Continuous feeding equipment for automatic petroleum coke processing
By designing automated petroleum coke processing continuous feeding equipment, adopting multi-stage screening device and modular screen plate structure, combined with sensors and automated control systems, the problems of high energy consumption, increased production costs and uneven feeding in traditional feeding equipment are solved, and precise separation and efficient production of petroleum coke are achieved.
Patent Information
- Application Number
- CN202510377359.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-28
- Publication Date
- 2025-05-13
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The design of traditional petroleum coke feeding equipment is not optimized enough, and there are problems such as high energy consumption, increased production costs, uneven feeding, difficult to accurately control the particle size distribution and feeding volume, which is difficult to meet the needs of modern industrial production.
An automated continuous feeding equipment for processing of petroleum coke is designed, and the crushed petroleum coke is rated in particle size using a multi-stage screening device. The switching of screen plates of different apertures is achieved through a modular screen plate structure and a rapid replacement mechanism. Combined with sensors and automated control systems, the accuracy of feed quantity and particle size distribution is ensured.
Accurate separation and classified storage of petroleum cokes have been achieved, which significantly improves screening operation efficiency, improves production efficiency, reduces dependence on labor, improves the working environment, and reduces safety risks.
Smart Images

Figure CN119972328A_ABST
Abstract
Description
Technical Field
[0001] The invention patent relates to the field of petroleum coke processing, and in particular to an automated petroleum coke processing continuous feeding equipment. Background Art
[0002] In the petroleum coke processing industry, petroleum coke is a by-product of crude oil refining and is widely used in aluminum electrolysis, steel, chemical and other industries. In the petroleum coke processing process, feeding is one of the key steps, which directly affects production efficiency and product quality. The traditional petroleum coke feeding method mainly relies on manual operation or semi-automatic equipment, which has many problems and is difficult to meet the needs of modern industrial production. In the prior art, the design of traditional feeding equipment is not optimized enough, the energy consumption is high, and the production cost is increased; and manual operation easily leads to uneven feeding, and the particle size distribution and feeding amount of petroleum coke are difficult to accurately control, which affects the subsequent processing procedures and product quality; manual operation or semi-automatic equipment cannot achieve continuous and efficient feeding, and it is difficult to meet the needs of large-scale production, resulting in low production efficiency; Therefore, an automated petroleum coke processing continuous feeding equipment is needed that can achieve 24-hour uninterrupted operation and greatly improve production efficiency; and automated operation reduces dependence on manual labor, improves the working environment, and reduces safety risks; and real-time monitoring of the feeding status through sensors, combined with an automated control system, ensures the accuracy of the feeding amount and particle size distribution. Summary of the invention
[0003] In view of the above technical problems, the present invention provides an automated petroleum coke processing continuous feeding equipment to solve the above problems.
[0004] The technical solution used in the present invention is: an automated petroleum coke processing continuous feeding equipment, including: a transport quantitative dropping part, a screening part, a picking part, a collection frame, a collection bag and a collection box; The transport quantitative dropping part, screening part, taking part, collection frame, collection bag and collection box are all fixedly installed on the ground, the transport quantitative dropping part is located above the screening part, taking part, collection frame, collection bag and collection box, and the screening part is located above the taking part, collection frame, collection bag and collection box; The screening part includes: a filter plate replacement structure, a side bracket, a vibration structure and a fixed bottom plate structure; There are two groups of replaceable filter plate structures, which are distributed in a linear array. Each group of replaceable filter plate structures is fixedly installed on the ground, and the aperture size of the first filter plate in each group of replaceable filter plate structures is slightly different; there are two groups of vibration structures, which are symmetrically distributed. The rotating circular plates in the two groups of vibration structures are connected to the pulleys through belts, and each group of vibration structures is respectively installed on side brackets, and the side brackets are fixedly installed on the ground; there are four groups of fixed bottom plate structures, and the four groups of fixed bottom plate structures are symmetrical in pairs, and the two groups of fixed bottom plate structures on the same side are respectively threadedly matched with one end thread of the screw of a first screw combination mechanism on the same side.
[0005] Preferably, the transport quantitative dropping part comprises: a rectangular frame and a shielding plate; The rectangular frame is fixedly installed on the ground, the rectangular frame is hollow in design, the rectangular frame is not provided with a baffle at the bottom, a humidity sensor is provided on the side of the rectangular frame, and the rectangular frame is rotatably connected with the shielding plate.
[0006] Preferably, the transport quantitative dropping part further comprises: a conveyor belt mechanism, a first electric cylinder and a support frame; The frame of the conveyor belt mechanism is fixedly installed on the ground, the telescopic rod end of the first electric cylinder is rotatably connected to the bottom raised block of the baffle plate, the cylinder body of the first electric cylinder is rotatably connected to the support frame, and the support frame is fixedly installed on the ground.
[0007] Preferably, the screening part further comprises: a second motor, a square frame, a second filter plate and a first screw assembly mechanism; The second motor is installed on the side bracket by screws and nuts, and the shaft of the second motor is fixedly connected to the rotating circular plate in one group of vibration structures; a limit plate and a small round rod are fixedly installed on both sides of the square frame, the square frame is hollow in design, and the square frame is not provided with a bottom plate; the second filter plate is in contact with the bottom of the square frame, and the holes on the second filter plate are slightly different in size from the apertures on the two first filter plates, and the second filter plate has the same function as the two first filter plates; there are two first screw assembly mechanisms, each of which is fixedly installed on both sides of the square frame, and the screws of the two first screw assembly mechanisms are connected by belts and pulleys, and the screw of one of the first screw assembly mechanisms is fixedly connected to the shaft of the motor on the bracket of the first screw assembly mechanism.
