Ozone sterilizer for treating raw materials for dried fruit production
By designing an ozone disinfection machine containing a treatment frame and a treatment mechanism, the problem of low processing efficiency of dried fruit raw materials in the prior art is solved, and the rapid spreading and classification processing of dried fruit raw materials is realized, which improves processing efficiency and reduces costs.
Patent Information
- Application Number
- CN202510248441.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-04
- Publication Date
- 2025-05-13
AI Technical Summary
When processing dried fruit raw materials, the existing ozone disinfection machines cannot quickly spread the raw materials, resulting in poor processing effect, requiring rework, and low efficiency.
An ozone disinfection machine for raw material treatment for dried fruit production is designed, using a treatment frame and a treatment mechanism, including fixed installation plates, movable mesh plates, single-phase motors, small electric telescopic rods and other components. The rotating rod drives the movable installation rod and the treatment rod to rotate, so as to achieve rapid spreading and sorting of dried fruit raw materials.
It realizes the rapid spread of dried fruit raw materials, improves processing efficiency, avoids the accumulation of raw materials of different sizes, reduces processing time and cost, and facilitates cutting and processing, and improves overall processing efficiency.
Smart Images
Figure CN119969618A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of ozone sterilizers, in particular to an ozone sterilizer for processing raw materials in dried fruit production. Background Art
[0002] At present, ozone disinfection machines produce ozone through the principle of high-voltage discharge. It uses a high-voltage current of a certain frequency to create a high-voltage corona electric field, causing the oxygen molecules in or around the electric field to undergo electrochemical reactions, thereby producing ozone. When processing the raw materials of dried fruits, they need to be processed by an ozone disinfection machine, and the existing equipment cannot quickly spread the raw materials that need to be processed during processing, resulting in the effect produced during the processing not meeting the expected requirements. In the later stage of the processing, rework may even be required, resulting in insufficient processing efficiency. Summary of the invention
[0003] The object of the present invention is to provide an ozone disinfector for processing raw materials in dried fruit production to solve the problems raised in the above-mentioned background technology.
[0004] To achieve the above-mentioned object, the present invention provides the following technical solution: an ozone disinfector for processing raw materials in dried fruit production, comprising a processing frame, and the processing frame is a circular structure in a top view; A processing mechanism, the processing mechanism comprises a fixed mounting plate and a movable mesh plate, the fixed mounting plate is installed at the middle and lower end of the inner cavity of the processing frame, the movable mesh plates are movably installed on both sides of the fixed mounting plate, and hinges are installed between the two sides of the bottom end of the fixed mounting plate and the movable mesh plates; A discharge port is provided at the bottom end of the inner cavity of the processing frame, and material guide inclined plates are installed around the bottom end of the inner cavity of the processing frame. The material guide inclined plates are in a funnel-shaped structure.
[0005] Preferably, the processing mechanism also includes a single-phase motor, a small electric telescopic rod, a mounting plate, a movable mounting rod, a movable processing rod, a limit block, a rotating rod, a limit ring bar and a processing cross bar. The single-phase motor is installed on the top of the processing frame, and a rotating rod is movably installed in the middle of the inner cavity of the processing frame. A control panel is installed on the bottom end of the front side of the processing frame, and the single-phase motor and the small electric telescopic rod are connected to the control panel.
[0006] Preferably, a plurality of movable mounting rods are installed on the upper end of the rotating rod located on the fixed mounting plate, a plurality of movable processing rods are equidistantly installed on the bottom end of the movable mounting rods, a processing cross bar is installed on the bottom end of the movable processing rods, the fixed mounting plate and the movable mesh plate form a disc structure, a plurality of ozone generator bodies are installed on both sides of the processing frame, and the ozone generator bodies are electrically connected to the control panel.
[0007] Preferably, a mounting plate is movably installed at the upper end of the inner cavity of the processing frame, a rotating hole is opened in the middle of the top of the processing frame, the output shaft of the bottom end of the single-phase motor passes through the rotating hole and is connected to the top of the mounting plate, a small electric telescopic rod is installed at the bottom end of the mounting plate, and limiting ring strips are installed at the bottom end of the movable mesh plate around the inner cavity of the processing frame, and limiting blocks are installed at the bottom end and the middle and lower ends of the rotating rod, and the distance between the upper limit block and the upper fixed mounting plate is greater than the distance between the bottom limit block and the bottom fixed mounting plate.
