A paddy rice pot body blanket type seedling cutting throwing seedling machine
By designing a rice seedling cutting and transplanting machine with a paddy-shaped seedling body, and using a combination of vertical and horizontal cutting technology, the problems of large cutting damage and low survival rate were solved, thereby improving the survival rate and transplanting efficiency of seedlings and reducing labor costs.
Patent Information
- Application Number
- CN202510185329.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-19
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2045-02-19
AI Technical Summary
Existing rice seedling cutting and transplanting machines suffer from significant cutting damage, low seedling survival rate, low seedling loading and transportation efficiency, and high labor costs during the transplanting process.
A rice seedling cutting and transplanting machine with a paddy-shaped seedling is designed, which includes a conveying device, a cutting device, a pressing device, a cutting device, and a seedling guiding device. The cutting auxiliary component ensures that the cutter cuts vertically. Combined with lateral movement, it adopts forward and reverse cutting blades and a disc cutter to reduce cutting damage and improve the survival rate of seedlings.
This method achieves low-damage cutting, improves seedling survival rate, increases seedling loading and transportation efficiency, and reduces labor costs.
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Figure CN119949118B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application belongs to the technical field of agricultural machinery, and particularly relates to a potted rice blanket seedling cutting and throwing machine. BACKGROUND
[0002] There are three forms of planting rice, namely, direct seeding, transplanting and throwing. Direct seeding is simple and convenient, but has problems such as poor connection of crop rotation, more weeds and pests. Although the transplanting can solve the problems of poor connection of crop rotation and more weeds and pests to some extent, the transplanting machine has problems such as complex structure, high cost, less rows, low work efficiency, large damage of the seedling needle to the seedling blanket during the transplanting process, long green-up period and the like. The throwing of rice mainly throws potted rice seedlings, and since the potted seedlings have soil pots, the throwing does not damage the roots and the green-up is fast. However, the throwing machine for throwing potted rice seedlings needs to use special seedling trays for seedling, which leads to difficult loading and transportation of seedlings during the throwing and transplanting process, low production efficiency and high labor cost.
[0003] The potted blanket seedlings of rice have the advantages of fast green-up of potted rice seedlings and easy loading and transportation of rice blanket seedlings, and if the cutting and throwing efficiency of the potted blanket seedlings of rice can be improved through technical upgrading, this rice planting method has great superiority compared with direct seeding and transplanting, has a very promising market prospect, and the cutting and throwing of the potted blanket seedlings of rice will become the most mainstream rice planting method. However, the cutting and throwing of the potted blanket seedlings is a bottleneck, which restricts the development of the throwing machine.
[0004] In view of the above, there is an urgent need to provide a potted blanket seedling cutting and throwing machine for rice, which can reduce cutting damage and improve the survival rate of seedlings. SUMMARY
[0005] The present application belongs to the technical field of agricultural machinery, and particularly relates to a potted rice blanket seedling cutting and throwing machine.
[0006] The above object is achieved by the following technical solution: a paddy rice pot body blanket seedling cutting and throwing machine, comprising a rack and a conveying device, a cutting device, a blanket pressing device, a cutting device and a seedling guiding device arranged on the rack, the paddy rice pot body blanket seedling cutting and throwing machine is sequentially provided with a cutting station, a cutting station and a seedling throwing station along the conveying direction of the conveying device, the conveying device is used to convey seedlings through the cutting station, the cutting station and the seedling throwing station in sequence, the blanket pressing device and the cutting device are arranged in the cutting station, the blanket pressing device is used to press the paddy rice pot body blanket seedling, the cutting device cuts the paddy rice pot body blanket seedling into seedling strips, the cutting device is arranged in the cutting station and is used to cut the seedling strips into blocky seedlings, the cutting device comprises a cutting driving member, a cutting assembly, a transverse cutting guide and a cutting auxiliary assembly, the cutting assembly comprises a cutting knife, the cutting driving member is in transmission connection with the cutting assembly and is used to drive the cutting knife to rotate along a fixed rotating shaft, the cutting auxiliary assembly is used to cooperate with the cutting assembly to ensure that the cutting plane of the cutting knife is always perpendicular to the cutting surface of the paddy rice pot body blanket seedling, the transverse cutting guide is arranged at a predetermined position and is used to drive the cutting knife to move transversely on the cutting surface of the paddy rice pot body blanket seedling, and the seedling guiding device is arranged in the seedling throwing station and is used to group and throw the blocky seedlings.
[0007] Those skilled in the art should understand that the cutting surface herein is the plane where the paddy rice pot body blanket seedling is located; in the specific application process, the paddy rice pot body blanket seedling moves with the conveying device, sequentially flows through the cutting station, the cutting station and the seedling station, is pressed by the blanket pressing device, is cut into seedling strips by the cutting device, is cut by the cutting device, and finally the blocky seedlings are grouped and thrown by the seedling guiding device. In the cutting process of the cutting device, the cutting auxiliary assembly cooperates with the cutting assembly to ensure that the cutting plane of the cutting knife is always perpendicular to the cutting surface of the paddy rice pot body blanket seedling, to ensure the effect of vertical cutting, and at the same time the transverse cutting guide drives the cutting knife to move transversely on the cutting surface of the paddy rice pot body blanket seedling, so as to have the effect of horizontal cutting, and the combined action of the cutting knife during cutting is transverse oblique cutting, which can avoid cutting the stem of the seedling and improve the survival rate of the seedling.
[0008] Further, the cutting assembly further comprises a driving shaft, a cutting side plate and a cutting knife shaft set, the cutting knife shaft set comprises a center shaft and a cutting knife shaft, the cutting knife is arranged on the cutting knife shaft, the cutting knife shaft is sleeved on the center shaft, the cutting driving element is in transmission connection with the driving shaft, the two ends of the driving shaft are connected with the cutting side plates respectively, the two ends of the center shaft are installed on the cutting side plates through a rotating pair respectively, the cutting auxiliary assembly comprises an eccentric side plate, an auxiliary wheel and a connecting rod, the auxiliary wheel is arranged on the eccentric side plate, the auxiliary wheel is provided with a through hole, the driving shaft is in rotation connection with the rack through the through hole, one end of the center shaft is connected with one end of the connecting rod, the other end of the connecting rod is connected with the eccentric side plate through a connecting rod shaft, the eccentric side plate rotates around the center of the auxiliary wheel, the cutting side plate rotates around the center of the driving shaft, the center of the auxiliary wheel and the center of the driving shaft are spaced apart by a predetermined distance, and the center of the auxiliary wheel, the center of the driving shaft, the center of the cutting knife shaft and the center of the connecting rod shaft form a parallelogram in the same plane.
[0009] In this way, the eccentric side plate rotates around the center of the auxiliary wheel, the cutting side plate rotates around the center of the driving shaft, the eccentric distance between the center of the auxiliary wheel and the center of the driving shaft is L2, the distance between the center of the connecting rod shaft and the center of the cutting knife shaft E is the length of the connecting rod L1, L1 is equal to L2, and the distance between the center of the auxiliary wheel and the center of the connecting rod shaft is equal to the distance between the center of the driving shaft and the center of the cutting knife shaft. Therefore, the centers of the auxiliary wheel, the driving shaft, the connecting rod shaft and the cutting knife shaft form a parallelogram mechanism. Since the auxiliary wheel is fixedly installed on the cutting support through the eccentric wheel mounting plate, when the mechanism rotates with the center of the driving shaft as the fixed point, the cutting knife always rotates in the same posture.
[0010] Further, the cutting knife shaft set further comprises a transverse cutting cam and a reset element, the transverse cutting cam is provided with a ball head and a connecting hole, the center shaft is a hollow shaft, a guide groove is arranged on the center shaft in the axial direction, the reset element is sleeved on one end of the center shaft, and the transverse cutting cam is arranged on the other end of the center shaft, the transverse cutting cam is connected with the cutting knife shaft through a connecting element, the connecting element passes through the connecting hole and the guide groove, and the two sides of the reset element abut against the cutting knife shaft and the cutting side plate respectively. When the cutting knife shaft rotates to a predetermined position, the transverse cutting guide pushes the transverse cutting cam to move along the guide groove and drives the cutting knife shaft to move transversely, and the reset element is used to drive the cutting knife shaft to reset to the initial position when the transverse cutting guide has no force on the transverse cutting cam.
