Ventilation slot plate processing device

By pre-placed ventilation channel steel on the rotating table of the ventilation channel plate processing device and using the coordination of upper and lower electrode components, combined with the positioning mechanism and vacuum suction cup, the problem of position deviation of ventilation channel steel in the wind turbine is solved, and the accuracy of welding and the heat dissipation and ventilation effect of the core are improved.

CN119952396AInactive Publication Date: 2025-05-09JURONG WANSHUN LIGHT IND MASCH CO LTD
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Patent Information

Application Number
CN202510067848.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-16
Publication Date
2025-05-09
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

During the assembly process of the stator core of a wind turbine, the position requirements of the ventilation channel plate and the core punching plate are high, resulting in position deviations in the ventilation channel steel during the welding process, affecting the welding quality and the heat dissipation and ventilation effect of the core.

Method used

Design a ventilation groove plate processing device, which includes pre-opening of a placement groove on the rotating table for placing ventilation groove steel, and welding through the cooperation of the upper electrode assembly and the lower electrode assembly. At the same time, auxiliary devices such as positioning mechanisms and vacuum suction cups are used to ensure the accurate position and stability of the ventilation groove plate and the core punching plate.

Benefits of technology

By pre-placing the ventilation channel steel and using the coordination of the positioning mechanism and electrode assembly, the accuracy and stability of welding are significantly improved, the heat dissipation and ventilation effect of the iron core are ensured, and the problem of position deviation of the ventilation channel steel is solved.

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Abstract

The invention discloses a ventilation slot plate machining device, and relates to the technical field of ventilation slot plate machining. The machining device comprises a workbench, a circular opening is formed in one end of the workbench, and a rotating table is installed at the circular opening in a matched mode; placing grooves for placing the ventilation channel steel are formed in the upper surface of the rotating table; meanwhile, during use, the ventilation slot plate punching sheet of an annular structure is placed on the rotating table; an upper electrode assembly and a lower electrode assembly are respectively arranged on the upper and lower sides of the workbench; and a positioning mechanism for positioning the ventilation slot plate punching sheet is arranged on the upper surface of the rotating table. The placing groove for placing the ventilation channel steel is formed in the rotating table for placing the ventilation slot plate punching sheet in advance, so that the ventilation channel steel is conveniently placed in the placing groove in advance, then the ventilation slot plate punching sheet is placed on the rotating table, and at the moment, the upper electrode assembly and the lower electrode assembly are used in cooperation for welding.
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Description

Technical Field

[0001] The invention belongs to the technical field of ventilation slot plate processing, and in particular relates to a ventilation slot plate processing device. Background Art

[0002] The stator core of the wind turbine is assembled by stacking and pressing. During the assembly process, the position of the core punching sheets and ventilation slots is required to be high. The stator and rotor core punching sheets of the motor are divided into many stacked segments. Ventilation slots with ventilation slots are placed between the core punching segments to form radial air ducts of the stator and rotor cores for heat dissipation and ventilation cooling of the cores. The ventilation slots must be spot welded on the punching sheets accurately. After each section of the core is pressed, the axial position of the ventilation slots is in a straight line to ensure that the radial air ducts are not distorted and the axial straight line transmission of the core pressing force is ensured.

[0003] For example, CN117066665A discloses an automatic welding device for ventilation slots for motors and a method for using the device, which comprises a base, an outer wall of the base being provided with an upper electrode assembly for resistance welding the ventilation slot steel, an upper surface of the base being provided with a welding slot, the welding slot being located below the upper electrode assembly, and the interior of the welding slot being provided with lower electrode assemblies distributed in an array; a positioning assembly for positioning the ventilation slot plate being provided on the upper surface of the base, a feeding assembly being slidably connected to the feeding assembly via a slide rail, a swinging assembly being mounted on the feeding assembly, and a clamping assembly being provided at the end of the swinging assembly; when the device uses the feeding assembly to place the ventilation slot steel to be welded on the ventilation slot plate, the ventilation slot steel is prone to relative movement with the ventilation slot steel and thus position deviation occurs due to the rotation of the ventilation slot plate or the effects of falling and impacting the device. Summary of the invention

[0004] The object of the present invention is to provide a ventilation slot plate processing device, by pre-opening a placement groove for placing ventilation slot steel on a rotating table used for placing ventilation slot plate punchings, it is convenient to put the ventilation slot steel into the placement groove in advance, and then place the ventilation slot plate punchings on the rotating table. At this time, the upper electrode assembly and the lower electrode assembly are used in combination for welding, which solves the problems raised by the existing background technology.