[0008] Preferably, the filter plate replacement structure of the screening part comprises: a bottom bracket, a connecting plate, a first motor, a first rotating wheel, a second rotating wheel and a first filter plate; There are two bottom brackets, which are fixedly mounted on the ground respectively, and the upper horizontal plate of each bottom bracket is in contact with the first filter plate but not directly connected; the connecting plate is fixedly mounted on the two bottom brackets; the first motor is mounted on the connecting plate by screws and nuts, and the shaft of the first motor is fixedly connected to one of the first rotating wheels; there are four first rotating wheels, and the four first rotating wheels are distributed in a linear array, wherein the two first rotating wheels on the same side are connected to the pulley by belts, and the shafts of the first rotating wheels at two symmetrical positions are fixedly connected to each other, and a second rotating wheel is rotatably mounted below each first rotating wheel, and there are four second rotating wheels, and the four second rotating wheels are distributed in a linear array, wherein the two second rotating wheels on the same side are connected to the pulley by belts, and the shafts of the second rotating wheels at two symmetrical positions are fixedly connected to each other; the first filter plate is sandwiched by the four first rotating wheels above and the four second rotating wheels below.
[0009] Preferably, the side bracket is irregular in shape, and a group of rectangular slide grooves are respectively provided on both sides of the side bracket, and a limiting plate on the side of the square frame is slidably installed in each group of rectangular slide grooves.
[0010] Preferably, the vibration structure of the screening part comprises: a rotating circular plate and a small round rod; The rotating circular plate is rotatably mounted on the side bracket, and a sliding groove is provided on one side of the rotating circular plate, and the sliding groove is slidably matched with a small round rod on the side of the square frame.
[0011] Preferably, the fixed bottom plate structure of the screening part comprises: a longitudinal slide frame, an arc-shaped slide frame, an L-shaped plate and a motorized wheel; The longitudinal slide slot frame is threadedly matched with a thread at one end of a first screw assembly mechanism on the same side, and a longitudinal slide slot is provided on the longitudinal slide slot frame, in which an L-shaped plate is slidably installed; the arcuate slide slot frame is fixedly installed on the side of the square frame, and a slide slot is provided on the arcuate slide slot frame, in which an L-shaped plate is slidably installed on the slide slot on the arcuate slide slot frame, and an electric wheel is fixedly installed on the L-shaped plate.
[0012] Preferably, the taking part comprises: a supporting bottom plate and a linkage structure; The support base plate is fixedly installed on the ground, and two linkage structures are fixedly installed on the support base plate. The screws of the second screw combination mechanisms in the two linkage structures are connected to the pulley through a belt. A motor is fixedly installed on the bracket of one of the second screw combination mechanisms, and the shaft of the motor is fixedly connected to the screw of the second screw combination mechanism.
[0013] Preferably, the linkage structure of the picking part includes: a large L-shaped support plate, a second screw assembly mechanism, a first transverse protruding long plate, a sliding block, a connecting long rod, a longitudinal protruding plate, a rectangular long plate, a second transverse protruding long plate, a connecting slider, a circular plate, a first limiting disc, a second limiting disc, a connecting support rod, a second electric cylinder, a rectangular plate and a suction cup; The large L-shaped support plate is fixedly mounted on the supporting base plate, and the large L-shaped support plate is provided with an L-shaped slide groove, and two longitudinal raised plates are fixedly mounted on the large L-shaped support plate, and the two longitudinal raised plates slideably cooperate with the grooves on the rectangular long plate, and a first transverse raised long plate is fixedly mounted on the large L-shaped support plate, and the first transverse raised long plate slides and cooperates with the grooves on the sliding block. A round rod is provided on the sliding block, and the round rod is rotatably connected to one end of the connecting long rod, and the other end of the connecting long rod is rotatably connected to the round rod on the connecting slider; a second transverse raised long plate is fixedly mounted on the rectangular long plate, and the second transverse raised long plate slides and cooperates with the grooves on the connecting slider. A circular plate is fixedly mounted on the connecting slider, and the circular plate is rotatably connected to the round rod of the connecting support rod, and a first limiting disc and a second limiting disc are fixedly mounted on the plate connecting the support rod, and the first limiting disc and the second limiting disc are respectively stuck in the L-shaped slide groove of the large L-shaped support plate; the cylinder body part of the second electric cylinder is fixedly mounted on the connecting support rod, and the telescopic rod end of the second electric cylinder is fixedly connected to the rectangular plate, and two suction cups are fixedly mounted on the rectangular plate.
[0014] The beneficial effects of the present invention compared with the prior art are: 1. The present invention uses a multi-stage screening device to grade the crushed petroleum coke to achieve accurate separation and classified storage of products with different particle sizes; the present invention adopts a modular sieve plate structure and is equipped with a quick replacement mechanism, which can achieve the switching of sieve plates with different apertures without stopping the machine, significantly improving the screening operation efficiency; the equipment has the characteristics of high degree of automation, stable operation, strong adaptability, etc., and can meet the production needs of petroleum coke products with different specifications.
[0015] 2. The present invention drives the rotating circular plate to rotate through the second motor, and then the slide groove on one side of the rotating circular plate drives the small round rod to drive the square frame to move. Since the limit plate on the side of the square frame is slidably installed in the rectangular slide groove on the side of the side bracket, the square frame can only move up and down. Two first screw assembly mechanisms and four groups of fixed bottom plate structures are installed on the square frame, and the second filter plate is clamped under the square frame by the four groups of fixed bottom plate structures. Therefore, the square frame, the second filter plate, the two first screw assembly mechanisms and the four groups of fixed bottom plate structures all move up and down, thereby screening the petroleum coke inside the square frame, which is convenient for collecting and processing the screened petroleum coke.