[0011] The cutting block driving member is preferably a cutting block motor, and the reset member is preferably a compression spring. In this way, the cutting block motor drives the driving shaft to rotate, the driving shaft drives the cutting block side plate to rotate, the cutting block side plate drives the cutting block shaft group to rotate, and the cutting block shaft group drives the cutting knife to move. When the cutting knife is in the initial position, the cutting knife is placed between the two seedlings under the action of the compression spring. When the cutting knife moves along the cutting knife rotation circle, the cutting knife enters the seedling mat from between the two seedlings. When the cutting knife tip contacts the seedling mat, the cutting knife is driven to move horizontally by the horizontal cutting guide. Under the action of the horizontal cutting cam, the cutting knife moves horizontally to the other side, so that the cutting knife moves horizontally while being vertically cut to achieve oblique cutting.
[0012] Further, the horizontal cutting guide includes a horizontal cutting guide plate, which is fixed at a predetermined position of the machine frame. The horizontal cutting guide plate is arranged to match the movement track of the central shaft. The horizontal cutting guide plate gradually protrudes from one end to the middle and gradually recedes from the middle to the other end. In this way, the cutting block motor drives the driving shaft to rotate, and the cutting block shaft group rotates at the same time. When the central shaft moves to the predetermined position, the horizontal cutting cam at the end of the central shaft moves along the horizontal cutting guide plate. When the ball head on the horizontal cutting cam contacts the boss of the horizontal cutting guide plate, the boss of the horizontal cutting guide plate exerts an oblique thrust on the ball head because the horizontal cutting guide plate gradually protrudes from one end to the middle. The oblique thrust can be decomposed into a component force along the circumferential normal of the cutting knife rotation circle and a component force along the central shaft axis. The driving force of the cutting block motor overcomes the component force along the circumferential normal of the cutting knife rotation circle, and the component force along the central shaft axis drives the cutting block shaft to move, thereby driving the cutting knife to move. At this time, the movement of the cutting knife is a compound oblique cutting movement of vertical downward movement and horizontal cutting, so that the rice seedling is cut at a position inside the seedling strip that is away from the seedling feeding unit. After the seedling strip is cut, the cutting knife seat drives the seedling to separate from the strip separating plate, and the seedling enters the seedling guiding device. When the seedling is cut, the middle of the horizontal cutting guide plate gradually recedes to the other end. After the ball head on the horizontal cutting cam separates from the boss of the horizontal cutting guide plate, the cutting block shaft drives the cutting knife to return under the action of the compression spring.
[0013] Further, the cutting device includes a reciprocating motion group and a cutting knife group. The cutting knife group includes a first cutting strip driving member, a second cutting strip driving member, a forward cutting shaft, a cutter disc positioning sleeve, a cutter disc, and a reverse cutting shaft. The forward cutting shaft and the reverse cutting shaft are respectively provided with the cutter disc and the cutter disc positioning sleeve. Adjacent cutter discs are spaced apart by a predetermined position through the cutter disc positioning sleeve. The first cutting strip driving member and the second cutting strip driving member are respectively in transmission connection with the forward cutting shaft and the reverse cutting shaft. The rotation directions of the forward cutting shaft and the reverse cutting shaft are the same as and opposite to the movement direction of the rice pot mat-shaped seedlings. The first cutting strip driving member and the second cutting strip driving member are arranged on the reciprocating motion group. The reciprocating motion group is used to drive the cutting knife group to reciprocate along the cutting strip direction.
[0014] The first slitting driving member and the second slitting driving member are preferably first slitting motors and second slitting motors, and the first slitting motors and the second slitting motors are continuous rotation cutting. The first slitting motors and the second slitting motors drive the forward cutting shaft and the reverse cutting shaft to rotate in opposite directions, and the method of combined cutting is used, so that the cutting force of the cutter on the seedling mat can be offset in the process of cutting the seedling strips, and the displacement of the seedling mat along the seedling strip conveying belt during the cutting of the seedling strips can be prevented, and the precision of the seedling strip conveying can be improved. The cutter also reciprocates forward and backward under the action of the reciprocating group during the cutting process.
[0015] Further, the reciprocating group comprises a linear driving member, a push rod, a base and a reciprocating table plate, the linear driving member and the base are fixed on the frame, the first slitting driving member and the second slitting driving member are arranged on the reciprocating table plate, one end of the push rod is in transmission connection with the linear driving member, and the other end penetrates through the base and is connected with the reciprocating table plate.
[0016] Specifically, a sliding shaft pin is arranged on the reciprocating table plate, the base is provided with a shaft hole matched with the sliding shaft pin, the sliding shaft pin penetrates through the shaft hole, and the base and the reciprocating table plate are positioned and guided through cooperation of the shaft hole and the sliding shaft pin during movement. The push rod and the reciprocating table plate are connected through the pin shaft, the linear driving member drives the push rod to reciprocate forward and backward, drives the reciprocating table plate to reciprocate, and drives the cutter to reciprocate, so as to complete the slitting work.
[0017] Further, the seedling mat pressing device comprises a seedling clamping plate, a strip dividing plate, a seedling pressing rear support, a seedling pressing connecting rod, a seedling pressing rod, a seedling pressing front support and a seedling pressing adjusting seat, the seedling clamping plate is arranged on the strip dividing plate, the strip dividing plate is fixedly connected with the seedling pressing rear support, the seedling pressing connecting rod is arranged at two ends of the seedling pressing rod, the seedling pressing connecting rod arranged on one end of the seedling pressing rod close to the cutting device is arranged on the seedling pressing rear support, the seedling pressing connecting rod arranged on the other end of the seedling pressing rod is connected with the seedling pressing adjusting seat, the seedling pressing adjusting seat is used for adjusting the height of the seedling pressing rod, the strip dividing plate is provided with a strip dividing guide plate, the strip dividing guide plate is in the same plane as the cutter, the thickness of the strip dividing guide plate is less than the thickness of the cutter, the front end of the strip dividing guide plate is provided with a bevel step for guiding the seedling strips to enter the strip dividing area of the strip dividing plate, a cutter groove is arranged in the middle of the seedling pressing rod, and the cutter penetrates through the cutter groove and can move along the cutter groove to cut the potted mat-shaped seedlings into seedling strips.
[0018] In order to prevent the cutter disc from cutting the seedling mat insufficiently, lifting the seedling mat, the cut seedling being lifted out accidentally, and preventing the cutter disc from reciprocating cutting disturbing the seedling mat, the pressing mat device is arranged on a distance before and after the seedling mat is cut. The distance between the pressed seedling and the seedling feeding table is equal to the thickness of the seedling mat, and the pressed seedling and the seedling feeding table apply a certain force to the seedling mat or the seedling from the front and back sides, which can prevent the seedling mat or the seedling from being lifted out of the seedling feeding table plane, and can also increase the friction between the seedling mat or the seedling and the pressed seedling and the seedling feeding table, prevent the cutter disc from reciprocating cutting disturbing the seedling mat or the seedling, and help to improve the conveying accuracy of the seedling mat or the seedling. The distance between the pressed seedlings is equal to the distance between two seedlings, and the pressed seedling is located between the two seedlings. The width of the pressed seedling is preferably about 20% of the width of the seedling, which can not only press the seedling mat or the seedling, but also prevent the seedling from being damaged.
[0019] The middle of the pressed seedling is provided with a cutter slot, and the top of the cutter disc passes through the cutter slot, which helps the cutter disc to cut the seedling mat and ensures that the seedling mat can be completely cut off to form the required size of the seedling when passing through the cutter disc. By adjusting the position of the pressed seedling adjusting seat, the distance between the pressed seedling and the seedling feeding table can be adjusted to adapt to the thickness of the seedling mat.
[0020] A striping plate is arranged at the rear side of the cutter disc, and the striping guide plate of the striping plate is in the same plane as the cutter disc. The thickness of the striping guide plate is less than the thickness of the cutter disc, which prevents the seedling from being stuck between the two striping guide plates. The front end of the striping guide plate is provided with a beveled step, and the thickness of the striping guide plate is less than the thickness of the cutter disc, which helps to guide the seedling into the striping area of the striping plate.
[0021] The seedling clamping plate is provided with a seedling blocking plate, and the seedling blocking plate is provided with a plurality of spaced receiving openings. The receiving openings are divided into seedling clamping openings and seedling guiding openings, wherein the seedling guiding openings are V-shaped.
