A deep fusion pole type sensor

By designing an opening, driving, and cleaning mechanism, the automatic unfolding and outer wall cleaning of the deep-fusion pole type sensor was achieved, solving the problem of accuracy reduction caused by dust intrusion and improving the working performance and reliability of the sensor.

CN119958624BActive Publication Date: 2025-11-18NANJING RONGHUI ELECTRIC POWER TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202510136186.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-02-07
Publication Date
2025-11-18
Estimated Expiration
2045-02-07

AI Technical Summary

Technical Problem

Existing deep fusion pole type sensors are susceptible to external dust, which leads to decreased accuracy and reduced performance. Furthermore, the flow of dust after cleaning affects detection accuracy.

Method used

The design incorporates an opening mechanism, a drive mechanism, and a cleaning mechanism. Through the cooperation of hydraulic cylinders, motors, and cleaning brushes, the sensor is automatically unfolded and its outer wall is cleaned, ensuring that dust is quickly removed and the sensor surface is clean.

Benefits of technology

This improves the performance and reliability of the sensor, extends its service life, and ensures high-precision detection in complex environments.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a kind of deep fusion pole type sensors, belong to sensor technical field, this deep fusion pole type sensor, including sensor body, the bottom of the sensor body is fixedly connected with base, the top of the sensor body is fixedly connected with incoming line terminal, the side of the sensor body is fixedly connected with outgoing line terminal, the side of the base is installed with opening mechanism, the top of the opening mechanism is installed with driving mechanism, the inside of the opening mechanism is installed with two cleaning mechanisms.The application can clean the outer wall of the sensor during use by designing opening mechanism, driving mechanism and cleaning mechanism, and the special structure can be opened outward and fully cleaned, ensuring the use of the sensor is not disturbed, thereby greatly improving the use performance of the sensor, and the sensor can be protected periphery during use, and can be opened before use, and can be cleaned.
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Description

Technical Field

[0001] This invention belongs to the field of sensor technology, specifically relating to a deep fusion pole-type sensor. Background Technology

[0002] Polar probes are an advanced sensor technology widely used in various industrial and scientific research fields. With their unique structural design and highly sensitive detection performance, they play a crucial role in precise measurement and data acquisition. Polar probes typically consist of multiple cylindrical probes, each capable of independently sensing and capturing minute changes or signals, thus exhibiting high spatial resolution and signal accuracy. With technological advancements, polar probes have gradually become a core component of deep fusion technologies. In deep fusion applications, polar probes can not only be used independently but also work in close collaboration with other sensors, devices, and systems to achieve more complex measurement and control tasks.

[0003] Measurement accuracy is crucial for sensors during use, and external interference has a significant impact on them. Existing deep fusion pole type sensors are easily affected by external dust during use. Over time, solid dirt will form on the sensor, leading to a decrease in the accuracy of the sensor during use. Furthermore, after cleaning the dust, the flow of dust can easily interfere with the sensor, thereby reducing the sensor's working performance. Summary of the Invention

[0004] The technical problem to be solved by the present invention is to overcome the shortcomings of the prior art and provide a deeply integrated pole-type sensor.

[0005] The technical solution adopted to solve the above technical problems is: a deep fusion pole type sensor, including a sensor body, a base fixedly connected to the bottom of the sensor body, an inlet terminal fixedly connected to the top of the sensor body, and an outlet terminal fixedly connected to one side of the sensor body;

[0006] An opening mechanism is installed on one side of the base, a driving mechanism is installed on the top of the opening mechanism, and two cleaning mechanisms are installed inside the opening mechanism.

[0007] Furthermore, the opening mechanism includes a support base fixedly connected to one side of the base. A buckle is fixedly connected to the top of the support base, and a hydraulic cylinder is fixedly connected to the inner wall of the buckle. Two support rods are rotatably connected to the piston end of the hydraulic cylinder. A protective shell is fixedly connected to the inner wall of each of the two support rods. A rotating shaft is provided at the corner of each of the two support rods and rotatably connected to the support base. The inner walls of the two protective shells are movably connected to the sensor body.

