Assembled aluminum cabinet finish paint spraying equipment and method
By designing and assembling aluminum cabinet top paint spraying equipment, using conveying chains, electromagnetic spray heads and drying systems, the problems of low spraying efficiency and paint drop in the existing technology of aluminum cabinet top paint are solved, and efficient spraying and aesthetic protection are achieved.
Patent Information
- Application Number
- CN202510450406.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-11
- Publication Date
- 2025-05-13
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the prior art, aluminum cabinet spraying efficiency is low, and it needs to be sprayed one by one and is inconvenient to adjust the position. The paint is prone to falling and dripping during drying, affecting the aesthetics.
A spraying equipment for the surface paint of the aluminum cabinet is designed, including a spray box and a drying box. The aluminum cabinet is transported to the spray box and a drying box using a conveyor chain. The spraying member composed of electromagnetic nozzles and nozzles is uniformly sprayed on the aluminum cabinet surface, and the fan and heating sheet are used to achieve rapid drying. The air pump pumps the odorous air into the salt water in the water tank to absorb it.
It improves the efficiency and accuracy of aluminum cabinet spraying, avoids the drop and dripping of paint, ensures the aesthetics of aluminum cabinets, and effectively treats paint odors.
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Figure CN119972442A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of aluminum material spray painting, and in particular to an assembled aluminum cabinet surface paint spraying device and method. Background Art
[0002] In the production and processing of assembled aluminum cabinets, in order to increase the beauty and comfort of the aluminum cabinets, the cabinet surface of the aluminum cabinet needs to be sprayed with paint. In the prior art, when spraying the aluminum cabinet, the aluminum cabinet body needs to be pre-treated, such as degreasing, rust removal, passivation, etc., to improve the spray adhesion and coating quality, and then spraying and drying operations are performed on it.
[0003] The prior art still has the following deficiencies in coating and drying operations: 1. When spraying aluminum cabinet surfaces, the aluminum cabinet surfaces can only be sprayed one by one, and the spraying efficiency is extremely low. In addition, the aluminum cabinet surface needs to be adjusted to align with the spray head during spraying, which is extremely inconvenient; 2. During the drying process of the aluminum cabinet surface, the paint on the aluminum cabinet surface is easy to fall and drip. Therefore, the dripping paint is easy to solidify during the later drying process, resulting in water drop-shaped paint on the bottom of the aluminum cabinet, affecting the aesthetics of the aluminum cabinet.
[0004] In view of the above problems, the present invention document proposes an assembled aluminum cabinet surface paint spraying device and method. Summary of the invention
[0005] The purpose of the present invention is to solve the shortcomings of existing aluminum cabinet surfaces that are sprayed one by one, the aluminum cabinet surfaces need to be adjusted, and water droplets of paint appear on the bottom of the aluminum cabinet, and to propose an assembled aluminum cabinet surface paint spraying device and method.
[0006] In order to achieve the above object, the present invention adopts the following technical solutions: An assembled aluminum cabinet topcoat spraying device comprises a base plate and a plurality of bottom plates located above the base plate, a spray box and a drying box are fixed on the top of the base plate in sequence from left to right, both sides of the spray box and the drying box are provided with openings for moving the aluminum cabinet, a groove is provided on the top of the base plate, a conveyor chain is provided in the groove, and the conveyor chain is used to convey the aluminum cabinet to the spray box and the drying box in sequence; It also includes a top plate fixed to the top inner wall of the spray box, and a plurality of electromagnetic spray heads and two groups of spray components are respectively arranged below the top plate, and the spray components are composed of a plurality of nozzles, and the electromagnetic spray heads and the spray components are used to spray paint on the aluminum cabinet surface; The first spraying structure is arranged below the top plate and is used for spraying paint on the side of the aluminum cabinet; The second spraying structure is arranged below the top plate and is used for spraying paint on the top surface of the aluminum cabinet; The drying structure is arranged in the drying box and is used to dry the paint on the aluminum cabinet surface and remove the paint odor.
[0007] In a possible design, the first spraying structure includes a bidirectional screw rod rotated at the bottom of the top plate through a base plate, the outer wall of the bidirectional screw rod is threadedly sleeved with two frames, the two frames are respectively arranged on the positive and negative threaded sections of the bidirectional screw rod, the bottom of the top plate is fixed with a fixing rod through the base plate, and the two frames are slidably connected to the fixing rod, the cooperation between the bidirectional screw rod and the frame body is used to control the spacing between the two frames, the two frames are slidably connected with a first movable plate, the sides of the two first movable plates close to each other are respectively fixedly connected with two spraying components, the sides of the two first movable plates away from each other are fixed with a first liquid storage tube, and the spraying component is connected to the adjacent first liquid storage tube, the two frames are rotatably connected with a screw rod, and the screw rod is threadedly connected to the first movable plate, so as to make the spray The coating components are evenly sprayed with paint on the aluminum cabinet surface. A storage box is fixed on the top of the spray box for holding the paint. A water pump is fixed on the inner wall of the top of the spray box. The liquid inlet end of the water pump is connected with the storage box through a hose, and the liquid outlet end of the water pump is fixed with a first liquid infusion pipe through a hose. The two ends of the first liquid infusion pipe are respectively connected with two first liquid storage pipes for conveying paint to the first liquid storage pipes; the water pump injects the paint in the storage box into the first liquid storage pipe, and sprays the paint evenly on the two cabinet surfaces of the aluminum cabinet through the nozzle, and then drives the screw to rotate through the motor, and the screw drives the first movable plate to move, so that the cabinet surface can be evenly sprayed with paint through the cooperation of the first movable plate and the nozzle. When the supporting platform rotates, the screw drives the first movable plate to move, and the nozzle can paint the other two cabinet surfaces of the aluminum cabinet.
