Data-standardized sugar melting system

Abstract

The invention relates to a data-standardized sugar melting system, which belongs to the technical field of sugar melting, and comprises a sugar melting barrel, the top of the sugar melting barrel is in flange connection with a top cover, the bottom of the top cover is fixedly provided with a sensor branch pipe, and the bottom of the sensor branch pipe is fixedly provided with a concentration sensor and a temperature sensor. According to the data-standardized sugar melting system, the concentration of sugar water in the sugar melting barrel is monitored in real time through the concentration sensor, the value of the concentration of the sugar water is transmitted to the controller and compared with the value of the concentration output from the control panel, and the controller calculates water or sugar needing to be added; the water inlet metering pump is controlled to input water into the sugar melting barrel or the feeding pump and the feeding valve are controlled to input sugar into the sugar melting barrel, and the sugar water concentration is adjusted to a preset value, so that the problem that the sugar in the sugar melting barrel is error with the set value due to the fact that sugar is manually added on a production site and the proportion control of sugar and water is not accurate enough, and the sugar water concentration is wrong is solved; meanwhile, manual errors are reduced, and production efficiency is improved.

Description

Technical Field

[0001] The invention relates to the technical field of sugar melting, in particular to a data standardized sugar melting system. Background Art

[0002] In the processing and production of food, dairy products, beverages and other products, it is necessary to add prepared sugar solution to the raw materials. The sugar melting system is a type of equipment specially used for heating and dissolving sugar substances and preparing sugar solution. It is widely used in food, dairy products, beverages and other industries.

[0003] The sugar dissolving tank is a kind of equipment specially used for heating and dissolving sugar substances and preparing sugar solution. The sugar dissolving tank usually consists of a cylindrical stainless steel inner tube head to form a pot body to form a heat transfer interlayer. The outer surface is polished with stainless steel, which is beautiful. The dissolved substance and cold water are placed in the pot, and steam is passed into the interlayer for heating to achieve the purpose of dissolving. According to the heating method, the sugar dissolving tank can be divided into steam heating and electric heating. Steam heating is suitable for large-scale industrial production, while electric heating is suitable for laboratory or small-scale production. According to the function classification, according to specific needs, the sugar dissolving tank can be equipped with stirring equipment to promote the uniform dissolution and mixing of sugars. In order to ensure the safety of the sugar solution, it is also necessary to conduct safety testing on the sugar solution to detect whether it contains impurities and foreign matter.

[0004] In the actual process of food production, sugar water with a certain concentration and temperature needs to be added. However, since employees on the production site add sugar manually, the ratio of sugar to water is not accurately controlled, and it is easy for the sugar in the sugar melting tank to differ from the set value, resulting in incorrect sugar water concentration. At the same time, manual addition is labor-intensive and production efficiency is low. In view of this, the present application proposes a data-standardized sugar melting system. Summary of the invention

[0005] 1. Technical issues to be resolved

[0006] In view of the deficiencies in the prior art, the present invention provides a data-standardized sugar melting system, which has the advantages of real-time monitoring of sugar water concentration and compensating for sugar water according to concentration and temperature. It solves the problem of manual addition of sugar at the production site, inaccurate control of the ratio of sugar and water, resulting in an error between the sugar in the sugar melting tank and the set value, leading to incorrect sugar water concentration. At the same time, it reduces manual errors and improves production efficiency.

[0007] (II) Technical solution

[0008] To achieve the above-mentioned object, the present invention provides the following technical solutions: a data standardized sugar melting system, comprising a sugar melting barrel, a top cover connected to the top flange of the sugar melting barrel, a sensor branch pipe fixedly installed at the bottom of the top cover, a concentration sensor and a temperature sensor fixedly installed at the bottom of the sensor branch pipe, a controller fixedly installed at one side of the sugar melting barrel, a control panel fixedly installed at one side of the controller, a water inlet pipe fixedly installed at the top of the top cover, a water inlet metering pump fixedly installed at the input end of the water inlet pipe, a ring scale fixedly installed at the top of the top cover, and a metering barrel placed on the top of the ring scale;

[0009] A funnel is fixedly installed at the bottom of the metering barrel, a discharge pipe extending to the inside of the sugar melting barrel is fixedly installed at the bottom of the funnel, a pressure plate is fixedly installed on the surface of the discharge pipe, a reinforcing rib plate is fixedly installed on the top of the pressure plate, the top of the reinforcing rib plate is fixedly connected to the surface of the funnel, a feeding valve is fixedly installed on the surface of the discharge pipe, and the annular scale is located at the bottom of the pressure plate.