[0005] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:

[0006] The present invention is a ventilation slot plate processing device, comprising a workbench, one end of which is provided with a circular opening, and a rotating table is installed at the circular opening; a placement groove for placing ventilation slot steel is opened on the upper surface of the rotating table; at the same time, the ventilation slot plate punching sheet with a ring structure is placed on the rotating table when in use; an upper electrode assembly and a lower electrode assembly are respectively installed on the upper and lower sides of the workbench; a positioning mechanism for positioning the ventilation slot plate punching sheet is arranged on the upper surface of the rotating table; the positioning mechanism includes three groups of positioning modules evenly distributed in the ventilation slot plate punching sheet, the positioning module includes a T-shaped slide groove, the T-shaped slide groove is provided with an electric slider A sliding in the length direction of the T-shaped slide groove, one end of the electric slider A is provided with an arc block against the inner circle of the ventilation slot plate punching sheet, the top of the electric slider A is connected to a telescopic cylinder A, the end of the telescopic cylinder A is connected to a mounting plate, the end of the mounting plate is connected to a clamping column pressed on the upper surface of the ventilation slot plate punching sheet, and a rubber layer is arranged at the end of the clamping column.

[0007] Furthermore, the ventilation channel steel is in an "I"-shaped structure, and the placement groove includes a rectangular groove arranged on the upper surface of the rotating table, and a rectangular through hole is arranged on the bottom side of the rectangular groove; an installation cavity A is respectively arranged at both ends of the rectangular groove, and a telescopic cylinder B that can be extended and retracted in a horizontal direction is arranged in the installation cavity A, and the end of the telescopic cylinder B is connected to a push block A that rests on the end of the ventilation channel steel; at least two installation cavities B are arranged on the two inner side walls of the rectangular groove, and a telescopic cylinder C that can be extended and retracted in a horizontal direction is arranged in the installation cavity B, and the ends of the telescopic cylinder C are connected to push blocks B that rest on both sides of the ventilation channel steel.

[0008] Furthermore, a pair of U-shaped frames A are provided on the upper surface of the workbench, a T-shaped slide rail is provided on the bottom side of the U-shaped frame A, two electric sliders B are provided on the T-shaped slide rail, the ends of the electric sliders B are connected to the telescopic cylinders D, and the ends of the telescopic cylinders D are connected to the vacuum suction cups; a connecting rod is connected between the two electric sliders B provided on the same T-shaped slide rail, and at least the other end of the U-shaped frame A is provided with a distance sensor for detecting the position of an electric slider B on the T-shaped slide rail.

[0009] Furthermore, a pair of U-shaped frames B are provided on the upper surface of the workbench, the number of the upper electrode assemblies is two, the upper electrode assembly includes a mounting seat A, a telescopic cylinder E is connected between the mounting seat A and the U-shaped frame B, and at least two upper electrode cone heads are installed on one side of the mounting seat A;

[0010] The lower electrode assembly includes two telescopic cylinders F respectively fixed to the bottom sides of the workbench on both sides of the circular opening, an L-shaped block is connected to the end of the telescopic cylinder F, a crossbeam is connected between the two L-shaped blocks, and at least two lower electrode cone heads are installed at both ends of the crossbeam; and the crossbeam and the L-shaped block are integrally formed; the U-shaped frame A passes through the bottom of the U-shaped frame B.

[0011] The present invention has the following beneficial effects:

[0012] The present invention pre-opens a placement groove for placing ventilation slot steel on a rotating table for placing ventilation slot plate punchings. It is convenient to place the ventilation slot steel in the placement groove in advance, and then place the ventilation slot plate punchings on the rotating table. At this time, welding is performed by using the upper electrode assembly and the lower electrode assembly in combination.

