Temperature control method of silk screen sintering furnace

Abstract

The invention discloses a temperature control method of a silk screen sintering furnace. The temperature control method comprises the following steps: S1, temperature monitoring: collecting temperature data in real time; s2, temperature difference measurement: carrying out real-time analysis on the temperatures of different functional areas, comparing the temperatures with a preset temperature value, and judging the temperature deviation of each area; s3, dynamic temperature control is conducted; S31, power adjustment is conducted, specifically, the power of the lamp tubes is dynamically adjusted according to the difference between the real-time temperature and the set temperature, and the operation state of the high-heat lamp tubes of the low-heat lamp tubes is adjusted according to the difference between the real-time temperature and the set temperature; s32, temperature mixing adjustment is carried out; s4, data recording: an operator checks real-time temperature data through a human-computer interface and adjusts the temperature setting of each functional area; s5, maintenance and optimization are carried out; the use power of the heating lamp tube can be adjusted according to monitoring data, and then the temperature is adjusted according to actual requirements instead of continuous and constant operation, so that the influence of overheating or supercooling on the sintering effect of materials such as coated silver paste is avoided, and the processing quality of a battery piece is improved.

Description

Technical Field

[0001] The invention relates to the technical field of sintering furnaces, and in particular to a temperature control method of a wire mesh sintering furnace. Background Art

[0002] Wire mesh sintering furnace is a kind of equipment used for sintering metal wire mesh or other materials. It is widely used in the processing of metal, ceramic and other materials. The sintering process usually involves connecting the particles of the material through high temperature heating to form a solid structure. The wire mesh sintering furnace ensures that the sintering process can be carried out efficiently and evenly through precise temperature control and atmosphere adjustment to achieve the required material properties and structural requirements.

[0003] Chinese patent (Announcement No.: CN118912927A), the scheme specifically includes a low-temperature drying zone, a medium-temperature sintering zone, a high-temperature sintering zone and a cooling zone, the method includes: monitoring whether the sintering furnace is in an empty furnace state; when it is monitored that the sintering furnace is in an empty furnace state, in response to detecting that the solar cell enters the feed port of the sintering furnace, the set temperature in the high-temperature sintering zone of the sintering furnace is increased to a compensation temperature T0 and maintained for a predetermined compensation time period, and the compensation temperature T0 is higher than the process temperature T1 of the high-temperature sintering zone; the set temperature in the high-temperature sintering zone of the sintering furnace is restored to the process temperature T1.

[0004] The temperature control method of the sintering furnace in the above patent requires a very precise temperature control system during battery cell processing to ensure the temperature balance between different temperature zones such as the sintering zone, preheating zone, and cooling zone. Different temperature zones have different effects on battery cells. It is difficult for existing sintering furnaces to effectively control the temperature of each temperature zone, especially to avoid excessively high or low temperatures from affecting the coated silver paste or other metal materials. At the same time, the temperature series phenomenon will have a great impact on the temperature between each sintering temperature zone, resulting in frequent fluctuations in the sintering PID curve, which is easy to cause uneven corrosion of the wire mesh silver paste on the battery cell, and then make the ohmic contact of the battery cell poor, which may lead to low battery conversion efficiency. Therefore, a temperature control method for a wire mesh sintering furnace is proposed. Summary of the invention

[0005] The object of the present invention is to provide a temperature control method for a wire mesh sintering furnace, which has the advantages of adjusting the temperature according to actual needs to ensure the processing quality of parts, and solves the problem that it is difficult to effectively control the temperature of each temperature zone, thereby making it difficult to ensure the processing quality of parts.

