Self-adaptive roof system and construction method thereof
By adopting an adaptive roof system in building roofs and using technical means such as embedded steel plates and retractable metal columns, the problems of difficulty in adjusting traditional roofs and material misfits are solved, and flexible adjustment of roofs and efficient use of materials are achieved.
Patent Information
- Application Number
- CN202510367108.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-26
- Publication Date
- 2025-05-09
AI Technical Summary
It is difficult to accurately adjust the slope surface, cornice surface and vertical wall surface of traditional building roofs during construction, and the concrete structure is prone to alkali resistance to cause pollution to the decoration and cannot be adjusted according to changes in the future use environment.
Adaptive roof system is adopted, and flexible roof adjustment is achieved through embedded steel plates and retractable metal columns, combined with roof stud beams, metal hanging tile strips and metal roof. The system also includes drainage gutters and cornice bends for solving drainage and decorative problems.
It achieves the precise matching of roofs and buildings, solves the problem of inadequacy of building materials produced by different manufacturers, and can adjust the shape of the roof multiple times, reduce material waste, and improve construction efficiency and environmental protection of materials.
Smart Images
Figure CN119956916A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of housing construction, and in particular to an adaptive roof system and a construction method thereof. Background Art
[0002] The roofs of traditional buildings are formed in one go by pouring cast-in-place concrete. When the construction does not meet the design requirements, such as the roof slope angle is inconsistent with the design value, it is basically impossible to modify it. In addition, the concrete structure is prone to alkali backflow and cause pollution to the roof decoration. After the building is poured, it cannot be adjusted according to changes in the future use environment.
[0003] The overall completion of the roof involves three aspects: the slope surface, the eaves surface and the vertical wall surface. The above three surfaces are difficult to accurately connect during construction. In the later stage, they can only be adjusted by adding secondary structures (such as chemical anchors and expansion screws). Adding secondary structures will destroy the main structure and multiple adjustments cannot be achieved. Summary of the invention
[0004] In order to improve the adaptability of roofs and buildings, the present application provides an adaptive roof system and a construction method thereof.
[0005] In the first aspect, the present application provides an adaptive roof system, which adopts the following technical solution: An adaptive roof system comprises an embedded steel plate, wherein the embedded steel plate is embedded in a beam, column or plate of a building main body, wherein a metal column is fixedly arranged on the embedded steel plate, wherein the metal column corresponds to the embedded steel plate one by one, and wherein the metal column is arranged vertically or horizontally, and further comprises a roof beam and a metal tile hanging strip, wherein the roof beam is fixedly arranged on the metal column and the length direction of the roof beam is perpendicular to the ridge direction, wherein the metal tile hanging strip is fixedly arranged on the roof beam and is perpendicular to the roof beam, and further comprises a metal roof, wherein the metal roof is fixedly arranged on the metal tile hanging strip; and further comprises a drainage gutter and an eaves bent plate, wherein the drainage gutter is fixedly arranged on the metal column, and the eaves bent plate is used to wrap the roof eaves and has one side fixed to the drainage gutter and the other side attached to the vertical wall.
[0006] Optionally, the metal column is a retractable structure, and a receiving piece is provided at the end of the metal column for receiving the roof truss beam, and the receiving piece is used to adapt to the angle of the roof truss beam so that the metal roof reaches the designed angle.
[0007] Optionally, the metal column is provided with a receiving notch at the end thereof for receiving the roof truss beam, and the receiving part includes a rotating seat arranged in the receiving notch, the rotating seat is rotatably arranged in the receiving notch, the vertical cross-section of the rotating seat is semicircular, the supporting surface of the rotating seat is higher than the top surface of the receiving seat and the diameter of the rotating seat is larger than the width of the metal column.
[0008] Optionally, the bottom surface of the receiving notch is arc-shaped and matches the arc-shaped section of the rotating seat, and the arc-shaped surface of the rotating seat is received on the bottom surface of the receiving notch.
[0009] Optionally, the metal column includes a sleeve welded on the embedded steel plate and a sliding rod slidably sleeved in the sleeve, the receiving notch is opened at the end of the sliding rod, and the metal column also includes a driving member for driving the sliding rod to slide and drive the rotating seat to receive the metal tile hanging strip.