[0008] Through the above technical solution, the existing deep fusion pole-type sensor, in use, integrates data from multiple different sources through complex algorithms via a complex internal mechanism, thereby obtaining more accurate and comprehensive analysis results. After a period of use, it can be unfolded using an opening mechanism, allowing the pole-type sensor to be opened for cleaning, enabling dust to be quickly discharged. Simultaneously, the special protruding structure on the outer wall of the pole-type sensor can be thoroughly cleaned, preventing dust accumulation in the dark areas between the structures, which could cause inaccurate data detection and reduce sensor performance. Specifically, when the inlet and outlet terminals in the sensor body are connected to other devices, the hydraulic cylinder on the support base on one side of the base can be activated. Its piston rod extends to one side, causing the support rod to drive the corresponding protective shell to extend to both sides, exposing the sensor body. The unfolding of the two protective shells mainly involves an arc-shaped movement centered on the pivot shaft connected to the support base.

[0009] Furthermore, the drive mechanism includes sliding grooves formed on the top of the two protective shells, with connecting rods slidably connected to the inner walls of the two sliding grooves, and motors rotatably connected to the other ends of the two connecting rods. A sweeping rod is fixedly connected to the output end of the motor, and a first synchronous wheel is fixedly connected to the outer wall of the motor. The bottom of the motor is movably connected to the two protective shells.

[0010] Through the above technical solution, after the sensor has been used for a period of time, the sensor body can be quickly unfolded by the movement of the opening mechanism. Then, the drive mechanism can be activated to give the sensor a driving force during cleaning. When used in conjunction with other mechanisms, the outer wall of the pole-type sensor can be thoroughly cleaned, ensuring the basic performance of the sensor and providing sufficient protection for the sensor, thereby greatly improving the working performance of the sensor. Specifically, the motor at the other end of the two connecting rods is activated to drive the cleaning rod for initial cleaning. As the two protective shells unfold, the two connecting rods will slide on the corresponding sliding grooves, thereby ensuring the stability of the motor on them, not hindering the opening of the protective shells, and ensuring the normal operation of the motor. It can perform cleaning and drive other mechanisms to perform cleaning movements.

[0011] Furthermore, the cleaning mechanism includes a first arc-shaped support fixedly connected to the bottom of one of the protective shells, a second arc-shaped support fixedly connected to the bottom of one of the protective shells, a toothed synchronous belt rotatably connected to the outer wall of the first synchronous pulley, two second synchronous pulleys meshing with the outer wall of the toothed synchronous belt, cleaning brushes fixedly connected to the inner walls of the two second synchronous pulleys, the inner wall of the toothed synchronous belt meshing with the first synchronous pulley, the outer walls of both the first and second arc-shaped supports slidingly connected to the toothed synchronous belt, and both second synchronous pulleys located between the first and second arc-shaped supports.

[0012] Through the above technical solution, with the opening mechanism and the driving mechanism moving together, the cleaning mechanism can begin to rotate, thoroughly cleaning the outer wall of the pole-shaped sensor. The cleaning mechanism uses a flexible cleaning device that can adapt to structural changes without damage. Specifically, as the cleaning rod rotates, it drives the first synchronous pulley to rotate, which in turn drives the toothed synchronous belt to rotate. The toothed synchronous belt intersects with the first and second arc-shaped supports, ensuring the toothed synchronous belt maintains its arc shape. Therefore, the first and second arc-shaped supports provide arc-shaped support. As the toothed synchronous belt rotates, it drives the cleaning brushes of the two second synchronous pulleys to rotate, thereby cleaning the sensor surface. Under the meshing of the toothed synchronous belt, the two second synchronous pulleys will move in an arc between the first arc-shaped support and the second arc-shaped support. With the forward and reverse rotation of the toothed synchronous belt, the cleaning brushes can clean back and forth repeatedly, ensuring the cleaning effect while saving resources. In addition, as the two protective shells unfold, the outer wall can be thoroughly cleaned and dust can be discharged. Furthermore, the cleaning brushes themselves are made of soft and light material, making them less likely to be damaged or fall off during use.