[0016] 3. The first motor drives the first rotating wheel to rotate, thereby driving the first filter plate to move toward the bottom of the square frame to take over the position of the second filter plate. In order to ensure that the first filter plate can move quickly to the bottom of the square frame, when the first filter plate contacts the electric wheel, the electric wheel will drive the first filter plate to move until it is completely moved to the bottom of the square frame. Then, the cleaned second filter plate is manually placed on the first filter plate that has just been removed, thereby replacing plates with different apertures to filter the petroleum coke. By replacing the positions of the two first filter plates and the second filter plate back and forth in this way, the apertures of the three plates will not be blocked, thereby ensuring the filtering effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic structural diagram of the overall structure of the present invention from a first angle.
[0018] Figure 2 It is a second angle structural schematic diagram of the overall structure of the present invention.
[0019] Figure 3 It is a structural schematic diagram of a part of the overall structure of the present invention.
[0020] Figure 4 It is a schematic diagram of the structure of the quantitative dropping part of the transport of the present invention.
[0021] Figure 5 It is a structural schematic diagram of a small part structure of the screening part of the present invention.
[0022] Figure 6 It is an enlarged schematic diagram of a part of the structure of the screening part of the present invention.
[0023] Figure 7 This is a schematic diagram of the first angle structure of the regulating part of the present invention.
[0024] Figure 8 For the present invention Figure 7 A schematic diagram of the enlarged structure.
[0025] Fig. 9 It is a structural schematic diagram of the rotating circular plate of the present invention.
[0026] Fig.10 It is a schematic structural diagram of the taking part of the present invention.
[0027] Fig.11 This is a schematic diagram of the first angle structure of the taking part of the present invention.
[0028] Fig.12 It is a schematic diagram of the structure of the taking part from a second angle of the present invention. Attached photos
[0029] 1. Transport quantitative drop part; 2. Screening part; 3. Picking part; 4. Collection frame; 5. Collection bag; 6. Collection box; 101. Conveyor belt mechanism; 102. Rectangular frame; 103. Shielding plate; 104. First electric cylinder; 105. Support frame; 201. Bottom bracket; 202. Connecting plate; 203. First motor; 204. First rotating wheel; 205. Second rotating wheel; 206. First filter plate; 207. Side bracket; 208. Second motor; 209. Rotating circular plate; 210. Square frame; 211. Second filter plate; 212. First lead screw assembly mechanism; 213. Longitudinal slide frame; 214, arc-shaped slide frame; 215, L-shaped plate; 216, electric wheel; 217, small round rod; 301, supporting base plate; 302, large L-shaped support plate; 303, second screw assembly mechanism; 304, first transverse raised long plate; 305, sliding block; 306, connecting long rod; 307, longitudinal raised plate; 308, rectangular long plate; 309, second transverse raised long plate; 310, connecting slider; 311, circular plate; 312, first limiting disc; 313, second limiting disc; 314, connecting support rod; 315, second electric cylinder; 316, rectangular plate; 317, suction cup. DETAILED DESCRIPTION
[0030] The technical solution of the present invention is further specifically described below by way of embodiments and in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the present invention, so the present invention is not limited by the specific implementation disclosed below.
[0031] In the description of the present invention, it should be noted that the terms "upper", "lower", "front", "back", "left", "right", etc. indicate the orientation or position relationship based on the orientation or position relationship shown in the drawings, or the orientation or position relationship in which the invention product is usually placed when in use. They are only for the convenience of describing the simplified description of the invention patent, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the invention patent. In addition, spatially relative terms may be used in the text for the convenience of description, such as "below", "below", "below", "above", "above", etc., to describe the relationship of an element or feature relative to other elements or features as shown in the figure. Spatially relative terms are intended to include different orientations of the device in use or operation other than the orientation shown in the drawings. The device may have other orientations (rotated 90 degrees or in other orientations), and the spatially relative descriptors used in the text may also be interpreted accordingly.
[0032] Implementation example Figure 1-Figure 12As shown, an automated petroleum coke processing continuous feeding equipment comprises: a transport quantitative dropping part 1, a screening part 2, a taking part 3, a collecting frame 4, a collecting bag 5 and a collecting box 6; The transport quantitative dropping part 1, the screening part 2, the taking part 3, the collecting frame 4, the collecting bag 5 and the collecting box 6 are all fixedly installed on the ground. The transport quantitative dropping part 1 is located above the screening part 2, the taking part 3, the collecting frame 4, the collecting bag 5 and the collecting box 6. The screening part 2 is located above the taking part 3, the collecting frame 4, the collecting bag 5 and the collecting box 6. After the collecting bag 5 is full, it can be taken away manually, and a new collecting bag 5 is put at the outlet of the collecting frame 4. After the collecting box 6 is full, it can be classified manually according to the particle size. The screening part 2 includes: a filter plate replacement structure, a side bracket 207, a vibration structure and a fixed bottom plate structure; There are two groups of replaceable filter plate structures, which are distributed in a linear array, and each group of replaceable filter plate structures is fixedly installed on the ground. There is a slight difference in the aperture size of the first filter plate 206 in each group of replaceable filter plate structures; there are two groups of vibration structures, which are symmetrically distributed, and the rotating circular plates 209 in the two groups of vibration structures are connected to the pulley through belts, and each group of vibration structures is respectively installed on a side bracket 207, and the side bracket 207 is fixedly installed on the ground; there are four groups of fixed bottom plate structures, and the four groups of fixed bottom plate structures are symmetrical in pairs, and the two groups of fixed bottom plate structures on the same side are respectively threadedly matched with one end thread of a screw of a first screw assembly mechanism 212 on the same side.