[0010] Furthermore, a feed pipe is fixedly installed on the top of the metering barrel, a feed pump is fixedly installed on the bottom end of the feed pipe, and a detection device is fixedly installed on the input end of the feed pipe.

[0011] Furthermore, a sugar water outlet pipe is fixedly installed at the bottom of the sugar melting barrel, and an output valve is fixedly installed on the surface of the sugar water outlet pipe.

[0012] Furthermore, a plate heat exchanger is fixedly installed at one end of the sugar water outlet pipe, and a sugar water transmission pipe is fixedly installed at one output end of the plate heat exchanger.

[0013] Furthermore, a cold water inlet pipe is fixedly installed on one of the input ports of the plate heat exchanger, an automatic proportional valve is fixedly installed on the surface of the cold water inlet pipe, and a cold water outlet pipe is fixedly installed on one of the output ports of the plate heat exchanger.

[0014] Furthermore, a heating tube is fixedly mounted on the inner side wall of the sugar melting barrel, and a stirring shaft is rotatably mounted on the inner bottom wall of the sugar melting barrel.

[0015] Furthermore, a stirring blade is fixedly installed on the surface of the stirring shaft, a stirring motor whose output shaft is fixedly connected to the bottom end of the stirring shaft is fixedly installed on the bottom of the sugar melting barrel, and three supporting legs are fixedly installed on the bottom of the sugar melting barrel.

[0016] Furthermore, a circular bottom plate is fixedly mounted on the bottom end of the supporting leg, and the connecting flange between the sugar melting barrel and the top cover is bolted together by bolts and nuts.

[0017] (III) Beneficial effects

[0018] Compared with the prior art, the present invention provides a data standardized sugar melting system having the following features:

[0019] Beneficial effects:

[0020] 1. The data standardized sugar melting system is provided with a sensor branch pipe at the bottom of the top cover, and a concentration sensor is provided at the bottom end of one of the branch pipes at the bottom of the sensor branch pipe. The concentration sensor monitors the concentration of sugar water in the sugar melting barrel in real time, and transmits the value of the sugar water concentration to the controller, which is compared with the concentration value output from the control panel. The controller calculates the water or sugar required to be added, controls the water inlet metering pump to input water into the sugar melting barrel, or controls the feed pump and the feeding valve to input sugar into the sugar melting barrel, and adjusts the concentration of sugar water to a predetermined value, thereby solving the problem of artificial addition of sugar at the production site, inaccurate control of the ratio of sugar and water, resulting in less sugar in the sugar melting tank than the set value, and causing insufficient sugar water concentration. At the same time, it reduces manual errors and improves production efficiency.

[0021] 2. The data standardized sugar melting system has a detection device fixedly installed at the input end of the feed pipe to detect and identify whether there are foreign objects in the sugar, thereby improving food safety. In addition, a temperature sensor is set at the bottom end of one of the branch pipes at the bottom of the sensor branch pipe. The controller adjusts the opening ratio of the automatic proportional valve according to the sugar water temperature value monitored by the temperature sensor, and adjusts the flow rate of cold water in the plate heat exchanger, thereby adjusting the cooling effect of the plate heat exchanger on the sugar water and adjusting the output temperature of the sugar water. When the temperature is high, the automatic proportional valve speeds up the flow rate of cold water in the plate heat exchanger to increase the heat exchange efficiency. When the temperature is not high, the automatic proportional valve reduces the flow rate of cold water in the plate heat exchanger to achieve energy-saving effects, thereby solving the problem that the heat exchange efficiency of the plate heat exchanger is fixed, resulting in changes in the output temperature of the sugar water, which easily affects product processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 A front cross-sectional view of a data standardized sugar melting system structure proposed by the present invention;

[0023] Figure 2 A front view of the structure of a data standardized sugar melting system proposed by the present invention;

[0024] Figure 3 A side view of a plate heat exchanger for a molten sugar system with data standardization proposed by the present invention;

[0025] Figure 4 A three-dimensional diagram of a measuring barrel of a molten sugar system with standardized data proposed by the present invention.

