Self-protection emulsifying machine provided with rotatable scraping plate
By designing rotatable and movable scrapers in the emulsifier, the existing emulsifier scrapers are easily damaged and cannot adapt to the inner diameter of different pots, achieving higher applicability and durability.
Patent Information
- Application Number
- CN202510163612.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-14
- Publication Date
- 2025-05-13
AI Technical Summary
The existing emulsifier scraper is fixedly connected, which is easily damaged and cannot meet the needs of different pot inner diameters.
A self-protection emulsifier equipped with a rotatable scraper is designed. The scraper can rotate at an angle of 15° to -15° and move radially in the pot body through the design of cylindrical protrusions and elliptical holes to adapt to pot body of different inner diameters.
This design allows the scraper to have elastic contact when contacting the inner wall of the pot body to avoid damage. At the same time, it can adjust the angle of the scraper to adapt to the pot body of different inner diameters, improving the applicability and durability of the emulsifier.
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Figure CN119971814A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of machinery, in particular to an emulsifying machine. Background Art
[0002] Most existing emulsifiers have scrapers added to the stirring mechanism. The scrapers can push the material to move and improve the emulsification effect. On the other hand, they can scrape the material on the inner wall of the pot to clean the pot. However, most existing scrapers are fixedly connected to the stirring mechanism, which has the following problems: 1. The scraper hard scrapes against the pot, causing the scraper to be easily damaged; 2. The scraper size needs to be customized according to the inner diameter of the pot, which cannot meet the requirement that one set of scrapers is suitable for pots with multiple inner diameters. Summary of the invention
[0003] The object of the present invention is to provide a self-protecting emulsifier equipped with a rotatable scraper to solve the above technical problems.
[0004] The technical problem solved by the present invention can be achieved by adopting the following technical solutions:
[0005] A self-protecting emulsifier equipped with a rotatable scraper comprises a pot body, a pot cover is provided on the top of the pot body, a homogenizer is connected to the bottom of the pot body, a stirring motor is connected to the pot cover, a stirring mechanism is provided in the pot body, and the stirring motor is driven and connected to the stirring mechanism. It is characterized in that the stirring mechanism comprises a "U"-shaped secondary stirring shaft, a scraper is provided on the outer side of the secondary stirring shaft, the scraper is rotatably connected to the secondary stirring shaft, and the positions of the scrapers are staggered, and the rotation angle of the scraper is 15° to -15°.
[0006] Beneficial effects: On the one hand, compared with the fixedly connected scraper, the rotating connection can make the scraper elastically contact the inner wall of the pot body, thereby avoiding damage to the scraper. On the other hand, the scraper angle can be changed, and the distance from the scraper to the central axis of the pot body can be adjusted to adapt to pots with different inner diameters.
[0007] Preferably, the secondary stirring shaft is provided with a notch opening outward, the side wall of the notch is provided with a blind hole, the scraper is provided with an extension plate that can be inserted into the notch, and both ends of the extension plate are provided with cylindrical protrusions inserted into the blind holes, and the cylindrical protrusions are used as the rotating shaft of the scraper; the blind hole is an elliptical hole, and the cylindrical protrusion can move in the elliptical hole along the long axis direction, and the long axis direction of the elliptical hole is perpendicular to the central axis of the pot body. Therefore, the scraper can not only rotate, but also move in the radial direction of the pot body. This design not only allows the scraper to be connected to the secondary stirring shaft by tilting the scraper, but also allows the scraper to have more active directions, thereby adapting to more changes in the inner wall of the pot body. More importantly, this structure is convenient for cleaning between the cylindrical protrusion and the blind hole during later cleaning.
[0008] Preferably, the left side of the pot cover is provided with a left support ear extending to the left, and the right side of the pot cover is provided with a right support ear extending to the right; the left side of the pot body is welded with a fourth bracket located in the vertical direction, and the right side of the pot body is welded with a fifth bracket located in the vertical direction; the fourth bracket and the fifth bracket are both sleeved with a cylinder, and the cylinder includes an outer sleeve and an inner sleeve sleeved in the outer sleeve, the top of the outer sleeve is provided with a connecting seat, and the bottom of the inner sleeve is provided with an outward flange; the cylinder located in the fourth bracket is used as the main cylinder, and the cylinder located in the fifth bracket is used as the auxiliary cylinder; the bottom of the fourth bracket is fixedly connected to the flange of the main cylinder, and the connecting seat of the main cylinder is against the bottom of the left support ear, and the bottom of the fourth bracket is fixedly connected to the flange of the auxiliary cylinder, and the connecting seat of the auxiliary cylinder is against the bottom of the right support ear. The bracket of the present invention can not only fix the cylinder but also support the pot body, which greatly saves the space occupied and is convenient to install and debug.