[0033] In an optional embodiment of the present invention, Figure 4 As shown, the transport quantitative drop section 1 comprises: a rectangular frame 102 and a shielding plate 103; The rectangular frame 102 is fixedly installed on the ground. The rectangular frame 102 is hollow in design. The rectangular frame 102 is not provided with a baffle at the bottom. A humidity sensor is provided on the side of the rectangular frame 102. The humidity sensor can detect the humidity of the petroleum coke dropped from the conveyor belt mechanism 101 into the rectangular frame 102, thereby adjusting the inclination angle of the baffle plate 103 according to the humidity of the petroleum coke. The rectangular frame 102 is rotatably connected to the baffle plate 103.
[0034] In an optional embodiment of the present invention, Figure 4 As shown, the quantitative transport and dropping part 1 also includes: a conveyor belt mechanism 101, a first electric cylinder 104 and a support frame 105; The frame of the conveyor belt mechanism 101 is fixedly installed on the ground, the telescopic rod end of the first electric cylinder 104 is rotatably connected to the bottom raised block of the baffle plate 103, the cylinder body of the first electric cylinder 104 is rotatably connected to the support frame 105, and the support frame 105 is fixedly installed on the ground; specifically, the semi-processed petroleum coke is manually poured onto the conveyor belt mechanism 101, and then the semi-processed petroleum coke is poured into the rectangular frame 102 through the conveyor belt mechanism 101, and the humidity of the petroleum coke dropped from the conveyor belt mechanism 101 to the inside of the rectangular frame 102 is detected by the humidity sensor on the side of the rectangular frame 102, so that the inclination angle of the baffle plate 103 is adjusted according to the humidity of the petroleum coke; the first electric cylinder 104 is extended and retracted to drive the baffle plate 103 to rotate, so that the baffle plate 103 is opened, and the petroleum coke in the rectangular frame 102 flows into the square frame 210.
[0035] In an optional embodiment of the present invention, Figure 5 , Figure 7 , Figure 8 As shown, the screening part 2 further includes: a second motor 208, a square frame 210, a second filter plate 211 and a first screw assembly mechanism 212; The second motor 208 is mounted on the side bracket 207 by means of screws and nuts, and the shaft of the second motor 208 is fixedly connected to the rotating circular plate 209 in one group of the vibration structures; a limit plate and a small round rod 217 are fixedly installed on both sides of the square frame 210, and the square frame 210 is hollow in design, and the square frame 210 is not provided with a bottom plate; the second filter plate 211 contacts the bottom of the square frame 210, and the holes on the second filter plate 211 are slightly different in size from the apertures on the two first filter plates 206, and the second filter plate 211 has the same function as the two first filter plates 206; there are two first screw assembly mechanisms 212, each of which is fixedly mounted on both sides of the square frame 210, and the screws of the two first screw assembly mechanisms 212 are connected by belts and pulleys, and the screw of one of the first screw assembly mechanisms 212 is fixedly connected to the shaft of the motor on the bracket of the first screw assembly mechanism 212.
[0036] In an optional embodiment of the present invention, Figure 5 As shown, the filter plate replacement structure of the screening part 2 includes: a bottom bracket 201, a connecting plate 202, a first motor 203, a first rotating wheel 204, a second rotating wheel 205 and a first filter plate 206; There are two bottom brackets 201, and the two bottom brackets 201 are fixedly installed on the ground respectively. The upper horizontal plate of each bottom bracket 201 contacts the first filter plate 206 and is not directly connected. The function of each bottom bracket 201 is to support the first filter plate 206. Since the first filter plate 206 needs to be moved, the bottom bracket 201 cannot be connected to the first filter plate 206; the connecting plate 202 is fixedly installed on the two bottom brackets 201; the first motor 203 is installed on the connecting plate 202 by screws and nuts, and the shaft of the first motor 203 is fixedly connected to one of the first rotating wheels 204; there are four first rotating wheels 204, and the four first rotating wheels 204 are distributed in a linear array, wherein the two first rotating wheels 204 on the same side are connected to the pulley by a belt, and the shafts of the first rotating wheels 204 at two symmetrical positions are fixedly connected to each other, and these four first rotating wheels 204 serve as the main power to drive the first filter plate 206 to move, and a second rotating wheel 20 is rotatably installed under each first rotating wheel 204. 5. There are four second rotating wheels 205, which are distributed in a linear array, wherein the two second rotating wheels 205 on the same side are connected to the pulley by a belt, wherein the axes of the second rotating wheels 205 at two symmetrical positions are fixedly connected to each other, and the function of the four second rotating wheels 205 is to reduce the friction during the movement of the first filter plate 206; the first filter plate 206 is sandwiched between the four first rotating wheels 204 above and the four second rotating wheels 205 below; specifically, the crushed petroleum coke needs to be graded to separate products of different particles. In order to quickly grade the petroleum coke according to the particle size, the present device is equipped with two first filter plates 206 and one second filter plate 211. The apertures of the two first filter plates 206 and the one second filter plate 211 are different in size, which is convenient for screening; when replacing the first filter plate 206, the four first rotating wheels 204 are driven to rotate by the first motor 203, so that the four first rotating wheels 204 push the first filter plate 206 to move.
[0037] In an optional embodiment of the present invention, Figure 5 As shown, the side bracket 207 has an irregular shape, and a group of rectangular slide grooves are respectively provided on both sides of the side bracket 207, and a limiting plate on the side of the square frame 210 is slidably installed in each group of rectangular slide grooves.