[0006] To achieve the above object, the present invention provides the following technical solution: a temperature control method of a wire mesh sintering furnace, comprising the following steps: S1. Temperature monitoring: sensor modules for monitoring the temperature of the corresponding functional areas are set in the preheating area, sintering area and cooling area of ​​the furnace body to collect temperature data in real time and transmit the temperature data to the control module. The number of temperature sensors in the sensor module is increased in time according to the needs of the functional area to ensure the comprehensiveness of temperature monitoring in each section; S2. Temperature difference measurement: The control module will analyze the temperature of different functional areas in real time and compare it with the preset temperature value to determine the temperature deviation of each area; S3, dynamic temperature control: S31, power adjustment: in the sintering area, the control module dynamically adjusts the lamp power according to the difference between the real-time temperature and the set temperature, and further adjusts the operation state of the high-heat lamp tube of the low-heat lamp tube according to the difference between the real-time temperature and the set temperature; S32, series temperature adjustment: when the control module detects that the temperature of the preheating zone or the cooling zone exceeds the set temperature, and the temperature of the sintering zone is within the set temperature range, the horizontal position of the lamp tube is adjusted to make the position of the lamp tube in the sintering zone away from the functional zone exceeding the set temperature; S4. Data recording: The operator can view the real-time temperature data through the human-machine interface and adjust the temperature setting of each functional area. The human-machine interface is used to display the temperature deviation, power adjustment and equipment operation status to ensure that the operator can understand the operation status of the sintering furnace in time; S5. Maintenance and optimization: Regularly check the performance of the sensor module and lamp to ensure that they are in good working condition. If the temperature control effect of any functional area is not ideal, promptly check and replace the temperature sensor or adjust the control strategy. According to different seasons or environmental changes, appropriately optimize and adjust the temperature setting of the sintering furnace to cope with the impact of external temperature fluctuations.

[0007] Preferably, a temperature control method for a wire mesh sintering furnace comprises a furnace body and lamps for increasing the temperature of a functional area, wherein the lamps in the sintering area comprise a plurality of groups of low-heat lamps and high-heat lamps, and the furnace body is provided with a temperature control structure for adjusting the operating state of the lamps in the sintering area; The temperature control structure includes a plurality of groups of U-shaped support frames arranged on the furnace body, the plurality of groups of U-shaped support frames are arranged in a linear array on the furnace body, the low-heat lamp tubes and the high-heat lamp tubes are both arranged on the U-shaped support frames, and the U-shaped support frames are provided with a closed-loop component for driving the start and stop of the low-heat lamp tubes and the high-heat lamp tubes; The furnace body is provided with a blocking slide groove for the U-shaped support frame to slide and connect in the horizontal direction, and the furnace body is provided with a translation component for driving multiple groups of U-shaped support frames to move synchronously horizontally in the sintering area.

[0008] Preferably, the translation assembly includes a leveling plate arranged on the furnace body, a side plate is fixedly connected below the leveling plate, a group of limit pins are fixedly connected at both ends of the U-shaped support frame, and a limit groove is opened on the leveling plate for the limit pin to slide and connect.

[0009] Preferably, a positioning seat is fixedly connected to the furnace body, and the positioning seat is provided with a transverse seat driven by an electric push rod and freely moving in the horizontal direction, the positioning seat is provided with a rectangular groove for the transverse seat to slide horizontally, the transverse seat is provided with a downward extension rod that moves horizontally synchronously with the transverse seat, and the transverse seat and the leveling plate are fixedly connected.

[0010] Preferably, the closed-loop assembly includes a transverse axis that rotates freely in the vertical direction, the transverse axis is fixedly rotated on the U-shaped support frame, two groups of bone plates are fixedly connected to the transverse axis, and the low-heat lamp tube and the high-heat lamp tube are symmetrically fixedly connected to the two groups of bone plates; The low-heat lamp tube is electrically connected in series with a left-direction contact copper sheet, the high-heat lamp tube is electrically connected in series with a right-direction contact copper sheet, and the U-shaped support frame is provided with a co-position contact copper sheet electrically connected to the left-direction contact copper sheet and the right-direction contact copper sheet; The low-heat lamp tube and the high-heat lamp tube are arranged in parallel.

[0011] Preferably, the U-shaped support frame is fixedly connected to an arc-shaped inner frame, the co-positioned contact copper sheet is fixedly connected to the inner wall of the arc-shaped inner frame, a convex rocker arm is coaxially fixed on the transverse axis, and the convex rocker arm is provided with an accommodating groove for accommodating the left-direction contact copper sheet and the right-direction contact copper sheet, and the left-direction contact copper sheet and the right-direction contact copper sheet are both fixedly connected to the convex rocker arm.