[0009] Preferably, a left connecting seat is provided on the top of the main oil cylinder, and the left connecting seat is fixedly connected to the left supporting ear by bolts; a right connecting seat is provided on the top of the auxiliary oil cylinder, and the right connecting seat is fixedly connected to the right supporting ear by bolts, so that the opening and closing of the pot cover is more stable. BRIEF DESCRIPTION OF THE DRAWINGS
[0010] Figure 1 It is a partial structural schematic diagram of the present invention;
[0011] Figure 2 for Figure 1 A schematic diagram of a portion of the structure from a bird's-eye view of the middle structure;
[0012] Figure 3 This is an enlarged view of the cylinder liner;
[0013] Figure 4 This is a cross-sectional view of the scraper. DETAILED DESCRIPTION
[0014] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below with reference to the accompanying drawings.
[0015] Reference Figure 1 , Figure 2 , Figure 3 and Figure 4 The self-protecting emulsifier equipped with a rotatable scraper includes a pot body 6. A homogenizer 9 is connected to the bottom of the pot body 6. A pot cover is provided on the top of the pot body 6. A stirring motor 10 is connected to the pot cover. A stirring mechanism is provided in the pot body 6, and the rotating shaft of the stirring motor 10 drives the main shaft connected to the stirring mechanism.
[0016] The self-protecting emulsifier equipped with a rotatable scraper may include a bottom bracket 7 located in the horizontal direction. Preferably, the bottom bracket is in a "U" shape, including a first bracket 71 extending in the left and right directions, a second bracket 72 extending in the front and back directions, and a third bracket 73 extending in the front and back directions. The rear end of the second bracket 72 is connected to the left end of the first bracket 71, and the rear end of the third bracket 73 is connected to the right end of the first bracket 71. Thereby leaving the front space and reducing the material used for the bracket. A support leg is provided at the junction of the first bracket and the second bracket, a support leg is provided at the junction of the first bracket and the third bracket, a support leg is provided at the front end of the second bracket, and a support leg is provided at the front end of the third bracket. The height of the bottom bracket is thereby adjusted by four support legs.
[0017] The self-protection emulsifier equipped with a rotatable scraper also includes a fourth bracket 21 located in the vertical direction and a fifth bracket 22 located in the vertical direction. The fourth bracket 21 is provided with a main oil cylinder 11 in the sleeve, and the bottom of the main oil cylinder 11 is provided with a first flange 111 facing outwards, and is fixedly connected to the middle of the second bracket through the first flange 111. The bottom of the fourth bracket 21 is against the first flange, and the fourth bracket 21 is welded to the left side of the pot body 6. The fifth bracket 22 is provided with a secondary oil cylinder 12 in the sleeve, and the bottom of the secondary oil cylinder 12 is provided with a second flange 112 facing outwards, and is fixedly connected to the middle of the third bracket through the second flange 112. The bottom of the fifth bracket 22 is against the second flange, and the fifth bracket 22 is welded to the right side of the pot body 6.
[0018] The left side of the pot cover of the self-protecting emulsifier equipped with a rotatable scraper is provided with a left support ear 51 extending to the left, and the right side is provided with a right support ear 52 extending to the right. The top of the main oil cylinder is provided with a left connecting seat 41, and the top of the main oil cylinder 11 extends from the fourth bracket 21 and is fixed to the bottom of the left support ear by bolts. The top of the auxiliary oil cylinder 12 is provided with a right connecting seat 42, and the top of the auxiliary oil cylinder 12 extends from the fifth bracket 22 and is fixed to the bottom of the right support ear by bolts.
[0019] The main oil cylinder 11 and the auxiliary oil cylinder 12 are synchronous oil cylinders that are raised and lowered synchronously. Synchronous lifting and lowering can be achieved by connecting oil pipes in series. The main oil cylinder 11 is provided with a main oil cylinder sleeve 31 on its outer sleeve, and the auxiliary oil cylinder 12 is provided with an auxiliary oil cylinder sleeve 32 on its outer sleeve. The main oil cylinder sleeve 31 is fixedly connected to the fourth bracket 21 from the inner side of the fourth bracket 21, and the auxiliary oil cylinder sleeve 32 is fixedly connected to the fifth bracket 22 from the inner side of the fifth bracket 22. Thus, the main oil cylinder sleeve 31 and the auxiliary oil cylinder sleeve 32 are used to reduce the eccentric load on the oil cylinder piston. The main oil cylinder sleeve 31 and the auxiliary oil cylinder sleeve 32 are respectively sleeved on the upper part of the main oil cylinder and the auxiliary oil cylinder, and the inner side walls of the main oil cylinder sleeve 31 and the auxiliary oil cylinder sleeve 32 are provided with an annular groove with an opening facing inward, and an anti-skid pad can be provided in the annular groove, so as to utilize the annular groove to elastically clamp the oil cylinder. Preferably, four annular grooves are arranged at equal intervals on the upper part of the main cylinder sleeve 31 and the auxiliary cylinder sleeve 32, and five annular grooves are arranged at equal intervals on the lower part of the main cylinder sleeve 31 and the auxiliary cylinder sleeve 32. The height of the groove wall of the annular groove is lower as it is closer to the end of the cylinder sleeve, thereby forming a trumpet-shaped opening to facilitate the up and down movement of the cylinder.
