Prefabricated equipment foundation construction method

Through the construction method of prefabricated equipment foundation, the problems of time-consuming and low accuracy of traditional construction methods are solved, and the construction period is shortened and quality improvement is achieved, ensuring high installation accuracy of equipment foundations and reducing post-dressing.

CN119956817APending Publication Date: 2025-05-09CHINA MCC22 GROUP CORP LTD +1
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Patent Information

Application Number
CN202510165161.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-14
Publication Date
2025-05-09

AI Technical Summary

Technical Problem

The construction method of traditional equipment foundations takes a long time and has low construction accuracy, resulting in poor casting effect on the foundation surface of the equipment, low installation accuracy of embedded parts, and prone to excessive horizontality and plane positioning problems.

Method used

The construction method of prefabricated equipment foundation is adopted, including laying the bottom formwork on the level ground, tying the equipment foundation steel bars, pouring the equipment foundation concrete, flipping the prefabricated equipment foundation after being formed, using positioning plates and lifting equipment for lifting and positioning, and finally pouring the bearing concrete.

Benefits of technology

By prefabing the equipment foundation in advance, the construction period is shortened, the construction quality is improved, the top surface of the equipment foundation is smooth, the later renovation process is reduced, and the installation accuracy is improved.

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Abstract

The invention relates to the technical field of prefabricated equipment foundation construction, in particular to a prefabricated equipment foundation construction method, compared with a traditional method, the construction period can be effectively shortened by prefabricating an equipment foundation in advance, the site construction content is changed into production plant construction, and a more favorable construction environment is created; the top face of the prefabricated equipment foundation is formed through a formwork and is smoother and smoother compared with the top face of concrete directly poured and solidified, and the construction quality is improved. The embedded part and the formwork are temporarily fixed, the position of the embedded part can be prevented from deviating in the process of pouring equipment foundation concrete, the installation precision is guaranteed, and the later secondary finishing procedure is reduced.
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Description

Technical Field

[0001] The invention relates to the technical field of prefabricated equipment foundation construction, in particular to a prefabricated equipment foundation construction method. Background Art

[0002] With the development of electrical and automation technology, more and more equipment is used in various industries. The equipment foundation structure is now very common. The equipment foundation plays the role of supporting and fixing equipment, transferring loads, and reducing vibration and noise. Its construction accuracy is very important.

[0003] The traditional equipment foundation construction method is to use the method of tying reinforcement together with the pedestal and casting the formwork together or separately. This method takes a long time in terms of construction cycle, and the casting effect of the equipment foundation surface is poor. At the same time, the installation accuracy of the embedded parts is easily affected by the pouring and vibration of concrete, resulting in quality problems such as levelness and plane positioning deviation, which are difficult to correct once they occur. Summary of the invention

[0004] The present invention aims to solve the above-mentioned problem, thereby providing a prefabricated equipment foundation construction method.

[0005] The present invention solves the above-mentioned problem by adopting the following technical solution: A prefabricated equipment foundation construction method comprises the following steps: S1: Lay the bottom template on the flat ground. The top surface of the bottom template is used as the forming surface of the top surface of the equipment foundation. The embedded parts are inverted at the corresponding position of the bottom template according to the drawing; S2: Tie the equipment foundation steel bars above the bottom formwork; S3: Support the side formwork of the equipment foundation and strengthen it firmly; S4: Pour the equipment foundation concrete. At the end of pouring, make a gentle slope around the center line of the equipment foundation plane to ensure that the concrete is poured densely without bubbles; S5: After the equipment foundation concrete is formed, remove the side formwork; S6: Turn over the prefabricated equipment foundation, place it on the pre-prepared support, and remove the bottom formwork; S7: Install the positioning plate on the main reinforcement of the foundation in advance, use the total station or laser to position and support the prefabricated equipment foundation, use the lifting equipment to hoist the prefabricated equipment foundation on the positioning plate, check the foundation elevation and embedded parts positioning, and fix it after adjustment; S8: Pour the foundation concrete and the installation is completed.

[0006] Furthermore, in S1, the installation position of the embedded part is determined by marking and positioning, and after the embedded part is installed at the designated position, small nails are nailed around the embedded part plate for temporary reinforcement to prevent the embedded part position from shifting during the pouring of the equipment foundation concrete.

[0007] Furthermore, in S3, the height of the side formwork is 8 mm -10 mm higher than the height of the equipment foundation, so that the height of the prefabricated equipment foundation after pouring is higher than the design elevation; ensuring subsequent close contact with the foundation concrete.

[0008] Compared with the prior art, the present invention adopting the above technical solution has the following outstanding features: Compared with the traditional method, the prefabricated equipment foundation construction method described in the present invention can effectively shorten the construction period by prefabricating the equipment foundation in advance, change the on-site construction content into production plant construction, and create a more favorable construction environment; the top surface of the prefabricated equipment foundation is formed by a template, which is flatter and smoother than the top surface of directly cast and solidified concrete, thereby improving the construction quality; the embedded parts are temporarily fixed to the template, which can prevent the position of the embedded parts from shifting during the pouring of the equipment foundation concrete, ensure installation accuracy, and reduce the subsequent secondary finishing process. BRIEF DESCRIPTION OF THE DRAWINGS