[0012] Preferably, the transverse shaft slides through the limiting pin and is coaxially fixed with a gear, the gear is meshedly connected with an oblique rack, and the oblique rack and the limiting groove are arranged in parallel.

[0013] Preferably, the transverse seat is provided with a vertical slide groove for the downward extension rod to slide and connect in the vertical direction, and the downward extension rod is provided with an end seat for fixed axis rotation at one end away from the leveling plate; The furnace body is provided with a swing seat which is driven by a motor to rotate with a fixed axis and can rotate freely in a vertical direction. The outer peripheral surface of the swing seat is fixedly connected with a guide pin, and the end seat is slidably sleeved on the guide pin.

[0014] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention provides a temperature control structure to adjust the power of the heating lamp according to the monitoring data, and then adjust the temperature according to actual needs instead of continuous constant operation, so as to avoid the influence of overheating or overcooling on the sintering effect of materials such as coating silver paste, thereby improving the processing quality of the battery cell.

[0015] 2. The present invention can change the horizontal position of the lamp tube by setting a translation component, so that the lamp tube is away from or close to the adjacent functional area, thereby reducing the temperature impact on the adjacent functional area, so as to avoid the temperature of the adjacent functional area continuing to rise abnormally due to the temperature cross-talk phenomenon. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic flow chart of a temperature control method of a wire mesh sintering furnace according to the present invention; Figure 2 It is a schematic diagram of the overall structure of the present invention; Figure 3 This is a schematic diagram of the components where the side stand plate of the present invention is located; Figure 4 For the present invention Figure 3 Enlarged view of point B in the middle; Figure 5 This is a schematic diagram of the components of the U-shaped support frame of the present invention; Figure 6 For the present invention Figure 5 Enlarged view of point A in the middle; Figure 7 This is a schematic diagram of the components where the transverse axis of the present invention is located; Figure 8 This is a schematic diagram of the components where the oblique rack of the present invention is located; Fig. 9 This is a schematic diagram of the components where the convex swing rod of the present invention is located; Fig.10 This is a schematic diagram of the components where the co-located copper sheet of the present invention is located; Fig.11 The figure is a circuit diagram of the low-heat lamp tube and the high-heat lamp tube of the present invention.

[0017] In the figure: 1. furnace body; 2. level plate; 3. side plate; 4. positioning seat; 5. horizontal seat; 6. lower extension rod; 7. end seat; 8. guide pin; 9. swing seat; 10. U-shaped support frame; 11. low-heat lamp tube; 12. high-heat lamp tube; 13. horizontal axis; 14. bone plate; 15. limit pin; 16. limit groove; 17. gear; 18. oblique rack; 19. arc inner frame; 20. same-position contact copper sheet; 21. convex swing rod; 22. left-hand contact copper sheet; 23. right-hand contact copper sheet; 24. blocking slide groove. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0019] See also Figures 1 to 11 The present invention provides a technical solution: a temperature control method for a wire mesh sintering furnace, comprising the following steps: S1. Temperature monitoring: sensor modules for monitoring the temperature of the corresponding functional areas are set in the preheating area, sintering area and cooling area of ​​the furnace body 1 to collect temperature data in real time and transmit the temperature data to the control module. The number of temperature sensors in the sensor module is increased in time according to the needs of the functional area to ensure the comprehensiveness of temperature monitoring in each section; S2. Temperature difference measurement: The control module will analyze the temperature of different functional areas in real time and compare it with the preset temperature value to determine the temperature deviation of each area; S3, dynamic temperature control: S31, power adjustment: in the sintering area, the control module dynamically adjusts the lamp power according to the difference between the real-time temperature and the set temperature, and further adjusts the operation state of the high-heat lamp 12 of the low-heat lamp 11 according to the difference between the real-time temperature and the set temperature; S32, series temperature adjustment: when the control module detects that the temperature of the preheating zone or the cooling zone exceeds the set temperature, and the temperature of the sintering zone is within the set temperature range, the horizontal position of the lamp tube is adjusted to make the position of the lamp tube in the sintering zone away from the functional zone exceeding the set temperature; S4. Data recording: The operator can view the real-time temperature data through the human-machine interface and adjust the temperature setting of each functional area. The human-machine interface is used to display the temperature deviation, power adjustment and equipment operation status to ensure that the operator can understand the operation status of the sintering furnace in time; S5. Maintenance and optimization: Regularly check the performance of the sensor module and lamp to ensure that they are in good working condition. If the temperature control effect of any functional area is not ideal, promptly check and replace the temperature sensor or adjust the control strategy. According to different seasons or environmental changes, appropriately optimize and adjust the temperature setting of the sintering furnace to cope with the impact of external temperature fluctuations.