[0020] The homogenizer 9 is located on the left side of the pot body 6, and the stirring motor 10 is located on the right side of the pot cover, so that the weight of the emulsifier is relatively balanced to disperse the force of the bracket more evenly. An observation window can be opened on the pot cover, and the observation window is located on the rear side of the pot cover. The self-protection emulsifier equipped with a rotatable scraper can also include a sixth bracket located in the vertical direction, the bottom of the sixth bracket is fixedly connected to the first bracket, and the sixth bracket is welded to the rear of the pot body 6. Thereby, a triangular support is formed for the pot body 6 to improve the stability of the pot body 6. The sixth bracket is a solid bracket, and grooves with openings facing backwards can be provided at equal intervals on the sixth bracket. The staff can use the grooves to climb the pot body 6 to facilitate observation from the observation window.
[0021] The main oil cylinder and the auxiliary oil cylinder both include an outer sleeve 114 and an inner sleeve 113 located inside the outer sleeve. An oil cavity is arranged inside the outer sleeve, with the outer sleeve at the top and the inner sleeve at the bottom.
[0022] The stirring mechanism includes a main stirring shaft in a cylindrical shape, on which a first paddle 81 is symmetrically arranged. The stirring mechanism also includes a secondary stirring shaft 84 in a "U" shape, on the inner side of which a second paddle 82 is symmetrically arranged, the first paddle 81 and the second paddle 82 are arranged alternately, and the interlaced area is not less than one-third of the length of the first paddle, and not less than one-third of the length of the second paddle. A scraper 83 is provided on the outer side of the secondary stirring shaft, and the scraper 83 is rotatably connected to the secondary stirring shaft 84, and the positions of each scraper are staggered. The rotation angle of the scraper 83 is 15° to -15°. On the one hand, relative to the fixedly connected scraper, the rotating connection can make the scraper elastically contact the inner wall of the pot body, thereby avoiding damage to the scraper. On the other hand, the distance from the scraper to the central axis of the pot body can be adjusted by the scraper angle to adapt to pot bodies with different inner diameters. The secondary stirring shaft 84 is provided with a notch opening outward, and a blind hole 841 is provided on the side wall of the notch. The scraper 83 is provided with an extension plate 831 that can be inserted into the notch, and both ends of the extension plate 831 are provided with cylindrical protrusions 833 inserted into the blind hole 841, and the cylindrical protrusions 833 are used as the rotating shaft of the scraper 83. The blind hole 841 is an elliptical hole, and the cylindrical protrusion 833 can move along the long axis direction in the elliptical hole, and the long axis direction of the elliptical hole is perpendicular to the central axis of the pot body. Therefore, the scraper can not only rotate, but also move in the radial direction of the pot body. This design not only allows the scraper to be connected to the secondary stirring shaft by tilting the scraper, but also allows the scraper to have more active directions, so as to adapt to more changes in the inner wall of the pot body. More importantly, this structure is convenient for cleaning between the cylindrical protrusion and the blind hole during later cleaning. Preferably, a strip-shaped notch 842 is provided on the side of the blind hole 841 away from the central axis of the pot body, so that the material or cleaning water in the blind hole can be thrown out by using the notch. The diameter of the notch is smaller than the outer diameter of the cylindrical protrusion. There is no need to worry about the scraper coming off during use. During use, the secondary stirring shaft drives the scraper to rotate, and the scraper is subjected to the centrifugal force. The cylindrical protrusion is pressed against the outside of the blind hole, and the scraper presses against the inner wall of the pot body. Hemispherical spherical protrusions 832 are provided on both sides of the extension plate. During the rotation of the scraper, the spherical protrusion will rest on the bottom of the notch of the secondary stirring shaft, thereby limiting the continued rotation of the scraper. The use of a spherical protrusion structure can effectively improve the adhesion of materials and facilitate flushing.