[0026] In the figure: 1. Melting sugar barrel; 2. Top cover; 3. Sensor branch pipe; 31. Concentration sensor; 32. Temperature sensor; 4. Controller; 5. Control panel; 6. Water inlet pipe; 7. Water inlet metering pump; 8. Ring scale; 9. Measuring barrel; 91. Funnel; 92. Discharge pipe; 93. Press plate; 94. Reinforcement plate; 10. Feeding valve; 11. Feed pipe; 12. Feed pump; 13. Sugar water outlet pipe; 14. Output valve; 15. Plate heat exchanger; 16. Sugar water transmission pipe; 17. Cold water inlet pipe; 18. Automatic proportional valve; 19. Cold water outlet pipe; 20. Heating pipe; 21. Stirring shaft; 22. Stirring blades; 23. Stirring motor; 24. Support legs; 25. Detection device. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0028] See also Figure 1-4 A data standardized sugar melting system includes a sugar melting barrel 1, which is made of stainless steel. The barrel wall of the sugar melting barrel 1 is provided with a heat-insulating interlayer. The top flange of the sugar melting barrel 1 is connected with a top cover 2, a sensor branch pipe 3 is fixedly installed at the bottom of the top cover 2, a concentration sensor 31 and a temperature sensor 32 are fixedly installed at the bottom of the sensor branch pipe 3, a controller 4 is fixedly installed on one side of the sugar melting barrel 1, and a control panel 5 is fixedly installed on one side of the controller 4.

[0029] It should be noted that the concentration sensor 31 is a device for measuring the concentration of liquid. The concentration sensor 31 is usually composed of a sensor element, a signal processing circuit and an output interface. The sensor element is responsible for detecting the concentration change of the liquid. The signal processing circuit processes the detected signal and transmits the result to the controller 4 through the output interface. Based on the principle of refraction and total reflection of light, high-quality sapphire core and the contact part of the sample liquid are used for accurate measurement. By detecting the change of the refractive index of light in different media, the concentration value of the liquid is calculated. The concentration sensor 31 can provide high-precision concentration measurement results with a small error range. It is suitable for occasions with high precision requirements. It has an online monitoring function and can reflect the change of liquid concentration in real time, which is convenient for timely adjustment of production process parameters. Some models of concentration sensors 31 also integrate temperature compensation, automatic calibration and other functions, which improves the convenience and reliability of use. It is suitable for the concentration control of food sugar solution, fruit juice, dairy products, beverages and other products to ensure the consistency of product quality and taste.

[0030] The temperature sensor 32 is a device for measuring the temperature of an environment or an object. The temperature sensor 32 is usually composed of a sensing element, a signal processing circuit and an output interface. The sensing element is responsible for detecting temperature changes, and the signal processing circuit processes the detected signal and transmits the result to the controller 4 through the output interface. The temperature sensor 32 measures temperature based on the thermocouple effect, thermistor effect or the temperature characteristics of the semiconductor PN junction. The temperature sensor 32 can provide high-precision temperature measurement results with a small error range. It is suitable for occasions with high precision requirements. It has an online monitoring function and can reflect temperature changes in real time, which is convenient for timely adjustment of production process parameters.

[0031] A water inlet pipe 6 is fixedly installed on the top of the top cover 2, a water inlet metering pump 7 is fixedly installed on the input end of the water inlet pipe 6, a ring scale 8 is fixedly installed on the top of the top cover 2, and a metering bucket 9 is placed on the top of the ring scale 8.

