Optical fiber window coating equipment
By designing automated optical fiber window opening and coating equipment and utilizing a servo motor and guide rail system, the problems of inconsistent force and poor adaptability in traditional optical fiber window opening methods are solved, stable fixation and flexible window opening of the optical fiber are achieved, and automated coating processing is supported.
Patent Information
- Application Number
- CN202510150201.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-11
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2045-02-11
AI Technical Summary
Traditional fiber optic windowing methods rely on manual operation, which makes it difficult to ensure the consistency of ring cutting and cutting force, easily causing damage to the cable core. In addition, the windowing length is fixed, the adaptability is poor, and the windowing position selection is inconvenient.
A fiber optic window coating equipment was designed, which uses a servo motor-driven annular rotating plate and sheath cutter, combined with X-axis and Y-axis guide systems to achieve automatic fixation, circular cutting and linear cutting of the optical fiber, and supports adjustable window length and position.
It achieves stable fixation and flexible windowing of optical fibers, reduces damage to the cable core, improves the convenience and applicability of windowing operations, and supports subsequent coating processing.
Smart Images

Figure CN119960117B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to a window coating device, in particular to an optical fiber window coating device. Background Art
[0002] The "windowing" splicing method for communication optical cables is an emergency measure taken in the event of a cable breakage or other incident during cable installation. Windowing and coating are also required during the manufacturing process of fiber optic Bragg gratings. Traditionally, this involves manually cutting the desired window with a handheld circular cutter, severing the protective coating at both ends of the windowed area. The cutter is then used to cut open the area, revealing the cable core.
[0003] This windowing method relies on the skills and experience of the operator. It is difficult to ensure the consistency of the ring cutting and cutting force, which can easily damage the cable core and is extremely inconvenient to use. For example, the patent with authorization announcement number CN218824830U discloses an outdoor optical fiber cable windowing tool, which belongs to the field of wire stripping tools. The windowing tool includes a gripping portion, a cutter, an adjusting rod and a locking member: the gripping portion has a first end and a second end, the first end is located above the second end; the second end is provided with an arc-shaped clearance for placing the cable; the cutter moves closer to or away from the arc-shaped clearance and the first end; the adjusting rod longitudinally passes through the first end and is connected to the cutter; the locking member is provided on the first end for locking the adjusting rod to the first end. The windowing tool has a simple structure and is easy to use. It can effectively perform radial ring cutting and axial cutting on the cable, quickly complete the cable windowing work, and effectively control the insertion depth of the cutter through the adjusting rod and the locking member to ensure that the cutting and cutting depths are consistent, avoid damaging the cable, and is safe to use.
[0004] Although the above technology has many advantages, it still has disadvantages in use: the length of the window is relatively fixed, the adaptability is poor, and the selection of the window position is inconvenient and cannot be adjusted according to actual conditions. In view of this, the present invention designs an optical fiber window coating device. Summary of the Invention
[0005] The main purpose of the present disclosure is to provide an optical fiber window coating device to effectively solve the problems raised by the inventor in the above background technology.
[0006] To achieve the above object, the technical solution adopted by the present invention is as follows:
[0007] A fiber optic window opening and coating device comprises an optical fiber body and a window opening workbench, wherein two traveling slides are slidably installed on the top of the window opening workbench, and the two traveling slides are arranged in parallel, and a support frame is fixedly connected between the two traveling slides, and a circular mounting opening is provided on the top of the support frame, and an annular movable groove is provided on the inner wall of the mounting opening, and an annular limiting groove is provided on the inner walls of both sides of the movable groove, and an annular rotating plate is rotatably installed in the movable groove, and the annular rotating plate passes through the mounting opening, and both sides of the annular rotating plate are fixedly connected to the limiting rotating ring, and the limiting rotating ring is slidably connected in the limiting groove, and a window opening assembly is provided on the inner wall of the annular rotating plate, and the optical fiber body is fixed to the top of the window opening workbench through a clamping assembly, and the optical fiber body passes through the center of the annular rotating plate.