[0010] Optionally, the driving member includes a screw rotatably arranged in a sleeve, the length direction of the screw is parallel to the length direction of the sleeve, and the sliding rod is threadedly connected to the screw; bevel gears meshing with each other are respectively arranged in the sleeve and on the screw, and the axial direction of the bevel gear in the sleeve is perpendicular to the axial direction of the sleeve; the driving member also includes a rotating rod rotatably arranged on the sleeve, one end of the rotating rod is located outside the sleeve, and the other end is located inside the sleeve, and the bevel gear is coaxially arranged on the rotating rod.
[0011] Optionally, a fixing rod is slidably provided on the side wall of the sleeve, the sliding direction of the fixing rod is perpendicular to the axial direction of the sleeve, and a plurality of fixing holes for the fixing rod to be inserted are provided on the sliding rod, and the fixing holes are evenly arranged along the length direction of the sliding rod.
[0012] Optionally, a spring is sleeved on the fixing rod, one end of the spring is fixedly arranged on the sleeve, and the other end is fixedly arranged on the fixing rod, and the spring drives the fixing rod to have a movement tendency of sliding toward the fixing hole.
[0013] In the second aspect, the present application provides an adaptive roof construction method, which adopts the following technical solutions: An adaptive roof system and a construction method thereof, used for constructing an adaptive roof system, further comprising; S1: Pre-embedded: embed the embedded parts into the concrete structure according to the design drawings; S2: Cutting, using a cutting machine to cut the length of the roof truss metal according to the designed size; S3: Welding: Weld the cut metal and embedded parts to ensure welding quality; S4: Construction: welding the roof beams to the metal columns, welding the metal tile strips to the roof beams, and then fixing the metal roof to the metal tile strips; S5: The drainage gutter is welded on the metal column, and the drainage gutter is connected to the drainage pipe, and the eaves and the drainage pipe are shielded by using the eaves bent plate; S6: Inspection and acceptance, check the completed steel roof trusses to ensure the quality.
[0014] In summary, the present application includes at least one of the following beneficial technical effects: 1. Metal embedded parts are set on the facade, roof and eaves. During the assembly process of the house, the matching degree of the three can be adjusted through the metal embedded parts, which can solve the problem of incompatibility of the three produced by different manufacturers, and realize complex facade shapes with good facade presentation effects; metal materials are energy-saving and environmentally friendly, easy to install, fast in construction, and convenient for later maintenance and replacement; they are also convenient for secondary reuse, reducing the waste of building materials; and now the metal material folding and molding technology is mature, which can realize complex facade shapes with good facade presentation effects. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of an adaptive roof system according to an embodiment of the present application; Figure 2 It is a schematic diagram of the structure of a metal column in an adaptive roof system in an embodiment of the present application.
[0016] Explanation of the reference numerals: 1. Embedded steel plate; 2. Beam; 3. Metal column; 31. Casing; 32. Sliding rod; 4. Roof beam; 5. Metal tile hanging strip; 6. Metal roof; 7. Drainage gutter; 8. Eaves bent plate; 9. Receiving notch; 10. Rotating seat; 11. Screw; 12. Bevel gear; 13. Rotating rod; 14. Fixing rod; 15. Fixing hole; 16. Spring. DETAILED DESCRIPTION
[0017] The following is combined with Figure 1-2 This application is described in further detail.
[0018] The present application embodiment discloses an adaptive roof system. Figure 1 and Figure 2 The adaptive roof system includes an embedded steel plate 1, which is embedded in a beam 2, a column or a plate of a building main body, and a metal column 3 is fixedly arranged on the embedded steel plate 1, the metal column 3 corresponds to the embedded steel plate 1 one by one, and the metal column 3 is arranged vertically or horizontally; Reference Figure 1 and Figure 2 , and also includes a roof beam 4 and a metal tile strip 5, the roof beam 4 is fixedly arranged on the metal column 3 and the length direction of the roof beam 4 is perpendicular to the ridge direction, and the metal tile strip 5 is fixedly arranged on the roof beam 4 and perpendicular to the roof beam 4; Reference Figure 1 and Figure 2 , and also includes a metal roof 6, which is fixedly arranged on the metal tile strip 5; it also includes a drainage gutter 7 and an eaves bent plate 8, the drainage gutter 7 is fixedly arranged on the metal column 3, the eaves bent plate 8 is used to wrap the roof eaves and is fixed to the drainage gutter 7 on one side and attached to the vertical wall on the other side.