[0008] In one possible design, the second spraying structure includes a second liquid storage tube fixed to the bottom of the top plate, and the plurality of electromagnetic spray heads are fixed to the bottom of the second liquid storage tube. A second infusion tube is fixed to the top of the second liquid storage tube, and the second infusion tube is communicated with the first infusion tube. A bearing platform is rotatably connected to the top of the bottom plate, and the bearing platform is used to bear the aluminum cabinet. A motor for driving the bearing platform to rotate is provided in the bottom plate. The bottom plate is arranged on a conveying chain, and the conveying chain is used to convey the bottom plate. A semicircular ring is fixedly sleeved on the outer wall of the bearing platform, and a fixed seat is fixed on the top of the base plate. A plug rod matching the semicircular ring is slidably penetrated in the fixed seat, and the semicircular ring is used to push the plug rod outward. A tension spring is sleeved on the outer wall of the plug rod, and one end of the tension spring is connected to the side of the fixed seat away from the bearing platform. The fixing base is fixedly connected, and the other end of the tension spring is fixedly connected to the outer wall of the plug rod. An L-shaped frame is fixed on one side of the fixing base away from the bearing platform, and a second touch piece is fixed on one side of the L-shaped frame. A first touch piece is fixed on one end of the plug rod away from the bearing platform, and the first touch piece and the second touch piece are both electrically connected to the electromagnetic spray head, and the first touch piece cooperates with the second touch piece to energize the electromagnetic spray head. The bearing platform is driven to rotate by a motor arranged in the bottom plate, driving the aluminum cabinet to rotate 180°. In addition, when the bearing platform rotates, the inclined surface at one end of the semicircular ring cooperates with the plug rod to drive the plug rod and the first touch piece to move outward, and the first touch piece touches the second touch piece. At this time, the electromagnetic spray head is energized, and then the electromagnetic spray head can spray the top cabinet surface of the aluminum cabinet when rotating one circle until the plug rod loses the resistance of the semicircular ring and is reset.
[0009] In a possible design, the drying structure includes a plurality of first fans fixed on the top of the drying box, which are used to draw outside air into the drying box and dry the top surface of the aluminum cabinet. The inner walls of the drying box on both sides away from each other are provided with a plurality of second fans. The inner wall of the top of the drying box is fixed with a plurality of heating plates, which are used to heat the air in the drying box. The first fan and the second fan cooperate to dry the aluminum cabinet surface. Two water tanks are fixed on the top of the base plate, and salt water is contained in the water tanks to absorb harmful substances such as formaldehyde in the paint. The two water tanks are respectively located on both sides of the drying box. Vacuum pumps are fixed on both sides of the box, and the air inlet ends of the two vacuum pumps extend into the drying box through pipes, and the air outlet ends of the two vacuum pumps extend into the water tank through pipes, so as to discharge the odor in the drying box into the water tank; the outside air is sucked into the drying box by the first fan, and the heating plate arranged on the inner wall of the drying box heats the air in the drying box, and then the first fan and the second fan blow air to the cabinet surface of the aluminum cabinet to dry the cabinet surface, and the vacuum pump sucks the air containing the odor of paint in the drying box into the water tank, and the salt water in the water tank absorbs harmful substances such as formaldehyde in the paint to avoid air pollution.
[0010] In a possible design, both ends of the semicircular ring are provided with inclined surfaces, and the semicircular ring cooperates with the insertion rod through the inclined surfaces to drive the insertion rod to move outward.
[0011] In a possible design, a baffle is fixed on the top of the frame, and the baffle is used to close the electromagnetic nozzle; when the frame moves toward the middle, the nozzle is close to the aluminum cabinet for spraying, and the baffle can just close the electromagnetic nozzle at the edge, avoiding waste of raw materials caused by electromagnetic nozzle spraying.
[0012] In a possible design, a plurality of rotating shafts are rotatably connected in the groove, a plurality of rollers are fixed to the outer walls of the plurality of rotating shafts, and the cooperation between the rotating shafts and the rollers is used to support the movement of the base plate.
[0013] In a possible design, a plurality of thermal insulation curtains are provided at both side openings of the drying box, and two adjacent thermal insulation curtains are close to each other, so as to prevent odor and hot air in the drying box from escaping to the outside.
[0014] Material toggling mechanism, its both sides respectively have the top and the bottom of the gear, and the gear is pivotally connected to the gear of the second end in pinion contact, and the gear is pivotally connected to the gear of the second end in pinion contact, and the gear is pivotally connected to the gear of the second end in pinion contact. The bottom of the lifting plate is rotatably connected with a lifting plate, and a grinding belt for grinding water drop-shaped paint is installed on the top of the lifting plate. The bottom of the lifting plate is rotatably connected with a screw, and the bottom end thread of the screw penetrates the second moving plate, and the screw is used to control the height of the lifting plate so that the grinding belt can contact the bottom of the aluminum cabinet. A guide inclined surface is provided on one side of the second moving plate, which is used to enable the aluminum cabinet to push the second moving plate to move to both sides to make way; when the bottom plate drives the aluminum cabinet to move into the drying box, the cabinet foot of the aluminum cabinet touches the inclined surface of the second moving plate, and pushes the second moving plate to move outward until the aluminum cabinet moves between the two second moving plates, and the rotating shaft is driven by the motor to rotate, and the rotating shaft drives the residual gear to rotate, and the residual gear is intermittently meshed with the rack to drive the second moving plate to move outward, and reset under the action of the spring, so that the second moving plate can be driven to reciprocate, and the grinding belt on the top of the lifting plate can remove the water drop-shaped paint at the bottom of the aluminum cabinet during the drying process, thereby ensuring the aesthetics of the aluminum cabinet.
