Dynamic material moving type phycocyanin wall breaking mechanism and wall breaking process thereof

By designing dynamic material transfer components in the phycocyanin wall breaking mechanism, including an annular placement groove, a moving material barrel, a side enlarged chamber and a top material column, the problems of blockage and inefficiency in the prior art are solved, and efficient material and liquid dispersion and capacity improvement are achieved.

CN119951642APending Publication Date: 2025-05-09DONGTAI CITY SPIRULINA BIO ENG CO LTD

Patent Information

Application Number
CN202510215275.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-26
Publication Date
2025-05-09

AI Technical Summary

Technical Problem

Existing phycocyanin breaking mechanisms are prone to blockage, resulting in low discharge efficiency and long production capacity cycle.

Method used

A dynamic material transfer phycocyanin wall-breaking mechanism is designed. By setting an annular placement groove, a moving material barrel, a side enlargement chamber and a top material column on the broken wall ring body, the moving material barrel and a top material column are driven to move the moving material barrel and a top material column back and forth, so as to achieve dispersion and discharge of the material liquid and prevent blockage.

Benefits of technology

It effectively prevents the blockage of the straight-through broken wall channel, improves the efficiency and production capacity of discharge, and shortens the production cycle.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a dynamic material moving type phycocyanin wall breaking mechanism and a wall breaking process thereof. The dynamic material moving type phycocyanin wall breaking mechanism comprises a wall breaking pipe, a wall breaking ring body and a dynamic material moving assembly, when the movable charging barrel moves from the annular containing groove to the side expanding chamber, the movable charging barrel can move materials which are originally blocked in the straight-through type wall breaking channel into the side expanding chamber, then the material jacking motor drives the material jacking column to move downwards into the movable charging barrel, and the materials which are blocked in the movable charging barrel are extruded downwards and discharged from the discharging opening; according to the wall breaking device, the straight-through type wall breaking channel can be effectively prevented from being blocked, meanwhile, materials which originally pass through the straight-through type wall breaking channel can be dispersed through the movable charging barrel, the straight-through type wall breaking channel and the discharging opening are used for cooperative discharging, the high efficiency of discharging is greatly improved, and the productivity is greatly improved.
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Description

Technical Field

[0001] The invention belongs to the technical field of biological products, and in particular relates to a dynamic material transfer type phycocyanin wall breaking mechanism and a wall breaking process thereof. Background Art

[0002] Phycocyanin is a dark blue powder separated from spirulina and other algae as the main raw materials. It is not only a protein, but also an excellent natural food pigment, and also a good health food. Phycocyanin is one of the rare pigment proteins in nature. It is not only brightly colored, but also a nutritious protein with a complete amino acid composition and a high content of essential amino acids. The existing phycocyanin is often extracted by breaking the wall. Spirulina is sent into the wall-breaking mechanism for wall-breaking, and then a series of operations such as separation and filtration are performed to extract the phycocyanin. The existing wall-breaking mechanism generally transports the feed liquid under high pressure and breaks the wall through the geometric structure inside the wall-breaking mechanism. There is a way to break the wall through a Y-shaped geometric structure channel, but this wall-breaking method is prone to blockage of the channel. At the same time, because the channel is relatively small and narrow, the discharge efficiency of the wall-breaking is low, and the production cycle is too long. Therefore, the structure needs to be upgraded and transformed. Summary of the invention

[0003] In view of the above-mentioned deficiencies in the prior art, the present invention solves the problem of providing a dynamic material-shifting phycocyanin wall-breaking mechanism and a wall-breaking process thereof that can avoid blockage and improve production efficiency.

[0004] To solve the above problems, the technical solution adopted by the present invention is as follows: A dynamic material-moving phycocyanin wall-breaking mechanism comprises a wall-breaking tube, a wall-breaking ring body, and a dynamic material-moving assembly; the wall-breaking ring body is installed inside the wall-breaking tube; a conical wall-breaking channel with a larger top and a smaller bottom is provided in the middle upper part of the wall-breaking ring body; a straight-through wall-breaking channel is provided in the middle lower part of the wall-breaking ring body; the conical wall-breaking channel and the straight-through wall-breaking channel are connected up and down; a dynamic material-moving assembly is installed on the wall-breaking ring body; the dynamic material-moving assembly comprises a moving barrel, a material-moving motor, a material-pushing column, and a material-pushing motor; a ring is provided around the middle of the straight-through wall-breaking channel An annular receiving groove is provided, and a movable barrel is installed in the annular receiving groove. A side expansion chamber is provided on one side of the annular receiving groove, and a discharge port is opened at the bottom of the side expansion chamber; a material ejecting column is telescopically installed on the upper side of the side expansion chamber; the material moving motor and the material ejecting motor are installed on the side of the wall-breaking ring body; the material moving motor drives the movable barrel to reciprocate between the annular receiving groove and the side expansion chamber, and when the movable barrel moves from the annular receiving groove to the side expansion chamber, the lower end of the movable barrel is directly opposite to the discharge port, and the material ejecting motor drives the material ejecting column to move downward to the inside of the movable barrel.