[0013] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.

[0015] Figure 1 The structure of the processing device of the present invention is shown in FIG. Figure 1 ;

[0016] Figure 2 for Figure 1 A partial enlarged view of the middle part;

[0017] Figure 3 For the present invention Figure 1 Side view of

[0018] Figure 4 The present invention is a schematic diagram of the placement slot structure Figure 1 ;

[0019] Figure 5 For the present invention; the placement slot structure schematic diagram Figure 2

[0020] Figure 6 The structure of the processing device of the present invention is shown in FIG. Figure 2 . DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0022] In the description of the present invention, it should be understood that the terms "opening", "upper", "lower", "thickness", "top", "middle", "length", "inside", "all around" and the like indicating orientation or positional relationship are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.

[0023] See also Figure 1 As shown, the present invention is a ventilation slot plate processing device, including a workbench 1, with two ends of the workbench being a processing station and a unloading station respectively. A circular opening 110 is provided on the workbench 1 at the processing station, and a rotating table 11 is installed at the circular opening 110. In order to facilitate driving the rotating table 11 to rotate at the circular opening 110 during use, the present invention arranges a mounting bracket on the bottom side of the workbench 1, and a driving mechanism for connecting with the rotating table 11 and driving the rotating table 11 to rotate is fixed on the mounting bracket.

[0024] It can be known that, in some embodiments, the driving mechanism is composed of electrodes, or a motor, a reducer, etc.

[0025] In order to facilitate welding the ventilation slot steel 200 to one side of the ventilation slot plate punching piece 100 during processing, the present invention provides a placement groove 10 for placing the ventilation slot steel 200 on the upper surface of the rotating table 11, and then the ventilation slot steel 200 is placed in the placement groove 10 before processing, and then the ventilation slot plate punching piece 100 with a ring structure is placed on the rotating table 11, and then the upper electrode assembly and the lower electrode assembly respectively installed on the upper and lower sides of the workbench 1 are controlled to perform corresponding actions, and then the ventilation slot steel 200 is welded to one side of the ventilation slot plate punching piece 100.

[0026] On the basis of the above, in order to facilitate welding of the ventilation slot steel 200 to the corresponding position of the ventilation slot plate punching 100, when the ventilation slot plate punching 100 is placed on the rotating table 11, it is necessary to adjust the position of the ventilation slot plate punching 100 relative to the rotating table 11, that is, a positioning mechanism for positioning the ventilation slot plate punching 100 is provided on the upper surface of the rotating table 11; Figure 2The positioning mechanism includes three groups of positioning modules evenly distributed in the ventilation slot plate punching piece 100, the positioning module includes a T-shaped slide groove 111, the T-shaped slide groove 111 is equipped with an electric slider A112 that slides in the length direction of the T-shaped slide groove 111, one end of the electric slider A112 is provided with an arc block 113 that abuts against the inner circle of the ventilation slot plate punching piece 100, the top of the electric slider A112 is connected to the telescopic cylinder A12, the end of the telescopic cylinder A12 is connected to the mounting plate 121, and the end of the mounting plate 121 is connected to a clamping column 122 that presses on the upper surface of the ventilation slot plate punching piece 100. A rubber layer 123 is set; after the ventilation slot plate punch 100 is placed on the rotating table 11, the electric slider A112 is controlled to move outward along the T-shaped slide groove 111, and the arc block 113 is used to drive the ventilation slot plate punch 100 to slide on the upper surface of the rotating table 11, and the position of the ventilation slot plate punch 100 relative to the rotating table 11 is adjusted to make the two have a concentric structure; then the telescopic cylinder A12 is controlled to contract, and at this time, the rubber layer 123 of the clamping column 122 is conveniently used to press against the ventilation slot plate punch 100, thereby preventing the ventilation slot plate punch 100 from moving during the rotation of the rotating table 11.