[0032] It should be noted that the water inlet metering pump 7 is a high-precision, high-reliability fluid delivery device. The water inlet metering pump 7 is usually composed of a drive device, a pump head, an adjustment mechanism and a control system. The drive device provides power, the pump head is responsible for the delivery of the liquid, the adjustment mechanism is used to adjust the flow rate, and the control system ensures the stable operation of the entire system. Based on the principle of a reciprocating positive displacement pump, the reciprocating motion of a mechanical diaphragm or a plunger is used to achieve accurate metering and delivery of the liquid. The metering pump can steplessly adjust the flow rate within the range of 0-100% to meet various strict process requirements. The metering pump 7 can provide high-precision flow control, and the steady-state accuracy can reach ±1%. Its variable eccentric structure adjustment ensures that the flow pulsation changes smoothly. Some models of metering pumps 7 also integrate functions such as temperature compensation and automatic calibration, which improves the convenience and reliability of use. It is made of corrosion-resistant materials such as PVC, PVDF and 316SS to ensure the quality and safety of the product.

[0033] The ring scale 8 is a high-precision, high-reliability weighing device. The ring scale 8 is usually composed of a weighing sensor, a display instrument, a supporting structure, etc. The weighing sensor is responsible for converting the weight of the object into an electrical signal, and the display instrument is used to display the weight data. When the metering bucket 9 is placed on the ring scale 8, the weight of the metering bucket 9 is transmitted to the weighing sensor through the supporting structure. The weighing sensor converts the weight into an electrical signal and transmits it to the display instrument for display, and at the same time transmits the electrical signal to the controller 4.

[0034] The concentration sensor 31 monitors the concentration of the sugar water in the sugar melting barrel 1 in real time. The controller 4 compares the real-time concentration value with the input concentration value to calculate the concentration of water or sugar that needs to be added. When the concentration detected by the concentration sensor 31 is lower than the input concentration value, sugar needs to be added to the sugar melting barrel 1. When the concentration detected by the concentration sensor 31 is higher than the input concentration value, water needs to be added to the sugar melting barrel 1.

[0035] Among them, a funnel 91 is fixedly installed at the bottom of the metering barrel 9, a discharge pipe 92 extending to the inside of the sugar melting barrel 1 is fixedly installed at the bottom of the funnel 91, a pressing plate 93 is fixedly installed on the surface of the discharge pipe 92, a reinforcing rib plate 94 is fixedly installed on the top of the pressing plate 93, the top of the reinforcing rib plate 94 is fixedly connected to the surface of the funnel 91, a feeding valve 10 is fixedly installed on the surface of the discharge pipe 92, and the annular scale 8 is located at the bottom of the pressing plate 93. The discharge pipe 92 at the bottom of the metering barrel 9 passes through the through hole in the middle of the annular scale 8 and extends into the sugar melting barrel 1.

[0036] Secondly, a feed pipe 11 is fixedly installed on the top of the metering barrel 9, a feed pump 12 is fixedly installed on the bottom of the feed pipe 11, and a detection device 25 is fixedly installed on the input end of the feed pipe 11. The pressing plate 93 places the entire metering barrel 9 on the top of the ring scale 8. When there is no sugar in the metering barrel 9, the ring scale 8 is reset to zero, and sugar is added to the metering barrel 9 through the feed pump 12. The ring scale 8 calculates the mass of the sugar and transmits the mass value to the controller 4. When the mass of the sugar reaches a predetermined value, the controller 4 controls the feed pump 12 to close, and at the same time opens the feeding valve 10 to put the sugar into the melted sugar barrel 1.

[0037] The detection device 25 is used to detect whether the sugar entering the metering barrel 9 contains foreign matter such as hair and woven bag fibers, and also detects the metal content in the sugar to ensure the safety of the sugar entering the metering barrel 9. The detection device 25 integrates a visual detection system and a metal detector. The visual detection system is equipped with a high-definition camera and image processing software. These devices can monitor the internal situation of the feed pipe in real time, and identify whether there are foreign matter such as woven bag fibers by analyzing the image. The metal detector works based on the principle of electromagnetic induction. When metal substances pass through the detector, they will change the magnetic field of the detector.