[0005] Furthermore, it also includes a moving component; the moving component includes a moving cylinder, a rotating rod, and a driving shaft; one side of the moving barrel is connected to the moving cylinder; the moving cylinder is slidably and clamped in the side expansion chamber; the internal thread of the moving cylinder is screwed and installed with the rotating rod, the outer end of the rotating rod is connected to the driving shaft, the driving shaft is connected to the material moving motor, and the material moving motor controls the forward and reverse rotation of the driving shaft.

[0006] Furthermore, a limiting guide rail is provided on the outer side of the top of the side expansion chamber; a limiting guide block is provided on the upper end of the moving cylinder; and the limiting guide block is slidably connected to the limiting guide rail.

[0007] Furthermore, it also includes a lifting assembly; the lifting assembly includes an eccentric plate, a guide rod, a power shaft, an elastic component, and an abutment ring convex; a driving cavity is provided above the side expansion chamber; a spring-pressing groove is provided between the driving cavity and the side expansion chamber, and an annular clamping groove is provided around the spring-pressing groove; the inner side of the lifting motor is rotatably connected to the power shaft, the inner end of the power shaft extends into the driving cavity, the inner end of the power shaft is connected to the guide rod, and the inner end of the guide rod is connected to the eccentric plate; the lifting column is slidably installed on the spring-pressing groove, the lifting column is connected to the abutment ring convex around, the abutment ring convex is slidably installed on the annular clamping groove, the elastic component is installed in the annular clamping groove, and the upper and lower ends of the elastic component are elastically pressed between the lower side of the abutment ring convex and the upper side of the annular clamping groove; the upper end of the lifting column extends into the driving cavity and is pressed and connected with the lower side of the eccentric plate.

[0008] Furthermore, it also includes an external controller; the external controller is installed on the wall-breaking tube; the external controller drives the material moving motor and the material pushing motor to start and close operations.

[0009] Furthermore, the diameter of the ejecting column is less than or equal to the inner diameter of the movable barrel.

[0010] Furthermore, the inner diameter of the movable barrel is the same as the diameter of the straight-through wall-breaking channel.

[0011] Furthermore, a high-pressure feed port is provided at the upper end of the wall-breaking tube; and a conical discharge port which is larger at the top and smaller at the bottom is provided at the lower end of the wall-breaking tube.

[0012] A wall breaking process of a dynamic material-shifting phycocyanin wall-breaking mechanism comprises the following steps: a spirulina material-liquid mixture is input through a high-pressure feed port at one end of a wall-breaking tube, and after being forcefully broken through a conical wall-breaking channel and a straight-through wall-breaking channel, the material liquid is output from the other end of the wall-breaking tube, and a moving barrel is driven by a material-shifting motor to reciprocate between an annular receiving groove and a side expansion chamber. When the moving barrel moves from the annular receiving groove to the side expansion chamber, the moving barrel will move the material originally blocked in the straight-through wall-breaking channel to the side expansion chamber, and then a material-pushing motor drives a material-pushing column to move downward into the inside of the moving barrel, squeezes the material blocked in the inside of the moving barrel downward and discharges it from a discharge port, and then the material-pushing column is reset upward, and the moving barrel is moved back into the annular receiving groove; this reciprocating process is repeated to achieve dispersed discharge of the material liquid and prevent the material liquid from being blocked.

[0013] The beneficial effects of the present invention are as follows: The present invention provides an annular receiving groove around the middle of the straight-through wall-breaking channel, and a movable barrel is installed in the annular receiving groove. At the same time, a side expansion chamber is provided on one side of the annular receiving groove, a discharge port is opened at the bottom of the side expansion chamber, and a material pushing column is telescopically installed on the upper side of the side expansion chamber. In this way, the movable barrel is driven by a material moving motor to reciprocate between the annular receiving groove and the side expansion chamber. When the movable barrel moves from the annular receiving groove to the side expansion chamber, the movable barrel will move the material originally blocked in the straight-through wall-breaking channel into the side expansion chamber, and then the material pushing motor drives the material pushing column to move downward into the movable barrel, squeezes the material blocked in the movable barrel downward and discharges it from the discharge port, which can effectively prevent the blockage of the straight-through wall-breaking channel. At the same time, the material that originally passed through the straight-through wall-breaking channel can be dispersed by the movable barrel, so that the straight-through wall-breaking channel and the discharge port can be discharged in coordination, which greatly improves the efficiency of discharge and greatly improves the production capacity. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the structure of the present invention.