[0015] In the present application, a method for using an assembled aluminum cabinet paint spraying device comprises the following steps: S1. The aluminum cabinet is sent into the spray box along with the bottom plate through the conveyor chain. When it reaches the bottom of the top plate, the water pump injects the paint into the first liquid storage pipe, and the cabinet surface is evenly sprayed through the nozzle; the motor drives the screw to move the first moving plate to ensure that the paint evenly covers the cabinet surface; S2. To spray the rest of the cabinet surface and top, the bottom plate motor drives the carrier to rotate the aluminum cabinet 180°, and the bidirectional screw drives the frame to avoid; when the carrier rotates, the semicircular ring triggers the rod to move, so that the first touch piece contacts the second touch piece, and the electromagnetic spray head is powered on to spray the top; the screw continues to move the nozzle to complete the spraying of the rest of the cabinet surface; S3. After spraying, the aluminum cabinet is transported to the drying box; the first fan introduces outside air, which is heated by the heating plate and then blown to the cabinet surface by the first fan and the second fan for drying; the vacuum pump draws the odorous air into the water tank, and the salt water absorbs harmful substances; S4. When entering the drying box, the cabinet feet push the second movable plate outward, and the motor drives the residual gear to intermittently engage with the rack, so that the second movable plate moves back and forth under the action of the spring; the grinding belt on the top of the lifting plate removes the water drop-shaped paint on the bottom to ensure the beauty of the aluminum cabinet.
[0016] Beneficial effects: In the present invention, a plurality of rectangular grooves are provided in the second movable plate, and vertical plates are slidably connected in the plurality of rectangular grooves. A spring is fixed on one side of the vertical plate, and one end of the spring is fixedly connected to an inner wall of one side of the rectangular groove. A plurality of racks are fixed on the bottom of the second movable plate, and a plurality of residual gears are fixed on the outer wall of the rotating shaft. The rotating shaft is driven to rotate by a motor, and the rotating shaft drives the residual gears to rotate. The residual gears are intermittently meshed with the racks, driving the second movable plate to move outward and reset under the action of the springs, so that the second movable plate can be driven to reciprocate, and the water drop-shaped paint on the bottom of the aluminum cabinet during the drying process can be removed by the grinding belt on the top of the lifting plate, thereby ensuring the aesthetics of the aluminum cabinet. In the present invention, a second liquid storage tube is fixed at the bottom of the top plate, and a plurality of electromagnetic spray heads are fixed at the bottom of the second liquid storage tube. A semicircular ring is fixedly sleeved on the outer wall of the bearing platform, and a plug rod is slidably penetrated in the fixing seat. An L-shaped frame is fixed on one side of the fixing seat, and a second touch piece is fixed on one side of the L-shaped frame, and a first touch piece is fixed on one end of the plug rod. The bearing platform is driven to rotate by a motor, and the inclined surface at one end of the semicircular ring cooperates with the plug rod to drive the plug rod and the first touch piece to move outward, so that the first touch piece touches the second touch piece, and the electromagnetic spray head is energized at this time, and then the electromagnetic spray head can spray the top cabinet surface of the aluminum cabinet when rotating one circle. In the present invention, a bidirectional screw is rotatably provided at the bottom of the top plate, and two frames are provided with a threaded sleeve on the outer wall of the bidirectional screw, and a first movable plate is slidably connected to the two frames, and the two sides of the two first movable plates close to each other are respectively fixedly connected to two spraying components, and a screw threadedly connected to the first movable plate is rotatably connected to the two frames; the screw drives the first movable plate to move, and the cabinet surface is evenly sprayed with paint through the cooperation of the first movable plate and the nozzle. When the supporting platform rotates, the screw drives the first movable plate to move, and the nozzle can apply paint to the other two cabinet surfaces of the aluminum cabinet, and the bidirectional screw controls the distance between the two frames to avoid the aluminum cabinet from touching the frame when the supporting platform rotates.
[0017] In the present invention, when the aluminum cabinet is moved into the spray box, paint can be sprayed on multiple cabinet surfaces of the aluminum cabinet through the cooperation of the nozzle and the electromagnetic nozzle. The operation is simple and the spraying efficiency is extremely high. When the aluminum cabinet is moved into the drying box for drying, not only can the odor emitted by the paint be injected into the salt water in the water tank to absorb harmful substances, but also the water droplets on the bottom of the aluminum cabinet can be cleaned, thereby ensuring the aesthetics of the aluminum cabinet. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 A schematic diagram of the three-dimensional structure of an assembled aluminum cabinet paint spraying equipment provided in Example 1 of the present invention; Figure 2 A schematic diagram of a three-dimensional exploded structure of an assembled aluminum cabinet paint spraying equipment provided in Example 1 of the present invention; Figure 3 A three-dimensional cross-sectional structural schematic diagram of an assembled aluminum cabinet surface paint spraying device provided in Example 1 of the present invention; Figure 4 A schematic diagram of the three-dimensional structure of a top plate, a frame and a first infusion pipe of an assembled aluminum cabinet paint spraying device provided in Example 1 of the present invention; Figure 5 A schematic diagram of a three-dimensional exploded structure of a top plate, a frame and a first movable plate of an assembled aluminum cabinet paint spraying device provided in Example 1 of the present invention; Figure 6 A schematic diagram of a three-dimensional cross-sectional structure of a top plate and a frame of an assembled aluminum cabinet paint spraying device provided in Example 1 of the present invention; Figure 7 A schematic diagram of a three-dimensional exploded structure of a semicircular ring, a bearing platform and a fixing seat of an assembled aluminum cabinet paint spraying equipment provided in Example 1 of the present invention; Figure 8 A schematic diagram of a three-dimensional exploded structure of a tension spring, an L-shaped frame and a second touch plate of an assembled aluminum cabinet paint spraying equipment provided in Example 1 of the present invention; Fig. 9 A schematic diagram of a three-dimensional cross-sectional structure of a drying box and a water tank of an assembled aluminum cabinet surface paint spraying equipment provided in Example 1 of the present invention; Fig.10 A schematic diagram of a three-dimensional explosion structure of a drying box of an assembled aluminum cabinet paint spraying equipment provided in Example 2 of the present invention; Fig.11 A schematic diagram of the three-dimensional structure of a second movable plate and a vertical plate of an assembled aluminum cabinet paint spraying equipment provided in Example 2 of the present invention; Fig.12This is a schematic diagram of the three-dimensional exploded structure of the second movable plate, the vertical plate and the rotating shaft of the assembled aluminum cabinet paint spraying equipment provided in Example 2 of the present invention.