[0013] The beneficial effects of the present invention are as follows: (1) By designing an opening mechanism, a driving mechanism and a cleaning mechanism, the present invention enables the sensor to be cleaned on its outer wall when in use, and to open outward and clean its special structure, ensuring that the use of the sensor is not interfered with, thereby greatly improving the performance of the sensor; (2) By designing an opening mechanism, the present invention can protect the sensor from the outside when in use, and can open it before use, and can also clean it according to the sensor’s characteristic structure, ensuring that it is not interfered with by dust; (3) By using a driving mechanism and a cleaning mechanism, the present invention can start the cleaning mechanism after the sensor has been working for a period of time, and the cleaning brush will rotate along the inner wall of the outer shell to remove dust, water vapor and other pollutants attached to the surface. At the same time, it can discharge the dust when the sensor is opened, ensuring that the sensor surface is always clear, avoiding the impact of dirt on the detection accuracy, effectively extending the service life of the sensor and improving its reliability in complex environments. Attached Figure Description

[0014] Figure 1 This is a structural schematic diagram from a first perspective of the present invention;

[0015] Figure 2 This is a structural schematic diagram from a second perspective of the present invention;

[0016] Figure 3 This is the front view of the present invention;

[0017] Figure 4 This is a cross-sectional view from a first perspective of the present invention;

[0018] Figure 5 yes Figure 4 A magnified view of a section at point A in the middle;

[0019] Figure 6 This is a cross-sectional view from a second perspective of the present invention.

[0020] Reference numerals: 1. Sensor body; 2. Base; 3. Inlet terminal; 4. Outlet terminal; 5. Opening mechanism; 501. Support base; 502. Buckle; 503. Hydraulic cylinder; 504. Support rod; 505. Protective shell; 6. Drive mechanism; 601. Slide groove; 602. Connecting rod; 603. Motor; 604. Sweeping rod; 605. First synchronous pulley; 7. Cleaning mechanism; 701. First arc-shaped support; 702. Second arc-shaped support; 703. Toothed synchronous belt; 704. Second synchronous pulley; 705. Cleaning brush. Detailed Implementation

[0021] To make the objectives, technical solutions, and advantages of this invention clearer, the invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative and not intended to limit the invention.

[0022] like Figures 1-6As shown, this embodiment of a deep fusion pole-type sensor includes a sensor body 1, a base 2 fixedly connected to the bottom of the sensor body 1, an inlet terminal 3 fixedly connected to the top of the sensor body 1, an outlet terminal 4 fixedly connected to one side of the sensor body 1, and an opening mechanism 5 installed on one side of the base 2. The opening mechanism 5 includes a support base 501 fixedly connected to one side of the base 2, a retaining ring 502 fixedly connected to the top of the support base 501, a hydraulic cylinder 503 fixedly connected to the inner wall of the retaining ring 502, two support rods 504 rotatably connected to the piston end of the hydraulic cylinder 503, and protective shells 505 fixedly connected to the inner walls of both support rods 504. A rotating shaft is provided at the corner of each of the two support rods 504 and rotatably connected to the support base 501. The inner walls of both protective shells 505 are movably connected to the sensor body 1. In use, existing deep fusion pole-type sensors use complex internal mechanisms to integrate data from multiple different sources through complex algorithms, thereby... To obtain more accurate and comprehensive analysis results, after a period of use, the opening mechanism 5 can be used to unfold the electrode type sensor, allowing it to be opened during cleaning. This allows dust to be quickly discharged, and the unfolding process also thoroughly cleans the special protruding structure on the outer wall of the electrode type sensor, preventing dust from accumulating in the dark areas between the structures and causing inaccurate detection data during use, thus reducing the sensor's performance. Specifically, when the inlet terminal 3 and outlet terminal 4 in the sensor body 1 are connected to other devices, the hydraulic cylinder 503 on the support base 501 on one side of the base 2 can be activated. Its piston rod will extend to one side, causing the support rod 504 to drive the corresponding protective shell 505 to extend to both sides, allowing the sensor body 1 to be exposed. The unfolding of the two protective shells 505 mainly involves an arc-shaped movement centered on the rotating shaft connected to the support base 501.

