Pretreatment equipment for edible essence production

Abstract

The invention relates to the technical field of food additives, in particular to pretreatment equipment for edible essence production, which comprises a mounting box, an operation table, a first electric slide rail, a rotating shaft, a mounting plate, a driver and the like, a first electric sliding rail is arranged on the mounting box; a sliding block is slidably connected to the first electric sliding rail. A mounting plate is mounted on the sliding block; a plurality of drivers are mounted on the mounting plate; a rotating shaft is arranged on each driver; and an operation table for placing cactus is arranged on the mounting plate. Cactus is placed on an operation table through automatic discharging equipment, then a first platform is driven to move to the middle of a mounting box through a sliding block on a first electric sliding rail, and a worker only needs to stand in the middle of the mounting box to scrape thorns on the cactus; by means of the design, the working efficiency is improved, the labor intensity of workers is relieved, and meanwhile operation safety is guaranteed.

Description

Technical Field

[0001] The invention relates to the technical field of food additives, and in particular to a pretreatment device for producing edible flavors. Background Art

[0002] In the process of extracting edible flavors, cactus is an important raw material and is widely used for its unique aroma components. However, the surface of the cactus is covered with irregular thorns, which not only easily injure the operator, but also affect the subsequent crushing and juice extraction steps. Therefore, when using cactus to extract edible flavors, it is necessary to remove the thorns on the surface of the cactus first. However, since the shape of the cactus is mostly oval and the surface is irregular, it cannot be fixed mechanically and can only be removed by manual operation. During the thorn removal process, workers need to constantly turn the cactus to ensure that the thorns in each part can be cleaned. In addition, the cactus will ooze juice during the thorn removal process, which will not only cause the operating table to become slippery, but also affect the workers' picking operation, further increasing the difficulty and risk of the work. Summary of the invention

[0003] In order to overcome the shortcomings of existing workers needing to bend down frequently when cleaning cacti, which may cause back fatigue, and workers constantly turning the cacti when cleaning thorns, which increases the complexity of operation and time consumption, the present invention provides a pretreatment equipment for the production of edible flavors.

[0004] The technical solution is as follows: A pretreatment equipment for the production of edible flavors, including an installation box; also including an operating table, a feeding assembly, a pricking needle, a first electric slide rail, a nozzle, a rotating shaft, a mounting plate and a driver; a first electric slide rail is arranged on the installation box; a slider is slidably connected to the first electric slide rail; a mounting plate is installed on the slider; a number of drivers are installed on the mounting plate; each driver is provided with a rotating shaft; an operating table for placing cacti is arranged on the mounting plate; each rotating shaft is connected to an adjacent operating table; a number of nozzles for washing cacti are installed on the installation box; a feeding assembly for placing cacti is arranged on the installation box; each operating table is connected to a number of pricking needles through a telescopic plate; a number of telescopic holes equal to the number of pricking needles are opened on the operating table.

[0005] More preferably, the unloading assembly includes a storage hopper, an isolation plate, a conveyor belt, a pressure plate, a linear drive, a second electric slide rail and a third electric slide rail; the third electric slide rail is provided on the mounting box; a slider is slidably connected to the third electric slide rail; the storage hopper is installed on the slider on the third electric slide rail; two front-to-back symmetrical conveyor belts are installed on the storage hopper through a supporting plate; each conveyor belt is provided with a number of isolation plates for separating cacti; a number of second electric slide rails are installed on the supporting plate; a number of sliders are slidably connected to the second electric slide rail; a linear drive is installed on each slider on the second electric slide rail, and the linear drive is an electric push rod; a pressure plate is commonly fixed to the output ends of each relative linear drive.

[0006] More preferably, it also includes a partition plate and a baffle; the partition plate is installed on the installation box; the partition plate and the installation box form a collecting bin; the baffle is rotatably connected to the partition plate; the DD motor is installed on the partition plate; the DD motor is connected to the installation shaft on the baffle; and a channel is formed between the baffle and the operating table.

[0007] More preferably, it also includes an annular cutter, a guide plate and a filter; an annular cutter is installed on the installation box; an installation groove is provided on the installation box; a number of motors are installed in the installation groove; the output end of each motor is connected to the adjacent annular cutter; a number of guide plates for guiding cacti are installed on the installation box; all guide plates form channel 2; a filter is installed inside the installation box; the filter is inclined and is located on the lower side of the annular cutter; a discharge port is provided on the installation box; a storage bin is formed between the filter and the installation box; drainage holes are provided on both the storage bin and the collection bin.