[0038] Meanwhile, a sugar water outlet pipe 13 is fixedly installed at the bottom of the sugar melting barrel 1 , and an output valve 14 is fixedly installed on the surface of the sugar water outlet pipe 13 .

[0039] A plate heat exchanger 15 is fixedly installed at one end of the sugar water outlet pipe 13, and a sugar water transmission pipe 16 is fixedly installed at one output end of the plate heat exchanger 15. After the sugar water is prepared, the controller 4 opens the output valve 14, and the sugar water flows out through the sugar water outlet pipe 13, flows through the plate heat exchanger 15 to cool the sugar water, and then is transported to the product processing process through the sugar water transmission pipe 16.

[0040] Secondly, a cold water inlet pipe 17 is fixedly installed on one of the input ports of the plate heat exchanger 15 , an automatic proportional valve 18 is fixedly installed on the surface of the cold water inlet pipe 17 , and a cold water outlet pipe 19 is fixedly installed on one of the output ports of the plate heat exchanger 15 . One end of the cold water inlet pipe 17 is connected to the output end of the ice water machine to transport the cold water to the plate heat exchanger 15, and then flow back to the ice water machine through the cold water outlet pipe 19. The controller 4 controls the automatic proportional valve 18 to adjust the flow rate of cold water in the plate heat exchanger 15 and control the temperature of the sugar water output by the sugar water outlet pipe 13 through the temperature sensor 32 detecting the temperature of the sugar water in the sugar melt barrel 1. When the temperature of the sugar water in the sugar melt barrel 1 detected by the temperature sensor 32 is too high, the controller 4 controls the automatic proportional valve 18 to speed up the flow rate of cold water in the plate heat exchanger 15, increase the heat exchange efficiency, and maintain the temperature of the sugar water output. When the temperature of the sugar water in the sugar melt barrel 1 detected by the temperature sensor 32 is not high, the controller 4 controls the automatic proportional valve 18 to reduce the flow rate of cold water in the plate heat exchanger 15, reduce the heat exchange efficiency, and achieve the purpose of energy saving.

[0041] It should be noted that the plate heat exchanger 15 is an efficient and compact heat exchange device, which is widely used in the heat exchange process between liquid-liquid and liquid-steam. The plate heat exchanger 15 is composed of a series of stacked metal sheets with a certain corrugated shape, and thin rectangular channels are formed between various plates. These channels exchange heat through the plates. The fluid flows on both sides of the plates and transfers heat through the plates. The corrugations on the plates not only increase the degree of turbulence, but also form many support points, which are sufficient to withstand the pressure difference between the media. The sealing gasket seals the fluid channel and guides the fluid to flow alternately into their respective channels, thereby achieving heat exchange. The plate heat exchanger 15 has the characteristics of high heat exchange efficiency and low heat loss, and can quickly complete heat exchange. Its unique plate design enables efficient heat exchange of fluid in a smaller space. Due to the design of thin rectangular channels, the plate heat exchanger 15 occupies a small area and is easy to install and clean. It is especially suitable for occasions with limited space and is applicable to various heat exchange processes such as liquid-liquid and liquid-steam. It is widely used in chemical, pharmaceutical, food processing and other industries. In the food industry, it is used to transport food additives to ensure product quality and safety.

[0042] At the same time, a heating pipe 20 is fixedly installed on the inner side wall of the sugar melting barrel 1, and a stirring shaft 21 is rotatably installed on the inner bottom wall of the sugar melting barrel 1. The heating pipe 20 heats the solution in the sugar melting barrel 1 to accelerate the dissolution of sugar.

[0043] It should be noted that the heating tube 20 is an efficient and reliable electric heating device. The heating tube 20 is usually composed of a heating element, an insulating material, a metal sheath and a terminal. The heating element is responsible for generating heat, the insulating material is used to isolate the heating element from the metal sheath, and the metal sheath plays a protective role and improves the heat dissipation effect. When current passes through the heating element, the heating element will generate heat due to the effect of resistance. The heat is transferred to the metal sheath through the insulating material and dissipated to the surrounding environment through the metal sheath to heat the sugar water inside the sugar melting barrel 1.

