Welding rod powder coating machine with fixing function
By designing the welding rod positioning mechanism and welding powder spraying device in the welding rod powder coating machine, combined with the automatic flip and extrusion molding of the welding rod, the waste and additional grinding problems caused by the whole welding powder coating are solved, and efficient welding powder use and simplified process flow are achieved.
Patent Information
- Application Number
- CN202510253152.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-05
- Publication Date
- 2025-05-13
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Existing welding rod powder coating machines result in full coating of welding powder, resulting in waste of welding powder and require additional grinding processes to recover unused welding powder.
A welding rod powder coating machine with fixed function is designed. Through the welding rod positioning mechanism and the welding powder coating device, the welding core is sprayed with welding powder during the forward movement process, and is automatically flipped using the principle of uneven weight to ensure the whole body of powder coating. At the same time, the extrusion device molds the welding rod to prevent the welding powder from being uncoated at both ends.
It realizes efficient coating of welding powder, reduces waste of welding powder, and omits grinding process, simplifies the process flow, and facilitates the recycling and reuse of welding powder.
Smart Images

Figure CN119972468A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of welding rod production, in particular to a welding rod powder coating machine with a fixing function. Background Art
[0002] The current welding rod powder coating machine makes the welding powder into a hollow cylinder, and then pushes it into the powder coating machine. The welding core passes through the middle of the powder coating machine, and the nozzle blows the welding powder onto the welding core, thus realizing the powder coating operation of the welding rod;
[0003] The welding rod body coated with powder by the powder coating device is coated with powder all over, and then both ends need to be polished to grind off about five or six centimeters of welding powder. This causes waste of welding powder and adds an extra polishing process. The recovery and reuse of the ground welding powder also requires further processing. Summary of the invention
[0004] The purpose of the present invention is to provide a welding rod powder coating machine with a fixed function to solve the problem in the above background technology that the whole body powder coating causes waste of welding powder, and an additional grinding process is required, and the recovery and reuse of the ground welding powder also requires further processing.
[0005] To achieve the above object, the present invention provides the following technical solutions:
[0006] A welding rod powder coating machine with a fixing function, the welding rod positioning mechanism comprising an end plate, a welding rod fixing strip plate, a V-groove, a support frame, an import oblique rod and an export oblique rod, the welding rod fixing strip plates are fixedly installed at both ends of the end plate, the welding rod fixing strip plates are provided with V-grooves at intervals, the support frame is fixedly installed below the end plate, an import oblique rod fixedly connected to the V-groove is provided above the end plate, the export oblique rod is fixedly installed at the top of the end of the welding rod fixing strip plate, a welding rod pushing mechanism is arranged on the outside of the end plate, the welding rod pushing mechanism comprises a bar, a vertical rod, a welding rod groove and a connecting frame, the bar rods are provided with vertical rods at intervals, welding rod grooves are formed between the vertical rods, the ends of the two bar rods are fixedly connected to the connecting frame, the connecting A first cylinder is fixedly installed on the outer side of the frame, and a second cylinder is fixedly connected to the lower side of the first cylinder. A welding powder spraying device is arranged above the welding rod positioning mechanism, and extension plates are fixedly installed on both sides of the spraying surface of the welding powder spraying device, and a protective skin is fixedly installed on the outer side of the extension plate, and the protective skin covers the welding rod pushing mechanism. A recovery conveyor belt corresponding to the welding powder spraying device is arranged below the welding rod positioning mechanism, and an extrusion device is arranged at the end of the welding rod fixing strip plate located on the outer side of the welding powder spraying device, and the extrusion device is symmetrically arranged above and below the welding rod fixing strip plate. The extrusion device includes a third cylinder, a pressure plate and an arc groove, and a pressure plate is fixedly installed on the inner rod end of the third cylinder, and arc grooves are symmetrically provided on the lower side of the pressure plate.
[0007] As a further description of the above technical solution:
[0008] The opening width of the V-groove is the same as the width of the welding rod groove.
[0009] As a further description of the above technical solution:
[0010] The width of the vertical rod is the same as the length of the spacing between the V-groove openings.
[0011] As a further description of the above technical solution:
[0012] The connecting frame is arranged at the inner side of the supporting frame.
[0013] As a further description of the above technical solution:
[0014] The protective skin is made of rubber.
[0015] As a further description of the above technical solution:
[0016] A spacing is left between the protective skin and the bar.
[0017] As a further description of the above technical solution:
[0018] The length of the pressing plate is the same as the spacing length between the welding rod fixing strips.
[0019] As a further description of the above technical solution:
[0020] The axis of the arc groove is arranged corresponding to the lowest point of the V groove.