[0008] More preferably, a spring is further included; the spring is arranged in the installation groove; and the other end of the spring is connected to the adjacent annular cutter.

[0009] More preferably, a guide plate is also included; the guide plate for guiding the sliced ​​cactus to move toward the discharge port is installed in the installation box.

[0010] More preferably, the lower side of the guide plate is toothed and is clamped between two adjacent annular saw blades on the annular cutter.

[0011] More preferably, a rotating part is provided on the operating table, and the rotating part is driven to rotate by a DD motor.

[0012] More preferably, the length of the needles gradually becomes shorter from the middle of the operating table to the sides.

[0013] More preferably, the filter screen is arranged to be inclined from the annular cutter toward the discharge port.

[0014] Beneficial effects: In the technical solution provided by the present invention, the present invention places the cactus on the operating table through the automatic unloading device, and then drives the platform 1 to move to the middle of the installation box through the slider on the first electric slide rail. The worker only needs to stand in the middle of the installation box to scrape off the thorns on the cactus. This design not only improves work efficiency, but also reduces the labor intensity of workers, while ensuring the safety of operation.

[0015] The entire workflow of the present invention is optimized, from the placement of the cactus to the final collection, forming a coherent and efficient production line. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the three-dimensional structure of a pretreatment device for producing edible flavors according to the present invention; Figure 2 It is a schematic diagram of the three-dimensional structure of the installation box, operating table, storage hopper, annular cutter, partition plate, baffle plate, guide plate and filter screen combination of the present invention; Figure 3 It is a schematic diagram of the combined three-dimensional structure of the operating table, rotating shaft and driver of the present invention; Figure 4 It is a schematic diagram of the three-dimensional structure of the operating table and the needle combination of the present invention; Figure 5 It is a schematic diagram of the three-dimensional structure of the operating table and baffle combination of the present invention; Figure 6 It is a schematic diagram of the three-dimensional structure of the guide plate and the annular cutter combination of the present invention; Figure 7 It is a schematic diagram of the three-dimensional structure of the installation box, installation groove, annular cutter and spring combination of the present invention; Figure 8 It is a schematic diagram of the three-dimensional structure of the storage hopper, conveyor belt and pressing plate of the present invention; Fig. 9 It is a schematic diagram of the three-dimensional structure of the conveyor belt, the pressing plate, the linear drive member and the second electric slide rail of the present invention; Fig.10 It is a state diagram of the material storage hopper unloading position of the present invention.

[0017] Marked in the figure: 1-installation box, 2-operating table, 3-storage hopper, 4-annular cutter, 5-needle, 101-partition plate, 102-baffle, 103-guide plate, 104-filter screen, 105-guide plate, 106-first electric slide rail, 107-sprinkler, 108-rotating shaft, 109-installation plate, 110-driver, 111-isolation plate, 201-spring, 301-conveyor belt, 302-pressure plate, 303-linear drive member, 304-second electric slide rail, 305-third electric slide rail, 21-rotating part, 22-platform one, 23-platform two, 1001-discharge port, 1002-collection bin one, 1003-installation slot, 10201-channel one, 10301-channel two, 1004-storage. DETAILED DESCRIPTION

[0018] The present invention will be further described below in conjunction with the embodiments shown in the accompanying drawings.

[0019] Example 1 like Figure 1-10 As shown, a pretreatment device for producing edible flavors includes a mounting box 1; It also includes an operating table 2, a material blanking component, a needle 5, a first electric slide rail 106, a nozzle 107, a rotating shaft 108, a mounting plate 109 and a driver 110; a first electric slide rail 106 is arranged on the mounting box 1; a slider is slidably connected to the first electric slide rail 106; a mounting plate 109 is mounted on the slider; two drivers 110 are mounted on the mounting plate 109; each driver 110 is provided with a rotating shaft 108; an operating table 2 is arranged on the mounting plate 109; each rotating shaft 108 is connected to an adjacent operating table 2; a number of nozzles 107 are installed on the mounting box 1; a material blanking component is arranged on the mounting box 1; each operating table 2 is connected to a number of needles 5 through a telescopic plate; a number of telescopic holes equal to the number of needles 5 are opened on the operating table 2.