[0008] Preferably, the window opening assembly includes a switching support, a small electric push rod, a tool holder and a sheath cutter. The switching support is rotatably mounted on the inner wall of the annular rotating plate. The small electric push rod is fixedly mounted on the switching support, and a prop holder is fixedly connected to the output end of the small electric push rod. The sheath cutter is mounted on the prop holder, and the sheath cutter faces the center of the annular rotating plate.
[0009] Preferably, a first servo motor is fixedly mounted on the inner wall of the annular rotating plate, and an alignment pinion is fixedly connected to the output end of the first servo motor. A alignment gear is fixedly mounted on the surface of the switching support, and the alignment gear is meshed with the alignment pinion for transmission.
[0010] Preferably, a working motor is fixedly installed on one side of the support frame, and the output end of the working motor extends into the movable groove and is fixedly connected to a driving circular gear. A toothed ring is fixedly installed on the surface of the annular rotating plate, and the toothed ring is movably connected in the movable groove, and the driving circular gear and the toothed ring are meshed for transmission.
[0011] Preferably, two X-axis guide rails are fixedly installed on the top of the window opening workbench, and guide rail grooves are provided on the tops of the two X-axis guide rails. The two X-axis guide rails are arranged in parallel, and the two walking slides are respectively slidably connected in the two guide rail grooves, and the support frame is fixedly connected to the part of the walking slide extending out of the guide rail groove.
[0012] Preferably, an X-axis one-way screw is rotatably installed in one of the guide rail grooves, a parallel slide is fixedly installed in the other guide rail groove, one of the travel slides is threadedly installed on the X-axis one-way screw, and the other travel slide is slidingly sleeved on the parallel slide, a second servo motor is fixedly installed on the outer side of one of the X-axis guide rails, and the output end of the second servo motor is fixedly connected to the X-axis one-way screw.
[0013] Preferably, the clamping assembly includes a Y-axis guide rail, a linear groove, a clamping seat and a pressure block. Two Y-axis guide rails symmetrically arranged on the left and right are fixedly installed on the top of the window opening workbench, and a linear groove is provided on the top of the two Y-axis guide rails. Two clamping seats are slidably installed in each of the linear grooves, and the moving directions of the two clamping seats in a single linear groove are opposite. The adjacent sides of the two clamping seats in the linear groove are fixedly connected with a pressure block, and the pressure block is located outside the linear groove.
[0014] Preferably, a receiving seat is fixedly installed at the center of the linear groove, and the top of the receiving seat extends upward to the outside of the linear groove, the optical fiber body is placed on the top surface of the receiving seat, and the pressure block is set at the same height as the optical fiber body.
[0015] Preferably, a Y-axis bidirectional screw rod is rotatably installed in each of the two linear grooves, and the Y-axis bidirectional screw rod passes through the supporting seat, and the clamping seat is threadedly installed on the Y-axis bidirectional screw rod, one end of the two Y-axis bidirectional screw rods extends to the outside of the Y-axis guide rail and is fixedly connected to a transmission wheel, and a transmission belt is connected between the two transmission wheels, and a third servo motor is fixedly installed on the top of the window opening workbench, and the output end of the third servo motor is fixedly connected to one of the Y-axis bidirectional screw rods.
[0016] Preferably, an extension frame is fixedly mounted on each of the two traveling slides, and a coating device mounting plate is fixedly mounted between the two extension frames, and the coating device mounting plate is located above the optical fiber body.
[0017] In view of this, compared with the prior art, the beneficial effects of the present invention are:
[0018] (1) In the present application, the optical fiber body is passed through the annular rotating plate in the installation port, and its two ends are respectively placed on two receiving seats, and the third servo motor is turned on to drive one of the Y-axis bidirectional screws to rotate. Under the transmission action of the transmission wheel and the transmission belt, the other Y-axis bidirectional screw is rotated synchronously, and then the two clamping seats in the Y-axis guide rail move toward each other, so that the pressure blocks on both sides clamp and fix the optical fiber body, so that the two ends of the optical fiber body can be fixed and in a straight state, with good fixing effect and easy operation.