[0027] Based on the above, in the present invention, Figure 1 and 6 In order to facilitate the loading and unloading of the ventilation slot plate punching sheet 100 during use, a pair of U-shaped frames A3 are arranged on the upper surface of the workbench 1, and a T-shaped slide rail is arranged on the bottom side of the U-shaped frame A3. Two electric sliders B31 are arranged on the T-shaped slide rail. The end of the electric slider B31 is connected to the telescopic cylinder D32, and the end of the telescopic cylinder D32 is connected to the vacuum suction cup 33; when in use, the vacuum suction cup 33 is controlled to be adsorbed on the upper surface of the ventilation slot plate punching sheet 100, and then the telescopic cylinder D32 is controlled to contract to control and drive the ventilation slot plate punching sheet 100 to move upward in the vertical direction.

[0028] In the above, in order to facilitate the control of the movement of the electric slider B31, to ensure that the ventilation slot plate punching sheet 100 is conveniently grabbed and placed on the rotating table 11, or the ventilation slot plate punching sheet 100 is grabbed from the rotating table 11 and placed in the unloading station; in the present invention, a connecting rod is connected between the two electric sliders B31 arranged on the same T-shaped slide rail, and at least the other end of the U-shaped frame A3 is provided with a distance sensor for detecting the position of an electric slider B31 on the T-shaped slide rail.

[0029] It can be understood that the ventilation channel steel 200 is in an "I"-shaped structure. At this time, in order to facilitate the placement of the ventilation channel steel 200 in the placement slot 10, in practice, the width and length of the placement slot 10 are greater than the length and width of the ventilation channel steel 200. Therefore, during processing, when the ventilation channel steel 200 is placed in the placement slot 10, the position of the ventilation channel steel 200 relative to the placement slot 10 needs to be adjusted; Figure 4-5That is, the placement slot 10 of the present invention includes a rectangular slot 101 arranged on the upper surface of the rotating table 11, and a rectangular through hole 102 is arranged on the bottom side of the rectangular slot 101; an installation cavity A103 is respectively arranged at both ends of the rectangular slot 101, and a telescopic cylinder B104 that can be extended and retracted in the horizontal direction is arranged in the installation cavity A103, and the end of the telescopic cylinder B104 is connected to a push block A105 that abuts against the end of the ventilation slot steel 200; at least two installation cavities B106 are arranged on the two inner side walls of the rectangular slot 101, and a telescopic cylinder C that can be extended and retracted in the horizontal direction is arranged in the installation cavity B106, and the end of the telescopic cylinder C is connected to a push block B107 that abuts against both sides of the ventilation slot steel 200.

[0030] Based on the above, in order to facilitate welding, such as Figure 3 A pair of U-shaped frames B2 are arranged on the upper surface of the workbench 1, the number of upper electrode assemblies is two, the upper electrode assembly includes a mounting seat A22, a telescopic cylinder E21 is connected between the mounting seat A22 and the U-shaped frame B2, and at least two upper electrode cone heads 23 are installed on one side of the mounting seat A22; the lower electrode assembly includes two telescopic cylinders F24 respectively fixed to the bottom side of the workbench 1 on both sides of the circular opening 110, an L-shaped block 25 is connected to the end of the telescopic cylinder F24, a crossbeam 26 is connected between the two L-shaped blocks 25, and at least two lower electrode cone heads 27 are installed on both ends of the crossbeam 26; and the crossbeam 26 and the L-shaped block 25 are integrally formed, and when in use, the end of the lower electrode cone head 27 passes through the rectangular through hole 102; and when used as above, when the ventilation channel steel 200 is placed in the placement groove 10, the upper surface of the ventilation channel steel 200 is slightly lower than the upper surface of the rotating table 11.

[0031] The U-shaped frame A3 passes through the bottom of the U-shaped frame B2, thereby facilitating the movement of the electric slider B31.