[0020] The unloading assembly includes a storage hopper 3, an isolation plate 111, a conveyor belt 301, a pressure plate 302, a linear drive member 303, a second electric slide rail 304 and a third electric slide rail 305; a third electric slide rail 305 is arranged on the installation box 1; a slider is slidably connected to the third electric slide rail 305; the storage hopper 3 is installed on the slider on the third electric slide rail 305; two front-to-back symmetrical conveyor belts 301 are installed on the storage hopper 3 through a supporting plate; each conveyor belt 301 is provided with a number of isolation plates 111 for separating cacti; two second electric slide rails 304 are installed on the supporting plate; a number of sliders are slidably connected to the second electric slide rail 304; a linear drive member 303 is installed on each slider on the second electric slide rail 304, and the linear drive member 303 is an electric push rod; each relative linear drive member 303 output end is commonly fixed with a pressure plate 302.

[0021] It also includes a partition plate 101 and a baffle 102; the partition plate 101 is installed on the installation box 1; the partition plate 101 and the installation box 1 form a collecting bin 1002; the baffle 102 is rotatably connected to the partition plate 101; a DD motor is installed on the partition plate 101; the DD motor is connected to the installation shaft on the baffle 102; a channel 10201 is formed between the baffle 102 and the operating table 2.

[0022] It also includes an annular cutter 4, a guide plate 103 and a filter screen 104; the annular cutter 4 is installed on the installation box 1; an installation groove 1003 is provided on the installation box 1; a number of motors are installed in the installation groove 1003; the output end of each motor is connected to the adjacent annular cutter 4; two guide plates 103 are installed on the installation box 1; all guide plates 103 form a channel 2 10301; a filter screen 104 is installed inside the installation box 1; the filter screen 104 is inclined, and the filter screen 104 is located at the lower side of the annular cutter 4; a discharge port 1001 is provided on the installation box 1; a storage bin 1004 is formed between the filter screen 104 and the installation box 1; drainage holes are provided on the storage bin 1004 and the collection bin 1002.

[0023] It also includes a spring 201 ; the spring 201 is arranged in the installation groove 1003 ; the other end of the spring 201 is connected to the adjacent annular cutter 4 .

[0024] It also includes a guide plate 105; the guide plate 105 is installed in the installation box 1 for guiding the sliced ​​cactus to move toward the discharge port 1001.

[0025] The lower side of the guide plate 103 is tooth-shaped and is stuck between two adjacent annular saw blades on the annular cutter 4 to clean the cactus juice adhering to the annular saw blades, so that the annular cutter 4 can continue to cut the cactus.

[0026] The operating table 2 is provided with a rotating part 21, which is driven by a DD motor to rotate, so that workers can clean the thorns on the cactus.

[0027] The length of the pricking needle 5 gradually decreases from the middle of the operating table 2 to the side, so as to adapt to the shape of the cactus which is thick in the middle and thin on the sides.

[0028] The filter screen 104 is arranged to be inclined from the annular cutter 4 to the discharge port 1001 , so as to facilitate the movement of the sliced ​​cactus to the discharge port 1001 .

[0029] Before the present invention is operated, workers are required to stack the cacti horizontally in the storage hopper 3. After starting the equipment, the slider on the third electric slide rail 305 will drive the unloading assembly to move to the upper side of the operating table 2, such as Fig.10As shown. At this time, the conveyor belt 301 is driven by the motor to rotate in opposite directions, and the cactus in the storage hopper 3 is moved so that it stays on the corresponding isolation plate 111 on the conveyor belt 301. At the same time, the cactus on the bottom isolation plate 111 will fall on the platform 122. Since the platform 122 is inclined, the cactus falling on it is at risk of sliding down. Therefore, before the conveyor belt 301 rotates, the pressing plate 302 on the front side of the storage hopper 3 is first driven by the linear drive member 303 to move downward until the lower side of the pressing plate 302 contacts the platform 122. At the same time, the telescopic plate drives the thorn needle 5 to extend out of the surface of the platform 122, and then the conveyor belt 301 rotates to make the cactus fall on the platform 122. In this way, the cactus is pierced on the thorn needle 5 by the gravity of the fall. In order to better fix the cactus on the thorn needle 5, the slider on the second electric slide rail 304 drives the linear drive member 303 and the pressing plate 302 on the front and rear sides of the storage hopper 3 to move toward the middle of the storage hopper 3. After moving to the middle of the storage hopper 3, the pressing plate 302 is driven downward by the linear driving member 303 to squeeze the cactus so that the thorns 5 are completely inserted into the inside of the cactus, thereby preventing the cactus from falling off the operating table 2 when scraping off the thorns on the cactus.