[0019] (2) In the present application, when the window is opened, the small electric push rod works, which drives the tool holder and the sheath cutter to move toward the center of the annular rotating plate, that is, gradually approaching the window opening of the optical fiber body until the sheath cutter penetrates the protective layer of the optical fiber body. The working motor is turned on to drive the active circular gear to rotate, and then the tooth ring drives the annular rotating plate to rotate, causing the sheath cutter to perform a circular motion, thereby realizing the circular cutting of the protective layer of the optical fiber body.
[0020] (3) In the present application, the sheath cutter is reset to move it away from the optical fiber body, and the second servo motor is turned on to drive the X-axis one-way screw. One travel slide moves along the X-axis one-way screw, and the other travel slide slides along the parallel slide, thereby causing the travel slide to drive the support frame to move, and the annular rotating plate moves to the next circular cutting position. This method is not only convenient for operation, but also can circularly cut different window lengths, thereby enhancing applicability.
[0021] (IV) In the present application, after the circumferential cutting is completed, the sheath cutter is reset first, and the first servo motor works to drive the small gear to rotate, and the large gear drives the switching support to rotate ninety degrees, so that the cutting direction of the sheath cutter is changed, that is, from circumferential cutting to linear cutting, so that the sheath cutter can cut the protective layer of the circumferential cutting to achieve the purpose of opening the window, and the coating device is installed on the coating device mounting plate so that the coating device can coat the window area. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 The figure shows a top view of the structure of the optical fiber window coating device provided by the present invention;
[0023] Figure 2 Shown Figure 1 Schematic diagram of the local structure in;
[0024] Figure 3 Shown is a side view of the annular rotating plate;
[0025] Figure 4 Shown Figure 3 A magnified schematic diagram of point A in the middle;
[0026] Figure 5 Shown is a top cross-sectional view of the support frame;
[0027] Figure 6 Shown Figure 1 Schematic diagram of the middle traveling slide after moving to the right;
[0028] Figure 7 Shown is a side cross-sectional view of the Y-axis guide.
[0029] icon:
[0030] 1-fiber body; 2-window opening workbench; 3-travel slide; 4-support frame; 5-annular rotating plate; 6-limiting rotating circle; 7-switching support; 8-small electric push rod; 9-tool holder; 10-sheath cutter; 11-aligning large gear; 12-first servo motor; 13-aligning small gear; 14-tooth ring; 15-working motor; 16-driving circular gear; 17-extension frame; 18-coating device mounting plate; 19-X-axis guide rail; 20-guide rail groove; 21-X-axis unidirectional screw; 22-parallel slide; 23-second servo motor; 24-Y-axis guide rail; 25-linear groove; 26-Y-axis bidirectional screw; 27-clamping seat; 28-pressure block; 29-supporting seat; 30-transmission wheel; 31-transmission belt; 32-third servo motor. DETAILED DESCRIPTION
[0031] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0032] See also Figure 1-7 , the present invention provides the following embodiments:
[0033] A fiber optic window opening and coating device comprises an optical fiber body 1 and a window opening workbench 2. Two walking slides 3 are slidably installed on the top of the window opening workbench 2, and the two walking slides 3 are arranged in parallel. A support frame 4 is fixedly connected between the two walking slides 3. A circular mounting opening is provided on the top of the support frame 4, and an annular movable groove is provided on the inner wall of the mounting opening. An annular limiting groove is provided on the inner walls of the movable groove on both sides. An annular rotating plate 5 is rotatably installed in the movable groove, and the annular rotating plate 5 passes through the mounting opening. Both sides of the annular rotating plate 5 are fixedly connected with a limiting rotating ring 6, and the limiting rotating ring 6 is slidably connected in the limiting groove. A window opening component is provided on the inner wall of the annular rotating plate 5. The optical fiber body 1 is fixed to the top of the window opening workbench 2 by a clamping component, and the optical fiber body 1 passes through the center of the annular rotating plate 5.