[0008] Preferably, a mounting ring is installed at the upper end of the inner cavity of the processing frame, and the mounting ring is a circular ring structure when viewed from above, and mounting round beads are installed around the bottom end of the inner cavity of the mounting ring. A mounting circular groove is provided at the bottom end of the inner cavity of the mounting ring at a position relative to the mounting round beads, and feeding frame heads are installed on both sides of the top of the processing frame, and feeding circular openings are provided on both sides of the top of the processing frame.
[0009] Preferably, the disinfection machine also includes a docking mechanism, which includes an installation slot, a fixed electromagnetic block, a docking block, a docking plate and a limiting magnetic block. A docking plate is installed at the top of the rotating rod, and a docking block is installed at the top of the docking plate. An installation slot is opened at the bottom end of the small electric telescopic rod, and a fixed electromagnetic block is installed at the upper end of the inner cavity of the installation slot. The fixed electromagnetic block is electrically connected to the control panel.
[0010] Preferably, a limiting magnetic block is installed on the top of the docking block, the limiting magnetic block and the installation slot are both rectangular structures when viewed from above, a circular hole is opened in the middle of the fixed mounting plate, and a bearing is installed in the middle of the fixed mounting plate at a position relative to the circular hole.
[0011] Preferably, material discharge guide plates are installed at the upper ends of both sides of the inner cavity of the processing frame, and the material discharge guide plates are all inclined structures, and a movable blocking plate is installed inside the discharge port.
[0012] Compared with the prior art, the present invention has the following beneficial effects: The present invention can quickly spread out the dried fruit raw materials that need to be processed by starting the processing mechanism during the processing process, thereby increasing the efficiency of raw material processing by spreading the raw materials. The dried fruits during processing can also be classified to avoid accumulation of raw materials of different sizes, and avoid that raw materials of large sizes cover small ones, resulting in insufficient processing. Not only does it lead to insufficient processing, it also prolongs the processing time and increases the processing cost. Moreover, it is easy to carry out material unloading after processing, and the unloading is faster and more convenient. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 Provides an overall structural diagram for an embodiment of the present invention; Figure 2A structural diagram of an overall horizontal section provided by an embodiment of the present invention; Figure 3 The embodiment of the present invention provides Figure 2 The enlarged structural diagram at A in the middle; Figure 4 A top view of the structure of the mounting plate and the docking block provided in an embodiment of the present invention; Figure 5 The embodiment of the present invention provides Figure 2 The enlarged structure diagram at point B in the middle.
[0014] In the figure: 1. processing frame; 2. processing mechanism; 201. single-phase motor; 202. small electric telescopic rod; 203. mounting plate; 204. movable mounting rod; 205. movable processing rod; 206. fixed mounting plate; 207. movable mesh plate; 208. limit block; 209. rotating rod; 210. limit ring; 211. processing cross bar; 3. docking mechanism; 301. mounting notch; 302. fixed electromagnetic block; 303. docking block; 304. docking plate; 305. limit magnetic block; 4. unloading guide plate; 5. feeding frame head; 6. guide inclined plate; 7. discharge port; 8. movable blocking plate; 9. ozone generator body; 10. mounting ring; 11. mounting ball. DETAILED DESCRIPTION
[0015] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0016] See also Figure 1-5 The present invention provides a technical solution: an ozone disinfector for processing raw materials for dried fruit production, comprising a processing frame 1, and the processing frame 1 is a circular structure when viewed from above, and a frame cover is installed on the top of the processing frame 1; Processing mechanism 2, the processing mechanism 2 includes a fixed mounting plate 206 and a movable mesh plate 207, the fixed mounting plate 206 is installed in the middle and lower middle end of the inner cavity of the processing frame 1, the movable mesh plates 207 are movably installed on both sides of the fixed mounting plate 206, and hinges are installed between the two sides of the bottom end of the fixed mounting plate 206 and the movable mesh plate 207; A discharge port 7 is provided at the bottom of the inner cavity of the processing frame 1 , and a material guide inclined plate 6 is installed around the bottom of the inner cavity of the processing frame 1 , and the material guide inclined plate 6 is a funnel-shaped structure.