[0015] Figure 2 For the present invention Figure 1 Schematic diagram of the enlarged structure of the dynamic material transfer component.

[0016] Figure 3 For the present invention Figure 2 Schematic diagram of the structure when the movable barrel moves from the annular receiving groove to the side expansion chamber.

[0017] Figure 4 For the present invention Figure 3 A schematic diagram of the structure in which the middle ejector motor drives the ejector column to move downward to the inside of the moving barrel.

[0018] Figure 5 For the present invention Figure 3Schematic diagram of the local enlarged structure. DETAILED DESCRIPTION

[0019] The present invention will be further described in detail below in conjunction with the accompanying drawings.

[0020] like Figures 1 to 5 As shown, a dynamic material-moving phycocyanin wall-breaking mechanism comprises a wall-breaking tube 1, a wall-breaking ring body 2, and a dynamic material-moving component 3; the wall-breaking ring body 2 is installed inside the wall-breaking tube 1; a conical wall-breaking channel 21 with a larger upper part and a smaller lower part is provided in the middle upper part of the wall-breaking ring body 2; a straight-through wall-breaking channel 22 is provided in the middle lower part of the wall-breaking ring body 2; the conical wall-breaking channel 21 and the straight-through wall-breaking channel 22 are connected up and down; a dynamic material-moving component 3 is installed on the wall-breaking ring body 2; the dynamic material-moving component 3 comprises a moving barrel 31, a material-moving motor 32, a material-pushing column 33, and a material-pushing motor 34; an annular receiving groove 23 is provided around the middle of the straight-through wall-breaking channel 22, A movable barrel 31 is installed in the annular receiving groove 23, and a side expansion chamber 24 is provided on one side of the annular receiving groove 23, and a discharge port 25 is opened at the bottom of the side expansion chamber 24; a material ejecting column 33 is telescopically installed on the upper side of the side expansion chamber 24; the material moving motor 32 and the material ejecting motor 34 are installed on the side of the wall-breaking ring body 2; the material moving motor 32 drives the movable barrel 31 to reciprocate between the annular receiving groove 23 and the side expansion chamber 24, and when the movable barrel 31 moves from the annular receiving groove 23 to the side expansion chamber 24, the lower end of the movable barrel 31 is directly opposite to the discharge port 25, and the material ejecting motor 34 drives the material ejecting column 33 to move downward to the inside of the movable barrel 31.

[0021] like Figures 1 to 5 As shown, in order to facilitate the material transfer motor 32 to drive the moving barrel 31 to reciprocate between the annular receiving groove 23 and the side expansion chamber 24, further, a moving assembly 4 is included; the moving assembly 4 includes a moving barrel 41, a rotating rod 42, and a driving shaft 43; one side of the moving barrel 31 is connected to the moving barrel 41; the moving barrel 41 is slidably mounted in the side expansion chamber 24; the internal thread of the moving barrel 41 is screwed to install the rotating rod 42, the outer end of the rotating rod 42 is connected to the driving shaft 43, the driving shaft 43 is connected to the material transfer motor 32, and the material transfer motor 32 controls the driving shaft 43 to rotate forward and backward. Further, a limiting guide rail 241 is provided on the outer side of the top of the side expansion chamber 24; a limiting guide block 411 is provided on the upper end of the moving barrel 41; the limiting guide block 411 is slidably mounted on the limiting guide rail 241.

[0022] like Figures 1 to 5As shown, in order to facilitate the driving of the ejecting motor 34 to drive the ejecting column 33 to reciprocate and telescopically move, further, it also includes an ejecting assembly 5; the ejecting assembly 5 includes an eccentric plate 51, a guide rod 52, a power shaft 53, an elastic component 54, and an abutting ring convex 55; a driving cavity 26 is provided above the side expansion chamber 24; a spring-pressing groove 27 is provided between the driving cavity 26 and the side expansion chamber 24, and an annular clamping groove 271 is provided around the spring-pressing groove 27; the inner side of the ejecting motor 34 is rotatably connected to the power shaft 53, and the inner end of the power shaft 53 extends to the driving cavity In the cavity 26, the inner end of the power shaft 53 is connected to the guide rod 52, and the inner end of the guide rod 52 is connected to the eccentric plate 51; the ejector column 33 is slidably mounted on the spring-pressing groove 27, and the ejector column 33 is connected to the abutting annular protrusion 55 around it, and the abutting annular protrusion 55 is slidably mounted on the annular groove 271, and the elastic component 54 is installed in the annular groove 271, and the upper and lower ends of the elastic component 54 are elastically pressed between the lower side of the abutting annular protrusion 55 and the upper side of the annular groove 271; the upper end of the ejector column 33 extends into the driving cavity 26 and is pressed and connected with the lower side of the eccentric plate 51. The elastic component 54 can be a cylindrical spring. In this way, the ejector column 33 can be reciprocated and telescopically moved by the rotation pressing of the eccentric plate 51 and the elastic force pressing of the elastic component 54.