[0034] Specifically, the window opening assembly includes a switching support 7, a small electric push rod 8, a tool holder 9 and a sheath cutter 10. The switching support 7 is rotatably mounted on the inner wall of the annular rotating plate 5. The small electric push rod 8 is fixedly mounted on the switching support 7, and the output end of the small electric push rod 8 is fixedly connected to the prop rack. The sheath cutter 10 is mounted on the prop rack, and the sheath cutter 10 faces the center of the annular rotating plate 5. A first servo motor 12 is fixedly mounted on the inner wall of the annular rotating plate 5, and the output end of the first servo motor 12 is fixedly connected to a positioning small tooth 13. A positioning large gear 11 is fixedly mounted on the surface of the switching support 7, and the positioning large gear 11 is engaged with the positioning small tooth 13 for transmission.
[0035] Specifically, a working motor 15 is fixedly installed on one side of the support frame 4, and the output end of the working motor 15 extends into the movable groove and is fixedly connected to a driving circular gear 16. A toothed ring 14 is fixedly installed on the surface of the annular rotating plate 5, and the toothed ring 14 is movably connected in the movable groove, and the driving circular gear 16 is engaged with the toothed ring 14 for transmission.
[0036] Specifically, two X-axis guide rails 19 are fixedly installed on the top of the window opening workbench 2, and guide rail grooves 20 are opened on the top of the two X-axis guide rails 19. The two X-axis guide rails 19 are arranged in parallel, and the two walking slides 3 are respectively slidably connected in the two guide rail grooves 20. The support frame 4 is fixedly connected to the part of the walking slide 3 extending outside the guide rail groove 20. An X-axis one-way screw rod 21 is rotatably installed in one guide rail groove 20, and a parallel slide rod 22 is fixedly installed in the other guide rail groove 20. One walking slide 3 is threadedly installed on the X-axis one-way screw rod 21, and the other walking slide 3 is slidably sleeved on the parallel slide rod 22. A second servo motor 23 is fixedly installed on the outer side of one of the X-axis guide rails 19, and the output end of the second servo motor 23 is fixedly connected to the X-axis one-way screw rod 21.
[0037] Specifically, the clamping assembly includes a Y-axis guide rail 24, a linear groove 25, a clamping seat 27 and a pressure block 28. Two Y-axis guide rails 24 are fixedly installed on the top of the window opening workbench 2, and a linear groove 25 is opened on the top of the two Y-axis guide rails 24. Two clamping seats 27 are slidably installed in each linear groove 25, and the moving directions of the two clamping seats 27 in a single linear groove 25 are opposite. The side of the two clamping seats 27 in the linear groove 25 that are close to each other is fixedly connected with a pressure block 28, and the pressure block 28 is located outside the linear groove 25. A receiving seat 29 is fixedly installed at the center of the linear groove 25, and the top of the receiving seat 29 extends upward. To the outside of the linear groove 25, the optical fiber body 1 is placed on the top surface of the receiving seat 29, and the pressure block 28 is set at the same height as the optical fiber body 1. Y-axis bidirectional screw rods 26 are rotatably installed in the two linear grooves 25, and the Y-axis bidirectional screw rods 26 pass through the receiving seat 29. The clamping seat 27 is threadedly installed on the Y-axis bidirectional screw rods 26. One end of the two Y-axis bidirectional screw rods 26 extends to the outside of the Y-axis guide rail 24 and is fixedly connected to a transmission wheel 30, and a transmission belt 31 is connected between the two transmission wheels 30. A third servo motor 32 is fixedly installed on the top of the window opening workbench 2, and the output end of the third servo motor 32 is fixedly connected to one of the Y-axis bidirectional screw rods 26.
[0038] Specifically, an extension frame 17 is fixedly installed on each of the two traveling slides 3, and a coating device mounting plate 18 is fixedly installed between the two extension frames 17. The coating device mounting plate 18 is located above the optical fiber body 1, and the coating device is installed on the coating device mounting plate 18. The coating device is not shown in the figure and is not limited thereto.
