Air conditioner motor stator injection mold

Abstract

The air conditioner motor stator injection mold comprises a valve needle bottom plate, a valve needle fixing plate is arranged below the valve needle bottom plate, a valve needle body is jointly arranged on the valve needle bottom plate and the valve needle fixing plate, and a runner cover plate, a main runner plate and a branch runner plate are arranged below the valve needle body. Through the arranged valve needle body, it can be guaranteed that in the long-time and high-frequency injection molding process, the valve needle body can keep the integrity of the shape and the function of the valve needle body and is not prone to abrasion or deformation, through cooperation of the arranged runner cover plate, the main runner plate and the branch runner plate, the flowing path of melt is accurately controlled, and therefore the subsequent injection molding effect is guaranteed; through cooperation of the cooling box, the heat conduction rod, the pump body and the spray head, the heat conduction rod can conduct heat of the lower mold core, the pump body can suck water, and the spray head can spray the water to the heat conduction rod, so that the lower mold core can be rapidly cooled to accelerate molding, and the injection molding efficiency can be improved.

Description

Technical Field

[0001] The present application relates to the technical field of air-conditioning motor stator injection molds, and in particular to an air-conditioning motor stator injection mold. Background Art

[0002] The air-conditioning motor stator is the core stationary component of the air-conditioning motor. It works together with the rotor to realize the rotational motion of the motor. The air-conditioning motor stator injection mold is a special tool for producing air-conditioning motor stators. It injects molten plastic into the mold by injection molding, and forms the stator component of the desired shape after cooling.

[0003] The current injection molds often have a problem in design, that is, they do not always have the most suitable feeding position when in use. This makes it difficult for the shape of the valve needle to be consistent with the final characteristics of the product hole after the injection filling is completed, which may cause a series of quality problems. In addition, the mold cannot be cooled after injection molding, which increases the molding time of the injection molded product and reduces the efficiency of injection molding. For this reason, we propose an air-conditioning motor stator injection mold to solve the above problems. Summary of the invention

[0004] The purpose of this application is to provide an air-conditioning motor stator injection mold, which solves a problem that often exists in the design of current injection molds, namely, it does not always have the most suitable feeding position when in use, which makes it difficult to keep the shape of the valve needle consistent with the final characteristics of the product hole after the injection molding is completed, which may cause a series of quality problems.

[0005] To achieve the above object, the present invention provides the following technical solutions:

[0006] An injection mold for an air-conditioning motor stator, comprising a valve needle base plate, a valve needle fixing plate is arranged below the valve needle base plate, a valve needle body is jointly arranged on the valve needle base plate and the valve needle fixing plate, a flow channel cover plate, a main flow channel plate and a branch flow channel plate are arranged below the valve needle body, an upper mold core and a lower mold core are arranged below the branch flow channel plate, the bottom end of the valve needle body passes through the flow channel cover plate, the main flow channel plate and the branch flow channel plate in sequence and extends to the top of the upper mold core, a cooling box is arranged below the lower mold core, a group of heat-conducting rods arranged at equal distances are inlaid in the interior of the lower mold core, the bottom end of each of the heat-conducting rods extends to the interior of the cooling box, a pump body is installed on the front of the cooling box, the input end of the pump body is connected to the front of the cooling box with a water pumping pipe, the output end of the pump body is fixedly connected with a water delivery pipe, the output end of the water delivery pipe extends to the inner wall of the cooling box and is connected with a water collecting pipe, the outer surface of the water collecting pipe is connected with a group of nozzles arranged at equal distances, and heat dissipation grooves are provided on the left and right sides of the cooling box.

[0007] In a further embodiment, two suspension rods are fixedly connected to the outer surface of the water collecting pipe, and the top end of each of the suspension rods is connected to the inner top wall of the cooling box.

[0008] In a further embodiment, the upper die core is adapted to fit the lower die core.

[0009] In a further embodiment, a base is provided below the lower mold core, a bottom of the base is provided with an anti-slip protrusion, and an upper surface of the base is connected to the bottom surface of the cooling box.

[0010] In a further embodiment, the valve needle body is made of a high-strength, corrosion-resistant material.

[0011] In a further embodiment, a temperature control system is provided between the main flow channel plate and the branch flow channel plate.

[0012] Compared with the prior art, the present invention has the following beneficial effects:

[0013] The valve needle body provided in the present application can ensure that during a long-term, high-frequency injection molding process, the valve needle body can maintain the integrity of its shape and function and is not easily worn or deformed. The flow path of the melt is accurately controlled by the cooperation of the set flow channel cover plate, the main flow channel plate and the branch flow channel plate, thereby ensuring the subsequent injection molding effect. The cooling box, the heat conducting rod, the pump body and the nozzle are provided in cooperation, and the heat conducting rod can be used to conduct heat to the lower mold core, the pump body can pump water, and the nozzle will spray water to the heat conducting rod, thereby quickly cooling the lower mold core to accelerate its molding, and can improve the injection molding efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is the front view of the injection mold for the air conditioner motor stator.