[0019] Metal embedded parts are set on the facade, roof and eaves. During the assembly process of the house, the matching degree of the three can be adjusted through the metal embedded parts, which can solve the incompatibility problem of the three produced by different manufacturers, and realize complex facade shapes with good facade presentation effects; metal materials are energy-saving and environmentally friendly, easy to install, fast in construction, and convenient for later maintenance and replacement; they are also convenient for secondary reuse, reducing the waste of building materials; and now the metal material folding and molding technology is mature, which can realize complex facade shapes with good facade presentation effects.
[0020] Reference Figure 1 and Figure 2 In order to facilitate the adjustment of the angles of the roof slope surface, the eave surface and the vertical wall surface so that the slope surface, the eave surface and the vertical wall surface are accurately butted, in the embodiment of the present application, the metal column 3 is a retractable structure, and the end of the metal column 3 for receiving the roof truss beam 4 is provided with a receiving piece, and the receiving piece is used to adapt the angle of the roof truss beam 4 so that the metal roof 6 reaches the designed angle; during the roof installation process, the slope of the roof is adjusted by adjusting the height of the metal column 3, so that the roof slope surface, the eave surface and the vertical wall surface are adapted and accurately butted.
[0021] Reference Figure 1 and Figure 2 , when the height of the metal column 3 is adjusted, in order to facilitate the metal column 3 to receive the roof beam 4, the end of the metal column 3 for receiving the roof beam 4 is provided with a receiving notch 9, and the receiving member includes a rotating seat 10 arranged in the receiving notch 9, and the rotating seat 10 is rotatably arranged in the receiving notch 9, and the vertical cross-section of the rotating seat 10 is semicircular, and the receiving surface of the rotating seat 10 is higher than the top surface of the receiving seat and the diameter of the rotating seat 10 is greater than the width of the metal column 3; when the metal column 3 receives the roof beam 4, because the roof beam 4 is in an inclined state, when the rotating seat 10 receives the roof beam 4, the rotating seat 10 passively rotates and adjusts the angle of the rotating seat 10, so that the roof beam 4 is completely received on the rotating seat 10, thereby improving the supporting effect of the metal column 3 on the roof beam 4; and, when the height of the metal column 3 is adjusted, the rotating seat 10 automatically adjusts the angle and uses the angle of the roof beam 4, thereby facilitating the angle adjustment of the slope surface, and making the slope surface, the eaves surface and the vertical wall surface accurately docked.
[0022] Reference Figure 1 and Figure 2 In the embodiment of the present application, the bottom surface of the receiving notch 9 is arc-shaped and is adapted to the arc-shaped section of the rotating seat 10, and the arc-shaped surface of the rotating seat 10 is received on the bottom surface of the receiving notch 9; the rotating seat 10 is received on the bottom surface of the receiving notch 9, so that the load of the roof and the like is transmitted to the metal column 3 through the rotating seat 10 rather than through the hinge shaft of the rotating seat 10. This prolongs the service life of the rotating seat 10 and facilitates the adjustment of the roof slope.
[0023] Reference Figure 1 and Figure 2 In the embodiment of the present application, the metal column 3 includes a sleeve 31 welded on the embedded steel plate 1 and a slide rod 32 slidably sleeved in the sleeve 31, and the receiving notch 9 is provided at the end of the slide rod 32. The metal column 3 also includes a driving member for driving the slide rod 32 to slide and drive the rotating seat 10 to receive the metal tile hanging strip 5; Reference Figure 1 and Figure 2 The driving member includes a screw 11 rotatably arranged in a sleeve 31, the length direction of the screw 11 is parallel to the length direction of the sleeve 31, and a sliding rod 32 is threadedly connected to the screw 11; bevel gears 12 meshing with each other are respectively arranged in the sleeve 31 and on the screw 11, and the axial direction of the bevel gear 12 in the sleeve 31 is perpendicular to the axial direction of the sleeve 31. The driving member also includes a rotating rod 13 rotatably arranged on the sleeve 31, one end of the rotating rod 13 is located outside the sleeve 31, and the other end is located in the sleeve 31, and the bevel gear 12 is coaxially arranged on the rotating rod 13.