[0022] Further, the conveying device comprises a seedling conveying motor, a seedling strip conveying driving shaft, a seedling strip conveying belt, a seedling strip conveying driven shaft, a seedling strip conveying belt driven wheel, a seedling strip conveying belt driving wheel, a seedling blanket conveying driving shaft, a seedling blanket conveying belt driving wheel, a seedling blanket conveying belt, a seedling blanket conveying belt driven wheel and a seedling blanket conveying belt driven shaft, the seedling conveying motor is provided with a driving pulley, power transmission is performed between the driving pulley and a driven pulley through a synchronous belt, the driven pulley and the seedling strip conveying belt driving wheel are arranged on the seedling strip conveying driving shaft, the seedling strip conveying belt driven wheel is arranged on the seedling strip conveying driven shaft, power transmission is performed between the seedling strip conveying driving shaft and the seedling strip conveying driven shaft through the seedling strip conveying belt, the seedling blanket conveying driving shaft and the seedling strip conveying driving shaft are connected through the synchronous belt, the seedling blanket conveying belt driving wheel is arranged on the seedling blanket conveying driving shaft, the seedling blanket conveying belt driven wheel is arranged on the seedling blanket conveying belt driven shaft, and the seedling blanket conveying driving shaft and the seedling blanket conveying belt driven shaft are connected through the seedling blanket conveying belt.
[0023] In this way, the seedling conveying motor drives the seedling strip conveying driving shaft to rotate in the same direction through the synchronous belt, the seedling strip conveying driving shaft drives the seedling blanket conveying driving shaft to rotate in the same direction through the synchronous belt, and the seedling blanket conveying belt and the seedling strip conveying belt convey the pot seedlings in the same direction and synchronously through the linkage of the seedling strip conveying driving shaft and the seedling blanket conveying driving shaft. The two-stage conveying mode of the seedling blanket conveying and the seedling strip conveying can not only stably connect the front and rear seedling plates, but also make the seedling strip conveying more accurate.
[0024] Further, the seedling guiding device comprises a seedling guiding bottom plate, a seedling guiding partition plate and a seedling guiding plate, the seedling guiding partition plate is arranged on the seedling guiding bottom plate and forms a seedling guiding groove with the seedling guiding bottom plate, and the seedling guiding plate is arranged in a predetermined direction at the lower part of the seedling guiding partition plate and is connected with the seedling guiding partition plate, the cut seedlings pass through the seedling guiding groove and are thrown downward in a predetermined direction through the seedling guiding plate.
[0025] In this way, the seedlings cut by the cutting device fall downward into the seedling guiding device, and the seedlings become independent seedling guiding units through the shunting of the seedling guiding partition plate, the seedlings fall into different seedling guiding grooves and are thrown and transplanted in groups under the action of the seedling guiding plate. In order to improve the throwing efficiency, the basic unit group according to the number of cutting knife shaft groups is grouped into seedling guiding units, the integer multiple of the basic unit group (i.e. the number of seedling throwing rows) is grouped into a seedling throwing unit, and the integer multiple seedling throwing unit is the whole machine. The machine optimizes a set of 15 seedling throwing units formed by 3 cutting knife shaft groups and 5 seedling guiding units according to the comprehensive operation speed, the existing seedling raising specifications, the seedling throwing row spacing and other parameters, a seedling throwing unit throws 5 rows of seedlings, the whole machine is composed of two seedling throwing units, and a 10-row seedling throwing machine is formed.
[0026] A further technical solution is that the frame includes a frame, a seedling loading platform, a seedling delivery platform, a cutting bracket, and a seedling guide bracket. The seedling loading platform is disposed on the frame, and the seedling delivery platform is disposed on both sides of the seedling loading platform. The seedling delivery platform is provided with a first delivery trough and a second delivery trough in sequence along the direction of conveying the rice seedlings in the rice pot. The conveying device is disposed below the seedling delivery platform. The seedling mat conveyor belt and the seedling strip conveyor belt extend above the first delivery trough and the second delivery trough, respectively. The cutting bracket and the seedling guide bracket are fixed on the frame, and the cutting device and the seedling guide device are fixed on the cutting bracket and the seedling guide bracket, respectively.
[0027] Compared to existing technologies, this invention uses a forward and reverse reversible cutting blade assembly to achieve forward and reverse slicing, reducing slippage between the seedling mat and the conveyor belt while slicing, thus improving the conveying accuracy of the seedling mat; it uses a disc blade to cut the strips, and then uses a rotating blade to cut vertically from the top while simultaneously cutting obliquely from the side to achieve block cutting, resulting in high cutting volume; the block cutting blade is pushed between two seedlings and cuts blocks using a combination of vertical and horizontal oblique cutting, reducing cutting damage and improving seedling survival rate. Attached Figure Description
[0028] The accompanying drawings, which form part of this invention, are used to provide a further understanding of the invention. The illustrative embodiments of the invention and their descriptions are used to explain the invention and do not constitute an improper limitation of the invention.
[0029] Figure 1 This is a schematic diagram of the structure of a rice pot-shaped seedling cutting and transplanting machine according to one embodiment of the present invention;
[0030] Figure 2 This is an exploded structural diagram of a rice pot-shaped seedling cutting and transplanting machine according to one embodiment of the present invention;
[0031] Figure 3 This is a schematic diagram of the conveying device according to one embodiment of the present invention;
[0032] Figure 4 This is a schematic diagram of the structure of a strip-cutting device according to one embodiment of the present invention;
[0033] Figure 5 for Figure 4 A schematic diagram of the disassembled structure of the reciprocating motion group involved in the process;
[0034] Figure 6 This is a schematic diagram of the structure of a blanket pressing device according to one embodiment of the present invention;
[0035] Figure 7 This is a schematic diagram of the structure of a cutting device according to one embodiment of the present invention;
[0036] Figure 8A side view of the cutting device according to an embodiment of the present application;
[0037] Figure 9 A cross-sectional view of the cutting device according to an embodiment of the present application;
[0038] Figure 10 A schematic view of the cutting principle of the cutting device according to an embodiment of the present application;
[0039] Figure 11 A schematic view of the structure of the seedling guiding device according to an embodiment of the present application;
[0040] Figure 12 A schematic view of the cutting principle of the cutting device according to an embodiment of the present application;
[0041] Figure 13 A schematic view of the cutting principle of the cutting device according to an embodiment of the present application;
[0042] Figure 14 A schematic view of the process of the seedling strip cutting according to an embodiment of the present application.
[0043] In the figure:
[0044] A frame B conveying device C cutting device D blanket pressing device E cutting device F seedling guiding device
[0045] A1 frame A2 seedling loading table A3 seedling conveying table A4 first conveying groove A5 second conveying groove A6 cutting device support A7 seedling guiding support
[0046] B1 seedling conveying motor B2 seedling strip conveying driving shaft B3 seedling strip conveying belt B4 seedling strip conveying driven shaft B5 seedling strip conveying belt driven wheel B6 seedling strip conveying belt driving wheel B7 seedling blanket conveying driving shaft B8 seedling blanket conveying belt driving wheel B9 seedling blanket conveying belt B10 seedling blanket conveying belt driven wheel B11 seedling blanket conveying driven shaft
[0047] C1 reciprocating motion group C2 cutting knife group
[0048] C11 linear driving member C12 push rod C13 base C14 reciprocating motion table plate C15 first cutting device motor C16 second cutting device motor C17 sliding shaft pin C18 shaft hole C21 forward cutting shaft C22 knife disc positioning sleeve C23 knife disc C24 reverse cutting shaft D1 seedling clamping plate D2 strip dividing plate D3 seedling pressing rear support D4 seedling strip connecting rod D5 seedling pressing strip D6 seedling pressing front support D7 seedling pressing adjusting seat
[0049] D11 seedling clamping opening D12 seedling guiding opening D13 seedling blocking plate D21 strip dividing guide plate D22 cutting base plate D51 cutting knife groove
[0050] E1 cutting block motor E2 cross cutting guide plate E3 cutting block knife shaft group E4 cutting block side plate E5 driving shaft E6 eccentric side plate E7 connecting rod E8 auxiliary wheel E9 sensor E10 auxiliary wheel mounting plate
[0051] E31 cross cutting cam E32 center shaft E33 cutting block knife shaft E34 cutting knife E35 compression spring E41 center shaft mounting hole E42 driving shaft mounting hole
[0052] E61 connecting rod mounting hole E62 auxiliary wheel mounting hole
[0053] E71 connecting rod shaft hole E72 connecting rod shaft
[0054] E311 ball head E312 bolt hole
[0055] E321 guide groove
[0056] F1 seedling guide bottom plate F2 seedling guide partition plate F3 seedling guide plate
[0057] G1 bearing seat G2 bearing G3 driving pulley G4 synchronous belt G5 driven pulley G6 snap ring G7 pin shaft G8 bolt H seedling throwing unit J seedling
[0058] O1 auxiliary wheel center O2 driving shaft center O3 connecting rod shaft center O4 cutting block knife shaft center 1 first cutting knife shaft 2 second cutting knife shaft 3 third cutting knife shaft DETAILED DESCRIPTION
[0059] The present application will be described in detail below with reference to the drawings, and the description in this part is only exemplary and explanatory, and should not have any limiting effect on the protection scope of the present application. In addition, those skilled in the art can combine the features in the embodiments and different embodiments according to the description in the present document.