[0038] In an optional embodiment of the present invention, Figure 5 , Fig. 9 As shown, the vibration structure of the screening part 2 includes: a rotating circular plate 209 and a small round rod 217; The rotating circular plate 209 is rotatably mounted on the side bracket 207, and a slide groove is provided on one side of the rotating circular plate 209, which slides in cooperation with a small round rod 217 on the side of the square frame 210; specifically, the rotating circular plate 209 is driven to rotate by the second motor 208, and then the slide groove on one side of the rotating circular plate 209 drives the small round rod 217 to drive the square frame 210 to move, and since the limit plate on the side of the square frame 210 is slidably mounted in the rectangular slide groove on the side of the side bracket 207, the square frame 210 can only move up and down, and two first screw assembly mechanisms 212 and four groups of fixed bottom plate structures are installed on the square frame 210, and the second filter plate 211 is clamped under the square frame 210 by the four groups of fixed bottom plate structures, so the square frame 210, the second filter plate 211, the two first screw assembly mechanisms 212 and the four groups of fixed bottom plate structures all move up and down, thereby screening the petroleum coke inside the square frame 210.
[0039] In an optional embodiment of the present invention, Figure 7 , Figure 8 As shown, the fixed bottom plate structure of the screening part 2 includes: a longitudinal slide frame 213, an arc-shaped slide frame 214, an L-shaped plate 215 and a motorized wheel 216; The longitudinal slide frame 213 is threadedly matched with one end of a first screw assembly mechanism 212 on the same side, and the longitudinal slide frame 213 is provided with a longitudinal slide, and an L-shaped plate 215 is slidably installed in the longitudinal slide; the arc slide frame 214 is fixedly installed on the side of the square frame 210, and the arc slide frame 214 is provided with a slide, and an L-shaped plate 215 is slidably installed in the slide on the arc slide frame 214, and an electric wheel 216 is fixedly installed on the L-shaped plate 215; specifically, the motor on one of the first screw assembly mechanisms 212 drives the screws of the two first screw assembly mechanisms 212 to rotate, thereby driving the longitudinal slide frame 213 on the same side to move, thereby driving the L-shaped plate 215 and the electric wheel 216 to move along the slides of the arc slide frame 214 and the longitudinal slide frame 213, thereby releasing the second filter plate 211.
[0040] In an optional embodiment of the present invention, Fig.10 As shown, the taking part 3 includes: a supporting bottom plate 301 and a linkage structure; The support base plate 301 is fixedly installed on the ground, and two linkage structures are fixedly installed on the support base plate 301. The screws of the second screw combination mechanisms 303 in the two linkage structures are connected to the pulley through a belt. A motor is fixedly installed on the bracket of one of the second screw combination mechanisms 303, and the shaft of the motor is fixedly connected to the screw of the second screw combination mechanism 303.
[0041] In an optional embodiment of the present invention, Figure 10-12As shown, the linkage structure of the picking part 3 includes: a large L-shaped support plate 302, a second screw assembly mechanism 303, a first transverse protruding long plate 304, a sliding block 305, a connecting long rod 306, a longitudinal protruding plate 307, a rectangular long plate 308, a second transverse protruding long plate 309, a connecting slider 310, a circular plate 311, a first limiting disc 312, a second limiting disc 313, a connecting support rod 314, a second electric cylinder 315, a rectangular plate 316 and a suction cup 317; The large L-shaped support plate 302 is fixedly installed on the supporting bottom plate 301, and an L-shaped slide groove is provided on the large L-shaped support plate 302. Two longitudinal raised plates 307 are fixedly installed on the large L-shaped support plate 302. The two longitudinal raised plates 307 slide in cooperation with the grooves on the rectangular long plate 308. A first transverse raised long plate 304 is fixedly installed on the large L-shaped support plate 302. The first transverse raised long plate 304 slides in cooperation with the grooves of the sliding block 305. A round rod is provided on the sliding block 305. The round rod is rotatably connected to one end of the connecting long rod 306. The other end of the connecting long rod 306 is rotatably connected to the round rod on the connecting slider 310. A second transverse raised long plate 309 is fixedly installed on the rectangular long plate 308. The second transverse raised long plate 309 is fixedly installed on the rectangular long plate 308. The laterally raised long plate 309 is slidably matched with the groove on the connecting slider 310, and a circular plate 311 is fixedly installed on the connecting slider 310, and the circular plate 311 is rotatably connected with the circular rod of the connecting support rod 314, and a first limiting disc 312 and a second limiting disc 313 are fixedly installed on the plate of the connecting support rod 314, and the first limiting disc 312 and the second limiting disc 313 are respectively stuck in the L-shaped slide groove of the large L-shaped support plate 302; the cylinder body of the second electric cylinder 315 is fixedly installed on the connecting support rod 314, and the telescopic rod end of the second electric cylinder 315 is fixedly connected to the rectangular plate 316, and two suction cups 317 are fixedly installed on the rectangular plate 316; specifically, through one of the second wires The motor on the lever assembly mechanism 303 drives the screw of the second screw assembly mechanism 303 to rotate, thereby driving the sliding block 305 to move horizontally. When the sliding block 305 moves, since the sliding block 305 and the connecting slider 310 are connected by the connecting long rod 306, and the connecting slider 310 is slidably connected to the second horizontal protruding long plate 309, and the second horizontal protruding long plate 309 is slidably matched with the longitudinal protruding plate 307, when the sliding block 305 moves, it will drive the connecting slider 310 to move along the L-shaped groove on the large L-shaped support plate 302, and when the first limiting disc 312 and the second limiting disc 313 move to the bending part of the L-shaped groove, the first limiting disc 312 and As the second limiting disc 313 bends, it changes from a vertical state to a horizontal state, thereby driving the connecting rod 314, the second electric cylinder 315, the rectangular plate 316 and the suction cup 317 to rotate a certain