[0020] like Figure 1 As shown, target temperatures are set in various functional zones (such as preheating zone, sintering zone, cooling zone, etc.) in the furnace body 1, and the real-time temperature of each functional zone is fed back through the sensor module, wherein a plurality of groups of temperature sensors arranged in each functional zone transmit the monitored temperature signals to the control module in real time, and the control module calculates the average value of the plurality of temperature signals, and the calculated average temperature value is the temperature value of the functional zone.

[0021] The temperature difference of each functional zone is obtained by comparing the set value of each functional zone with the average temperature value of the functional zone. Taking the sintering zone as an example, the calculation formula is: ,in Expressed as the temperature difference in the sintering zone, It is expressed as the actual average temperature of the sintering zone. Indicates the set temperature value of the sintering zone.

[0022] pass The value is used to obtain the number of lamps that need to be adjusted in the sintering area, where the calculation formula is: , Expressed as the maximum number of high heat lamps 12, It is expressed as the number of high-heat lamps 12 that need to be turned off. It is expressed as the maximum temperature difference that can be tolerated in the sintering zone. It is expressed as an integer rounded up, which means that at least one high-heat lamp 12 is guaranteed to be turned off.

[0023] It should be noted that after the high-heat lamp 12 is turned off, the corresponding low-heat lamp 11 is turned on, so the number of low-heat lamps 11 in operation is consistent with the number of high-heat lamps 12 that are turned off. The values ​​are consistent, so when When it is greater than 0, some high-heat lamps 12 are turned off, and a corresponding number of low-heat lamps 11 are turned on. When it is less than or equal to 0, the operating state of the high-heat lamp tube 12 is restored according to actual needs.

[0024] At the same time, the temperature difference values ​​of the three functional zones are compared. When only the temperature in the sintering zone is too high, the operating states of multiple groups of low-heat lamps 11 and high-heat lamps 12 are adjusted to achieve the purpose of cooling the sintering zone. At the same time, when the temperatures of the sintering zone and the preheating zone are high and the temperature of the cooling zone is within the set range, the horizontal position of the lamp in the sintering zone is changed to make it closer to the cooling zone, thereby reducing the temperature connection phenomenon from the sintering zone to the preheating zone. According to the temperature difference between the actual temperature of the sintering zone and the preheating zone and the set temperature, the operating states of the low-heat lamps 11 and the high-heat lamps 12 are synchronously adjusted.

[0025] And when the temperature of the sintering zone and the cooling zone is high, and the temperature of the preheating zone is within the set range, on the contrary, the different temperature changes of the three groups of functional zones are used to reduce the influence of the temperature conditions in the sintering zone on the temperature of the adjacent functional zones, thereby ensuring that the three groups of functional zones in the furnace body 1 can be within the normal working temperature.

[0026] The control module will record the temperature change data of each functional area in real time and generate a temperature curve for the operator to analyze. It can also set regular temperature calibration to ensure the accuracy of temperature control. At the same time, according to the temperature change trend during the sintering process, the temperature control strategy of the sintering furnace is adjusted for feedback. Through real-time temperature control and adjustment of each temperature zone, it can effectively avoid damage to the battery cells or other materials caused by excessively high or low temperatures during the sintering process, thereby improving the stability and efficiency of the sintering process and ensuring the quality of the final product.