[0017] The processing mechanism 2 also includes a single-phase motor 201, a small electric telescopic rod 202, a mounting plate 203, a movable mounting rod 204, a movable processing rod 205, a limit block 208, a rotating rod 209, a limit ring strip 210 and a processing cross bar 211. The single-phase motor 201 is installed on the top of the processing frame 1, and the rotating rod 209 is movably installed in the middle of the inner cavity of the processing frame 1. A control panel is installed at the bottom of the front side of the processing frame 1, and the single-phase motor 201 and the small electric telescopic rod 202 are connected to the control panel; The rotating rod 209 is located at the upper end of the fixed mounting plate 206 and is equipped with a plurality of movable mounting rods 204. The bottom of the movable mounting rod 204 is equidistantly equipped with a plurality of movable processing rods 205. The bottom of the movable processing rod 205 is equipped with a processing cross bar 211. The fixed mounting plate 206 and the movable mesh plate 207 form a disc structure. A plurality of ozone generator bodies 9 are installed on both sides of the processing frame 1. The ozone generator bodies 9 are electrically connected to the control panel. A mounting plate 203 is movably mounted on the upper end of the inner cavity of the processing frame 1, a rotating hole is opened in the middle of the top of the processing frame 1, the output shaft of the bottom end of the single-phase motor 201 passes through the rotating hole and is connected to the top of the mounting plate 203, a small electric telescopic rod 202 is mounted on the bottom end of the mounting plate 203, and a limiting ring strip 210 is installed at the bottom end of the movable mesh plate 207 around the inner cavity of the processing frame 1, and a limiting block 208 is installed at the bottom end and the middle and lower end of the rotating rod 209, and the distance between the upper limit block 208 and the upper fixed mounting plate 206 is greater than the distance between the bottom limit block 208 and the bottom fixed mounting plate 206; The specific implementation method is as follows: when the dried fruit raw materials are added into the processing frame 1 through the feeding frame head 5, the ozone generator body 9 and the single-phase motor 201 are started, and the mounting plate 203 is driven to rotate by the single-phase motor 201, and the small electric telescopic rod 202 is driven to rotate, and the rotating rod 209 is driven to rotate. When the rotating rod 209 rotates, the movable mounting rods 204 around it are driven to rotate, and the movable processing rods 205 and the processing cross bar 211 around it are driven to rotate, so that the dried fruit raw materials placed on the movable mesh plate 207 at the upper end are scattered and spread out. Since the mesh of the movable mesh plate 207 at the upper end is larger than the mesh of the movable mesh plate 207 at the bottom, in the process of scattering and spreading, the smaller ones can be separated to the upper end of the movable mesh plate 207 at the bottom. When the processing is completed, the small electric telescopic rod 202 is started, and the rotating rod 209 is driven to move upward, so that the limit block 208 at the bottom is moved upward first, and then the fixed mounting plate 206 at the bottom is driven upward first. When the fixed mounting plate 20 When the upper limit block 208 continues to move upward, the upper fixed mounting plate 206 is driven to move upward, so that the upper movable mesh plate 207 is tilted, and the dried fruit raw materials processed by the upper movable mesh plate 207 are unloaded. In the process of processing, the dried fruit raw materials to be processed can be quickly spread out, and the efficiency of raw material processing is increased by spreading the raw materials. The dried fruits during processing can also be classified and processed to avoid accumulation of raw materials of different sizes. The large size blocks the small size, resulting in insufficient processing. Not only does it result in insufficient processing, but it also prolongs the processing time and increases the processing cost. Moreover, it is convenient to unload the raw materials after processing, and unloading is faster and more convenient.
[0018] A mounting ring strip 10 is installed at the upper end of the inner cavity of the processing frame 1. The mounting ring strip 10 is a circular ring structure when viewed from above. Mounting round beads 11 are installed around the bottom end of the inner cavity of the mounting ring strip 10. A mounting round groove is provided at the bottom end of the inner cavity of the mounting ring strip 10 at a position opposite to the mounting round beads 11. Feeding frame heads 5 are installed on both sides of the top of the processing frame 1. Feeding round openings are provided on both sides of the top of the processing frame 1. The specific implementation is as follows: when the mounting plate 203 rotates, the mounting balls 11 around the bottom are driven to rotate, thereby increasing the stability of the mounting plate 203 during the rotation process and improving the flexibility during the rotation process.