amplitude, so that the suction cup 317 drives the second filter plate 211 to be pulled out from the bottom of the square frame 210, and then rotates a certain angle to make the second filter plate 211 in a vertical state and face the top of the collection box 6, so that the particles on the second filter plate 211 can be poured into the collection box 6, and then the second filter plate 211 is further cleaned manually to prevent the holes on the second filter plate 211 from being blocked, and then the second filter plate 211 is removed from the suction cup 317 manually;At this moment, when replacing one of the first filter plates 206 with different apertures, the first motor 203 drives the first rotating wheel 204 to rotate, thereby driving the first filter plate 206 to move toward the bottom of the square frame 210 to replace the second filter plate 211, and then manually placing the cleaned second filter plate 211 on the first filter plate 206 that has just been removed, thereby replacing plates with different apertures to filter petroleum coke. ;
[0042] Working principle: The present invention uses a multi-stage screening device to grade the crushed petroleum coke to achieve accurate separation and classified storage of products with different particle sizes; the present invention adopts a modular sieve plate structure and is equipped with a quick replacement mechanism, which can achieve the switching of sieve plates with different apertures without stopping the machine, significantly improving the screening operation efficiency; the present invention integrates a humidity sensing unit, which can adjust the feed inclination controller in real time according to the moisture content of the petroleum coke material to optimize the material flow characteristics; in addition, the present invention is equipped with a dust collection and recovery device, which can effectively collect the fine powder materials generated during the screening process to achieve full process control of the materials; the grading processing system has the characteristics of high degree of automation, stable operation, strong adaptability, etc., and can meet the production needs of petroleum coke products of different specifications; The semi-processed petroleum coke is manually poured onto the conveyor belt mechanism 101, and then poured into the rectangular frame 102 through the conveyor belt mechanism 101. The humidity of the petroleum coke dropped from the conveyor belt mechanism 101 into the rectangular frame 102 is detected by the humidity sensor on the side of the rectangular frame 102, so as to adjust the inclination angle of the shielding plate 103 according to the humidity of the petroleum coke; the shielding plate 103 is driven to rotate by the expansion and contraction of the first electric cylinder 104, so as to open the shielding plate 103 and let the petroleum coke in the rectangular frame 102 flow into the square frame 210; The crushed petroleum coke needs to be graded to separate products of different particles, in order to quickly grade the petroleum coke according to its particle size; The rotating circular plate 209 is driven to rotate by the second motor 208, so that the slide groove on one side of the rotating circular plate 209 drives the small round rod 217 to drive the square frame 210 to move. Since the limit plate on the side of the square frame 210 is slidably installed in the rectangular slide groove on the side of the side bracket 207, the square frame 210 can only move up and down, and two first screw assembly mechanisms 212 and four groups of fixed bottom plate structures are installed on the square frame 210, and the second filter plate 211 is clamped under the square frame 210 by the four groups of fixed bottom plate structures, so the square frame 210, the second filter plate 211, the two first screw assembly mechanisms 212 and the four groups of fixed bottom plate structures all move up and down, thereby screening the petroleum coke inside the square frame 210; The working principle of the fixed bottom plate structure is as follows: the motor on one of the first screw assembly mechanisms 212 drives the screws of the two first screw assembly mechanisms 212 to rotate, thereby driving the longitudinal slide slot frame 213 on the same side to move, thereby driving the L-shaped plate 215 and the electric wheel 216 to move along the slide slots of the arc-shaped slide slot frame 214 and the longitudinal slide slot frame 213, thereby loosening the second filter plate 211; When replacing one of the first filter plates 206 with different aperture sizes, first, the motor on one of the first screw assembly mechanisms 212 drives the screws of the two first screw assembly mechanisms 212 to rotate, thereby driving the longitudinal slide slot frame 213 on the same side to move, thereby driving the L-shaped plate 215 and the electric wheel 216 to move along the slide slots of the arc-shaped slide slot frame 214 and the longitudinal slide slot frame 213, thereby loosening the second filter plate 211; the motor on one of the second screw assembly mechanisms 303 drives the second screw assembly 214 to rotate, thereby driving the longitudinal slide slot frame 213 on the same side to move, thereby driving the L-shaped plate 215 and the electric wheel 216 to move along the arc-shaped slide slot frame 214 and the longitudinal slide slot frame 213, thereby loosening the second filter plate 211; The lead screw of the coupling mechanism 303 rotates, thereby driving the sliding block 305 to move horizontally. During the movement of the sliding block 305, since the sliding block 305 is connected to the connecting slider 310 through the connecting long rod 306, and the connecting slider 310 is slidably connected to the second horizontal protruding long plate 309, and the second horizontal protruding long plate 309 is slidably matched with the longitudinal protruding plate 307, when the sliding block 305 moves, it will drive the connecting slider 310 to move along the L-shaped sliding groove on the large L-shaped support plate 302, first moving upward, and then moving horizontally, so that the suction cup The second filter plate 211 is moved to the bottom of the second filter plate 211, and then the second electric cylinder 315 is extended to drive the rectangular plate 316 and the suction cup 317 to move upward, so that the suction cup 317 adsorbs the second filter plate 211, and then returns horizontally again. When the first limiting disc 312 and the second limiting disc 313 move to the bending part of the L-shaped slide groove, the first limiting disc 312 and the second limiting disc 313 bend from the vertical state to the horizontal state, thereby driving the connecting rod 314, the second electric cylinder 315, and the rectangular plate 316 to move upward. 