[0019] In the figure: 1, base plate; 2, spray box; 3, drying box; 4, groove; 5, conveyor chain; 6, rotating shaft; 7, roller; 8, bottom plate; 9, bearing platform; 10, top plate; 11, two-way screw rod; 12, fixed rod; 13, frame; 14, first movable plate; 15, nozzle; 16, screw rod; 17, first liquid storage pipe; 18, water pump; 19, first infusion pipe; 20, second liquid storage pipe; 21, electromagnetic nozzle; 22, second infusion pipe; 23, baffle; 24, semicircular ring; 25 , fixed seat; 26, plug rod; 27, tension spring; 28, first touch plate; 29, L-shaped frame; 30, second touch plate; 31, thermal insulation curtain; 32, first fan; 33, second fan; 34, vacuum pump; 35, water tank; 36, second movable plate; 37, rectangular groove; 38, sliding rod; 39, spring; 40, rack; 41, rotating shaft; 42, residual gear; 43, placement groove; 44, lifting plate; 45, screw; 46, rubber pad; 47, vertical plate; 48, storage box. DETAILED DESCRIPTION
[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0021] Example 1 Reference Figure 1-Figure 3 , topcoat spraying equipment, which is used in the field of aluminum spray painting, mainly includes a base plate 1 and a plurality of base plates 8 located above the base plate 1. The top of the base plate 1 is fixed with a spray box 2 and a drying box 3 from left to right, and both sides of the two boxes are provided with openings to facilitate the movement of the aluminum cabinet. A groove 4 is designed at the top of the base plate 1, and a conveyor chain 5 is arranged in the groove 4. The conveyor chain 5 is used to convey the aluminum cabinet to the spray box 2 and the drying box 3 in turn.
[0022] Reference Figure 3 , Figure 4 and Figure 6 A top plate 10 is fixed to the top inner wall of the spray box 2. A plurality of electromagnetic spray heads 21 and two groups of spray components are respectively arranged below the top plate 10. Each group of spray components is composed of a plurality of nozzles 15. These electromagnetic spray heads 21 and the spray components jointly complete the paint spraying on the aluminum cabinet surface.
[0023] Reference Figure 3-Figure 5In order to realize the spraying of the side of the aluminum cabinet, a first spraying structure is provided. The structure includes a bidirectional screw 11 which is rotatably connected to the bottom of the top plate 10 through a base plate. The outer wall thread sleeve of the bidirectional screw 11 is provided with two frames 13, and the two frames 13 are respectively located on the positive and negative thread segments of the bidirectional screw 11. At the bottom of the top plate 10, a fixed rod 12 is also fixed through the base plate, and the two frames 13 are slidably connected to the fixed rod 12. The cooperation between the bidirectional screw 11 and the frame 13 can control the spacing between the two frames 13. In each frame 13, a first movable plate 14 is slidably connected, and the sides of the two first movable plates 14 close to each other are fixedly connected to the two spraying components. On the sides away from each other, a first liquid storage pipe 17 is fixed respectively, and the spraying component is connected to the adjacent first liquid storage pipe 17. In each frame 13, a screw rod 16 is rotatably connected, and the screw rod 16 is threadedly connected to the first movable plate 14, so as to enable the spraying component to spray paint evenly on the aluminum cabinet surface.
[0024] Reference Figure 2 and Figure 4 A storage box 48 is fixed on the top of the spray box 2 for containing paint. A water pump 18 is also fixed on the top inner wall of the spray box 2. The liquid inlet end of the water pump 18 is connected to the storage box 48 through a hose, and a first liquid delivery pipe 19 is fixed to the liquid outlet end through a hose. The two ends of the first liquid delivery pipe 19 are respectively connected to the two first liquid storage pipes 17 for delivering paint to the first liquid storage pipes 17.
[0025] Specifically, when working, the water pump 18 will inject the paint in the storage box 48 into the first liquid storage tube 17, and then the paint will be evenly sprayed on the two cabinet surfaces of the aluminum cabinet through the nozzle 15. Then, the motor drives the screw 16 to rotate, and the screw 16 will drive the first movable plate 14 to move, and then the cabinet surface can be evenly sprayed with paint through the cooperation of the first movable plate 14 and the nozzle 15. When the supporting platform 9 rotates, the screw 16 will drive the first movable plate 14 to move, and the nozzle 15 can spray the paint on the other two cabinet surfaces of the aluminum cabinet.
[0026] Reference Figure 5-Figure 8In order to realize the spraying of the top surface of the aluminum cabinet, a second spraying structure is set. This structure includes a second liquid storage tube 20 fixed at the bottom of the top plate 10, and multiple electromagnetic spray heads 21 are fixed at the bottom of the second liquid storage tube 20. A second infusion tube 22 is fixed on the top of the second liquid storage tube 20, and the second infusion tube 22 is connected to the first infusion tube 19. At the top of the bottom plate 8, a bearing platform 9 is rotatably connected, and the bearing platform 9 is used to carry the aluminum cabinet. A motor for driving the bearing platform 9 to rotate is provided in the bottom plate 8. When the bottom plate 8 is set on the conveyor chain 5, the conveyor chain 5 will convey the bottom plate 8. A semicircular ring 24 is fixedly sleeved on the outer wall of the bearing platform 9. At the top of the base plate 1, a fixed seat 25 is fixed, and a plug rod 26 that cooperates with the semicircular ring 24 is slidably penetrated in the fixed seat 25. The function of the semicircular ring 24 is to push the plug rod 26 outward. A tension spring 27 is sleeved on the outer wall of the plug rod 26, one end of the tension spring 27 is fixedly connected to the side of the fixed seat 25 away from the support platform 9, and the other end is fixedly connected to the outer wall of the plug rod 26. An L-shaped frame 29 is also fixed on the side of the fixed seat 25 away from the support platform 9, and a second touch piece 30 is fixed on one side of the L-shaped frame 29. A first touch piece 28 is fixed to the end of the plug rod 26 away from the support platform 9. The first touch piece 28 and the second touch piece 30 are both electrically connected to the electromagnetic nozzle 21, and when they cooperate, the electromagnetic nozzle 21 can be energized.