[0027] One of the more preferred embodiments is a temperature control method for a wire mesh sintering furnace, comprising a furnace body 1 and lamps for increasing the temperature of a functional area, wherein the lamps in the sintering area include a plurality of groups of low-heat lamps 11 and high-heat lamps 12, and the furnace body 1 is provided with a temperature control structure for adjusting the operating state of the lamps in the sintering area; The temperature control structure includes a plurality of U-shaped support frames 10 arranged on the furnace body 1, the plurality of U-shaped support frames 10 are arranged in a linear array on the furnace body 1, the low-heat lamp tubes 11 and the high-heat lamp tubes 12 are both arranged on the U-shaped support frames 10, and the U-shaped support frames 10 are provided with a closed-loop component for driving the low-heat lamp tubes 11 and the high-heat lamp tubes 12 to start and stop; The furnace body 1 is provided with a blocking slide groove 24 for the U-shaped support frame 10 to slide and connect in the horizontal direction, and the furnace body 1 is provided with a translation component for driving multiple groups of U-shaped support frames 10 to move synchronously horizontally in the sintering area.

[0028] like Figure 2 and Figure 3 As shown, a plurality of groups of U-shaped support frames 10 are arranged in the sintering zone, and the plurality of groups of U-shaped support frames 10 are horizontally slidably arranged on the furnace body 1. The plurality of groups of U-shaped support frames 10 can be driven to move horizontally synchronously through the translation assembly, so as to move away from or close to the adjacent functional zone, thereby reducing the temperature impact on the functional zone with abnormal temperature, so as to avoid the temperature of the adjacent functional zone continuing to rise abnormally due to the temperature transmission phenomenon.

[0029] At the same time, when the temperature of the sintering zone is too high, part of the low-heat lamps 11 can be turned off through the closed-loop component, and a corresponding number of high-heat lamps 12 can be driven to operate, thereby reducing the total heating power of the sintering zone to avoid the temperature of the sintering zone from continuing to rise, and driving the temperature of the sintering zone to return to the set temperature by reducing the total heating power, thereby avoiding excessively high or low temperatures from causing adverse effects on the silver paste or other metal materials coated on the battery cells.

[0030] Furthermore, the translation assembly includes a leveling plate 2 arranged on the furnace body 1, a side plate 3 is fixedly connected below the leveling plate 2, a group of limit pins 15 are fixedly connected at both ends of the U-shaped support frame 10, and a limit groove 16 is opened on the leveling plate 2 for the limit pin 15 to be slidably connected.

[0031] The furnace body 1 is fixedly connected with a positioning seat 4, on which a transverse seat 5 is provided which is driven by an electric push rod and can move freely in the horizontal direction. The positioning seat 4 is provided with a rectangular groove for the transverse seat 5 to slide horizontally, and the transverse seat 5 is provided with a downward extension rod 6 which moves horizontally synchronously with the transverse seat 5, and the transverse seat 5 is fixedly connected with the leveling plate 2.

[0032] like Figure 2 , Figure 5 , Figure 6 and Figure 7As shown, the transverse seat 5 is driven by an electric push rod to slide horizontally on the positioning seat 4, thereby driving the downward extension rod 6 which moves horizontally synchronously with the positioning seat 4, wherein the downward extension rod 6 is fixedly connected between the horizontal plate 2 and the side plate 3, and the limit pin 15 arranged at the end of the U-shaped support frame 10 is slidably connected to the side plate 3 through the limit groove 16. When the horizontal position of the side plate 3 changes, multiple groups of U-shaped support frames 10 can be driven to move synchronously in the horizontal direction.

[0033] Among them, by changing the horizontal position of multiple groups of U-shaped support frames 10 to make them away from or close to the preheating zone or the cooling zone, the impact on the abnormally rising functional zone can be reduced to avoid the continuous increase in temperature in the functional zone with abnormal temperature, thereby reducing the temperature loss caused by the temperature string phenomenon.