[0023] like Figures 1 to 5 As shown, in order to facilitate automatic control, further, an external controller 6 is included; the external controller 6 is installed on the wall-breaking tube 1; the external controller 6 drives the material moving motor 32 and the material pushing motor 34 to start and close. Further, the diameter of the material pushing column 33 is less than or equal to the inner diameter of the moving barrel 31. Further, the inner diameter of the moving barrel 31 is the same as the diameter of the straight-through wall-breaking channel 22. Further, the upper end of the wall-breaking tube 1 is provided with a high-pressure feed port; the lower end of the wall-breaking tube 1 is provided with a conical discharge port with a larger upper portion and a smaller lower portion.

[0024] like Figures 1 to 5 As shown, a wall breaking process of a dynamic material-shifting phycocyanin wall-breaking mechanism is provided, and the steps are as follows: a spirulina material-liquid mixture is input through a high-pressure feed port at one end of a wall-breaking tube 1, and after being forcefully broken through a conical wall-breaking channel 21 and a straight-through wall-breaking channel 22, the material liquid is output from the other end of the wall-breaking tube 1, and a moving barrel 31 is driven by a material-shifting motor 32 to reciprocate between an annular receiving groove 23 and a side expansion chamber 24. When the moving barrel 31 moves from the annular receiving groove 23 to the side expansion chamber 24, the moving barrel 31 will move the material originally blocked in the straight-through wall-breaking channel 22 to the side expansion chamber 24, and then the material-pushing motor 34 drives the material-pushing column 33 to move downward into the moving barrel 31, and the material blocked in the moving barrel 31 is squeezed downward and discharged from the discharge port 25, and then the material-pushing column 33 is reset upward, and the moving barrel 31 moves back into the annular receiving groove 23; this reciprocating process is repeated to achieve dispersed discharge of the material liquid and effectively prevent blockage.

[0025] The present invention is provided with an annular receiving groove 23 around the middle of the straight-through wall-breaking channel 22, a movable barrel 31 is installed in the annular receiving groove 23, and a side expansion chamber 24 is provided on one side of the annular receiving groove 23, a discharge port 25 is provided at the bottom of the side expansion chamber 24, and a material ejection column 33 is telescopically installed on the upper side of the side expansion chamber 24, so that the movable barrel 31 is driven by the material transfer motor 32 to reciprocate between the annular receiving groove 23 and the side expansion chamber 24. When the movable barrel 31 moves from the annular receiving groove 23 to the side expansion chamber 24, the movable barrel 31 is 1 will move the material originally blocked in the straight-through wall-breaking channel 22 into the side expansion chamber 24, and then the ejecting motor 34 drives the ejecting column 33 to move downward into the inside of the mobile barrel 31, and squeeze the material blocked in the mobile barrel 31 downward and discharge it from the discharge port 25, so that the blockage of the straight-through wall-breaking channel 22 can be effectively prevented, and at the same time, the material originally passed through the straight-through wall-breaking channel 22 can be dispersed by the mobile barrel 31, so that the straight-through wall-breaking channel 22 and the discharge port 25 can be discharged in coordination, which greatly improves the efficiency of discharge and greatly improves the production capacity.