[0060] The embodiments of the present application are as follows, with reference to Figure 1 , Figure 2 and Figures 7-9The application discloses a rice pot body blanket seedling cutting throwing seedling machine, which comprises a rack A and conveying devices B, cutting devices C, blanket pressing devices D, cutting devices E and seedling guiding devices F arranged on the rack A, wherein the rice pot body blanket seedling cutting throwing seedling machine is sequentially provided with a cutting station, a cutting station and a seedling throwing station along the conveying direction of the conveying devices B; the conveying devices B are used for conveying seedlings J to sequentially pass through the cutting station, the cutting station and the seedling throwing station; the blanket pressing devices D and the cutting devices C are arranged in the cutting station; the blanket pressing devices D are used for pressing the rice pot body blanket seedlings; the cutting devices C are used for cutting the rice pot body blanket seedlings into seedling strips; the cutting devices E are arranged in the cutting station and used for cutting the seedling strips into block seedlings J; the cutting devices E comprise cutting driving parts, cutting assemblies, transverse cutting guides and cutting auxiliary assemblies; the cutting assemblies comprise cutting knives E34; the cutting driving parts are in transmission connection with the cutting assemblies and are used for driving the cutting knives E34 to rotate along fixed rotating shafts; the cutting auxiliary assemblies are used for cooperating with the cutting assemblies to ensure that the cutting knife E34 planes of the cutting knives E34 are always perpendicular to the cutting surface of the rice pot body blanket seedlings; the transverse cutting guides are arranged at predetermined positions and are used for driving the cutting knives E34 to move transversely on the cutting surface of the rice pot body blanket seedlings; and the seedling guiding devices F are arranged in the seedling throwing station and are used for grouping and throwing the block seedlings J.
[0061] Those skilled in the art should understand that the cutting surface herein refers to the plane where the rice pot body blanket seedlings are located; in the specific application process, the rice pot body blanket seedlings move along with the conveying devices B, sequentially flow through the cutting station, the cutting station and the seedling station, are pressed by the blanket pressing devices D, are cut into seedling strips by the cutting devices C, are then cut into blocks by the cutting devices E, and finally are grouped and thrown by the seedling guiding devices F. In the cutting process of the cutting devices E, the cutting auxiliary assemblies cooperate with the cutting assemblies to ensure that the cutting knife E34 planes of the cutting knives E34 are always perpendicular to the cutting surface of the rice pot body blanket seedlings, thereby ensuring the effect of vertical cutting; meanwhile, the transverse cutting guides drive the cutting knives E34 to move transversely on the cutting surface of the rice pot body blanket seedlings, thereby having the effect of horizontal cutting; the combined action of the cutting knives E34 during cutting is transverse oblique cutting, which can avoid cutting the stems of the seedlings and improve the survival rate of the seedlings.
[0062] In the embodiments of the application, as Figure 2The rack A includes a frame A1, a seedling loading table A2, a seedling feeding table A3, a cutting support A6 and a seedling guiding support A7, the seedling loading table A2 is arranged on the frame A1, the seedling feeding table A3 is arranged on both sides of the seedling loading table A2, and the seedling loading table A2 can load a certain number of pot body blanket seedlings for throwing seedlings. The seedling feeding table A3 is sequentially provided with a first conveying groove A4 and a second conveying groove A5 along the conveying direction of the rice pot body blanket seedlings, the conveying device B is arranged below the seedling feeding table A3, the seedling blanket conveying belt B9 and the seedling strip conveying belt B3 respectively extend to above the first conveying groove A4 and the second conveying groove A5, the cutting support A6 and the seedling guiding support A7 are fixed on the frame A1, and the cutting device E and the seedling guiding device F are respectively fixed on the cutting support A6 and the seedling guiding support A7.
[0063] In a specific application process, for example, Figure 2 The blanket pressing device D is installed above the first conveying groove A4 and the second conveying groove A5 of the rack A, the conveying device B and the cutting device C are installed below the rack A, the seedling guiding device F is installed on the seedling guiding support A7, the seedling guiding support A7 is connected with the frame A1, the cutting device E is installed on the cutting support A6 and located in front of the rack A.
[0064] In an embodiment of the present application, for example, Figure 3 The conveying device B includes a seedling feeding motor B1, a seedling strip conveying driving shaft B2, a seedling strip conveying belt B3, a seedling strip conveying driven shaft B4, a seedling strip conveying belt driven wheel B5, a seedling strip conveying belt driving wheel B6, a seedling blanket conveying driving shaft B7, a seedling blanket conveying belt driving wheel B8, a seedling blanket conveying belt B9, a seedling blanket conveying belt driven wheel B10 and a seedling blanket conveying belt driven shaft B11, the seedling feeding motor B1 is provided with a driving pulley G3, power transmission is performed between the driving pulley G3 and a driven pulley G5 through a synchronous belt G4, the driven pulley G5 and the seedling strip conveying belt driving wheel B6 are arranged on the seedling strip conveying driving shaft B2, the seedling strip conveying belt driven wheel B5 is arranged on the seedling strip conveying driven shaft B4, power transmission is performed between the seedling strip conveying driving shaft B2 and the seedling strip conveying driven shaft B4 through the seedling strip conveying belt B3, the seedling blanket conveying driving shaft B7 and the seedling strip conveying driving shaft B2 are drivingly connected through the synchronous belt G4, the seedling blanket conveying belt driving wheel B8 is arranged on the seedling blanket conveying driving shaft B7, the seedling blanket conveying belt driven wheel B10 is arranged on the seedling blanket conveying belt driven shaft B11, and the seedling blanket conveying driving shaft B7 and the seedling blanket conveying belt driven shaft B11 are drivingly connected through the seedling blanket conveying belt B9.
[0065] In this configuration, the seedling feeding motor B1 drives the seedling strip conveying drive shaft B2 to rotate in the same direction via the synchronous belt G4. The seedling strip conveying drive shaft B2 then drives the seedling mat conveying drive shaft B7 to rotate in the same direction via the synchronous belt G4. Through the linkage between the seedling strip conveying drive shaft B2 and the seedling mat conveying drive shaft B7, the seedling mat conveying belt B9 and the seedling strip conveying belt B3 simultaneously convey the seedlings in the same direction. This two-stage conveying method, using both seedling mat and seedling strip conveying, ensures a smooth connection between the two seedling trays and allows for more precise strip delivery.
[0066] In embodiments of the present invention, such as Figure 4 The slicing device C includes a reciprocating motion group C1 and a cutting blade group C2. The cutting blade group C2 includes a first slicing drive, a second slicing drive, a forward cutting shaft C21, a blade positioning sleeve C22, a blade disc C23, and a reverse cutting shaft C24. The forward cutting shaft C21 and the reverse cutting shaft C24 are respectively provided with a blade disc C23 and a blade positioning sleeve C22. The adjacent blade discs C23 are spaced at predetermined positions by the blade positioning sleeve C22. The first slicing drive and the second slicing drive are respectively connected to the forward cutting shaft C21 and the reverse cutting shaft C24. The rotation directions of the forward cutting shaft C21 and the reverse cutting shaft C24 are the same as and opposite to the running direction of the rice seedling in the pot. The first slicing drive and the second slicing drive are disposed on the reciprocating motion group C1. The reciprocating motion group C1 is used to drive the cutting blade group C2 to reciprocate along the slicing direction.