[0009] Figure 1 It is a schematic diagram of the basic effect of the prefabricated equipment of the present invention; Figure 2 This is a schematic diagram of the installation of the bottom template and embedded parts of the present invention; Figure 3 It is a schematic diagram of the reinforcement of the foundation of the equipment of the present invention; Figure 4 This is the side formwork support intention of the present invention; Figure 5 It is a schematic diagram of pouring concrete for the foundation of the equipment of the present invention; Figure 6 It is a schematic diagram of demoulding the basic structure of the equipment of the present invention; Figure 7 It is a schematic diagram of the basic flip of the device of the present invention; Figure 8 It is a schematic diagram of the basic installation of the equipment of the present invention; Fig. 9 It is a schematic diagram of pouring concrete for the cap of the present invention; Fig.10 The present invention Fig. 9 A partial enlarged structural diagram of the middle A part; Marked in the figure are: equipment foundation main reinforcement 1, equipment foundation 2, bottom formwork 3, embedded parts 4, side formwork 5, equipment foundation concrete 6, pedestal main reinforcement 7, pedestal concrete 8. DETAILED DESCRIPTION

[0010] The present invention will be further described below in conjunction with embodiments, the purpose of which is only to provide a better understanding of the content of the present invention. Therefore, the examples given do not limit the protection scope of the present invention.

[0011] See also Figure 1-Figure 10, a prefabricated equipment foundation construction method, comprising the following steps: S1: See Figure 2 , lay the bottom template 3 on the flat ground, the top surface of the bottom template 3 is used as the molding surface of the top surface of the equipment foundation 2, and the embedded parts 4 are inverted at the corresponding position of the bottom template 3 according to the drawing.

[0012] S2: See Figure 3 , tie the equipment foundation steel bars 1 above the bottom formwork 3.

[0013] S3: See Figure 4 , support the side formwork 5 of the equipment foundation 2 and strengthen it firmly.

[0014] S4: See Figure 5 , pour the equipment foundation concrete 6. At the end of pouring, make a gentle slope around the center line of the equipment foundation plane to ensure that the concrete is poured densely without bubbles.

[0015] S5: See Figure 6 After the equipment foundation concrete 6 is formed, the side formwork 5 is removed.

[0016] S6: See Figure 7 , turn over the prefabricated equipment foundation 2, place it on the pre-prepared bracket, and remove the bottom template 3.

[0017] S7: See Figure 8 , install the positioning plate on the main reinforcement 7 of the pedestal in advance, use the total station or laser marking to locate and support the prefabricated equipment foundation 2, use the lifting equipment to hoist the prefabricated equipment foundation 2 onto the positioning plate, check the foundation elevation and embedded parts positioning, and fix it after adjustment.

[0018] S8: See Fig. 9 , pour the cap concrete 8 and the installation is completed.

[0019] Furthermore, in S1, the installation position of the embedded part 4 is determined by marking and positioning, and after the embedded part 4 is installed at the designated position, small nails are nailed around the plate of the embedded part 4 for temporary reinforcement to prevent the position of the embedded part from shifting during the pouring of the equipment foundation concrete.

[0020] For further information, see Figure 1 , Fig. 9 , Fig.10 In S3, the height of the side formwork 5 is 8 mm -10 mm higher than the height of the equipment foundation 2, so that the height of the prefabricated equipment foundation 2 after pouring is higher than the design elevation; ensuring the subsequent close contact with the cap concrete 8.

[0021] Compared with the traditional method, the prefabricated equipment foundation construction method described in the present invention can effectively shorten the construction period by prefabricating the equipment foundation in advance, change the on-site construction content into production plant construction, and create a more favorable construction environment; the top surface of the prefabricated equipment foundation is formed by a template, which is flatter and smoother than the top surface of directly cast and solidified concrete, thereby improving the construction quality; the embedded parts are temporarily fixed to the template, which can prevent the position of the embedded parts from shifting during the pouring of the equipment foundation concrete, ensure installation accuracy, and reduce the subsequent secondary finishing process.

[0022] The above description is only a preferred feasible embodiment of the present invention, and does not limit the scope of rights of the present invention. All equivalent changes made using the contents of the present specification and its drawings are included in the scope of rights of the present invention.

Claims

1. A prefabricated equipment foundation construction method, characterized in that: The steps include: S1: Lay a bottom template (3) on a flat ground, with the top surface of the bottom template (3) serving as the molding surface of the top surface of the equipment foundation (2), and invert the embedded part (4) at the corresponding position of the bottom template (3) according to the drawing; S2: Tie the equipment foundation steel bars (1) above the bottom formwork (3); S3: Support the side formwork (5) of the equipment foundation (2) and reinforce it firmly; S4: pouring equipment foundation concrete (6). At the end of pouring, a gentle slope is made around the center line of the equipment foundation plane (2) to ensure that the concrete is poured densely without bubbles; S5: After the equipment foundation concrete (6) is formed, the side formwork (5) is removed; S6: Turn over the prefabricated equipment foundation (2), place it on a pre-prepared support, and remove the bottom formwork (3); S7: Install a positioning plate on the main reinforcement of the foundation (7) in advance, use a total station or laser to position and support the prefabricated equipment foundation (2), use a lifting device to hoist the prefabricated equipment foundation (2) onto the positioning plate, check the foundation elevation and the positioning of the embedded parts, and fix it after adjustment; S8: Pour the cap concrete (8) and the installation is completed.

2. A prefabricated equipment foundation construction method according to claim 1, characterized in that: In S1, the installation position of the embedded component (4) is determined by marking and positioning, and after the embedded component (4) is installed at the designated position, small nails are nailed around the embedded component plate for temporary reinforcement.

3. A prefabricated equipment foundation construction method according to claim 1, characterized in that: In S3, the height of the side formwork (5) is 8 mm to 10 mm higher than the height of the equipment foundation (2), so that the height of the prefabricated equipment foundation (2) after pouring is higher than the design elevation.