[0034] Based on the translation assembly embodiment, the closed-loop assembly includes a transverse shaft 13 that rotates freely in the vertical direction, the transverse shaft 13 rotates on the U-shaped support frame 10, two groups of bone plates 14 are fixedly connected to the transverse shaft 13, and the low-heat lamp tube 11 and the high-heat lamp tube 12 are symmetrically fixedly connected to the two groups of bone plates 14; The low-heat lamp tube 11 is electrically connected in series with a left-hand contact copper sheet 22, and the high-heat lamp tube 12 is electrically connected in series with a right-hand contact copper sheet 23. The U-shaped support frame 10 is provided with a co-located contact copper sheet 20 electrically connected to the left-hand contact copper sheet 22 and the right-hand contact copper sheet 23. The low-heat lamp tube 11 and the high-heat lamp tube 12 are arranged in parallel.

[0035] An arc-shaped inner frame 19 is fixedly connected to the U-shaped support frame 10, and a co-positioned contact copper sheet 20 is fixedly connected to the inner wall of the arc-shaped inner frame 19. A convex swing rod 21 is coaxially fixed to the transverse axis 13. The convex swing rod 21 is provided with a receiving groove for receiving a left-direction contact copper sheet 22 and a right-direction contact copper sheet 23, and the left-direction contact copper sheet 22 and the right-direction contact copper sheet 23 are both fixedly connected to the convex swing rod 21.

[0036] The transverse shaft 13 slides through the limiting pin 15 and is coaxially fixed with a gear 17 . The gear 17 is meshedly connected with an oblique rack 18 . The oblique rack 18 and the limiting groove 16 are arranged in parallel.

[0037] like Figure 2 , Figure 4 , Figure 7 , Figure 8 , Fig. 9 , Fig.10 and Fig.11As shown, when the horizontal height of the side plate 3 changes, the horizontal position of the limit pin 15 can be slightly changed through the limit groove 16 opened thereon, wherein the limit pin 15 is fixedly set on the U-shaped support frame 10, so that the limit pin 15 and the side plate 3 can be driven to move relative to each other, and the movement direction is the opening direction of the limit groove 16.

[0038] At the same time, the oblique rack 18 is fixed on the side plate 3 and is arranged parallel to the limit groove 16. Therefore, when the limit pin 15 drives the gear 17 and the side plate 3 to move relative to each other through the transverse shaft 13, the gear 17 is engaged with the oblique rack 18, so that the gear 17 can drive the transverse shaft 13 to rotate in the vertical direction.

[0039] Among them, two groups of bone plates 14 are fixedly set on the transverse axis 13, and the low-heat lamp tube 11 and the high-heat lamp tube 12 are set on the bone plate 14, so that the relative positions of the low-heat lamp tube 11 and the high-heat lamp tube 12 can be changed, so that the lamp tube in operation is directed to the side of the processed part, and the low-heat lamp tube 11 is electrically connected to the left-hand contact copper sheet 22, and the high-heat lamp tube 12 is electrically connected to the right-hand contact copper sheet 23. When the transverse axis 13 rotates, it can drive the bone plate 14 to rotate to change the directions of the low-heat lamp tube 11 and the high-heat lamp tube 12, and can simultaneously drive the convex swing rod 21 fixed thereon to rotate.

[0040] At the same time, the left-hand contact copper sheet 22 and the right-hand contact copper sheet 23 are fixedly arranged on the convex rocker arm 21. When the convex rocker arm 21 rotates, the positions of the left-hand contact copper sheet 22 and the right-hand contact copper sheet 23 can be changed. When the U-shaped support frame 10 drives the convex rocker arm 21 to the final rotation position, the left-hand contact copper sheet 22 and the right-hand contact copper sheet 23 can be driven to have only one group to collide with the co-position contact copper sheet 20. Among them, the low-heat lamp tube 11 and the high-heat lamp tube 12 are arranged in parallel, and a smooth circuit is formed between the co-position contact copper sheet 20 and the external power supply equipment. Therefore, through the rotation process of the transverse shaft 13, the lamp tube facing the side of the part to be processed can be in operation.

[0041] On the basis of the closed-loop assembly embodiment, the lateral displacement seat 5 is provided with a vertical slide groove for the downward extension rod 6 to slide and connect in the vertical direction, and the downward extension rod 6 is provided with an end seat 7 for fixed axis rotation at one end away from the leveling plate 2; The furnace body 1 is provided with a swing seat 9 which is driven by a motor to rotate on a fixed axis and can rotate freely in a vertical direction. A guide pin 8 is fixedly connected to the outer peripheral surface of the swing seat 9, and an end seat 7 is slidably sleeved on the guide pin 8.