[0067] In specific applications, such as Figure 4 The first and second cutting drive components are preferably a first cutting motor C15 and a second cutting motor C16. The first cutting motor C15 and the second cutting motor C16 rotate continuously for cutting. The cutter head positioning sleeve C22 and the cutter head C23 are respectively mounted on the forward cutting shaft C21 and the reverse cutting shaft C24. Bearings G2 are installed at both ends of the forward cutting shaft C21 and the reverse cutting shaft C24. The bearings G2 and the retaining rings G6 are installed in the bearing seats G1. The forward cutting shaft C21 and the reverse cutting shaft C24 are driven to rotate by the motor and can also achieve back-and-forth reciprocating motion by the reciprocating motion group C1. Bearing G2 is installed in bearing housing G1, which is installed below the reciprocating motion table C14. The first cutting motor C15 and the second cutting motor C16 are installed on both sides of the reciprocating motion table C14. The drive pulley G3 is installed on the first cutting motor C15 and the second cutting motor C16. The driven pulley G5 is installed on the forward cutting shaft C21 and the reverse cutting shaft C24 respectively. The drive pulley G3 and the driven pulley G5 are connected by a synchronous belt G4. The first cutting motor C15 rotates and causes the forward cutting shaft C21 to rotate clockwise, and the second cutting motor C16 rotates and causes the reverse cutting shaft C24 to rotate counterclockwise.
[0068] In specific applications, such as Figure 4, 7 groups of cutter heads C23 are arranged on both sides of the forward cutting shaft C21 and the reverse cutting shaft C24, the cutter heads C23 are separated by a cutter head positioning sleeve C22 at a certain distance, the cutter heads C23 on the two shafts are staggered and rotate in opposite directions, the first cutting motor C15 drives the forward cutting shaft C21 to rotate clockwise through the synchronous belt G4, and the second cutting motor C16 drives the reverse cutting shaft C24 to rotate counterclockwise through the synchronous belt G4. After the carpet seedlings J are sent in, they are conveyed along the first conveying groove A4 and the second conveying groove A5, and are cut into strips by the cutter heads C23 in the conveying process, and the strip-shaped seedlings J pass through the gap in the cutter heads C23.
[0069] The first cutting motor C15 and the second cutting motor C16 drive the forward cutting shaft C21 and the reverse cutting shaft C24 to rotate in opposite directions, and the combined cutting method is used, so that the cutting force of the cutter heads C23 on the seedling carpet can be offset during the cutting of the seedling strips, and displacement of the seedling carpet along the seedling strip conveying belt B3 during cutting can be prevented, and the seedling strip conveying accuracy can be improved. The cutter heads C23 also reciprocate forward and backward under the action of the reciprocating motion group C1 during cutting.
[0070] After the whole machine is operated, the cutter heads C23 continuously cut strips under the action of the first cutting motor C15 and the second cutting motor C16, the seedling feeding device waits for the signal of the sensor E9, and is driven to operate by the control system. After the control system receives the signal of the sensor E9, the seedling feeding motor B1 is driven to rotate accurately by a certain angle, so that the seedling strip conveying belt B3 and the seedling carpet conveying belt B9 are moved, and the seedling carpet and the seedling strip are accurately conveyed by one unit. When the seedling strip conveying is completed, the linear driving part C11 starts to move, the linear driving part C11 moves the cutter heads C23 forward to cut the seedling carpet, and after the cutting is completed, the linear driving part C11 moves the cutter heads C23 back to the original position. The forward and backward reciprocating movement of the cutter heads C23 makes the seedling strips cut into strips before being conveyed, so that the seedling strip conveying resistance is reduced, and the seedling strip conveying accuracy is improved.
[0071] In the embodiment of the application, as Figure 5 , the reciprocating motion group C1 includes a linear driving part C11, a push rod C12, a base C13 and a reciprocating motion platform C14, the linear driving part C11 and the base C13 are fixed on the rack A, the first cutting driving part and the second cutting driving part are arranged on the reciprocating motion platform C14, one end of the push rod C12 is in transmission connection with the linear driving part C11, and the other end penetrates through the base C13 and is connected with the reciprocating motion platform C14.
[0072] Specifically used in the process, as Figure 5A sliding pin C17 is provided on the reciprocating motion table C14, and a shaft hole C18 matching the sliding pin C17 is provided on the base C13. The sliding pin C17 passes through the shaft hole C18. During the movement, the base C13 and the reciprocating motion table C14 are positioned and guided by the shaft hole C18 and the sliding pin C17. The push rod C12 is connected to the reciprocating motion table C14 by a pin G7. The linear drive C11 pushes the push rod C12 to reciprocate, which in turn drives the reciprocating motion table C14, thereby driving the cutter head C23 to reciprocate, completing the strip cutting operation.
[0073] During the cutting process, the cutter head C23 reciprocates back and forth under the action of the linear drive component C11. Specifically, after sensor E9 receives a signal, there is a delay, and then the linear drive component C11 controls the push rod C12 to retract. Push rod C12 retracts to its short limit and then reverses direction to extend to its long limit, before waiting for a signal from sensor E9 to enter the next cutting cycle. The total time for push rod C12 to retract to its short limit and then reverse direction to extend to its long limit is less than one cutting cycle.
[0074] In embodiments of the present invention, such as Figure 6 The pressing device D includes a seedling clamping plate D1, a dividing plate D2, a rear pressing support D3, a pressing strip connecting rod D4, a pressing strip D5, a pressing front support D6, and a pressing adjustment seat D7. The seedling clamping plate D1 is disposed on the dividing plate D2, and the dividing plate D2 is fixedly connected to the rear pressing support D3. The pressing strip connecting rod D4 is disposed at both ends of the pressing strip D5. The pressing strip connecting rod D4 at one end of the pressing strip D5 near the cutting device E is disposed on the rear pressing support D3, and the pressing strip connecting rod D4 at the other end of the pressing strip D5 is connected to the pressing adjustment seat D7. Connected, the pressing adjustment seat D7 is used to adjust the height of the pressing strip D5. The slitting plate D2 is provided with a slitting guide plate D21 and a cutting base plate D22. The slitting guide plate D21 and the cutter disc C23 are on the same plane. The thickness of the slitting guide plate D21 is less than the thickness of the cutter disc C23. The front end of the slitting guide plate D21 is provided with a sloping step for guiding the seedlings into the slitting area of the slitting plate D2. The pressing strip D5 is provided with a cutting groove D51 in the middle. The cutter disc C23 passes through the cutting groove D51 and can move along the cutting groove D51 to cut the rice seedlings in the pot into strips.
[0075] In specific applications, such as Figure 6 The seedling clamping plate D1 is provided with a seedling blocking plate D13. The seedling blocking plate D13 is provided with multiple spaced-apart receiving openings. The receiving openings are divided into seedling clamping openings D11 and seedling guiding openings D12, wherein the seedling guiding openings D12 are V-shaped.
[0076] like Figure 6The clamping seedling plate D1 is installed on the striping plate D2, the striping plate D2 is connected with the seedling pressing rear support D3 through a screw, the seedling pressing rod D4 at one end is installed on the seedling pressing rear support D3, the seedling pressing rod D4 is welded with the seedling pressing rod D5, the seedling pressing rod D4 on the other end of the seedling pressing rod D5 is connected with the seedling pressing adjusting seat D7, the seedling pressing rod D5 is provided with a cutter slot D51 in the middle, the cutter slot D51 allows the cutter disc C23 to rotate and move forward and backward.
[0077] In order to prevent the cutter disc C23 from cutting the seedling mat insufficiently and toppling the seedling mat, the cut seedling rod being accidentally toppled out, and the cutter disc C23 from reciprocating cutting and disturbing the seedling mat, the seedling mat is provided with a pressing device D before and after being cut for a distance. The distance between the seedling pressing rod D5 and the seedling feeding table A3 is equal to the thickness of the seedling mat, the seedling pressing rod D5 and the seedling feeding table A3 apply a certain force to the seedling mat or the seedling rod from the front and back sides, which can prevent the seedling mat or the seedling rod from being toppled out of the seedling feeding table A3 plane, and can increase the friction between the seedling mat or the seedling rod and the seedling feeding table A3, prevent the cutter disc C23 from reciprocating cutting and disturbing the seedling mat or the seedling J, and help to improve the conveying accuracy of the seedling mat or the seedling rod. The distance between the seedling pressing rod D5 and the seedling pressing rod D5 is equal to the distance between two seedlings J, the seedling pressing rod D5 is located between the two seedlings J, and the width of the seedling pressing rod D5 is preferably about 20% of the width of the seedling rod, which can not only press the seedling mat or the seedling rod, but also prevent the seedling J from being damaged.
