving cavity, it is prevented that the coupling agent is squeezed and scattered when the movable table 13 and the fixed table 12 are attached, thereby preventing the coupling agent from being scattered beyond the cutting range after slitting, causing pollution and waste. After the receiving cavity is made, the movable plate 15 is reversely started to move upward, and the pressing protrusion is moved and separated from the receiving cavity, and the pump 61 is started to pump the coupling agent in the coupling agent tank 62 into the receiving cavity according to a fixed dosage;

[0057] The hydraulic cylinder 30 is started, and the hydraulic cylinder 30 pushes the connecting rod 31 to rotate, thereby driving the movable platform 13 to rotate. When the movable platform 13 rotates, the arc pressure surface 22 on the movable platform 13 rotates with the movable platform and another set of arc pressure surfaces 22 with a certain offset. In order to avoid the displacement of the tin foil due to the rotation of the arc pressure surface 22, the rotating shaft 26 is set. When the movable platform 13 rotates, the rotating shaft 26 is fixed, thereby ensuring the fixation of the tin foil.

[0058] When the connecting rod 31 drives the movable platform 13 to rotate, the movable platform 13 rotates with the rotating shaft 32 thereon as the center, and stops rotating when the linkage member 33 rotates to contact the blocking rod 35. The linkage member 33 rotates with the rotating shaft 32 connected to the fixed platform 12 as the center, and stops rotating when the movable platform 13 drives the tin foil to cover the fixed platform 12;

[0059] When the movable table 13 is turned over and attached to the fixed table 12, the cutting knife 41 cooperates with the inner wall of the cutting groove 42 to break the tin foil, completing the separation of the coupling agent sticker from the tin foil, and efficiently cutting and separating the coupling agent sticker according to the preset shape;

[0060] Through the synergistic effect of the supporting structure and various supporting structures, the coupling agent can be quickly and accurately squeezed onto the tin foil in a quantitative manner, thereby improving production efficiency. The design of the filling structure enables the coupling agent to evenly cover the accommodating cavity, ensuring the consistent quality of each coupling agent patch; the positioning structure can ensure the stability and accuracy of the coupling agent patch packaging during operation, avoiding production problems caused by position deviation, and at the same time providing a basis for the covering structure to flip the tin foil.

[0061] 2. Through precise grooving and coating, the coupling agent can be effectively prevented from leaking and contaminating, thus improving the safety and quality of the final product. The slitting structure can efficiently cut and separate the coupling agent stickers according to the preset shape through precise grooving and coating, thus effectively preventing the coupling agent from leaking and contaminating, thus improving the safety and quality of the final product, simplifying the post-processing steps, and making the production process simpler.

[0062] Embodiment 2: A coupling agent patch is prepared based on the coupling agent patch preparation system of embodiment 1, comprising:

[0063] The coupling agent patch package has at least one accommodating cavity for accommodating the coupling agent; the accommodating cavity is formed by the shape and structure of the coupling agent patch package, and can accommodate a certain amount of coupling agent while maintaining the coupling agent patch package.

[0064] See also Fig.10The coupling agent patch is shaped like a coin, with a closed circular shape as a whole. Both sides are film covers made of tin foil, which play the role of sealing and maintaining the viscosity of the coupling agent. Between the two film covers is the coupling agent with an industrial standardized dose. After the entire coupling agent patch is prepared, it is packaged in a sealed plastic outer packaging.

[0065] The coupling agent patch is shaped like a coin and is completely closed. It contains a standard dose of coupling agent. When using it, first tear off the membrane cover on one side, press it on the pressure surface of the sensor, then tear off the membrane cover on the other side, and press the sensor on the body until it is fixed. The coupling agent patch can be mass-produced, which can greatly improve the efficiency and standardization of the use of coupling agents and has promotion value.

[0066] Embodiment 3: A method for using the coupling agent patch provided in Embodiment 2, comprising:

[0067] S1. Tear open the packaging bag and remove the film cover on one side of the coupling agent;

[0068] S2. Press the exposed coupling agent onto the pressure side of the ultrasonic partial discharge sensor to ensure that the coupling agent is firmly attached to the pressure side of the sensor.

[0069] S3. Tear off the film cover on the other side of the coupling agent and press the sensor onto the transformer body to fix it.

[0070] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention rather than to limit it. Other modifications or equivalent substitutions made to the technical solution of the present invention by ordinary technicians in the field should be included in the scope of the claims of the present invention as long as they do not depart from the spirit and scope of the technical solution of the present invention.