[0042] like Figure 2As shown, when the guide pin 8 is parallel to the positioning seat 4 and is in a horizontal state, the horizontal height of the lower extension rod 6 will not change when following the horizontal movement of the transverse seat 5. After the horizontal position adjustment of the transverse seat 5, the lower extension rod 6 and the side vertical plate 3 is completed, the swing seat 9 is driven by a motor to swing in the vertical direction, and then the lower extension rod 6 is driven to slide in the vertical direction at the transverse seat 5 by changing the height of the end seat 7, thereby changing the horizontal height of the side vertical plate 3, thereby achieving the purpose of changing the operating status of the low-heat lamp tube 11 and the high-heat lamp tube 12.

[0043] It should be noted that, since the horizontal movement process of the transverse moving seat 5 changes the horizontal position of the side plate 3, thereby making the lamp tube close to or away from the preheating zone and the cooling zone, the transverse moving seat 5 can change the horizontal position of the end seat 7 through the downward extension rod 6 when moving horizontally, thereby changing the distance between the end seat 7 and the swing seat 9, wherein the position of the swing seat 9 is the rotation center point of the guide pin 8, and when the swing seat 9 rotates a quantitative angle, the different horizontal positions of the end seat 7 will drive the downward extension rod 6 and the side plate 3 to move at different distances in the vertical direction. Therefore, in actual use, it is necessary to adaptively adjust the deflection angle of the swing seat 9 in the vertical direction according to the different horizontal positions of the transverse moving seat 5 and the side plate 3 to ensure that the lifting process of the side plate 3 can adjust the position of the low-heat lamp 11 and the low-heat lamp 11.

[0044] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A temperature control method for a wire mesh sintering furnace, characterized in that: The following steps are involved: S1. Temperature monitoring: sensor modules for monitoring the temperature of the corresponding functional zones are arranged in the preheating zone, sintering zone and cooling zone in the furnace body (1), for real-time temperature data collection and transmission to the control module. The number of temperature sensors in the sensor module is increased in due time according to the requirements of the functional zones, so as to ensure the comprehensiveness of temperature monitoring in each zone; S2. Temperature difference measurement: The control module will analyze the temperature of different functional areas in real time and compare it with the preset temperature value to determine the temperature deviation of each area; S3, dynamic temperature control: S31, power regulation: in the sintering area, the control module dynamically adjusts the lamp power according to the difference between the real-time temperature and the set temperature, and further adjusts the operating state of the low-heat lamp (11) and the high-heat lamp (12) according to the difference between the real-time temperature and the set temperature; S32, series temperature adjustment: when the control module detects that the temperature of the preheating zone or the cooling zone exceeds the set temperature, and the temperature of the sintering zone is within the set temperature range, the horizontal position of the lamp tube is adjusted to make the position of the lamp tube in the sintering zone away from the functional zone exceeding the set temperature; S4. Data recording: The operator can view the real-time temperature data through the human-machine interface and adjust the temperature setting of each functional area. The human-machine interface is used to display the temperature deviation, power adjustment and equipment operation status to ensure that the operator can understand the operation status of the sintering furnace in time; S5. Maintenance and optimization: Regularly check the performance of the sensor module and lamp to ensure that they are in good working condition. If the temperature control effect of any functional area is not ideal, promptly check and replace the temperature sensor or adjust the control strategy. According to different seasons or environmental changes, appropriately optimize and adjust the temperature setting of the sintering furnace to cope with the impact of external temperature fluctuations.