[0078] As shown in Figure 6 The seedling pressing rod D5 is provided with a cutter slot D51 in the middle, the top of the cutter disc C23 passes through the cutter slot D51, and the top of the cutter disc C23 passing through the cutter slot D51 helps the cutter disc C23 to cut the seedling mat and ensures that the seedling mat can be completely cut off when passing through the cutter disc C23 to form the seedling rod of the required specification. By adjusting the position of the seedling pressing adjusting seat D7, the distance between the seedling pressing rod D5 and the seedling feeding table A3 can be adjusted to adapt to the thickness of the seedling mat.
[0079] The striping plate D2 is arranged at the rear side of the cutter disc C23, the striping guide plate D21 of the striping plate D2 is in the same plane as the cutter disc C23, the thickness of the striping guide plate D21 is less than the thickness of the cutter disc C23, which prevents the seedling rod from being stuck between the two striping guide plates D21, and the structure scheme that the striping guide plate D21 is provided with a beveled step at the front end and the thickness of the striping guide plate D21 is less than the thickness of the cutter disc C23 helps to guide the seedling rod into the striping area of the striping plate D2.
[0080] In the embodiment of the application, as shown in Figures 7-10, the cutting assembly includes a driving shaft E5, a cutting side plate E4 and a cutting knife shaft group E3, the cutting knife shaft group E3 includes a center shaft E32, a cutting knife shaft E33 and a cutting knife E34, the cutting knife E34 is arranged on the cutting knife shaft E33, the cutting knife shaft E33 is sleeved on the center shaft E32, the cutting driving part is in transmission connection with the driving shaft E5, the two ends of the driving shaft E5 are connected with the cutting side plate E4 respectively, the two ends of the center shaft E32 are installed on the cutting side plate E4 through a rotary pair respectively, the cutting auxiliary assembly includes an eccentric side plate E6, an auxiliary wheel E8 and a connecting rod E7, the auxiliary wheel E8 is arranged on the eccentric side plate E6, the auxiliary wheel E8 is provided with a through hole, the driving shaft E5 is rotatably connected with the rack A by penetrating through the through hole, one end of the center shaft E32 is connected with one end of the connecting rod E7, the other end of the connecting rod E7 is connected with the eccentric side plate E6 through a connecting rod shaft E72, the eccentric side plate E6 rotates around the center of the auxiliary wheel E8, the cutting side plate E4 rotates around the center of the driving shaft E5, the center of the auxiliary wheel E8 and the center of the driving shaft E5 are spaced apart by a predetermined distance, and the center of the auxiliary wheel E8, the center of the driving shaft E5, the center of the cutting knife shaft E33 and the center of the connecting rod shaft E72 form a parallelogram in a plane.
[0081] The cutting device E is assisted by the auxiliary wheel E8 to keep the cutting knife E34 perpendicular to the cutting plane of the seedling feeding table A3 during the rotary motion, the driving shaft E5 is provided with the cutting side plate E4 at both ends, preferably three mounting points are arranged on the cutting side plate, and three groups of cutting knife shaft groups E3 are arranged on the three mounting points of the cutting side plate E4, such as Figure 10 , the first cutting knife shaft 1, the second cutting knife shaft 2 and the third cutting knife shaft 3 respectively. In the cutting knife shaft group E3, the center shaft E32 is installed in the cutting knife shaft E33, the shaft of the compression spring E35 is installed on the center shaft E32 close to the auxiliary wheel E8, the two sides of the compression spring E35 are supported between the cutting knife shaft E33 and the cutting side plate E4 respectively, and the transverse cutting cam E31 is installed in the center shaft E32 on one side of the cutting motor E1.
[0082] As shown in Figure 7 , the auxiliary wheel E8 is installed on the auxiliary wheel mounting hole E62 of the eccentric side plate E6, the through hole penetrating through the driving shaft E5 is arranged on the auxiliary wheel E8, the driving shaft E5 is connected with the bearing G2 by penetrating through the through hole, and the bearing G2 is installed on the cutting support A6. The bearing G2 is arranged between the eccentric side plate E6 and the auxiliary wheel E8, the auxiliary wheel E8 is installed on the auxiliary wheel mounting plate E10 through screws, and the auxiliary wheel mounting plate E10 is fixed on the cutting support A6.
[0083] As shown in Figures 7-10, one end of the driving shaft E5 is connected with the bearing G2, the bearing G2, the cutting block motor E1 and the transverse cutting guide plate E2 are installed on the cutting block support A6, the output shaft of the cutting block motor E1 is connected with the driving shaft E5 to transmit power. The driving shaft mounting hole E42 on the cutting block side plate E4 is fixedly connected with the driving shaft E5 as a whole, the center shaft mounting hole E41 is arranged on the three end points of the cutting block side plate E4, the cutting block side plate E4 is installed on both sides of the driving shaft E5, and the center shaft mounting holes E41 of the two cutting block side plates E4 are coaxial. The center shaft mounting hole E41 and the step on the center shaft E32 form a rotating pair that can only rotate but cannot move axially.
[0084] As Figures 7-10 , the two ends of the center shaft E32 are installed on the cutting block side plate E4 through the rotating pair respectively, and the other side of the center shaft E32 is also fixedly installed with the connecting rod E7 through the connecting rod shaft hole E71, the connecting rod E7 is installed together with the eccentric side plate E6 through the connecting rod shaft E72 and the connecting rod installation hole E61 of the eccentric side plate E6, and the center shaft E32, the cutting block side plate E4, the connecting rod E7 and the eccentric side plate E6 form an eccentric rotating system, so that the center shaft E32 does not rotate around its axis while rotating around the driving shaft E5, and the specific performance is that the guide groove E321 is arranged on the center shaft E32, and the plane of the guide groove E321 is always perpendicular to the plane of the seedling feeding table A3 on the frame A1. The auxiliary wheel E8 is installed on the auxiliary wheel E8 mounting hole on the eccentric side plate E6, the auxiliary wheel E8 is provided with a through hole penetrating the driving shaft E5, the driving shaft E5 penetrates the through hole and is connected with the bearing G2, and the bearing G2 is installed on the cutting block support A6. The bearing G2 is installed between the eccentric side plate E6 and the auxiliary wheel E8, the auxiliary wheel E8 is installed on the auxiliary wheel E8 mounting plate through screws, and the auxiliary wheel E8 mounting plate is fixed on the cutting block support A6. The sensor E9 is installed on the cutting block support A6. The cutting knife E34 is fixedly connected with the cutting knife shaft E33, and the cutting knives E34 installed on the first cutting knife shaft 1, the second cutting knife shaft 2 and the third cutting knife shaft 3 are installed at a certain distance, so that each group of cutting knives E34 corresponds to cutting the first seedling J, the second seedling J and the third seedling J respectively.
[0085] So set up, as Figure 10, eccentric side plate E6 rotates around the auxiliary wheel center O1, the cutting side plate E4 rotates around the drive shaft center O2, the eccentric distance between the auxiliary wheel E8 center and the drive shaft center O2 is L2, the distance between the connecting rod shaft center O3 and the cutting knife shaft E33 center is the length L1 of the connecting rod E7, L1 is equal to L2, the distance between the auxiliary wheel center O1 and the connecting rod shaft center O3 is equal to the distance between the drive shaft center O2 and the cutting knife shaft center O4. Therefore, the auxiliary wheel center O1, the drive shaft center O2, the connecting rod shaft center O3 and the cutting knife shaft center O4 form a parallelogram mechanism. Since the auxiliary wheel E8 is fixedly installed on the cutting block support A6 through the eccentric wheel mounting plate, when the mechanism rotates with the drive shaft center O2 as the fixed point, the cutting knife E34 always rotates in the same posture. As shown in Figure 10 , in the embodiment of the present scheme, the auxiliary wheel center O1 is directly below the drive shaft center O2, and when the cutting knife E34 is installed, the cutting knife plane is parallel to the axis of the connecting rod E7. No matter how many degrees the cutting block device E rotates, the cutting knife plane of the cutting knife E34 is always parallel to the line between the auxiliary wheel center O1 and the drive shaft center O2 (as shown in Figure 10 , the dashed line after the cutting block device E rotates α degrees).