[0023] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. A self-protecting emulsifier equipped with a rotatable scraper, comprising a pot body, a pot cover is provided on the top of the pot body, a homogenizer is connected to the bottom of the pot body, a stirring motor is connected to the pot cover, a stirring mechanism is provided in the pot body, and the stirring motor is driven and connected to the stirring mechanism, characterized in that: The stirring mechanism includes a "U"-shaped secondary stirring shaft, and a scraper is provided on the outer side of the secondary stirring shaft. The scraper is rotatably connected to the secondary stirring shaft, and the positions of the scrapers are staggered. The rotation angle of the scraper is 15° to -15°.
2. The self-protecting emulsifying machine equipped with a rotatable scraper according to claim 1, characterized in that: The left side of the pot cover is provided with a left support ear extending to the left, and the right side of the pot cover is provided with a right support ear extending to the right; A fourth bracket located in the vertical direction is welded on the left side of the pot body, and a fifth bracket located in the vertical direction is welded on the right side of the pot body; a cylinder is sleeved in the fourth bracket and the fifth bracket, and the cylinder includes an outer sleeve and an inner sleeve sleeved in the outer sleeve, a connecting seat is provided at the top of the outer sleeve, and an outward flange is provided at the bottom of the inner sleeve; The oil cylinder located in the fourth bracket is used as the main oil cylinder, and the oil cylinder located in the fifth bracket is used as the auxiliary oil cylinder; The bottom of the fourth bracket is fixedly connected to the flange of the main oil cylinder, and the connecting seat of the main oil cylinder is against the bottom of the left support ear. The bottom of the fourth bracket is fixedly connected to the flange of the auxiliary oil cylinder, and the connecting seat of the auxiliary oil cylinder is against the bottom of the right support ear.
3. The self-protecting emulsifier equipped with a rotatable scraper according to claim 2, characterized in that: A left connecting seat is provided on the top of the main oil cylinder, and the left connecting seat is fixedly connected to the left support ear by bolts; a right connecting seat is provided on the top of the auxiliary oil cylinder, and the right connecting seat is fixedly connected to the right support ear by bolts.
4. The self-protecting emulsifier equipped with a rotatable scraper according to claim 2, characterized in that: The outer sleeve is provided with a cylinder sleeve, and the inner side wall of the cylinder sleeve is provided with an annular groove with an opening facing inwards, and the annular grooves are at least four, at least two of which are located at the upper part of the cylinder sleeve, and at least two are located at the lower part of the cylinder sleeve; A cylinder sleeve sleeved outside the main oil cylinder is used as the main oil cylinder sleeve, and the middle part of the main oil cylinder sleeve is fixedly connected to the inner side of the upper port of the fourth bracket; The cylinder sleeve sleeved outside the auxiliary cylinder is the auxiliary cylinder sleeve, and the middle part of the auxiliary cylinder sleeve is fixedly connected to the inner side of the upper port of the fifth bracket.
5. The self-protecting emulsifying machine equipped with a rotatable scraper according to claim 4, characterized in that: The height of the groove wall of the annular groove is lower as it is closer to the end of the cylinder liner.
6. The self-protecting emulsifier equipped with a rotatable scraper according to any one of claims 1 to 5, characterized in that: The homogenizer is located on the left side of the pot body, and the stirring motor is located on the right side of the pot cover.
7. The self-protecting emulsifier equipped with a rotatable scraper according to any one of claims 1 to 5, characterized in that: The stirring mechanism also includes a main stirring shaft in a cylindrical shape, and a first paddle is symmetrically arranged on the main stirring shaft; A second blade is symmetrically arranged on the inner side of the secondary stirring shaft, the first blade and the second blade are staggered, and the staggered area is not less than one third of the length of the first blade and not less than one third of the length of the second blade.
8. The self-protecting emulsifier equipped with a rotatable scraper according to any one of claims 1 to 5, characterized in that: The secondary stirring shaft is provided with a notch opening outward, a blind hole is provided on the side wall of the notch, the scraper is provided with an extension plate which can be inserted into the notch, and both ends of the extension plate are provided with cylindrical protrusions inserted into the blind holes, and the cylindrical protrusions are used as the rotating shaft of the scraper; The blind hole is an elliptical hole, and the cylindrical protrusion can move in the elliptical hole along the long axis direction, and the long axis direction of the elliptical hole is perpendicular to the central axis of the pot body.
9. The self-protecting emulsifying machine equipped with a rotatable scraper according to claim 8, characterized in that: A strip-shaped notch is provided on one side of the blind hole away from the central axis of the pot body, and the diameter of the notch is smaller than the outer diameter of the columnar protrusion.
10. The self-protecting emulsifying machine equipped with a rotatable scraper according to claim 8, characterized in that: Hemispherical spherical protrusions are provided on both sides of the extension plate.