[0015] Figure 2 This is a cross-sectional view of the side view of the cooling box of the air conditioner motor stator injection mold.

[0016] Figure 3 This is a schematic diagram of the three-dimensional structure of the water collecting pipe of the air-conditioning motor stator injection mold.

[0017] In the figure: 1. Valve needle bottom plate; 2. Valve needle fixing plate; 3. Flow channel cover plate; 4. Main flow channel plate; 5. Branch flow channel plate; 6. Valve needle body; 7. Upper mold core; 8. Lower mold core; 9. Base; 10. Heat conducting rod; 11. Cooling box; 12. Suction pipe; 13. Pump body; 14. Water delivery pipe; 15. Water collecting pipe; 16. Hanging rod; 17. Nozzle. DETAILED DESCRIPTION

[0018] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.

[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0020] See also Figure 1-3 In the present invention, an air-conditioning motor stator injection mold includes a valve needle base plate 1, a valve needle fixing plate 2 is arranged below the valve needle base plate 1, a valve needle body 6 is arranged on the valve needle base plate 1 and the valve needle fixing plate 2, and the valve needle body 6 is made of high-strength and corrosion-resistant material to ensure that during a long-term and high-frequency injection molding process, the valve needle body 6 can maintain the integrity of its shape and function and is not easy to wear or deform.

[0021] A flow channel cover plate 3, a main flow channel plate 4 and a branch flow channel plate 5 are arranged below the valve needle body 6, and an upper mold core 7 and a lower mold core 8 are arranged below the branch flow channel plate 5. The bottom end of the valve needle body 6 passes through the flow channel cover plate 3, the main flow channel plate 4 and the branch flow channel plate 5 in sequence and extends to the top of the upper mold core 7. A temperature control system is arranged between the main flow channel plate 4 and the branch flow channel plate 5. The system can accurately control the temperature of the melt in the flow channel to ensure that the melt maintains appropriate fluidity and viscosity during the injection molding process, thereby improving the quality and production efficiency of the injection molded products. At the same time, the flow channel cover plate 3, the main flow channel plate 4 and the branch flow channel plate 5 together constitute the flow path of the melt. When the melt reaches between the upper mold core 7 and the lower mold core 8, the matching mold cavity shapes of the two molds the melt into the desired product shape. The valve needle body 6 extends to the top of the upper mold core 7, accurately controls the melt flow during the injection molding process, and ensures that the final characteristics of the product hole are consistent with the shape of the valve needle body 6.

[0022] The upper mold core 7 and the lower mold core 8 are adapted to each other, ensuring the close fit and high consistency of the two when the molds are closed. Such adaptability can not only effectively prevent leakage of materials during the injection molding process, but also ensure the uniform distribution of injection pressure, thereby accurately controlling the shape, size and internal structure of the air-conditioning motor stator, and comprehensively ensuring the quality of the air-conditioning motor stator injection molding, meeting high-precision manufacturing requirements, and improving the overall performance and durability of the product.

[0023] A cooling box 11 is provided below the lower mold core 8, and a group of equidistantly arranged heat-conducting rods 10 are embedded inside the lower mold core 8. The bottom end of each heat-conducting rod 10 extends into the cooling box 11. By providing the heat-conducting rods 10, the heat inside the lower mold core 8 can be conducted to the cooling box 11.

[0024] A pump body 13 is installed on the front of the cooling box 11. The input end of the pump body 13 is connected to the front of the cooling box 11 through a water pumping pipe 12. The output end of the pump body 13 is fixedly connected to a water supply pipe 14. The output end of the water supply pipe 14 extends to the inner wall of the cooling box 11 and is connected to a water collecting pipe 15. The outer surface of the water collecting pipe 15 is connected to a group of nozzles 17 arranged at equal distances. By working of the pump body 13, the water inside the cooling box 11 will enter the water collecting pipe 15, and the nozzle 17 will spray water onto the heat conducting rod 10, thereby accelerating the cooling of the heat conducting rod 10. The heat conducting rod 10 will continue to absorb and conduct heat inside the lower mold core 8, and the molding speed of the injection molded product will be accelerated, thereby improving the injection molding efficiency.