[0044] A stirring blade 22 is fixedly installed on the surface of the stirring shaft 21, a stirring motor 23 whose output shaft is fixedly connected to the bottom end of the stirring shaft 21 is fixedly installed at the bottom of the sugar melting barrel 1, and three legs 24 are fixedly installed at the bottom of the sugar melting barrel 1. The stirring motor 23 drives the stirring shaft 21 to rotate, drives the stirring blade 22 to rotate at the bottom of the sugar melting barrel 1, stirs the sugar and water in the sugar melting barrel 1, and accelerates the dissolution of the sugar.

[0045] Finally, a circular bottom plate is fixedly mounted on the bottom end of the legs 24, and the connection flange between the sugar melting barrel 1 and the top cover 2 is bolted together by bolts and nuts. When the sugar melting barrel 1 needs to be cleaned and repaired, the bolts and nuts at the flange connection can be removed, and the top cover 2 can be opened to clean and repair the sugar melting barrel 1.

[0046] Working principle: The concentration of sugar water is input through the control panel 5. The controller 4 calculates the amount of water and sugar in a certain proportion according to the input value, and controls the water inlet metering pump 7 to input a certain amount of water. The detection device 25 is used to detect whether the sugar entering the metering barrel 9 contains foreign matter such as hair and woven bag fibers. The metal content in the sugar is also detected to ensure the safety of the sugar entering the metering barrel 9. When it is unsafe, the feed pump 12 is turned off and an alarm is issued through the controller 4. When it is safe, the feed pump 12 is controlled to put a certain amount of sugar into the metering barrel 9, and then the sugar is put into the sugar melting barrel 1 through the feeding valve 10. The heating tube 20 and the stirring motor 23 are turned on to accelerate the dissolution of the sugar. After the dissolution is completed, the concentration sensor 31 monitors the concentration of the sugar water in the sugar melting barrel 1 in real time. The controller 4 compares the real-time concentration value with the input concentration value to calculate the concentration of water or sugar that needs to be added. When the concentration detected by the concentration sensor 31 is lower than the input concentration value, the controller 4 controls the feed pump 31. The pump 12 puts the required sugar into the metering barrel 9, and then puts the sugar into the sugar melting barrel 1 through the feeding valve 10. When the concentration detected by the concentration sensor 31 is higher than the input concentration value, the controller 4 controls the water inlet metering pump 7 to input the required water into the sugar melting barrel 1 to compensate for the concentration of the sugar water and complete the final preparation. Then the controller 4 controls the automatic proportional valve 18 to adjust the flow rate of cold water in the plate heat exchanger 15 and the temperature of the sugar water output by the sugar water outlet pipe 13 through the temperature of the sugar water in the sugar melting barrel 1 detected by the temperature sensor 32. When the temperature of the sugar water in the sugar melting barrel 1 detected by the temperature sensor 32 is too high, the controller 4 controls the automatic proportional valve 18 to speed up the flow rate of cold water in the plate heat exchanger 15, increase the heat exchange efficiency, and maintain the temperature of the sugar water output. When the temperature of the sugar water in the sugar melting barrel 1 detected by the temperature sensor 32 is not high, the controller 4 controls the automatic proportional valve 18 to reduce the flow rate of cold water in the plate heat exchanger 15, reduce the heat exchange efficiency, and achieve the purpose of energy saving.