[0024] When adjusting the height of the metal column 3, the rotating rod 13 is twisted, and the rotating rod 13 rotates to drive the bevel gear 12 to rotate, and the bevel gear 12 rotates to drive the screw rod 11 to rotate, and the screw rod 11 rotates to drive the slide rod 32 to move, so as to adjust the overall height of the metal column 3, and the operation is simple and convenient; at the same time, it is convenient to fix the slide rod 32 in the position after the height adjustment, so as to support the roof.
[0025] Reference Figure 1 and Figure 2 In order to further improve the stability of the metal column 3, a fixing rod 14 is slidably provided on the side wall of the sleeve 31. The sliding direction of the fixing rod 14 is perpendicular to the axial direction of the sleeve 31. A plurality of fixing holes 15 for the fixing rod 14 to be inserted are provided on the slide bar 32. The fixing holes 15 are evenly provided along the length direction of the slide bar 32. When the height of the metal column 3 is adjusted, the fixing rod 14 slides into the fixing hole 15 to fix the slide bar 32 at the above position, thereby improving the stability of the metal column 3, thereby facilitating the support of the roof. In the implementation of this application, three fixing holes are provided.
[0026] Reference Figure 1 and Figure 2 Furthermore, in the embodiment of the present application, a spring 16 is sleeved on the fixing rod 14, one end of the spring 16 is fixedly arranged on the sleeve 31, and the other end is fixedly arranged on the fixing rod 14, and the spring 16 drives the fixing rod 14 to have a movement tendency to slide toward the fixing hole 15; under the action of the spring 16, the possibility of the fixing rod 14 accidentally falling from the fixing hole 15 is reduced, and it is convenient to fix the sliding rod 32 at the designed position.
[0027] The implementation principle of an adaptive roof system in the embodiment of the present application is: Metal embedded parts are set on the facade, roof and eaves. During the assembly process of the house, the matching degree of the three can be adjusted through the metal embedded parts, which can solve the incompatibility problem of the three produced by different manufacturers, and realize complex facade shapes with good facade presentation effects; metal materials are energy-saving and environmentally friendly, easy to install, fast in construction, and convenient for later maintenance and replacement; they are also convenient for secondary reuse, reducing the waste of building materials; and now the metal material folding and molding technology is mature, which can realize complex facade shapes with good facade presentation effects.
[0028] When the angles of the three need to be adjusted, the rotating rod 13 is turned, and the rotating rod 13 rotates to drive the bevel gear 12 to rotate, and the bevel gear 12 rotates to drive the screw rod 11 to rotate, and the screw rod 11 rotates to drive the slide rod 32 to move, so as to adjust the overall height of the metal column 3, and change the height of the rotating seat 10, so as to adjust the angle of the roof, so that the roof slope surface, eaves surface and vertical wall surface match each other.
[0029] The present application embodiment discloses an adaptive roof construction method, referring to Figure 1 , the adaptive roof construction method is used to construct an adaptive roof system, and also includes; S1: Pre-embedded: embed the embedded parts into the concrete structure according to the design drawings; S2: Cutting, using a cutting machine to cut the length of the roof truss metal according to the designed size; S3: Welding: Weld the cut metal and embedded parts to ensure welding quality; S4: Build, weld the roof beam 4 to the metal column 3, weld the metal tile strip 5 to the roof beam 4, and then fix the metal roof 6 to the metal tile strip 5; S5: The drainage gutter 7 is welded to the metal column 3, and the drainage gutter 7 is connected to the drainage pipe, and the eaves and the drainage pipe are shielded by using the eaves bending plate 8; S6: Inspection and acceptance, check the completed steel roof trusses to ensure the quality.
[0030] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. An adaptive roof system, characterized in that: The invention comprises an embedded steel plate (1), wherein the embedded steel plate (1) is embedded in a beam (2), a column or a plate of a building body, wherein a metal column (3) is fixedly arranged on the embedded steel plate (1), wherein the metal column (3) corresponds to the embedded steel plate (1) one by one, and wherein the metal column (3) is arranged vertically or horizontally, and further comprises a roof beam (4) and a metal tile hanging strip (5), wherein the roof beam (4) is fixedly arranged on the metal column (3) and wherein the length direction of the roof beam (4) is perpendicular to the roof ridge. The metal tile hanging strip (5) is fixedly arranged on the roof beam (4) and is perpendicular to the roof beam (4), and also includes a metal roof (6), and the metal roof (6) is fixedly arranged on the metal tile hanging strip (5); and also includes a drainage gutter (7) and an eaves bent plate (8), the drainage gutter (7) is fixedly arranged on the metal column (3), and the eaves bent plate (8) is used to wrap the roof eaves and is fixed to the drainage gutter (7) on one side and is attached to the vertical wall on the other side.