[0027] Specifically, during operation, the motor provided in the bottom plate 8 drives the support platform 9 to rotate, driving the aluminum cabinet to rotate 180°. During the rotation of the support platform 9, the inclined surface at one end of the semicircular ring 24 will cooperate with the insertion rod 26, driving the insertion rod 26 and the first touch piece 28 to move outward. When the first touch piece 28 touches the second touch piece 30, the electromagnetic spray head 21 will be energized. Therefore, during the rotation of the support platform 9, the electromagnetic spray head 21 can spray the top cabinet surface of the aluminum cabinet. The insertion rod 26 will not reset until it loses the resistance of the semicircular ring 24.
[0028] Reference Figure 3 and Fig. 9 A drying structure is provided in the drying box 3, which is used to dry the paint on the aluminum cabinet surface and remove the paint odor. A plurality of first fans 32 are fixedly installed on the top of the drying box 3. The function of these first fans 32 is to extract air from the outside and introduce the air into the drying box 3, which is mainly used to dry the top surface of the aluminum cabinet. In order to ensure the drying effect, a plurality of second fans 33 are also provided on the inner walls of the two sides of the drying box 3 that are far away from each other. These second fans 33 work in coordination with the first fans 32 to dry the cabinet surface of the aluminum cabinet in all directions.
[0029] A plurality of heating plates are also fixed to the top inner wall of the drying box 3. The function of these heating plates is to heat the air entering the drying box 3, increase the temperature of the air, thereby accelerating the evaporation of water on the aluminum cabinet surface, and achieving the purpose of rapid drying.
[0030] Reference Fig. 9 In addition, in order to deal with the paint odor that may be generated during the drying process, the device is fixed with two water tanks 35 on the top of the base plate 1. The two water tanks 35 contain salt water, and the characteristic of salt water is that it can absorb harmful substances such as formaldehyde in paint. The two water tanks 35 are respectively located on both sides of the drying box 3 to facilitate the treatment of the odorous air discharged from the drying box 3.
[0031] Reference Fig. 9 In order to achieve this function, air pumps 34 are fixed on both sides of the drying box 3. The air inlet ends of the two air pumps 34 extend into the drying box 3 through pipes, and the air outlet ends extend into the corresponding water tanks 35 through pipes. When the drying operation is performed in the drying box 3, the air pumps 34 will start to extract the air containing the paint odor from the drying box 3 and discharge it into the water tank 35. The salt water in the water tank 35 is used to adsorb the odorous air, thereby preventing the odorous air from being directly discharged into the environment and causing air pollution.
[0032] Specifically, when the aluminum cabinet is sent into the drying box 3, the first fan 32 starts to work, extracts air from the outside and introduces it into the drying box 3. At the same time, the heating plate also starts to heat up to increase the temperature of the air in the drying box 3. Then, the first fan 32 and the second fan 33 are started at the same time to blow and dry the cabinet surface of the aluminum cabinet. During the drying process, the air pump 34 will continuously extract the odorous air in the drying box 3 and discharge it into the water tank 35 for treatment.
[0033] Reference Figure 7 and Figure 8 Both ends of the semicircular ring 24 are designed with inclined surfaces. These inclined surfaces cooperate with the insertion rod 26. When the frame 13 moves toward the middle, the inclined surfaces of the semicircular ring 24 will push the insertion rod 26 to move outward. This design enables the electromagnetic nozzle 21 to automatically adjust the spraying range as needed during the spraying process to avoid waste of raw materials.
[0034] Reference Figure 6 A baffle 23 is also fixed on the top of the frame 13. The baffle 23 is used to close the electromagnetic nozzles 21 at the edge when the frame 13 moves toward the middle. Because when the nozzle 15 is close to the aluminum cabinet for spraying, if the electromagnetic nozzles 21 at the edge continue to spray, it will cause a waste of raw materials. The setting of the baffle 23 just solves this problem. It can automatically close the electromagnetic nozzles 21 at the edge when the frame 13 moves, ensuring the accuracy and efficiency of spraying.
[0035] Reference Figure 3 A groove 4 is provided on the inner bottom surface of the drying box 3, and a plurality of rotating shafts 6 are rotatably connected in the groove 4. A plurality of rollers 7 are fixed to the outer walls of the rotating shafts 6, and the rollers 7 are arranged to support the movement of the bottom plate 8, so that the bottom plate 8 can move smoothly inside the drying box 3.
[0036] Reference Figure 3 and Fig. 9 In order to prevent the odor and hot air in the drying box 3 from escaping to the outside, a plurality of thermal insulation curtains 31 are provided at the openings on both sides of the drying box 3. These thermal insulation curtains 31 are close to each other to form an effective heat insulation and odor isolation barrier to ensure that the heat and odor during the drying process will not leak into the outside environment.
[0037] Through the above design, the assembled aluminum cabinet paint spraying equipment not only realizes the rapid drying and odor treatment of the aluminum cabinet surface, but also improves the accuracy of spraying and the utilization rate of raw materials by optimizing the spraying structure.