[0047] In summary, the data standardized sugar melting system monitors the concentration of the sugar water in the sugar melting barrel 1 in real time through the concentration sensor 31, controls the water inlet metering pump 7 through the controller 4 and accurately weighs the metering barrel 9 through the ring scale 8, and accurately regulates the concentration of the sugar water in the sugar melting barrel 1 to prevent the problem that when adding sugar, the sugar powder is easy to adhere to the inner wall of the feeding device, and the sugar is added manually, the proportion control of the sugar water is not accurate enough, so that the sugar in the sugar melting barrel 1 is less than the set value, resulting in insufficient sugar water concentration. The controller 4 detects the temperature of the sugar water in the sugar melting barrel 1 through the temperature sensor 32, controls the automatic proportional valve 18 to adjust the flow of cold water in the plate heat exchanger 15, and controls the temperature of the sugar water output by the sugar water outlet pipe 13 to be within a certain range, so that the sugar water is convenient to add to the product, and the temperature of the sugar water will not affect the product.

[0048] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0049] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A data standardized sugar melting system, comprising a sugar melting barrel (1), characterized in that: The top flange of the sugar melting barrel (1) is connected to a top cover (2), the bottom of the top cover (2) is fixedly mounted with a sensor branch pipe (3), the bottom of the sensor branch pipe (3) is fixedly mounted with a concentration sensor (31) and a temperature sensor (32), a controller (4) is fixedly mounted on one side of the sugar melting barrel (1), a control panel (5) is fixedly mounted on one side of the controller (4), a water inlet pipe (6) is fixedly mounted on the top of the top cover (2), a water inlet metering pump (7) is fixedly mounted on the input end of the water inlet pipe (6), a ring scale (8) is fixedly mounted on the top of the top cover (2), and a metering bucket (9) is placed on the top of the ring scale (8); A funnel (91) is fixedly mounted on the bottom of the metering barrel (9), a discharge pipe (92) extending into the interior of the molten sugar barrel (1) is fixedly mounted on the bottom of the funnel (91), a pressure plate (93) is fixedly mounted on the surface of the discharge pipe (92), a reinforcing rib plate (94) is fixedly mounted on the top of the pressure plate (93), the top of the reinforcing rib plate (94) is fixedly connected to the surface of the funnel (91), a feeding valve (10) is fixedly mounted on the surface of the discharge pipe (92), and the annular scale (8) is located at the bottom of the pressure plate (93).

2. A data standardized sugar melting system according to claim 1, characterized in that: A feed pipe (11) is fixedly mounted on the top of the metering barrel (9), a feed pump (12) is fixedly mounted on the bottom of the feed pipe (11), and a detection device (25) is fixedly mounted on the input end of the feed pipe (11).

3. A data standardized sugar melting system according to claim 1, characterized in that: A sugar water outlet pipe (13) is fixedly mounted on the bottom of the sugar melting barrel (1), and an output valve (14) is fixedly mounted on the surface of the sugar water outlet pipe (13).

4. A data standardized sugar melting system according to claim 3, characterized in that: A plate heat exchanger (15) is fixedly mounted on one end of the sugar water outlet pipe (13), and a sugar water transmission pipe (16) is fixedly mounted on one output end of the plate heat exchanger (15).

5. A data standardized sugar melting system according to claim 4, characterized in that: A cold water inlet pipe (17) is fixedly installed at one of the input ports of the plate heat exchanger (15), an automatic proportional valve (18) is fixedly installed on the surface of the cold water inlet pipe (17), and a cold water outlet pipe (19) is fixedly installed at one of the output ports of the plate heat exchanger (15).

6. A data standardized sugar melting system according to claim 1, characterized in that: A heating pipe (20) is fixedly mounted on the inner side wall of the sugar melting barrel (1), and a stirring shaft (21) is rotatably mounted on the inner bottom wall of the sugar melting barrel (1).

7. A data standardized sugar melting system according to claim 6, characterized in that: A stirring blade (22) is fixedly mounted on the surface of the stirring shaft (21); a stirring motor (23) having an output shaft fixedly connected to the bottom end of the stirring shaft (21) is fixedly mounted on the bottom of the sugar melting barrel (1); and three supporting legs (24) are fixedly mounted on the bottom of the sugar melting barrel (1).

8. A data standardized sugar melting system according to claim 7, characterized in that: A circular bottom plate is fixedly mounted on the bottom end of the supporting leg (24), and the connecting flange between the sugar melting barrel (1) and the top cover (2) is bolted together by bolts and nuts.

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