[0019] The disinfection machine also includes a docking mechanism 3, which includes an installation slot 301, a fixed electromagnetic block 302, a docking block 303, a docking plate 304 and a limit magnetic block 305. The docking plate 304 is installed at the top of the rotating rod 209, and the docking block 303 is installed at the top of the docking plate 304. The bottom end of the small electric telescopic rod 202 is provided with an installation slot 301, and the upper end of the inner cavity of the installation slot 301 is installed with a fixed electromagnetic block 302, and the fixed electromagnetic block 302 is electrically connected to the control panel; A limit magnet 305 is installed on the top of the docking block 303. The limit magnet 305 and the installation slot 301 are rectangular structures when viewed from above. A circular hole is opened in the middle of the fixed installation plate 206. A bearing is installed in the middle of the fixed installation plate 206 at a position opposite to the circular hole. A material guide plate 4 is installed at the upper ends of both sides of the inner cavity of the processing frame 1. The material guide plates 4 are all inclined structures, and a movable blocking plate 8 is installed inside the discharge port 7; The specific implementation method is as follows: when processing the inside of the processing frame 1, the frame cover is removed, and the power supply of the fixed electromagnetic block 302 is first disconnected during the removal, so that the fixed electromagnetic block 302 loses its magnetism. When the movable frame cover moves upward, the small electric telescopic rod 202 is driven to move upward, so that the mounting slot 301 is separated from the inside of the docking block 303. After the processing of the inside of the processing frame 1 is completed, the frame cover is moved to the upper end of the processing frame 1, so that the mounting slot 301 is fitted and docked with the outside of the docking block 303, and the fixed electromagnetic block 302 is started to generate magnetism, and magnetic attraction and fixation are generated between the fixed electromagnetic block 302 and the limiting magnetic block 305. When the small electric telescopic rod 202 rotates, it will drive the docking block 303 and the docking plate 304 to rotate, and drive the rotating rod 209 to rotate.
[0020] The specific implementation is as follows: when discharging materials, the movable blocking plate 8 can be removed for discharging. When materials are added into the processing frame 1, they will contact the top of the material discharge guide plate 4, and the materials will be scattered through the impact between the material discharge guide plate 4.
[0021] Working principle: When the dried fruit raw materials are added into the processing frame 1 through the feeding frame head 5, the ozone generator body 9 and the single-phase motor 201 are started, and the single-phase motor 201 drives the mounting plate 203 to rotate, and drives the small electric telescopic rod 202 to rotate, and drives the rotating rod 209 to rotate. When the rotating rod 209 rotates, it drives the surrounding movable mounting rods 204 to rotate, and drives the surrounding movable processing rods 205 and the processing cross bar 211 to rotate, so that the dried fruit raw materials placed on the upper movable mesh plate 207 are scattered and spread. Since the mesh holes of the upper movable mesh plate 207 are larger than the mesh holes of the bottom movable mesh plate 207, in the process of scattering and spreading, the smaller ones can be separated on the bottom movable mesh plate 207. At the end, when the processing is completed, the small electric telescopic rod 202 is started, and the rotating rod 209 is driven to move upward, so that the limit block 208 at the bottom is moved upward first, and then the fixed mounting plate 206 at the bottom is driven to move upward first. When the fixed mounting plate 206 moves upward, the movable mesh plates 207 on both sides are tilted with the hinge as the axis, and the dried fruit raw materials at the bottom are first unloaded. When the limit block 208 at the upper end continues to move upward, the fixed mounting plate 206 at the upper end is driven to move upward, so that the movable mesh plate 207 at the upper end is tilted, and the dried fruit raw materials processed by the movable mesh plate 207 at the upper end are unloaded; When processing the inside of the processing frame 1, the frame cover is removed, and the power supply of the fixed electromagnetic block 302 is first disconnected during the removal, so that the fixed electromagnetic block 302 loses its magnetism. When the movable frame cover moves upward, the small electric telescopic rod 202 is driven to move upward, so that the installation slot 301 is separated from the inside of the docking block 303. After the processing of the inside of the processing frame 1 is completed, the frame cover is moved to the upper end of the processing frame 1, so that the installation slot 301 is fitted and docked with the outside of the docking block 303, and the fixed electromagnetic block 302 is started to generate magnetism, and magnetic attraction and fixation are generated between it and the limiting magnetic block 305. When the small electric telescopic rod 202 rotates, it will drive the docking block 303 and the docking plate 304 to rotate, and drive the rotating rod 209 to rotate.
[0022] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0023] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An ozone disinfector for processing raw materials for dried fruit production, comprising a processing frame (1), characterized in that: A processing mechanism (2), the processing mechanism (2) comprising a fixed mounting plate (206) and a movable mesh plate (207), the fixed mounting plate (206) being mounted at the middle and lower end of the inner cavity of the processing frame (1), the movable mesh plates (207) being movably mounted on both sides of the fixed mounting plate (206), and hinges being mounted between both sides of the bottom end of the fixed mounting plate (206) and the movable mesh plates (207); A discharge opening (7) is provided at the bottom end of the inner cavity of the processing frame (1), and material guide inclined plates (6) are installed around the bottom end of the inner cavity of the processing frame (1), wherein the material guide inclined plates (6) are funnel-shaped.