[0023] like Figure 2As shown, a drive mechanism 6 is installed on the top of the opening mechanism 5. The drive mechanism 6 includes a sliding groove 601 formed on the top of the two protective shells 505. A connecting rod 602 is slidably connected to the inner wall of each of the two sliding grooves 601. A motor 603 is rotatably connected to the other end of each of the two connecting rods 602. A cleaning rod 604 is fixedly connected to the output end of the motor 603. A first synchronous wheel 605 is fixedly connected to the outer wall of the motor 603. The bottom of the motor 603 is movably connected to the two protective shells 505. After the sensor has been used for a period of time, the sensor body 1 can quickly unfold as the opening mechanism 5 moves. Then, the drive mechanism 6 can be activated to give the sensor a driving force during cleaning. After other mechanisms are used, the outer wall of the pole-type sensor can be thoroughly cleaned, ensuring the basic performance of the sensor and providing sufficient protection for the sensor, thereby greatly improving the working performance of the sensor. Specifically, starting the motor 603 at the other end of the two connecting rods 602 drives the sweeping rod 604 for initial cleaning. As the two protective shells 505 unfold, the two connecting rods 602 will slide on the corresponding sliding grooves 601, thereby ensuring the stability of the motor 603 on it, and not hindering the opening of the protective shells 505, and ensuring the normal use of the motor 603, which can perform cleaning and drive other mechanisms to perform cleaning movements.

[0024] like Figures 4-5As shown, the opening mechanism 5 has two cleaning mechanisms 7 installed inside. Each cleaning mechanism 7 includes a first arc-shaped support 701 fixedly connected to the bottom of one of the protective shells 505, and a second arc-shaped support 702 fixedly connected to the bottom of one of the protective shells 505. A toothed synchronous belt 703 is rotatably connected to the outer wall of a first synchronous pulley 605. Two second synchronous pulleys 704 mesh with the outer wall of the toothed synchronous belt 703. Cleaning brushes 705 are fixedly connected to the inner walls of the two second synchronous pulleys 704. The inner wall of the toothed synchronous belt 703 meshes with the first synchronous pulley 605. The outer walls of both the arc-shaped support 701 and the second arc-shaped support 702 are slidably connected to the toothed synchronous belt 703. Two second synchronous pulleys 704 are located between the first arc-shaped support 701 and the second arc-shaped support 702. With the joint movement of the opening mechanism 5 and the drive mechanism 6, the cleaning mechanism 7 can begin to rotate, thoroughly cleaning the outer wall of the pole-shaped sensor. Furthermore, the cleaning mechanism 7 employs a flexible cleaning device that can adapt to structural changes without damage. Specifically, as the cleaning rod 604 rotates... The movement will drive the first synchronous pulley 605 to rotate, which in turn drives the toothed synchronous belt 703 to rotate. The toothed synchronous belt 703 intersects with the first arc-shaped support 701 and the second arc-shaped support 702 to ensure that the toothed synchronous belt 703 maintains its arc shape. Therefore, the first arc-shaped support 701 and the second arc-shaped support 702 provide arc-shaped support. As the toothed synchronous belt 703 rotates, it will drive the cleaning brushes 705 of the two second synchronous pulleys 704 to rotate, thereby cleaning the sensor surface. When engaged with the toothed timing belt 703, the timing pulley 704 moves in an arc shape between the first arc-shaped support 701 and the second arc-shaped support 702. As the toothed timing belt 703 rotates forward and backward, the cleaning brush 705 can clean back and forth repeatedly, ensuring cleaning effect while saving resources. In addition, as the two protective shells 505 unfold, the outer wall can be thoroughly cleaned and dust can be discharged. Furthermore, the cleaning brush 705 itself is relatively soft and light, making it less prone to damage and falling off during use.