[0021] Compared with the prior art, the present invention provides a welding rod powder coating machine with a fixing function, which has the following beneficial effects:
[0022] 1. In the present invention, different from the design that the welding core is linearly pushed into the spraying machine to be coated with welding powder, the welding core is moved forward at a certain interval, and the welding powder is sprayed on the welding core during the forward movement. The welding powder is on the welding core, and the welding core is automatically turned over due to uneven weight. In this way, the welding core is fully coated with welding powder, and the two ends of the welding core are located outside the welding rod fixing strip plate and cannot be coated with powder. The end of the welding core is reserved for a length of five or six centimeters without powder coating, so that there is no need to grind this part later, saving a procedure, and the excess welding powder that falls is recovered without being squeezed, which is more convenient for it to be added to the welding powder spraying device for re-spraying. The V-groove structure has the function of positioning and fixing the welding rod, preventing it from shaking left and right when coating with welding powder;
[0023] 2. In the present invention, the welding rod is extruded and formed by an extrusion device. The extrusion process also utilizes the situation that the welding rod automatically flips due to uneven weight, so that each surface of the welding rod is squeezed. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1It is a schematic diagram of the structure of the welding rod positioning mechanism and the welding rod advancing mechanism of the present invention;
[0025] Figure 2 This is a schematic diagram of the position structure of the recycling conveyor belt of the present invention;
[0026] Figure 3 It is a three-dimensional structural schematic diagram of the present invention;
[0027] Figure 4 It is a schematic diagram of the three-dimensional structure of the present invention.
[0028] Legend:
[0029] 1. Welding rod positioning mechanism; 101. End plate; 102. Welding rod fixing strip plate; 103. V-groove; 104. Support frame; 105. Inlet diagonal rod; 106. Outlet diagonal rod; 2. Welding rod advancing mechanism; 201. Strip rod; 202. Vertical rod; 203. Welding rod groove; 204. Connecting frame; 3. First cylinder; 4. Second cylinder; 5. Welding powder spraying device; 6. Extension plate; 7. Protective skin; 8. Extrusion device; 801. Third cylinder; 802. Pressing plate; 803. Arc groove; 9. Recovery conveyor belt. DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0031] Example:
[0032] See also Figure 1-Figure 4The present invention provides a welding rod powder coating machine with a fixing function, wherein a welding rod positioning mechanism 1 comprises an end plate 101, a welding rod fixing strip plate 102, a V-groove 103, a support frame 104, an inlet oblique rod 105 and an outlet oblique rod 106, welding rod fixing strip plates 102 are fixedly installed at both ends of the end plate 101, V-grooves 103 are arranged at intervals on the welding rod fixing strip plates 102, a support frame 104 is fixedly installed below the end plate 101, an inlet oblique rod 105 fixedly connected to the V-groove 103 is arranged above the end plate 101, an outlet oblique rod 106 is fixedly installed at the top of the end of the welding rod fixing strip plate 102, a welding rod pushing mechanism 2 is arranged outside the end plate 101, the welding rod pushing mechanism 2 comprises a bar 201, a vertical bar 202, a welding rod groove 203 and a connecting frame 204, vertical bars 202 are arranged at intervals on the bar 201, welding rod grooves 203 are formed between the two bar 20 1, a connecting frame 204 is fixedly connected between the ends of the connecting frame 204, a first cylinder 3 is fixedly installed on the outer side of the connecting frame 204, and a second cylinder 4 is fixedly connected to the lower part of the first cylinder 3, a welding powder spraying device 5 is arranged above the welding rod positioning mechanism 1, extension plates 6 are fixedly installed on both sides of the spraying surface of the welding powder spraying device 5, and a protective skin 7 is fixedly installed on the outer side of the extension plate 6, and the protective skin 7 covers the welding rod pushing mechanism 2, and a recovery conveyor belt 9 corresponding to the welding powder spraying device 5 is arranged below the welding rod positioning mechanism 1, an extrusion device 8 is arranged at the end of the welding rod fixing strip plate 102 located on the outer side of the welding powder spraying device 5, and the extrusion device 8 is symmetrically arranged above and below the welding rod fixing strip plate 102, and the extrusion device 8 includes a third cylinder 801, a pressing plate 802 and an arc groove 803, and the pressing plate 802 is fixedly installed on the inner rod end of the third cylinder 801, and the arc groove 803 is symmetrically opened on the lower side of the pressing plate 802.
[0033] Specifically, the opening width of the V-groove 103 is the same as the width of the electrode groove 203, and the width of the vertical rod 202 is the same as the spacing length between the openings of the V-groove 103, which is convenient for moving the welding core. After being put down, the spacing is the same and the position is stable.
[0034] Specifically, Figure 1 As shown, the connecting frame 204 is arranged at the inner side of the supporting frame 104 to facilitate the forward movement and resetting of the electrode advancing mechanism 2.
[0035] Specifically, the protective skin 7 is made of rubber material and is easy to clean. A distance is left between the protective skin 7 and the bar 201 to reserve space for the welding core end to extend.
[0036] Specifically, the length of the pressing plate 802 is the same as the spacing length between the electrode fixing strips 102, and the axis of the arc groove 803 is arranged corresponding to the lowest point of the V groove 103 to press all the welding powder.