2. The adaptive roof system according to claim 1, characterized in that: The metal column (3) is a retractable structure, and the end of the metal column (3) used for receiving the roof beam (4) is provided with a receiving piece, and the receiving piece is used to adapt to the angle of the roof beam (4) so that the metal roof (6) reaches the designed angle.
3. The adaptive roof system according to claim 2, characterized in that: The metal column (3) is used to receive the roof beam (4) and is provided with a receiving notch (9) at its end. The receiving member comprises a rotating seat (10) arranged in the receiving notch (9). The rotating seat (10) is rotatably arranged in the receiving notch (9). The vertical cross-section of the rotating seat (10) is semicircular. The receiving surface of the rotating seat (10) is higher than the top surface of the receiving seat and the diameter of the rotating seat (10) is greater than the width of the metal column (3).
4. The adaptive roof system according to claim 3, characterized in that: The bottom surface of the receiving notch (9) is arc-shaped and matches the arc-shaped section of the rotating seat (10), and the arc-shaped surface of the rotating seat (10) is received on the bottom surface of the receiving notch (9).
5. The adaptive roof system according to claim 4, characterized in that: The metal column (3) comprises a sleeve (31) welded on the embedded steel plate (1) and a slide rod (32) slidably sleeved in the sleeve (31); the receiving notch (9) is provided at the end of the slide rod (32); the metal column (3) further comprises a driving member for driving the slide rod (32) to slide and drive the rotating seat (10) to receive the metal tile hanging strip (5).
6. The adaptive roof system according to claim 5, characterized in that: The driving member comprises a screw (11) rotatably arranged in a sleeve (31), the length direction of the screw (11) is parallel to the length direction of the sleeve (31), and the sliding rod (32) is threadedly connected to the screw (11); mutually meshing bevel gears (12) are respectively arranged in the sleeve (31) and on the screw (11), the axial direction of the bevel gear (12) in the sleeve (31) is perpendicular to the axial direction of the sleeve (31), and the driving member also comprises a rotating rod (13) rotatably arranged on the sleeve (31), one end of the rotating rod (13) is located outside the sleeve (31), and the other end is located inside the sleeve (31), and the bevel gear (12) is coaxially arranged on the rotating rod (13).
7. The adaptive roof system according to claim 6, characterized in that: A fixing rod (14) is slidably provided on the side wall of the sleeve (31), the sliding direction of the fixing rod (14) is perpendicular to the axial direction of the sleeve (31), and a plurality of fixing holes (15) for the fixing rod (14) to be inserted are provided on the sliding rod (32), and the fixing holes (15) are evenly provided along the length direction of the sliding rod (32).
8. The adaptive roof system according to claim 7, characterized in that: A spring (16) is sleeved on the fixing rod (14), one end of the spring (16) is fixedly arranged on the sleeve (31), and the other end is fixedly arranged on the fixing rod (14), and the spring (16) drives the fixing rod (14) to have a movement tendency of sliding toward the fixing hole (15).
9. An adaptive roof system and a construction method thereof, characterized in that: For constructing the adaptive roof system of claim 1, further comprising: S1: Pre-embedded: embed the embedded parts into the concrete structure according to the design drawings; S2: Cutting, using a cutting machine to cut the length of the roof truss metal according to the designed size; S3: Welding: Weld the cut metal and embedded parts to ensure welding quality; S4: Construction, welding the roof beam (4) to the metal column (3), welding the metal tile strip (5) to the roof beam (4), and then fixing the metal roof (6) to the metal tile strip (5); S5: The drainage gutter (7) is welded to the metal column (3), and the drainage gutter (7) is connected to the drainage pipe, and the eaves and the drainage pipe are shielded by using the eaves bending plate (8); S6: Inspection and acceptance, check the completed steel roof trusses to ensure the quality.