6 and the suction cup 317 are rotated to a certain extent, so that the suction cup 317 drives the second filter plate 211 to be pulled out from the bottom of the square frame 210, and then rotated to a certain angle, so that the second filter plate 211 is in a vertical state and faces the top of the collection box 6, so that the particles on the second filter plate 211 can be poured into the collection box 6, and then the second filter plate 211 is further cleaned manually to prevent the holes on the second filter plate 211 from being blocked, and then the second filter plate 211 is removed from the suction cup 317 manually; The first motor 203 drives the first rotating wheel 204 to rotate, thereby driving the first filter plate 206 to move toward the bottom of the square frame 210 to replace the position of the second filter plate 211. In order to ensure that the first filter plate 206 can quickly move to the bottom of the square frame 210, when the first filter plate 206 contacts the electric wheel 216, the electric wheel 216 will drive the first filter plate 206 to move until it is completely moved to the bottom of the square frame 210. Then, the cleaned second filter plate 211 is manually placed on the first filter plate 206 that has just been removed, thereby replacing plates with different apertures to filter petroleum coke. By replacing the positions of the two first filter plates 206 and the second filter plate 211 back and forth in this way, it is ensured that the apertures of these three plates will not be blocked. Therefore, the device is equipped with two first filter plates 206 and one second filter plate 211. The apertures of the two first filter plates 206 and the one second filter plate 211 are different in size, which is convenient for screening. When the first filter plate 206 is replaced, the four first rotating wheels 204 are driven to rotate by the first motor 203, so that the four first rotating wheels 204 push the first filter plate 206 to move. Finally, the filtered petroleum coke falls into the collecting frame 4 and the collecting bag 5. When the collecting bag 5 is full, the collecting bag 5 is taken away manually, and a new collecting bag 5 is put on the outlet of the collecting frame 4. Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the invention, and the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. An automated petroleum coke processing continuous feeding equipment, characterized in that: include: A transport quantitative dropping part (1), a screening part (2), a picking part (3), a collecting frame (4), a collecting bag (5) and a collection box (6); The transport quantitative dropping part (1), the screening part (2), the taking part (3), the collecting frame (4), the collecting bag (5) and the collecting box (6) are all fixedly installed on the ground; the transport quantitative dropping part (1) is located above the screening part (2), the taking part (3), the collecting frame (4), the collecting bag (5) and the collecting box (6); and the screening part (2) is located above the taking part (3), the collecting frame (4), the collecting bag (5) and the collecting box (6); The screening part (2) comprises: a filter plate replacement structure, a side bracket (207), a vibration structure and a fixed bottom plate structure; There are two groups of replaceable filter plate structures, which are distributed in a linear array. Each group of replaceable filter plate structures is fixedly installed on the ground, and the aperture size of the first filter plate (206) in each group of replaceable filter plate structures is slightly different. There are two groups of vibration structures, which are symmetrically distributed. The rotating circular plates (209) in the two groups of vibration structures are connected to the pulley through a belt. Each group of vibration structures is respectively installed on a side bracket (207), and the side bracket (207) is fixedly installed on the ground. There are four groups of fixed bottom plate structures, and the four groups of fixed bottom plate structures are symmetrical in pairs, wherein the two groups of fixed bottom plate structures on the same side are respectively threadedly matched with one end thread of a lead screw of a first lead screw assembly mechanism (212) on the same side.
2. The automated petroleum coke processing continuous feeding equipment according to claim 1, characterized in that: The transport quantitative dropping part (1) comprises: a rectangular frame (102) and a shielding plate (103); The rectangular frame (102) is fixedly installed on the ground, the rectangular frame (102) is of hollow design, the rectangular frame (102) is not provided with a baffle at the bottom, a humidity sensor is provided on the side of the rectangular frame (102), and the rectangular frame (102) is rotatably connected to the baffle plate (103).
3. The automated petroleum coke processing continuous feeding equipment according to claim 1, characterized in that: The transport quantitative dropping part (1) further comprises: a conveyor belt mechanism (101), a first electric cylinder (104) and a support frame (105); The frame of the conveyor belt mechanism (101) is fixedly mounted on the ground, the telescopic rod end of the first electric cylinder (104) is rotatably connected to the bottom protruding block of the shielding plate (103), the cylinder body of the first electric cylinder (104) is rotatably connected to the support frame (105), and the support frame (105) is fixedly mounted on the ground.
4. The automated petroleum coke processing continuous feeding equipment according to claim 1, characterized in that: The screening part (2) further comprises: a second motor (208), a square frame (210), a second filter plate (211) and a first lead screw assembly mechanism (212); The second motor (208) is mounted on the side bracket (207) by means of screws and nuts, and the shaft of the second motor (208) is fixedly connected to the rotating circular plate (209) in one of the sets of vibration structures; a limit plate and a small round rod (217) are fixedly mounted on both sides of the square frame (210); the square frame (210) is hollow in design, and the square frame (210) is not provided with a bottom plate; the second filter plate (211) is in contact with the bottom of the square frame (210), and the holes on the second filter plate (211) are connected to the two first filter plates. The aperture sizes on the filter plates (206) are slightly different, and the second filter plate (211) has the same function as the two first filter plates (206); there are two first screw assembly mechanisms (212), each of which is fixedly mounted on two sides of the square frame (210), and the screws of the two first screw assembly mechanisms (212) are connected via a belt and a pulley, and the screw of one of the first screw assembly mechanisms (212) is fixedly connected to the shaft of a motor on the bracket of the first screw assembly mechanism (212).