[0030] It should be noted that, after the storage hopper 3 unloads materials, the slider on the third electric slide rail 305 drives the storage hopper 3 to move from the back to the front, away from the operating platform 2.

[0031] After the cactus is fixed on the operating table 2, the worker stands at the back of the installation box 1, holding a knife in hand, and scrapes off the thorns on the cactus. Subsequently, the driver 110 drives the rotating shaft 108 connected to the platform 2 23 and the platform 2 23 to rotate clockwise from the front to the back, so that the platform 2 23 covers the platform 1 22. At this time, the thorn needle 5 on the platform 2 23 is extended through the telescopic plate inside the platform 2 23 and pierces the cactus. There is a certain gap between the platform 1 22 and the platform 2 23. At this time, the external water pump of the nozzle 107 sprays water to wash the cactus and wash away the thorns and residual cactus fragments that fell on the operating table 2, and enters the collection bin 1 1002 through the channel 1 10201 to collect the necrotic parts and thorns and other residues cut off from the cactus.

[0032] After flushing is completed, the adjacent rotating shafts 108 are driven by the front and rear drivers 110 to drive the connected platform 1 22 and platform 2 23 to rotate counterclockwise from the front to the back. When platform 23 rotates to the specified position, platform 1 22 and platform 2 23 stop rotating. Afterwards, the telescopic plate located on platform 1 22 drives the needle 5 to retract, and with the assistance of platform 1 22, the cactus is separated from platform 1 22 and rotated to reset. At the same time, the slider on the first electric slide rail 106 drives the operating table 2 to move from left to right, so that platform 2 23 moves to the middle of the installation box 1. At this time, platform 1 22 is located as shown in the figure. The worker continues to process the other side of the cactus. At this time, the unloading assembly moves to the position as shown in the figure. Fig.10 The cactus is cleaned by spraying water through the nozzle 107 after the processing is completed. After that, the DD motor connected to the baffle 102 drives the baffle 102 to rotate counterclockwise from left to right, so that the baffle 102 is away from the DD motor side and contacts the platform 1 22 and the platform 2 23 away from the installation box 1. After that, the telescopic plate on the platform 2 23 drives the needle 5 to shrink and detach from the cactus. Since the operating table 2 itself has a certain inclination, the water flow drives the cactus to slide along the inclined surface of the operating table 2, and enters the channel 2 10301 through the guidance of the baffle 102. Through the guidance of the guide plate 103, the cactus falls in a vertical state and contacts the annular cutter 4. The motor drives the annular cutter 4 to rotate in opposite directions to cut the cactus into sheets. The cut cactus falls on the filter screen 104, and the water flows through the filter screen 104 and falls into the storage 1004 bin, and then is discharged through the drain pipe. The cactus slices are guided by the filter screen 104 which is inclined from the back to the front and move toward the discharge port 1001 , flow out through the discharge port 1001 , and are collected by a collection bucket placed at the discharge port 1001 .

[0033] Furthermore, since the shape of cacti is mostly oval, it is not very convenient for workers to clean the cacti when the cacti are fixed on the operating table 2. Therefore, the present invention provides a rotating part 21 on the operating table 2, and the rotating part 21 is driven to rotate by the DD motor, so that workers can clean the thorns on the cacti.

[0034] The present invention places the cactus on the operating table 2 through the discharging device, and then drives the platform 1 22 to move to the middle of the installation box 1 through the slider on the first electric slide rail 106. The worker only needs to stand in the middle of the installation box 1 to scrape off the thorns on the cactus. Such a design not only improves work efficiency, but also reduces the labor intensity of workers, while ensuring the safety of operation.

[0035] The above embodiments are only for illustrating the technical concept and features of the present invention, and their purpose is to enable people familiar with the technology to understand the content of the present invention and implement it accordingly, and they cannot be used to limit the protection scope of the present invention. Any equivalent changes or modifications made according to the spirit of the present invention should be included in the protection scope of the present invention.