Claims

1. A coupling agent patch preparation system, characterized in that: include: A support structure for placing the couplant patch package; A positioning structure, disposed on the supporting structure, for fixing and coating the coupling agent patch package; The accommodating cavity preparation structure is arranged on the supporting structure and is used to groove the coupling agent patch package to form an accommodating cavity for accommodating the coupling agent; A filling structure, disposed on the supporting structure, for filling the coupling agent into the containing cavity on the coupling agent patch package; The covering structure is arranged on the supporting structure and is used to move the coupling agent patch package to cover the coupling agent as the center to form the coupling agent patch; The cutting structure is arranged on the supporting structure and is used for cutting and separating the coupling agent patch according to a set shape.

2. The coupling agent patch preparation system according to claim 1, characterized in that: The support structure comprises a fixed support frame (11), a fixed platform (12) and a movable platform (13); the fixed platform (12) is fixedly mounted on the top of the fixed support frame (11); the fixed platform (12) and the movable platform (13) are hinged; the movable platform (13) is overlapped on the fixed support frame (11); an electric push rod (14) is fixedly mounted on the top of the fixed support frame (11); a movable plate (15) is fixedly mounted on the output end of the electric push rod (14); and the movable plate (15) is used to drive a positioning structure to fix the coupling agent patch package.

3. The coupling agent patch preparation system according to claim 2, characterized in that: The positioning structure comprises a positioning pressure strip (21) arranged at the bottom of the movable plate (15); arc pressure surfaces (22) are symmetrically arranged at the connection between the fixed platform (12) and the movable platform (13); flexible clamping strips (23) are installed on both groups of the arc pressure surfaces (22); the flexible clamping strips (23) are used to fix the coupling agent patch package; and a shaping bin (24) is arranged at the bottom of the arc pressure surface (22).

4. The coupling agent patch preparation system according to claim 2, characterized in that: The covering structure comprises a hydraulic cylinder (30) arranged at the bottom of the fixed platform (12), the output end of the hydraulic cylinder (30) is hinged with a connecting rod (31), and one end of the connecting rod (31) is hinged to the bottom of the movable platform (13); A rotating shaft (32) is disposed on one side of the fixed platform (12) and the movable platform (13); one end of the two sets of rotating shafts (32) is connected to the same linkage member (33); the fixed platform (12) and the movable platform (13) are hingedly connected via the rotating shaft (32) and the linkage member (33); a clearance groove (34) is disposed on the top of the linkage member (33); A blocking rod (35) is provided on one side of the movable platform (12), and the blocking rod (35) is used to abut against the linkage member (33).

5. The coupling agent patch preparation system according to claim 2, characterized in that: The slitting structure comprises a cutting knife (41) arranged on a fixed platform (12) and a cutting groove (42) arranged on a movable platform (13); the cutting knife (41) is adapted to the shape of the cutting groove (42); the cutting knife (41) is used to move under the drive of the movable platform (13) and cooperate with the inner wall of the cutting groove (42) to cut the coupling agent patch package.

6. The coupling agent patch preparation system according to claim 2, characterized in that: The accommodating cavity preparation structure comprises a pressing protrusion (51) arranged at the bottom of the movable plate (15) and a pressing groove (52) arranged at the top of the fixed platform (12); the pressing protrusion (51) is used to cooperate with the pressing groove (52) to groove the coupling agent patch package to form the accommodating cavity.

7. The coupling agent patch preparation system according to claim 6, characterized in that: The filling structure comprises a pump (61) arranged on the top of the movable plate (15), the output end of the pump (61) passes through the bottom of the pressing protrusion (51) and communicates with the interior of the accommodating cavity, and the input end of the pump (61) is connected to a coupling agent tank (62) via a hose.

8. The coupling agent patch preparation system according to claim 6, characterized in that: A spring groove (71) is provided on the top of the movable platform (13), a spring (72) is fixedly installed inside the spring groove (71), one end of the spring (72) is connected to a push plate (73), and the push plate (73) is slidably connected to the inside of the spring groove 71.

9. The coupling agent patch preparation system according to claim 2, characterized in that: A rotating shaft bin (25) is arranged inside the movable platform (13), and a rotating shaft (26) is arranged inside the rotating shaft bin (25). The rotating shaft (26) is used to hold and fix the coupling agent patch package when the movable platform (13) rotates.

10. A coupling agent patch, prepared by using the coupling agent patch preparation system according to any one of claims 1 to 9, characterized in that: include: A coupling agent patch package, wherein the coupling agent patch package has at least one accommodating cavity for accommodating a coupling agent; The accommodating cavity is formed by the shape and structure of the coupling agent patch package, and can accommodate a certain amount of coupling agent while maintaining the coupling agent patch package.