[0039] The specific implementation of this embodiment is as follows: the optical fiber body 1 is passed through the annular rotating plate 5 in the installation opening, and its two ends are respectively placed on the two receiving seats 29. The third servo motor 32 is turned on to drive one of the Y-axis bidirectional screws 26 to rotate. Under the transmission action of the transmission wheel 30 and the transmission belt 31, the other Y-axis bidirectional screw 26 is rotated synchronously. Then, the two clamping seats 27 in the Y-axis guide rail 24 move toward each other, so that the pressure blocks 28 on both sides clamp and fix the optical fiber body 1, so that the two ends of the optical fiber body 1 are fixed and in a straight state, with good fixing effect and simple operation, preparing for the subsequent window opening operation.
[0040] When opening the window, the small electric push rod 8 works, which drives the tool holder 9 and the sheath cutter 10 to move toward the center of the annular rotating plate 5, that is, gradually approaching the window opening of the optical fiber body 1, until the sheath cutter 10 penetrates the protective layer of the optical fiber body 1, and the working motor 15 is turned on to drive the driving circular gear 16 to rotate, and then the tooth ring 14 drives the annular rotating plate 5 to rotate, so that the sheath cutter 10 performs a circular motion, thereby realizing the circular cutting of the protective layer of the optical fiber body 1;
[0041] The sheath cutter 10 is reset and moved away from the optical fiber body 1. The second servo motor 23 is turned on to drive the X-axis one-way screw 21. One travel slide 3 moves along the X-axis one-way screw 21, and the other travel slide 3 slides along the parallel slide 22. The travel slide 3 then drives the support frame 4 to move, and the annular rotating plate 5 moves to the next circular cutting position. This method is not only convenient for operation, but also can circularly cut different window lengths, enhancing applicability.
[0042] After the circumcision is completed, the sheath cutter 10 is reset first, and the first servo motor 12 works to drive the alignment small gear 13 to rotate, and the alignment large gear 11 drives the switching support 7 to rotate ninety degrees, so that the cutting direction of the sheath cutter 10 is changed, that is, from circumcision to linear cutting, so that the sheath cutter 10 can cut the circumcision protective layer to achieve the purpose of windowing, and the coating device is installed on the coating device mounting plate 18 so that the coating device can coat the windowing area.
[0043] Throughout this specification, references to terms such as "one embodiment," "example," or "specific example" indicate that the specific features, structures, materials, or characteristics described in conjunction with that embodiment or example are included in at least one embodiment or example of the present invention. In this specification, schematic representations of these terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
[0044] The preferred embodiments of the present invention disclosed above are intended only to help illustrate the present invention. These preferred embodiments do not exhaustively describe all details, nor do they limit the present invention to the specific embodiments described. Obviously, many modifications and variations are possible based on the content of this specification. These embodiments are selected and described in detail in this specification to better explain the principles and practical applications of the present invention, thereby enabling those skilled in the art to better understand and utilize the present invention. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. An optical fiber window coating device, characterized in that: The invention comprises an optical fiber body (1) and a window opening workbench (2), wherein two travel slides (3) are slidably installed on the top of the window opening workbench (2), and the two travel slides (3) are arranged in parallel, and a support frame (4) is fixedly connected between the two travel slides (3), and a circular mounting opening is provided on the top of the support frame (4), and an annular movable groove is provided on the inner wall of the mounting opening, and an annular limiting groove is provided on the inner walls of both sides of the movable groove, and an annular rotating plate (5) is rotatably installed in the movable groove, and the annular rotating plate (5) passes through the mounting opening, and both sides of the annular rotating plate (5) are fixedly connected with a limiting rotating ring (6), and the limiting rotating ring (6) is slidably connected in the limiting groove, and the inner wall of the annular rotating plate (5) is provided with a window opening component; The window opening assembly comprises a switching support (7), a small electric push rod (8), a tool holder (9) and a sheath cutter (10), wherein the switching support (7) is rotatably mounted on the inner wall of the annular rotating plate (5), the small electric push rod (8) is fixedly mounted on the switching support (7), and a prop holder is fixedly connected to the output end of the small electric push rod (8), and the sheath cutter (10) is mounted on the prop holder, and the sheath cutter (10) faces the center of the annular rotating plate (5); A working motor (15) is fixedly mounted on one side of the support frame (4), and an output end of the working motor (15) extends into the movable groove and is fixedly connected to a driving circular gear (16); a toothed ring (14) is fixedly mounted on the surface of the annular rotating plate (5), and the toothed ring (14) is movably connected in the movable groove, and the driving circular gear (16) and the toothed ring (14) are meshed for transmission; The optical fiber body (1) is fixed on the top of the window opening workbench (2) via a clamping assembly, and the optical fiber body (1) passes through the center of the annular rotating plate (5).