[0038] Example 2 refer to Figure 10-12 , based on the improvement of Example 1: two second movable plates 36 are provided in the drying box 3, and the two second movable plates 36 are respectively located on both sides of the bearing platform 9. A plurality of rectangular grooves 37 are provided in the second movable plate 36, and a vertical plate 47 is slidably connected in each rectangular groove 37. The vertical plate 47 is fixed on the top of the base plate 1 to ensure that the second movable plate 36 can slide stably on the base plate 1. A sliding rod 38 is also fixed in the rectangular groove 37, and the sliding rod 38 slides through the vertical plate 47 to provide a guide for the sliding of the second movable plate 36.
[0039] refer to Fig.12 A spring 39 is fixed to one side of the vertical plate 47 near the bearing platform 9, one end of the spring 39 is fixedly connected to the inner wall of one side of the rectangular groove 37, and the spring 39 is sleeved on the outer wall of the sliding rod 38. In this way, when the second movable plate 36 is moved outward by an external force, the spring 39 will be compressed; when the external force disappears, the spring 39 will drive the second movable plate 36 to move back to the middle.
[0040] refer to Fig.12 A plurality of racks 40 are fixed at the bottom of the second movable plate 36, and a plurality of vertical plates 47 on the same side are rotatably connected to a rotating shaft 41 through a base plate at a side away from the carrier 9. A plurality of residual gears 42 are fixed to the outer wall of the rotating shaft 41, and these residual gears 42 are intermittently meshed with the racks 40. When the rotating shaft 41 rotates, the residual gears 42 drive the second movable plate 36 to intermittently move outward.
[0041] refer to Fig.12A rubber pad 46 is fixed on one side of the second movable plate 36 close to the bearing platform 9 to increase the contact friction with the aluminum cabinet to ensure that the aluminum cabinet can push the second movable plate 36 to move to both sides. A placement groove 43 is provided on the top of the second movable plate 36, and a lifting plate 44 is slidably connected in the placement groove 43. A grinding belt for grinding water drop-shaped paint is installed on the top of the lifting plate 44 to remove the water drop-shaped paint that may be formed on the bottom of the aluminum cabinet during the drying process.
[0042] refer to Fig.12 The bottom of the lifting plate 44 is rotatably connected to a lead screw 45, and the bottom end thread of the lead screw 45 penetrates the second movable plate 36. By rotating the lead screw 45, the height of the lifting plate 44 can be controlled so that the grinding belt can closely contact the bottom of the aluminum cabinet to ensure the grinding effect.
[0043] refer to Fig.12 , a guiding slope is provided on one side of the second movable plate 36, which is used to enable the aluminum cabinet to smoothly push the second movable plate 36 to move to both sides to make way during the movement. When the bottom plate 8 drives the aluminum cabinet to move into the drying box 3, the cabinet feet of the aluminum cabinet will touch the slope of the second movable plate 36 and push the second movable plate 36 to move outward. Until the aluminum cabinet moves between the two second movable plates 36, at this time, the rotating shaft 41 is driven by the motor to rotate, and the rotating shaft 41 drives the residual gear 42 to rotate. Since the residual gear 42 is intermittently meshed with the rack 40, it will drive the second movable plate 36 to move outward for a distance, and then reset under the action of the spring 39. In this way, the second movable plate 36 can be driven to move back and forth through the continuous rotation of the motor.
[0044] Specifically, during the reciprocating movement, the grinding belt on the top of the lifting plate 44 will contact the bottom of the aluminum cabinet to remove the water drop-shaped paint formed during the drying process, thereby ensuring the aesthetics of the aluminum cabinet.
[0045] The above implementation method ensures that the assembled aluminum cabinet paint spraying equipment can effectively remove the water drop paint on the bottom of the aluminum cabinet during the drying process, thereby improving the quality and aesthetics of the product. At the same time, the implementation method has the advantages of simple structure, convenient operation, significant effect, etc., and has high practicality and promotion value.
[0046] A method for using an assembled aluminum cabinet paint spraying device, comprising the following steps: S1. The bottom plate 8 and the aluminum cabinet thereon are conveyed to the spray box 2 by the conveyor chain 5. When the aluminum cabinet moves to the bottom of the top plate 10, the water pump 18 injects the paint in the storage box 48 into the first liquid storage pipe 17, and the paint is evenly sprayed on the two cabinet surfaces of the aluminum cabinet through the nozzle 15. Then, the screw 16 is driven by the motor to rotate, and the screw 16 drives the first movable plate 14 to move, so that the cabinet surface can be evenly sprayed with paint through the cooperation of the first movable plate 14 and the nozzle 15; S2. When spraying the other two cabinet surfaces and the top cabinet surface of the aluminum cabinet, the motor arranged in the bottom plate 8 drives the bearing platform 9 to rotate, driving the aluminum cabinet to rotate 180°, and at the same time, the motor drives the bidirectional screw 11 to rotate, and the bidirectional screw 11 drives the two frames 13 to move to both sides to prevent the screw 16 from touching the aluminum cabinet. In addition, when the bearing platform 9 rotates, the inclined surface at one end of the semicircular ring 24 cooperates with the insertion rod 26 to drive the insertion rod 26 and the first touch piece 28 to move outward, and the first touch piece 28 touches the second touch piece 30. At this time, the electromagnetic nozzle 21 is energized, and the electromagnetic nozzle 21 sprays the top cabinet surface of the aluminum cabinet until the insertion rod 26 loses the resistance of the semicircular ring 24 and resets. When the bearing platform 9 rotates, the screw 16 drives the first movable plate 14 to move, and the nozzle 15 can apply paint to the other two cabinet surfaces of the aluminum cabinet; S3. After the coating is finished, the conveyor chain 5 conveys the aluminum cabinet to the drying box 3, and the outside air is sucked into the drying box 3 by the first fan 32. The heating plate arranged on the inner wall of the drying box 3 heats the air in the drying box 3, and then the first fan 32 and the second fan 33 blow air to the cabinet surface of the aluminum cabinet to dry the cabinet surface, and the air pump 34 sucks the air containing the paint odor in the drying box 3 into the water tank 35, and the salt water in the water tank 35 absorbs harmful substances such as formaldehyde in the paint to avoid air pollution; S4. When the bottom plate 8 drives the aluminum cabinet to move into the drying box 3, the cabinet feet of the aluminum cabinet touch the inclined surface of the second movable plate 36, and push the second movable plate 36 to move outward until the aluminum cabinet moves between the two second movable plates 36. The rotating shaft 41 is driven by the motor to rotate, and the rotating shaft 41 drives the residual gear 42 to rotate. The residual gear 42 is intermittently engaged with the rack 40, driving the second movable plate 36 to move outward and reset under the action of the spring 39. Therefore, the second movable plate 36 can be driven to reciprocate. The grinding belt on the top of the lifting plate 44 can remove the water drop-shaped paint at the bottom of the aluminum cabinet during the drying process to ensure the aesthetics of the aluminum cabinet.