[0032] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0033] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. A ventilation slot plate processing device, characterized in that: It comprises a workbench (1), one end of the workbench (1) is provided with a circular opening (110), and a rotating table (11) is mounted in cooperation with the circular opening (110); The upper surface of the rotating table (11) is provided with a placement groove (10) for placing the ventilation channel steel (200); At the same time, when in use, the ventilation slot plate punching sheet (100) in an annular structure is placed on the rotating table (11); An upper electrode assembly and a lower electrode assembly are respectively installed on the upper and lower sides of the workbench (1); The upper surface of the rotating table (11) is provided with a positioning mechanism for positioning the ventilation slot plate punch (100); the positioning mechanism includes three groups of positioning modules evenly distributed in the ventilation slot plate punch (100), the positioning module includes a T-shaped slide groove (111), the T-shaped slide groove (111) is provided with an electric slider A (112) sliding in the length direction of the T-shaped slide groove (111), one end of the electric slider A (112) is provided with an arc block (113) abutting against the inner circle of the ventilation slot plate punch (100), the top of the electric slider A (112) is connected to a telescopic cylinder A (12), the end of the telescopic cylinder A (12) is connected to a mounting plate (121), and the end of the mounting plate (121) is connected to a pressing column (122) pressing against the upper surface of the ventilation slot plate punch (100).

2. A ventilation slot plate processing device according to claim 1, characterized in that: A rubber layer (123) is provided at the end of the compression column (122).

3. A ventilation slot plate processing device according to claim 1, characterized in that: The ventilation channel steel (200) is in an "I"-shaped structure, and the placement slot (10) comprises a rectangular slot (101) arranged on the upper surface of the rotating platform (11), and a rectangular through hole (102) is arranged on the bottom side of the rectangular slot (101).

4. A ventilation slot plate processing device according to claim 3, characterized in that: An installation cavity A (103) is respectively provided at both ends of the rectangular groove (101), a telescopic cylinder B (104) which is telescopic in the horizontal direction is provided in the installation cavity A (103), and a push block A (105) which is pressed against the end of the ventilation channel steel (200) is connected to the end of the telescopic cylinder B (104); At least two installation cavities B (106) are arranged on both inner side walls of the rectangular groove (101), and a telescopic cylinder C that can be telescoped in the horizontal direction is arranged in the installation cavity B (106), and the ends of the telescopic cylinder C are connected to push blocks B (107) that abut against both sides of the ventilation channel steel (200).

5. A ventilation slot plate processing device according to claim 1, characterized in that: A pair of U-shaped frames A (3) are arranged on the upper surface of the workbench (1), a T-shaped slide rail is arranged on the bottom side of the U-shaped frame A (3), two electric sliders B (31) are arranged on the T-shaped slide rail, the ends of the electric sliders B (31) are connected to a telescopic cylinder D (32), and the ends of the telescopic cylinder D (32) are connected to a vacuum suction cup (33).

6. A ventilation slot plate processing device according to claim 5, characterized in that: A connecting rod is connected between two electric sliders B (31) arranged on the same T-shaped slide rail, and at least the other end of the U-shaped frame A (3) is provided with a distance sensor for detecting the position of an electric slider B (31) on the T-shaped slide rail.

7. A ventilation slot plate processing device according to claim 5 or 6, characterized in that: A pair of U-shaped frames B (2) are arranged on the upper surface of the workbench (1), the number of the upper electrode assemblies is two, the upper electrode assembly comprises a mounting seat A (22), a telescopic cylinder E (21) is connected between the mounting seat A (22) and the U-shaped frame B (2), and at least two upper electrode cone heads (23) are installed on one side of the mounting seat A (22); The lower electrode assembly comprises two telescopic cylinders F (24) respectively fixed to the bottom side surfaces of the workbench (1) on both sides of the circular opening (110), an L-shaped block (25) being connected to the end of the telescopic cylinder F (24), a crossbeam (26) being connected between the two L-shaped blocks (25), and at least two lower electrode cone heads (27) being installed at both ends of the crossbeam (26).

8. A ventilation slot plate processing device according to claim 7, characterized in that: The cross beam (26) and the L-shaped block (25) are integrally formed.

9. A ventilation slot plate processing device according to claim 7, characterized in that: The U-shaped frame A (3) passes through the bottom of the U-shaped frame B (2).

Citation Information

Patent Citations

  • Ventilation slot automatic welding equipment for motor and use method of ventilation slot automatic welding equipment

    CN117066665A