[0037] Working principle:
[0038] The welding core rolls down from the inlet inclined rod 105 and falls to the first V-groove 103 position of the welding rod fixing strip plate 102, then the second cylinder 4 extends, the welding rod pushing mechanism 2 rises, the first cylinder 3 pushes and contracts, and moves the welding rod pushing mechanism 2 forward one grid, that is, the welding rod groove 203 at the end moves to the second V-groove 103 position, then the second cylinder 4 contracts, and all welding cores move forward one grid;
[0039] During this process, the welding powder spraying device 5 sprays welding powder onto the welding core, and the two ends of the welding core extend out of the welding rod fixing strip plate 102 by a length of five or six centimeters. The welding core section on the inner side of the welding rod fixing strip plate 102 is coated with welding powder. As the weight of the coated welding powder increases, the welding core is at the V-groove 103. Because the welding core is heavy on the top and light on the bottom, it automatically rolls and flips. The welding core surface that is not coated with welding powder flips upward and is coated with welding powder. Then, the welding core flips down again due to the uneven weight of the upper and lower parts. In this way, when the welding core coated with welding powder moves to the extrusion device 8, the welding powder has been thickly coated. The third cylinder 801 extends, and the two pressing plates 802 press the welding powder tightly. Because the arc groove 803 at the first position is pressed down, the welding rod is unevenly coated with powder. When it falls to the arc groove 803 at the rear position, the welding rod automatically flips. After the arc groove 803 at the rear position is pressed down, the welding rod body is completely pressed down, and the welding rod is formed.
[0040] The formed welding rod moves to the position of the output inclined rod 106 and is guided to slide out;
[0041] During the process of spraying the welding powder, the fallen welding powder is transported out through the recovery conveyor belt 9 to be recovered and reused.
[0042] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A welding rod powder coating machine with a fixing function, characterized in that: The welding rod positioning mechanism (1) comprises an end plate (101), a welding rod fixing strip plate (102), a V-groove (103), a support frame (104), an inlet inclined rod (105) and an outlet inclined rod (106); the welding rod fixing strip plates (102) are fixedly mounted at both ends of the end plate (101); the welding rod fixing strip plates (102) are provided with V-grooves (103) at intervals; the support frame (104) is fixedly mounted below the end plate (101); and a fixed connection V-groove (103) is provided above the end plate (101). The end plate (101) is provided with an inlet inclined rod (105), the end top of the welding rod fixing strip plate (102) is fixedly installed with an outlet inclined rod (106), the outer side of the end plate (101) is provided with a welding rod advancing mechanism (2), the welding rod advancing mechanism (2) comprises a strip bar (201), a vertical rod (202), a welding rod groove (203) and a connecting frame (204), the strip bar (201) is provided with vertical rods (202) at intervals, the welding rod groove (203) is formed between the vertical rods (202), and the ends of the two strip bars (201) are fixedly connected. A connecting frame (204) is connected, a first cylinder (3) is fixedly installed on the outer side of the connecting frame (204), a second cylinder (4) is fixedly connected below the first cylinder (3), a welding powder spraying device (5) is arranged above the welding rod positioning mechanism (1), extension plates (6) are fixedly installed on both sides of the spraying surface of the welding powder spraying device (5), a protective skin (7) is fixedly installed on the outer side of the extension plate (6), the protective skin (7) covers the welding rod advancing mechanism (2), and a corresponding welding powder spraying device (5) is arranged below the welding rod positioning mechanism (1) A recycling conveyor belt (9) of the spraying device (5); an extrusion device (8) is arranged at the end of the welding rod fixing strip plate (102) outside the welding powder spraying device (5); the extrusion device (8) is symmetrically arranged above and below the welding rod fixing strip plate (102); the extrusion device (8) comprises a third cylinder (801), a pressure plate (802) and an arc groove (803); the inner rod end of the third cylinder (801) is fixedly mounted with the pressure plate (802); and the lower side surface of the pressure plate (802) is symmetrically provided with arc grooves (803).
2. The electrode powder coating machine with a fixing function according to claim 1, characterized in that: The opening width of the V-groove (103) is the same as the width of the welding rod groove (203).
3. The electrode powder coating machine with a fixing function according to claim 1, characterized in that: The width of the vertical rod (202) is the same as the length of the spacing between the openings of the V-grooves (103).
4. The electrode powder coating machine with a fixing function according to claim 1, characterized in that: The connecting frame (204) is arranged at an inner side of the supporting frame (104).
5. The electrode powder coating machine with a fixing function according to claim 1, characterized in that: The protective skin (7) is made of rubber.
6. The electrode powder coating machine with a fixing function according to claim 1, characterized in that: A distance is left between the protective skin (7) and the bar (201).
7. The electrode powder coating machine with a fixing function according to claim 1, characterized in that: The length of the pressing plate (802) is the same as the spacing length between the welding rod fixing strip plates (102).
8. The electrode powder coating machine with a fixing function according to claim 7, characterized in that: The axis of the arc groove (803) is arranged corresponding to the lowest point of the V groove (103).