[0047] However, as is well known to those skilled in the art, the working principles and wiring methods of the water pump 18, electromagnetic nozzle 21, first fan 32, second fan 33 and vacuum pump 34 are commonplace, and are conventional means or common knowledge, and will not be elaborated here. Those skilled in the art can make any optional selections according to their needs or convenience.
[0048] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. An assembled aluminum cabinet paint spraying equipment, characterized in that: The invention comprises a base plate (1) and a plurality of bottom plates (8) located above the base plate (1); a spray box (2) and a drying box (3) are fixed to the top of the base plate (1) in sequence from left to right; openings are provided on both sides of the spray box (2) and the drying box (3) for moving the aluminum cabinet; a groove (4) is provided on the top of the base plate (1); a conveyor chain (5) is provided in the groove (4); and the conveyor chain (5) is used to convey the aluminum cabinet to the spray box (2) and the drying box (3) in sequence; It also includes a top plate (10) fixed to the top inner wall of the spray box (2), a plurality of electromagnetic spray heads (21) and two groups of spray components are respectively provided below the top plate (10), and the spray components are composed of a plurality of nozzles (15), and the electromagnetic spray heads (21) and the spray components are used to spray paint on the aluminum cabinet surface; A first spraying structure is arranged below the top plate (10) and is used for spraying paint on the side of the aluminum cabinet; A second spraying structure is arranged below the top plate (10) and is used to spray paint on the top surface of the aluminum cabinet; The drying structure is arranged in the drying box (3) and is used to dry the paint on the aluminum cabinet surface and remove the paint odor.
2. The assembled aluminum cabinet paint spraying equipment according to claim 1 is characterized in that: The first spraying structure comprises a bidirectional screw (11) which is rotated at the bottom of the top plate (10) through a base plate, the outer wall of the bidirectional screw (11) is threadedly sleeved with two frames (13), the two frames (13) are respectively arranged on the positive and negative threaded sections of the bidirectional screw (11), a fixed rod (12) is fixed to the bottom of the top plate (10) through the base plate, and the two frames (13) are slidably connected to the fixed rod (12), the cooperation between the bidirectional screw (11) and the frames (13) is used to control the spacing between the two frames (13), the two frames (13) are slidably connected with first movable plates (14), the sides of the two first movable plates (14) approaching each other are respectively fixedly connected to the two spraying components, and the sides of the two first movable plates (14) away from each other are A first liquid storage tube (17) is fixed to each of the two frames (13), and the spraying component is connected to the adjacent first liquid storage tube (17). A screw rod (16) is rotatably connected in each of the two frames (13), and the screw rod (16) is threadedly connected to the first movable plate (14), so as to enable the spraying component to spray paint evenly on the aluminum cabinet surface. A material storage box (48) is fixed to the top of the spraying box (2) for containing paint. A water pump (18) is fixed to the inner wall of the top of the spraying box (2). The liquid inlet end of the water pump (18) is connected to the material storage box (48) through a hose. The liquid outlet end of the water pump (18) is fixed to a first liquid delivery tube (19) through a hose. The two ends of the first liquid delivery tube (19) are respectively connected to the two first liquid storage tubes (17) for delivering paint to the first liquid storage tubes (17).
3. The assembled aluminum cabinet paint spraying equipment according to claim 2 is characterized in that: The second spraying structure comprises a second liquid storage pipe (20) fixed at the bottom of the top plate (10), a plurality of electromagnetic spray heads (21) are fixed at the bottom of the second liquid storage pipe (20), a second liquid infusion pipe (22) is fixed at the top of the second liquid storage pipe (20), the second liquid infusion pipe (22) is connected to the first liquid infusion pipe (19), a bearing platform (9) is rotatably connected to the top of the bottom plate (8), and the bearing platform (9) is used to carry the aluminum cabinet, a motor is provided in the bottom plate (8) for driving the bearing platform (9) to rotate, the bottom plate (8) is arranged on a conveying chain (5), and the conveying chain (5) is used to convey the bottom plate (8), an outer wall of the bearing platform (9) is fixedly sleeved with a semicircular ring (24), a fixing seat (25) is fixed at the top of the base plate (1), and a sliding member connected to the semicircular ring (24) is slidably penetrated in the fixing seat (25). The insert rod (26) is matched with the insert rod (24), and the semicircular ring (24) is used to push the insert rod (26) outward, the outer wall of the insert rod (26) is provided with a tension spring (27), one end of the tension spring (27) is fixedly connected to the side of the fixing seat (25) away from the bearing platform (9), and the other end of the tension spring (27) is fixedly connected to the outer wall of the insert rod (26), the side of the fixing seat (25) away from the bearing platform (9) is fixed with an L-shaped frame (29), one side of the L-shaped frame (29) is fixed with a second touch piece (30), and the end of the insert rod (26) away from the bearing platform (9) is fixed with a first touch piece (28), the first touch piece (28) and the second touch piece (30) are both electrically connected to the electromagnetic nozzle (21), and the first touch piece (28) and the second touch piece (30) cooperate to energize the electromagnetic nozzle (21).