2. The optical fiber window coating device according to claim 1, characterized in that: A first servo motor (12) is fixedly mounted on the inner wall of the annular rotating plate (5), and an aligning small tooth (13) is fixedly connected to the output end of the first servo motor (12). A aligning large gear (11) is fixedly mounted on the surface of the switching support (7), and the aligning large gear (11) and the aligning small tooth (13) are meshed and transmitted.
3. The optical fiber window coating device according to claim 2, characterized in that: Two X-axis guide rails (19) are fixedly installed on the top of the window opening workbench (2), and the tops of the two X-axis guide rails (19) are each provided with a guide rail groove (20). The two X-axis guide rails (19) are arranged in parallel, and the two walking slides (3) are respectively slidably connected in the two guide rail grooves (20). The support frame (4) is fixedly connected to the portion of the walking slide (3) extending outside the guide rail groove (20).
4. The optical fiber window coating device according to claim 3, characterized in that: An X-axis one-way screw rod (21) is rotatably mounted in one of the guide rail grooves (20), a parallel slide rod (22) is fixedly mounted in the other guide rail groove (20), one of the travel slides (3) is threadedly mounted on the X-axis one-way screw rod (21), and the other travel slide (3) is slidably sleeved on the parallel slide rod (22), a second servo motor (23) is fixedly mounted on the outer side of one of the X-axis guide rails (19), and an output end of the second servo motor (23) is fixedly connected to the X-axis one-way screw rod (21).
5. The optical fiber window coating device according to claim 4, characterized in that: The clamping assembly includes a Y-axis guide rail (24), a linear groove (25), a clamping seat (27) and a pressure block (28). Two Y-axis guide rails (24) are fixedly installed on the top of the window opening workbench (2), and a linear groove (25) is opened on the top of the two Y-axis guide rails (24). Two clamping seats (27) are slidably installed in each linear groove (25), and the moving directions of the two clamping seats (27) in a single linear groove (25) are opposite. The adjacent sides of the two clamping seats (27) in the linear groove (25) are fixedly connected with a pressure block (28), and the pressure block (28) is located outside the linear groove (25).
6. The optical fiber window coating device according to claim 5, characterized in that: A receiving seat (29) is fixedly installed at the center of the linear groove (25), and the top of the receiving seat (29) extends upward to the outside of the linear groove (25). The optical fiber body (1) is placed on the top surface of the receiving seat (29), and the pressing block (28) is set at the same height as the optical fiber body (1).
7. The optical fiber window coating device according to claim 6, characterized in that: A Y-axis bidirectional screw rod (26) is rotatably installed in each of the two linear grooves (25), and the Y-axis bidirectional screw rod (26) passes through the receiving seat (29). The clamping seat (27) is threadedly installed on the Y-axis bidirectional screw rod (26). One end of each of the two Y-axis bidirectional screw rods (26) extends outside the Y-axis guide rail (24) and is fixedly connected to a transmission wheel (30), and a transmission belt (31) is connected between the two transmission wheels (30). A third servo motor (32) is fixedly installed on the top of the window opening workbench (2), and the output end of the third servo motor (32) is fixedly connected to one of the Y-axis bidirectional screw rods (26).
8. The optical fiber window coating device according to claim 4, characterized in that: An extension frame (17) is fixedly mounted on each of the two traveling slides (3), and a coating device mounting plate (18) is fixedly mounted between the two extension frames (17). The coating device mounting plate (18) is located above the optical fiber body (1).
Citation Information
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