[0025] The working principle of this embodiment is as follows: During use, the existing deep fusion pole-type sensor integrates data from multiple different sources through a complex internal mechanism and a complex algorithm to obtain more accurate and comprehensive analysis results. After a period of use, when the inlet terminal 3 and outlet terminal 4 in the sensor body 1 are connected to other devices, the hydraulic cylinder 503 on the support base 501 on one side of the base 2 can be activated. Its piston rod will extend to one side, causing the support rod 504 to drive the corresponding protective shell 505 to extend to both sides. The motor 603 at the other end of the two connecting rods 602 is activated to drive the sweeping rod 604 for initial cleaning. When the protective shell 505 unfolds, it will cause the two connecting rods 602 to slide on the corresponding sliding grooves 601. As the sweeping rod 604 rotates, it will drive the first synchronous wheel 605 to rotate, which in turn drives the toothed synchronous belt 703 to rotate. The toothed synchronous belt 703 crosses with the first arc-shaped support 701 and the second arc-shaped support 702 to ensure that the toothed synchronous belt 703 maintains its arc shape. Therefore, the first arc-shaped support 701 and the second arc-shaped support 702 play an arc-shaped support role. As the toothed synchronous belt 703 rotates, it will drive the cleaning brushes 705 of the two second synchronous wheels 704 to rotate, thereby cleaning the sensor surface.

[0026] The above description is merely a preferred embodiment of the present invention and is not intended to limit the scope of protection of the present invention.

Claims

1. A deep fusion pole-type sensor, comprising a sensor body (1), characterized in that: The sensor body (1) A base (2) is fixedly connected to the bottom, an inlet terminal (3) is fixedly connected to the top of the sensor body (1), and an outlet terminal (4) is fixedly connected to one side of the sensor body (1). An opening mechanism (5) is installed on one side of the base (2), a driving mechanism (6) is installed on the top of the opening mechanism (5), and two cleaning mechanisms (7) are installed inside the opening mechanism (5); The opening mechanism (5) includes a support base (501) fixedly connected to one side of the base (2). A buckle (502) is fixedly connected to the top of the support base (501). A hydraulic cylinder (503) is fixedly connected to the inner wall of the buckle (502). Two support rods (504) are rotatably connected to the piston end of the hydraulic cylinder (503). A protective shell (505) is fixedly connected to the inner wall of each of the two support rods (504). The two support rods (504) are provided with a rotating shaft at the corner and are rotatably connected to the support base (501), and the inner walls of the two protective shells (505) are movably connected to the sensor body (1); The drive mechanism (6) includes a slide groove (601) opened on the top of two protective shells (505), and a connecting rod (602) is slidably connected to the inner wall of each of the two slide grooves (601). A motor (603) is rotatably connected to the other end of each of the two connecting rods (602). A sweeping rod (604) is fixedly connected to the output end of the motor (603), and a first synchronous wheel (605) is fixedly connected to the outer wall of the motor (603). The bottom of the motor (603) is movably connected to two protective shells (505).

2. The deep fusion pole-type sensor according to claim 1, characterized in that, The cleaning mechanism (7) includes a first arc-shaped support (701) fixedly connected to the bottom of one of the protective shells (505), a second arc-shaped support (702) fixedly connected to the bottom of one of the protective shells (505), a toothed synchronous belt (703) rotatably connected to the outer wall of the first synchronous pulley (605), two second synchronous pulleys (704) meshing with the outer wall of the toothed synchronous belt (703), and a cleaning brush (705) fixedly connected to the inner wall of the two second synchronous pulleys (704).

3. The deep fusion pole-type sensor according to claim 2, characterized in that, The inner wall of the toothed synchronous belt (703) meshes with the first synchronous pulley (605), and the outer walls of the first arc-shaped support (701) and the second arc-shaped support (702) are slidably connected to the toothed synchronous belt (703). The two second synchronous pulleys (704) are located between the first arc-shaped support (701) and the second arc-shaped support (702).

Citation Information

Patent Citations

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    CN212916727U