4. The assembled aluminum cabinet paint spraying equipment according to claim 3 is characterized in that: The drying structure comprises a plurality of first fans (32) fixed on the top of the drying box (3) for drawing outside air into the drying box (3) and drying the top surface of the aluminum cabinet; a plurality of second fans (33) are provided on the inner walls of the drying box (3) on both sides away from each other; a plurality of heating plates are fixed on the inner wall of the top of the drying box (3) for heating the air in the drying box (3); and the first fans (32) and the second fans (33) cooperate to dry the aluminum cabinet surface; Two water tanks (35) are fixed on the top of the base plate (1), and salt water is contained in the water tanks (35). The two water tanks (35) are respectively located on both sides of the drying box (3). Air pumps (34) are fixed on both sides of the drying box (3). The air inlet ends of the two air pumps (34) extend into the drying box (3) through pipes, and the air outlet ends of the two air pumps (34) extend into the water tanks (35) through pipes, so as to discharge the odor in the drying box (3) into the water tanks (35).
5. The assembled aluminum cabinet paint spraying equipment according to claim 4 is characterized in that: Both ends of the semicircular ring (24) are provided with inclined surfaces, and the semicircular ring (24) cooperates with the insertion rod (26) via the inclined surfaces, so as to drive the insertion rod (26) to move outward.
6. The assembled aluminum cabinet paint spraying equipment according to claim 5 is characterized in that: A baffle plate (23) is fixed on the top of the frame (13), and the baffle plate (23) is used to seal the electromagnetic nozzle (21).
7. The assembled aluminum cabinet paint spraying equipment according to claim 6 is characterized in that: A plurality of rotating shafts (6) are rotatably connected in the groove (4), a plurality of rollers (7) are fixed to the outer walls of the plurality of rotating shafts (6), and the cooperation between the rotating shafts (6) and the rollers (7) is used to support the movement of the bottom plate (8).
8. The assembled aluminum cabinet paint spraying equipment according to claim 7 is characterized in that: The two side openings of the drying box (3) are each provided with a plurality of thermal insulation curtains (31), and two adjacent thermal insulation curtains (31) are close to each other, so as to prevent odor and hot air in the drying box (3) from escaping to the outside.
9. The assembled aluminum cabinet paint spraying equipment according to claim 8 is characterized in that: The drying box (3) is provided with two second movable plates (36), the two second movable plates (36) are respectively located on both sides of the bearing platform (9), the two second movable plates (36) are each provided with a plurality of rectangular grooves (37), the plurality of rectangular grooves (37) are each slidably connected with a vertical plate (47), and the vertical plate (47) is fixed to the top of the base plate (1), a sliding rod (38) is fixed in the rectangular groove (37), and the sliding rod (38) slides through the vertical plate (47), a spring (39) is fixed on a side of the vertical plate (47) close to the bearing platform (9), one end of the spring (39) is fixedly connected to an inner wall of one side of the rectangular groove (37), the spring (39) is sleeved on an outer wall of the sliding rod (38) and is used to drive the second movable plate (36) to move to the middle and reset, a plurality of racks (40) are fixed on the bottom of the second movable plate (36), and the plurality of vertical plates (47) located on the same side are rotated on a side away from the bearing platform (9) through a base plate. The second movable plate (36) is connected to the same rotating shaft (41), and a plurality of residual gears (42) are fixed on the outer wall of the rotating shaft (41), and the residual gears (42) are intermittently meshed with the rack (40) for driving the second movable plate (36) to intermittently move outward. A rubber pad (46) is fixed on the side of the second movable plate (36) close to the bearing platform (9). A placement groove (43) is provided on the top of the second movable plate (36), and a lifting plate (44) is slidably connected in the placement groove (43). A grinding belt for grinding water drop-shaped paint is installed on the top of the lifting plate (44). A lead screw (45) is rotatably connected to the bottom of the lifting plate (44), and the bottom end of the lead screw (45) is threaded through the second movable plate (36). The lead screw (45) is used to control the height of the lifting plate (44) so that the grinding belt can contact the bottom of the aluminum cabinet. A guide slope is provided on one side of the second movable plate (36) so that the aluminum cabinet pushes the second movable plate (36) to move to both sides to make way.
10. A method for using an assembled aluminum cabinet surface paint spraying device, applied to the assembled aluminum cabinet surface paint spraying device according to claim 9, characterized in that: The following steps are involved: S1, the aluminum cabinet is sent into the spray box (2) along with the bottom plate (8) via the conveyor chain (5). When it reaches below the top plate (10), the water pump (18) injects the paint into the first liquid storage pipe (17), and the cabinet surface is evenly sprayed through the nozzle (15); the motor drives the screw (16) to move the first moving plate (14) to ensure that the paint evenly covers the cabinet surface; S2, in order to spray the remaining cabinet surfaces and the top, the motor of the bottom plate (8) drives the carrier platform (9) to rotate the aluminum cabinet 180 degrees, and at the same time the bidirectional screw (11) drives the frame (13) to avoid; when the carrier platform (9) rotates, the semicircular ring (24) triggers the insertion rod (26) to move, so that the first touch piece (28) contacts the second touch piece (30), and the electromagnetic spray head (21) is powered on to spray the top; the screw (16) continues to move the nozzle (15) to complete the spraying of the remaining cabinet surfaces; S3, after spraying, the aluminum cabinet is transported to the drying box (3); the first fan (32) introduces outside air, which is heated by the heating plate and then blown toward the cabinet surface by the first fan (32) and the second fan (33) for drying; the air pump (34) draws the odorous air into the water tank (35), and the salt water absorbs harmful substances; S4, when entering the drying box (3), the cabinet feet push the second movable plate (36) to move outward, and the motor drives the residual gear (42) to intermittently mesh with the rack (40), so that the second movable plate (36) moves back and forth under the action of the spring (39); The sanding belt on the top of the lifting plate (44) removes the water drop-shaped paint at the bottom to ensure the beauty of the aluminum cabinet.