[0086] In the embodiment of the present application, as shown in Figures 7-9 , the cutting knife shaft group E3 further comprises a transverse cutting cam E31 and a reset member, the transverse cutting cam E31 is provided with a ball head E311 and a connecting hole, the center shaft E32 is a hollow shaft, a guide groove E321 is arranged on the center shaft E32 along the axial direction, the reset member is sleeved on one end of the center shaft E32, and the other end is provided with the transverse cutting cam E31, the transverse cutting cam E31 is connected with the cutting knife shaft E33 through a connecting piece, the connecting piece passes through the connecting hole and the guide groove E321, and the two sides of the reset member abut against the cutting knife shaft E33 and the cutting side plate E4 respectively. When the cutting knife shaft E33 rotates to a predetermined position, the transverse cutting guide pushes the transverse cutting cam E31 to move along the guide groove E321 and drives the cutting knife shaft E33 to move transversely, and the reset member is used to drive the cutting knife shaft E33 to reset to the initial position when the transverse cutting guide has no force on the transverse cutting cam E31.
[0087] As shown in Figures 7-9The cutting block driving member is preferably a cutting block motor E1, the reset member is preferably a compression spring E35, the connecting hole is preferably a bolt hole E312, the connecting member is a bolt G8, the central shaft E32 is a hollow shaft, the central shaft E32 is provided with a guide groove E321, the outer circle of the transverse cutting cam E31 is installed with the inner hole of the central shaft E32 through sliding fit, the bolt hole E312 of the transverse cutting cam E31 is fixedly connected with the cutting block cutter shaft E33 through the bolt G8, the bolt G8 connecting the transverse cutting cam E31 and the cutting block cutter shaft E33 penetrates the guide groove E321 on the central shaft E32, and the axis of the compression spring E35 is installed on the central shaft E32 close to the auxiliary wheel E8, and the compression spring E35 is supported between the cutting block cutter shaft E33 and the cutting block side plate E4 on the two sides. When the transverse cutting guide plate E2 pushes the transverse cutting cam E31 to move, the transverse cutting cam E31 can drive the cutting block cutter shaft E33 to move transversely along the guide groove E321, so that the transverse movement of the cutting knife E34 is realized. When the pushing force of the transverse cutting guide plate E2 on the transverse cutting cam E31 disappears, the cutting block cutter shaft E33 returns to the initial position, so that the cutting knife E34 returns to the initial position.
[0088] In the embodiment of the present application, as shown in Figure 9 , Figure 12 and Figure 13 , the cutting block motor E1 drives the driving shaft E5 to rotate, the driving shaft E5 drives the cutting block side plate E4 to rotate, the cutting block side plate E4 drives the cutting block cutter shaft E33 group E3 to rotate, and then drives the cutting knife E34 to move. Under the action of the compression spring E35, the cutting knife E34 is arranged between the two seedlings J in the initial position. When the cutting knife E34 moves along the cutting knife E34 return circle, the cutting knife E34 enters the seedling mat from between the two seedlings J. When the cutting knife E34 contacts the seedling mat, the transverse cutting cam E31 is driven to move transversely under the action of the transverse cutting guide, and the cutting knife E34 moves transversely to the other side under the action of the transverse cutting cam E31, so that the cutting knife E34 moves transversely while being vertically cut to realize oblique cutting.
[0089] In the embodiment of the present application, as shown in Figure 7 , the transverse cutting guide includes a transverse cutting guide plate E2, the transverse cutting guide plate E2 is fixed at a predetermined position of the rack A, the transverse cutting guide plate E2 is matched with the movement track of the central shaft E32, and the transverse cutting guide plate E2 is gradually convex from one end to the middle and gradually concave from the middle to the other end.
[0090] As shown in Figure 9 , 10As shown in Fig. 13, the cutting motor E1 drives the driving shaft E5 to rotate, and the cutting knife shaft group E3 rotates, and the center shaft E32 moves to a predetermined position, and the transverse cutting cam E31 at the end of the center shaft E32 moves along the transverse cutting guide plate E2. When the ball head E311 on the transverse cutting cam E31 contacts the convex platform of the transverse cutting guide plate E2, the convex platform of the transverse cutting guide plate E2 generates an oblique thrust force on the ball head E311 due to the gradual convexity of the transverse cutting guide plate E2 from one end to the middle. The oblique thrust force can be decomposed into a component force on the circumferential normal line of the cutting knife E34 rotation circle and a component force along the axis of the center shaft E32. The driving force of the cutting motor E1 overcomes the component force on the circumferential normal line of the cutting knife E34 rotation circle, and the component force along the axis of the center shaft E32 pushes the cutting knife shaft E33 to move, and further pushes the cutting knife E34 to move. At this time, the movement of the cutting knife E34 is a compound oblique cutting movement of vertical downward and transverse cutting, so as to achieve cutting of the seedling strip at a position away from the seedling strip cutting unit. After the seedling strip is cut, the seedling J is pushed off the dividing plate D2 by the knife seat of the cutting knife E34, and the seedling J enters the seedling guiding device F. When the seedling J is cut, the middle part of the transverse cutting guide plate E2 gradually recedes to the other end, and the ball head E311 on the transverse cutting cam E31 is separated from the convex platform of the transverse cutting guide plate E2, and under the action of the compression spring E35, the cutting knife shaft E33 drives the cutting knife E34 to reset.
[0091] In the embodiment of the present application, as shown in Figure 1 、 Figure 2 and Figure 11 , the seedling guiding device F comprises a seedling guiding bottom plate F1, a seedling guiding partition plate F2 and a seedling guiding plate F3. The seedling guiding partition plate F2 is arranged on the seedling guiding bottom plate F1 and forms a seedling guiding groove with the seedling guiding bottom plate F1. The seedling guiding plate F3 is arranged in a predetermined direction at the lower part of the seedling guiding partition plate F2 and is connected with the seedling guiding partition plate F2. The cut seedling J passes through the seedling guiding groove and is thrown downward in a predetermined direction by the seedling guiding plate F3.
[0092] In this way, after the seedling J is cut by the cutting device E, it falls downward into the seedling guiding device F and becomes an independent seedling guiding unit through the shunt of the seedling guiding partition plate F2. The seedling J falls into different seedling guiding grooves and is grouped and thrown for transplanting under the action of the seedling guiding plate F3. The width of the seedling guiding groove corresponds to multiple seedlings J.
[0093] In order to improve the efficiency of throwing seedlings, the basic unit is grouped according to the number of cutting knife shaft groups E3, that is, the seedling guiding unit. The integer multiple of the basic unit (i.e. the number of throwing seedling rows) is a group of throwing seedling units H, and finally the whole machine is composed of integer multiple throwing seedling units H. The machine optimizes a set of 15 seedling throwing seedling units H formed by 3 groups of cutting knife shaft groups E3 and 5 groups of seedling guiding units according to the comprehensive operation speed, the existing seedling raising specifications, the throwing seedling row spacing and other parameters. One throwing seedling unit H throws 5 rows of seedlings, and the whole machine is composed of two groups of throwing seedling units H, forming a throwing seedling machine that can throw 10 rows at a time. In addition to the present scheme, the number of cutting knife shaft groups E3 can also be 4, 5, 6, the seedling guiding unit can be 3, 4, 6, and the throwing seedling unit H can be 1, 3, 4, 5, 6 and other combination schemes.
[0094] The above only describes the preferred embodiments of the present application, and it should be noted that those skilled in the art can make several improvements and refinements without departing from the principles of the present application, and these improvements and refinements should also be considered within the scope of protection of the present application.