Claims

1. A pretreatment device for producing edible flavors, comprising an installation box (1); characterized in that: The machine also comprises an operating table (2), a material discharging assembly, a needle (5), a first electric slide rail (106), a nozzle (107), a rotating shaft (108), a mounting plate (109) and a driver (110); the mounting box (1) is provided with a first electric slide rail (106); a slider is slidably connected to the first electric slide rail (106); a mounting plate (109) is mounted on the slider; a plurality of drivers (110) are mounted on the mounting plate (109); each driver (110) is provided with a A rotating shaft (108); an operating table (2) for placing cacti is arranged on the mounting plate (109); each rotating shaft (108) is connected to an adjacent operating table (2); a plurality of nozzles (107) for washing cacti are installed on the mounting box (1); a material discharge assembly for dropping cacti is arranged on the mounting box (1); each operating table (2) is connected to a plurality of pricking needles (5) via a telescopic plate; and a plurality of telescopic holes equal in number to the number of pricking needles (5) are opened on the operating table (2).

2. The pretreatment equipment for producing edible flavors according to claim 1, characterized in that: The material unloading assembly comprises a material storage hopper (3), an isolation plate (111), a conveyor belt (301), a pressure plate (302), a linear drive member (303), a second electric slide rail (304) and a third electric slide rail (305); the third electric slide rail (305) is provided on the installation box (1); a slider is slidably connected to the third electric slide rail (305); the material storage hopper (3) is installed on the slider on the third electric slide rail (305); two front-to-back symmetrical conveyor belts are installed on the material storage hopper (3) via a supporting plate (301); a plurality of isolation plates (111) for separating cacti are arranged on each conveyor belt (301); a plurality of second electric slide rails (304) are installed on the support plate; a plurality of sliders are slidably connected to the second electric slide rails (304); a linear drive member (303) is installed on each slider on the second electric slide rail (304), and the linear drive member (303) is an electric push rod; and a pressing plate (302) is fixedly connected to the output end of each relative linear drive member (303) in common.

3. The pretreatment equipment for producing edible flavors according to claim 2, characterized in that: It also includes a partition plate (101) and a baffle plate (102); the partition plate (101) is installed on the installation box (1); the partition plate (101) and the installation box (1) form a collection bin (1002); the baffle plate (102) is rotatably connected to the partition plate (101); a DD motor is installed on the partition plate (101); the DD motor is connected to the installation shaft on the baffle plate (102); and a channel (10201) is formed between the baffle plate (102) and the operating table (2).

4. The pretreatment equipment for producing edible flavors according to claim 3, characterized in that: The invention also comprises an annular cutter (4), a guide plate (103) and a filter screen (104); the annular cutter (4) is installed on the installation box (1); a mounting groove (1003) is provided on the installation box (1); a plurality of motors are installed in the installation groove (1003); the output end of each motor is connected to the adjacent annular cutter (4); a plurality of guide plates (103) for guiding cacti are installed on the installation box (1); all the guide plates (103) form a second channel (10301); a filter screen (104) is installed inside the installation box (1); the filter screen (104) is inclined, and the filter screen (104) is located at the lower side of the annular cutter (4); a material outlet (1001) is provided on the installation box (1); a storage (1004) bin is formed between the filter screen (104) and the installation box (1); drainage holes are provided on the storage (1004) bin and the first collection bin (1002).

5. The pretreatment equipment for producing edible flavors according to claim 4, characterized in that: It also includes a spring (201); the spring (201) is arranged in the installation groove (1003); and the other end of the spring (201) is connected to the adjacent annular cutter (4).

6. The pretreatment equipment for producing edible flavors according to claim 4, characterized in that: It also includes a guide plate (105); the guide plate (105) is installed in the installation box (1) and is used to guide the sliced ​​cactus to move towards the discharge port (1001).

7. The pretreatment equipment for producing edible flavors according to claim 4, characterized in that: The lower side of the guide plate (103) is toothed and is clamped between two adjacent annular saw blades on the annular cutter (4).

8. The pretreatment equipment for producing edible flavors according to claim 3, characterized in that: A rotating part (21) is provided on the operating table (2), and the rotating part (21) is driven to rotate by a DD motor.

9. The pretreatment equipment for producing edible flavors according to claim 1, characterized in that: The length of the needle (5) gradually decreases from the middle of the operating table (2) toward the side.

10. The pretreatment equipment for producing edible flavors according to claim 4, characterized in that: The filter screen (104) is arranged to be inclined from the annular cutter (4) toward the discharge port (1001).

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