5. The automated petroleum coke processing continuous feeding equipment according to claim 1, characterized in that: The filter plate replacement structure of the screening part (2) comprises: a bottom bracket (201), a connecting plate (202), a first motor (203), a first rotating wheel (204), a second rotating wheel (205) and a first filter plate (206); There are two bottom brackets (201), the two bottom brackets (201) are respectively fixedly mounted on the ground, the upper horizontal plate of each bottom bracket (201) is in contact with the first filter plate (206) but is not directly connected; the connecting plate (202) is fixedly mounted on the two bottom brackets (201); the first motor (203) is mounted on the connecting plate (202) by means of screws and nuts, the shaft of the first motor (203) is fixedly connected to one of the first rotating wheels (204); there are four first rotating wheels (204), the four first rotating wheels (204) are distributed in a linear array, wherein the two first rotating wheels (204) on the same side are The axes of two symmetrically located first rotating wheels (204) are connected to each other through a belt, and are fixedly connected to each other. A second rotating wheel (205) is rotatably mounted below each first rotating wheel (204). There are four second rotating wheels (205), and the four second rotating wheels (205) are distributed in a linear array, wherein two second rotating wheels (205) on the same side are connected to the belt pulley through a belt, and wherein the axes of two symmetrically located second rotating wheels (205) are fixedly connected to each other. The first filter plate (206) is sandwiched between the four first rotating wheels (204) above and the four second rotating wheels (205) below.
6. The automated petroleum coke processing continuous feeding equipment according to claim 1, characterized in that: The side bracket (207) has an irregular shape, and a group of rectangular slide grooves are respectively provided on both sides of the side bracket (207), and a limiting plate on the side of the square frame (210) is slidably installed in each group of rectangular slide grooves.
7. The automated petroleum coke processing continuous feeding equipment according to claim 1, characterized in that: The vibration structure of the screening part (2) comprises: a rotating circular plate (209) and a small round rod (217); The rotating circular plate (209) is rotatably mounted on the side bracket (207). A sliding groove is provided on one side of the rotating circular plate (209), and the sliding groove is slidably matched with a small round rod (217) on the side of the square frame (210).
8. The automated petroleum coke processing continuous feeding equipment according to claim 1, characterized in that: The fixed bottom plate structure of the screening part (2) comprises: a longitudinal slide frame (213), an arc-shaped slide frame (214), an L-shaped plate (215) and a motorized wheel (216); The longitudinal slide groove frame (213) is threadedly matched with a thread at one end of a first screw assembly mechanism (212) on the same side; the longitudinal slide groove frame (213) is provided with a longitudinal slide groove, and an L-shaped plate (215) is slidably installed in the longitudinal slide groove; the arc-shaped slide groove frame (214) is fixedly installed on the side of the square frame (210); the arc-shaped slide groove frame (214) is provided with a slide groove, and an L-shaped plate (215) is slidably installed in the slide groove on the arc-shaped slide groove frame (214), and an electric wheel (216) is fixedly installed on the L-shaped plate (215).
9. The automated petroleum coke processing continuous feeding equipment according to claim 1, characterized in that: The taking part (3) comprises: a supporting bottom plate (301) and a linkage structure; The support base plate (301) is fixedly mounted on the ground, and two linkage structures are fixedly mounted on the support base plate (301), wherein the screws of the second screw assembly mechanisms (303) in the two linkage structures are connected to the pulley via a belt, and a motor is fixedly mounted on a bracket of one of the second screw assembly mechanisms (303), and the shaft of the motor is fixedly connected to the screw of the second screw assembly mechanism (303).
10. The automated petroleum coke processing continuous feeding equipment according to claim 9, characterized in that: The linkage structure of the picking portion (3) comprises: a large L-shaped support plate (302), a second screw assembly mechanism (303), a first transverse protruding long plate (304), a sliding block (305), a connecting long rod (306), a longitudinal protruding plate (307), a rectangular long plate (308), a second transverse protruding long plate (309), a connecting slider (310), a circular plate (311), a first limiting disc (312), a second limiting disc (313), a connecting support rod (314), a second electric cylinder (315), a rectangular plate (316) and a suction cup (317); The large L-shaped support plate (302) is fixedly mounted on the support base plate (301), and an L-shaped slide groove is provided on the large L-shaped support plate (302). Two longitudinal raised plates (307) are fixedly mounted on the large L-shaped support plate (302), and the two longitudinal raised plates (307) are slidably matched with the grooves on the rectangular long plate (308). A first transverse raised long plate (304) is fixedly mounted on the large L-shaped support plate (302), and the first transverse raised long plate (304) is slidably matched with the grooves of the sliding block (305). A round rod is provided on the sliding block (305), and the round rod is rotatably connected to one end of the connecting long rod (306), and the other end of the connecting long rod (306) is rotatably connected to the round rod on the connecting slider (310); a second transverse raised long plate (304) is fixedly mounted on the rectangular long plate (308). 309), the second transversely protruding long plate (309) is slidably matched with the groove on the connecting slider (310), a circular plate (311) is fixedly mounted on the connecting slider (310), the circular plate (311) is rotatably connected to the circular rod of the connecting support rod (314), a first limiting disc (312) and a second limiting disc (313) are fixedly mounted on the plate of the connecting support rod (314), the first limiting disc (312) and the second limiting disc (313) are respectively clamped in the L-shaped sliding groove of the large L-shaped support plate (302); the cylinder body of the second electric cylinder (315) is fixedly mounted on the connecting support rod (314), the telescopic rod end of the second electric cylinder (315) is fixedly connected to the rectangular plate (316), and two suction cups (317) are fixedly mounted on the rectangular plate (316).