2. A temperature control method for a wire mesh sintering furnace according to claim 1, comprising a furnace body (1) and a lamp tube for increasing the temperature of a functional area provided thereon, characterized in that: The lamp tubes in the sintering zone include a plurality of groups of low-heat lamp tubes (11) and high-heat lamp tubes (12), and the furnace body (1) is provided with a temperature control structure for adjusting the operating state of the lamp tubes in the sintering zone; The temperature control structure comprises a plurality of groups of U-shaped support frames (10) arranged on the furnace body (1), the plurality of groups of U-shaped support frames (10) being arranged in a linear array on the furnace body (1), the low-heat lamp tubes (11) and the high-heat lamp tubes (12) being arranged on the U-shaped support frames (10), and a closed-loop component for driving the low-heat lamp tubes (11) and the high-heat lamp tubes (12) to start and stop being provided on the U-shaped support frames (10); The furnace body (1) is provided with a blocking slide groove (24) for the U-shaped support frame (10) to be slidably connected in the horizontal direction, and the furnace body (1) is provided with a translation component that drives multiple groups of U-shaped support frames (10) to move synchronously horizontally in the sintering area.

3. The temperature control method of a wire mesh sintering furnace according to claim 2, characterized in that: The translation assembly comprises a leveling plate (2) arranged on the furnace body (1), a side plate (3) is fixedly connected below the leveling plate (2), a group of limit pins (15) are fixedly connected at both ends of the U-shaped support frame (10), and a limit groove (16) for the limit pins (15) to be slidably connected is provided on the leveling plate (2).

4. The temperature control method of a wire mesh sintering furnace according to claim 3, characterized in that: The furnace body (1) is fixedly connected with a positioning seat (4), the positioning seat (4) is provided with a transverse seat (5) driven by an electric push rod and freely moving in the horizontal direction, the positioning seat (4) is provided with a rectangular groove for the transverse seat (5) to slide horizontally, the transverse seat (5) is provided with a downward extension rod (6) that moves horizontally synchronously with the transverse seat (5), and the transverse seat (5) and the leveling plate (2) are fixedly connected.

5. The temperature control method of a wire mesh sintering furnace according to claim 4, characterized in that: The closed-loop assembly comprises a transverse axis (13) that can rotate freely in a vertical direction, the transverse axis (13) being fixedly rotated on a U-shaped support frame (10), two groups of bone plates (14) being fixedly connected to the transverse axis (13), and the low-heat lamp tube (11) and the high-heat lamp tube (12) being symmetrically fixedly connected to the two groups of bone plates (14); The low-heat lamp tube (11) is electrically connected in series with a left-hand contact copper sheet (22), the high-heat lamp tube (12) is electrically connected in series with a right-hand contact copper sheet (23), and the U-shaped support frame (10) is provided with a co-located contact copper sheet (20) electrically connected to the left-hand contact copper sheet (22) and the right-hand contact copper sheet (23); The low-heat lamp tube (11) and the high-heat lamp tube (12) are arranged in parallel.

6. The temperature control method of a wire mesh sintering furnace according to claim 5, characterized in that: The U-shaped support frame (10) is fixedly connected to an arc-shaped inner frame (19), a co-located contact copper sheet (20) is fixedly connected to the inner wall of the arc-shaped inner frame (19), a convex swing rod (21) is coaxially fixed to the transverse axis (13), a receiving groove for receiving a left-direction contact copper sheet (22) and a right-direction contact copper sheet (23) is provided on the convex swing rod (21), and the left-direction contact copper sheet (22) and the right-direction contact copper sheet (23) are both fixedly connected to the convex swing rod (21).

7. The temperature control method of a wire mesh sintering furnace according to claim 6, characterized in that: The transverse shaft (13) slides through the limiting pin (15) and is coaxially fixed with a gear (17), the gear (17) is meshingly connected with an oblique rack (18), and the oblique rack (18) and the limiting groove (16) are arranged in parallel.

8. The temperature control method of a wire mesh sintering furnace according to claim 7, characterized in that: The lateral displacement seat (5) is provided with a vertical slide groove for the downward extension rod (6) to slide and connect in the vertical direction, and one end of the downward extension rod (6) away from the leveling plate (2) is provided with an end seat (7) for fixed axis rotation; The furnace body (1) has a swing seat (9) which is driven by a motor to rotate on a fixed axis and can rotate freely in a vertical direction. A guide pin (8) is fixedly connected to the outer peripheral surface of the swing seat (9), and the end seat (7) is slidably sleeved on the guide pin (8).

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