[0026] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A dynamic material transfer type phycocyanin wall breaking mechanism, characterized in that: It comprises a wall-breaking tube, a wall-breaking ring body, and a dynamic material-moving assembly; the wall-breaking ring body is installed inside the wall-breaking tube; a conical wall-breaking channel with a larger top and a smaller bottom is provided in the middle upper part of the wall-breaking ring body; a straight-through wall-breaking channel is provided in the middle lower part of the wall-breaking ring body; the conical wall-breaking channel and the straight-through wall-breaking channel are connected up and down; a dynamic material-moving assembly is installed on the wall-breaking ring body; the dynamic material-moving assembly comprises a moving barrel, a material-moving motor, a material-pushing column, and a material-pushing motor; an annular placement groove is provided around the middle of the straight-through wall-breaking channel, and an annular placement groove is provided around the middle of the straight-through wall-breaking channel. A movable barrel is installed in the storage groove, a side expansion chamber is provided on one side of the annular storage groove, and a discharge port is opened at the bottom of the side expansion chamber; a material ejecting column is telescopically installed on the upper side of the side expansion chamber; the material moving motor and the material ejecting motor are installed on the side of the wall-breaking ring body; the material moving motor drives the movable barrel to reciprocate between the annular storage groove and the side expansion chamber, and when the movable barrel moves from the annular storage groove to the side expansion chamber, the lower end of the movable barrel is directly opposite to the discharge port, and the material ejecting motor drives the material ejecting column to move downward into the inside of the movable barrel.

2. The dynamic material transfer type phycocyanin wall breaking mechanism according to claim 1, characterized in that: It also includes a moving assembly; the moving assembly includes a moving cylinder, a rotating rod, and a driving shaft; one side of the moving barrel is connected to the moving cylinder; the moving cylinder is slidably and clamped in the side expansion chamber; the internal thread of the moving cylinder is screwed and installed with the rotating rod, the outer end of the rotating rod is connected to the driving shaft, the driving shaft is connected to the material moving motor, and the material moving motor controls the forward and reverse rotation of the driving shaft.

3. The dynamic material transfer type phycocyanin wall breaking mechanism according to claim 2, characterized in that: A limiting guide rail is arranged on the outer side of the top of the side expansion chamber; a limiting guide block is arranged on the upper end of the moving cylinder; and the limiting guide block is slidably connected to the limiting guide rail.

4. The dynamic material transfer type phycocyanin wall breaking mechanism according to claim 1, characterized in that: It also includes a lifting assembly; the lifting assembly includes an eccentric plate, a guide rod, a power shaft, an elastic component, and an abutment ring convex; a driving cavity is provided above the side expansion chamber; a spring-pressing groove is provided between the driving cavity and the side expansion chamber, and an annular groove is provided around the spring-pressing groove; the inner side of the lifting motor is rotatably connected to the power shaft, the inner end of the power shaft extends into the driving cavity, the inner end of the power shaft is connected to the guide rod, and the inner end of the guide rod is connected to the eccentric plate; the lifting column is slidably installed on the spring-pressing groove, the lifting column is connected to the abutment ring convex around, the abutment ring convex is slidably installed on the annular groove, the elastic component is installed in the annular groove, and the upper and lower ends of the elastic component are elastically pressed between the lower side of the abutment ring convex and the upper side of the annular groove; the upper end of the lifting column extends into the driving cavity and is pressed and connected to the lower side of the eccentric plate.

5. The dynamic material transfer type phycocyanin wall breaking mechanism according to claim 1, characterized in that: It also includes an external controller; the external controller is installed on the wall-breaking tube; the external controller drives the material moving motor and the material pushing motor to start and close operations.

6. The dynamic material transfer type phycocyanin wall breaking mechanism according to claim 1, characterized in that: The diameter of the ejector column is less than or equal to the inner diameter of the movable barrel.

7. The dynamic material transfer type phycocyanin wall breaking mechanism according to claim 1, characterized in that: The inner diameter of the movable barrel is the same as the diameter of the straight-through wall-breaking channel.

8. The dynamic material transfer type phycocyanin wall breaking mechanism according to claim 1, characterized in that: The upper end of the wall-breaking tube is provided with a high-pressure feed port; the lower end of the wall-breaking tube is provided with a conical discharge port which is larger at the top and smaller at the bottom.

9. A wall breaking process of the dynamic material transfer type phycocyanin wall breaking mechanism according to claim 1, characterized in that: The steps are as follows: a spirulina material-liquid mixture is input through a high-pressure feed port at one end of a wall-breaking tube, and after being forcefully broken through a conical wall-breaking channel and a straight-through wall-breaking channel, the material liquid is output from the other end of the wall-breaking tube, and a moving barrel is driven by a material-moving motor to reciprocate between an annular receiving groove and a side expansion chamber. When the moving barrel moves from the annular receiving groove to the side expansion chamber, the moving barrel will move the material originally blocked in the straight-through wall-breaking channel to the side expansion chamber, and then the material-pushing motor drives the material-pushing column to move downward into the inside of the moving barrel, squeezing the material blocked in the inside of the moving barrel downward and discharging it from a discharge port, and then the material-pushing column is reset upward, and the moving barrel is moved back into the annular receiving groove; this reciprocating process is repeated to achieve dispersed discharge of the material liquid and prevent material liquid blockage.

Citation Information

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