Claims
1. A rice pot blanket seedling cutting throwing machine, comprising a frame and a conveying device, a cutting device, a blanket pressing device, a cutting device and a seedling guiding device arranged on the frame, the rice pot blanket seedling cutting throwing machine is sequentially provided with a cutting station, a cutting station and a seedling falling and throwing station along the conveying direction of the conveying device, the conveying device is used to convey seedlings through the cutting station, the cutting station and the seedling falling and throwing station in sequence, characterized in that, The pressing device and the slicing device are located at the slicing station. The pressing device is used to press down the blanket-like seedlings in the rice pot, and the slicing device cuts the blanket-like seedlings into strips. The dicing device is located at the dicing station to cut the strips into diced seedlings. The dicing device includes a dicing drive, a dicing assembly, a transverse cutting guide, and a dicing auxiliary assembly. The dicing assembly includes a cutter. The dicing drive is connected to the dicing assembly and drives the cutter to rotate along a fixed shaft. The dicing auxiliary assembly cooperates with the dicing assembly to ensure that the cutting plane of the cutter is always perpendicular to the cutting surface of the blanket-like seedlings in the rice pot. The transverse cutting guide is positioned at a predetermined location and drives the cutter to move laterally across the cutting surface of the blanket-like seedlings in the rice pot. The seedling guide is located at the seedling throwing station and is used to group the diced seedlings for throwing. The dicing assembly also includes a drive shaft, a dicing side plate, and a dicing blade shaft assembly. The dicing blade shaft assembly includes a central shaft and a... A cutting blade shaft is provided, with the cutting blade mounted on it. The cutting blade shaft is sleeved on a central shaft. A cutting drive component is connected to a drive shaft. Both ends of the drive shaft are connected to the cutting side plates. Both ends of the central shaft are mounted on the cutting side plates via rotating joints. A cutting auxiliary assembly includes an eccentric side plate, an auxiliary wheel, and a connecting rod. The auxiliary wheel is mounted on the eccentric side plate and has a through hole through which the drive shaft passes and is rotatably connected to the frame. One end of the central shaft is connected to one end of the connecting rod, and the other end of the connecting rod is connected to the eccentric side plate via a connecting rod shaft. The eccentric side plate rotates around the center of the auxiliary wheel and the cutting side plate rotates around the center of the drive shaft. The center of the auxiliary wheel and the center of the drive shaft are spaced at a predetermined distance. The centers of the auxiliary wheel, the drive shaft, the cutting blade shaft, and the connecting rod shaft form a parallelogram in the same plane.
2. The rice pot blanket seedling cutting throwing machine according to claim 1, wherein, The dicing blade shaft assembly also includes a transverse cutting cam and a reset member. The transverse cutting cam has a ball head and a connecting hole. The central shaft is a hollow shaft with a guide groove along its axial direction. One end of the central shaft is fitted with the reset member, and the other end is fitted with the transverse cutting cam. The transverse cutting cam is connected to the dicing blade shaft through a connector. The connector passes through the connecting hole and the guide groove. The two sides of the reset member abut against the dicing blade shaft and the dicing side plate, respectively. When the dicing blade shaft rotates to a predetermined position, the transverse cutting guide pushes the transverse cutting cam to move along the guide groove and drives the dicing blade shaft to move laterally. The reset member is used to drive the dicing blade shaft to reset to the initial position when the transverse cutting guide has no force on the transverse cutting cam.
3. The rice pot blanket seedling cutting throwing machine according to claim 2, wherein, The transverse cutting guide includes a transverse cutting guide plate, which is fixed at a predetermined position on the frame. The transverse cutting guide plate is set to match the movement trajectory of the central axis. The transverse cutting guide plate gradually protrudes from one end to the middle and gradually recedes from the middle to the other end.
4. The rice pot blanket seedling cutting and throwing machine according to any one of claims 1 to 3, characterized in that, The slitting device comprises a reciprocating group and a cutting knife group, the cutting knife group comprises a first slitting driving member, a second slitting driving member, a forward cutting shaft, a cutter disc positioning sleeve, a cutter disc and a reverse cutting shaft, the forward cutting shaft and the reverse cutting shaft are respectively provided with the cutter disc and the cutter disc positioning sleeve, the adjacent cutter discs are spaced apart by a predetermined position through the cutter disc positioning sleeve, the first slitting driving member and the second slitting driving member are respectively in transmission connection with the forward cutting shaft and the reverse cutting shaft, the rotation directions of the forward cutting shaft and the reverse cutting shaft are respectively the same and opposite to the running direction of the rice pot body blanket seedlings, the first slitting driving member and the second slitting driving member are arranged on the reciprocating group, and the reciprocating group is used for driving the cutting knife group to reciprocate along the slitting direction.
5. The rice pot blanket plug seedling cutting throwing machine according to claim 4, wherein, The reciprocating group comprises a linear driving member, a push rod, a base and a reciprocating movement platform, the linear driving member and the base are fixed on the rack, the first slitting driving member and the second slitting driving member are arranged on the reciprocating movement platform, one end of the push rod is in transmission connection with the linear driving member, and the other end penetrates through the base and is connected with the reciprocating movement platform.
6. The rice pot blanket plug seedling cutting throwing machine according to claim 4, wherein, The blanket pressing device comprises a seedling clamping plate, a striping plate, a post-seedling pressing support, a seedling pressing connecting rod, a seedling pressing rod, a pre-seedling pressing support and a seedling pressing adjusting seat, the seedling clamping plate is arranged on the striping plate, the striping plate is fixedly connected with the post-seedling pressing support, the seedling pressing connecting rod is arranged at two ends of the seedling pressing rod, the seedling pressing connecting rod on the end of the seedling pressing rod close to the cutting block device is arranged on the post-seedling pressing support, the seedling pressing connecting rod on the other end of the seedling pressing rod is connected with the seedling pressing adjusting seat, the seedling pressing adjusting seat is used for adjusting the height of the seedling pressing rod, the striping plate is provided with a striping guide plate, the striping guide plate is in the same plane with the cutter disc, the thickness of the striping guide plate is less than the thickness of the cutter disc, the front end of the striping guide plate is provided with a bevel step for guiding the seedling strip into the striping area of the striping plate, a cutter groove is arranged in the middle of the seedling pressing rod, the cutter disc penetrates through the cutter groove and can move along the cutter groove to cut the rice pot body blanket seedlings into seedling strips.
7. The rice pot blanket plug seedling cutting throwing machine according to claim 6, wherein, The conveying device comprises a seedling conveying motor, a seedling strip conveying driving shaft, a seedling strip conveying belt, a seedling strip conveying driven shaft, a seedling strip conveying belt driven wheel, a seedling strip conveying belt driving wheel, a seedling blanket conveying driving shaft, a seedling blanket conveying belt driving wheel, a seedling blanket conveying belt, a seedling blanket conveying belt driven wheel and a seedling blanket conveying belt driven shaft, the seedling conveying motor is provided with a driving pulley, power transmission is achieved between the driving pulley and a driven pulley through a synchronous belt, the driven pulley and the seedling strip conveying belt driving wheel are arranged on the seedling strip conveying driving shaft, the seedling strip conveying belt driven wheel is arranged on the seedling strip conveying driven shaft, power transmission is achieved between the seedling strip conveying driving shaft and the seedling strip conveying driven shaft through the seedling strip conveying belt, the seedling blanket conveying driving shaft and the seedling strip conveying driving shaft are connected through a synchronous belt, the seedling blanket conveying belt driving wheel is arranged on the seedling blanket conveying driving shaft, the seedling blanket conveying belt driven wheel is arranged on the seedling blanket conveying belt driven shaft, and the seedling blanket conveying driving shaft and the seedling blanket conveying belt driven shaft are connected through the seedling blanket conveying belt.
8. The rice pot blanket plug seedling cutting throwing machine according to claim 7, characterized in that, The seedling guiding device comprises a seedling guiding bottom plate, a seedling guiding partition plate and a seedling guiding plate, the seedling guiding partition plate is arranged on the seedling guiding bottom plate and forms a seedling guiding groove with the seedling guiding bottom plate, the seedling guiding plate is arranged in a predetermined direction at the lower part of the seedling guiding partition plate and is connected with the seedling guiding partition plate, and the cut seedlings pass through the seedling guiding groove and are thrown downward through the seedling guiding plate in a predetermined direction.
9. The rice pot blanket plug seedling cutting throwing machine according to claim 8, characterized in that, The machine frame comprises a frame, a seedling loading table, a seedling conveying table, a cutting block support and a seedling guiding support, the seedling loading table is arranged on the frame, the seedling conveying table is arranged on both sides of the seedling loading table, the seedling conveying table is sequentially provided with a first conveying groove and a second conveying groove along the seedling pot blanket seedling conveying direction, the conveying device is arranged below the seedling conveying table, the seedling blanket conveying belt and the seedling strip conveying belt respectively extend above the first conveying groove and the second conveying groove, and the cutting block support and the seedling guiding support are fixed on the frame, and the cutting device and the seedling guiding device are respectively fixed on the cutting block support and the seedling guiding support.
Citation Information
Patent Citations
Rice bowl blanket seedling dicing and throwing device
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