[0025] Two suspension rods 16 are fixedly connected to the outer surface of the water collecting pipe 15, and the top of each suspension rod 16 is connected to the inner top wall of the cooling box 11. The suspension rods 16 can be used to stabilize the water collecting pipe 15 and the nozzle 17, thereby ensuring that the nozzle 17 continuously sprays water to the heat conducting rod 10 to dissipate heat.

[0026] The left and right sides of the cooling box 11 are both provided with heat dissipation grooves 9 , which can be used to dissipate the heat inside the cooling box 11 , further improving the heat conduction effect of the heat conducting rod 10 .

[0027] A base 9 is provided below the lower mold core 8, and an anti-slip protrusion is provided at the bottom of the base 9. The upper surface of the base 9 is connected to the bottom surface of the cooling box 11. By utilizing the provided base 9, the device can obtain stable and reliable support, which can not only effectively disperse and withstand various forces generated during the injection molding process, but also significantly enhance the stability of the overall structure, thereby ensuring that the air-conditioning motor stator can be smoothly injected during the injection molding operation, greatly improving the injection molding accuracy and yield rate, and providing a solid guarantee for the production of high-quality and high-performance air-conditioning motor stators.

[0028] The working principle of the present application is as follows: during the injection molding process, the melt is injected into the mold from the nozzle of the injection molding machine, first flowing through the valve needle body 6, and then the melt passes through the runner cover plate 3, the main runner plate 4 and the branch runner plate 5. These plates together constitute the flow path of the melt. When the melt reaches between the upper mold core 7 and the lower mold core 8, the matching mold cavity shapes of the two mold the melt into the desired product shape. The valve needle body 6 extends to the top of the upper mold core 7 to accurately control the melt flow during the injection molding process to ensure that the final characteristics of the product hole are consistent with the shape of the valve needle body 6. At the same time, during injection molding, the heat conducting rod 10 will absorb and conduct the heat inside the lower mold core 8, and then control the pump body 13 to work. The pump body 13 will pump the water inside the cooling box 11, and the water will enter the water collecting pipe 15 from the pumping pipe 12 and the water pipe 14. The nozzle 17 will spray the water onto the heat conducting rod 10, thereby accelerating the heat dissipation of the lower mold core 8, allowing the injection molded product to be quickly formed, thereby improving the injection molding efficiency.

[0029] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. An air conditioner motor stator injection mold, characterized in that: The invention comprises a valve needle base plate (1), a valve needle fixing plate (2) is arranged below the valve needle base plate (1), a valve needle body (6) is arranged on the valve needle base plate (1) and the valve needle fixing plate (2), a flow channel cover plate (3), a main flow channel plate (4) and a branch flow channel plate (5) are arranged below the valve needle body (6), an upper mold core (7) and a lower mold core (8) are arranged below the branch flow channel plate (5), the bottom end of the valve needle body (6) passes through the flow channel cover plate (3), the main flow channel plate (4) and the branch flow channel plate (5) in sequence and extends to the top of the upper mold core (7), a cooling box (11) is arranged below the lower mold core (8), and the interior of the lower mold core (8) is inlaid with A group of heat-conducting rods (10) are arranged at equal distances, the bottom end of each of the heat-conducting rods (10) extends to the interior of a cooling box (11), a pump body (13) is installed on the front of the cooling box (11), the input end of the pump body (13) and the front of the cooling box (11) are connected to a water pumping pipe (12), the output end of the pump body (13) is fixedly connected to a water delivery pipe (14), the output end of the water delivery pipe (14) extends to the inner wall of the cooling box (11) and is connected to a water collecting pipe (15), the outer surface of the water collecting pipe (15) is connected to a group of nozzles (17) arranged at equal distances, and heat dissipation grooves (9) are provided on the left and right sides of the cooling box (11).

2. The air conditioner motor stator injection mold according to claim 1, characterized in that: Two suspension rods (16) are fixedly connected to the outer surface of the water collecting pipe (15), and the top end of each of the suspension rods (16) is connected to the inner top wall of the cooling box (11).

3. The air conditioner motor stator injection mold according to claim 1, characterized in that: The upper die core (7) is matched with the lower die core (8).

4. The air conditioner motor stator injection mold according to claim 1, characterized in that: A base (9) is arranged below the lower mold core (8), an anti-slip protrusion is arranged at the bottom of the base (9), and the upper surface of the base (9) is connected to the bottom surface of the cooling box (11).

5. The air conditioner motor stator injection mold according to claim 1, characterized in that: The valve needle body (6) is made of high-strength, corrosion-resistant material.

6. The air conditioner motor stator injection mold according to claim 1, characterized in that: A temperature control system is provided between the main flow channel plate (4) and the branch flow channel plate (5).

Images