2. The ozone disinfector for raw material processing in dried fruit production according to claim 1, characterized in that: The processing mechanism (2) further comprises a single-phase motor (201), a small electric telescopic rod (202), a mounting plate (203), a movable mounting rod (204), a movable processing rod (205), a limit block (208), a rotating rod (209), a limit ring strip (210) and a processing cross bar (211); the single-phase motor (201) is mounted on the top of the processing frame (1); the rotating rod (209) is movably mounted in the middle of the inner cavity of the processing frame (1); a control panel is mounted on the bottom front end of the processing frame (1); and the single-phase motor (201) and the small electric telescopic rod (202) are connected to the control panel.
3. The ozone disinfector for raw material processing in dried fruit production according to claim 2, characterized in that: The rotating rod (209) is located on the upper end of the fixed mounting plate (206) and is equipped with a plurality of movable mounting rods (204); the bottom end of the movable mounting rod (204) is equipped with a plurality of movable processing rods (205) at equal intervals; the bottom end of the movable processing rod (205) is equipped with a processing cross bar (211); the fixed mounting plate (206) and the movable mesh plate (207) form a disc structure; and the two sides of the processing frame (1) are equipped with a plurality of ozone generator bodies (9); and the ozone generator bodies (9) are electrically connected to the control panel.
4. The ozone disinfector for raw material processing in dried fruit production according to claim 2, characterized in that: A mounting plate (203) is movably mounted at the upper end of the inner cavity of the processing frame (1); a rotating hole is opened in the middle of the top end of the processing frame (1); the output shaft of the bottom end of the single-phase motor (201) passes through the rotating hole and is connected to the top end of the mounting plate (203); a small electric telescopic rod (202) is mounted at the bottom end of the mounting plate (203); limiting ring strips (210) are mounted at the bottom end of the movable mesh plate (207) around the inner cavity of the processing frame (1); limiting blocks (208) are mounted at the bottom end and the middle and lower ends of the rotating rod (209); and the distance between the upper limit block (208) and the upper fixed mounting plate (206) is greater than the distance between the bottom limit block (208) and the bottom fixed mounting plate (206).
5. The ozone disinfector for raw material processing in dried fruit production according to claim 2, characterized in that: A mounting ring strip (10) is installed at the upper end of the inner cavity of the processing frame (1), and the mounting ring strip (10) is in a circular ring structure when viewed from above. Mounting round beads (11) are installed around the bottom end of the inner cavity of the mounting ring strip (10), and a mounting round groove is provided at the bottom end of the inner cavity of the mounting ring strip (10) at a position opposite to the mounting round beads (11). Feeding frame heads (5) are installed on both sides of the top end of the processing frame (1), and feeding round openings are provided on both sides of the top end of the processing frame (1).
6. The ozone disinfector for raw material processing in dried fruit production according to claim 2, characterized in that: The sterilizer further comprises a docking mechanism (3), the docking mechanism (3) comprising a mounting notch (301), a fixed electromagnetic block (302), a docking block (303), a docking plate (304) and a limiting magnetic block (305); the top end of the rotating rod (209) is provided with a docking plate (304); the top end of the docking plate (304) is provided with a docking block (303); the bottom end of the small electric telescopic rod (202) is provided with a mounting notch (301); the upper end of the inner cavity of the mounting notch (301) is provided with a fixed electromagnetic block (302); the fixed electromagnetic block (302) is electrically connected to the control panel.
7. The ozone disinfector for raw material processing in dried fruit production according to claim 6, characterized in that: A limiting magnetic block (305) is installed at the top of the docking block (303); the limiting magnetic block (305) and the installation slot (301) are both rectangular structures when viewed from above; a circular hole is opened in the middle of the fixed installation plate (206); and a bearing is installed in the middle of the fixed installation plate (206) at a position relative to the circular hole.
8. The ozone disinfector for raw material processing in dried fruit production according to claim 1, characterized in that: Material discharge guide plates (4) are installed at the upper ends of both sides of the inner cavity of the processing frame (1), and the material discharge guide plates (4) are all inclined structures. A movable blocking plate (8) is installed inside the discharge port (7).