Prestressed concrete steel cable protection jacketing machine
By designing supporting rollers, motors, meshing bevel gears and rubber cleaning rings in the cutting device of the prestressed concrete steel beam protective sleeve machine, the quality problems caused by lack of support during the cutting process are solved, and the cutting surface is flat, precise dimensional and reduced vibration are achieved.
Patent Information
- Application Number
- CN202411967646.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-05-13
AI Technical Summary
During the cutting process of prestressed concrete steel beam protective sleeve machine, the lack of effective support may cause the sleeve to be displaced, the cutting surface is uneven, the size is deviated, and may cause quality problems such as vibration and cracks.
A cutting device including support rollers, motors, meshing bevel gears and rubber cleaning rings is designed, and through the coordinated working of these components, it provides stable support and cleaning functions to ensure that the sleeve remains stable during cutting.
By providing stable support, it ensures that the cutting surface is flat and the dimensions are accurate, reducing vibration and cracks, improving product quality, and extending the service life of the equipment and reducing maintenance costs.
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Figure CN119973221A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of steel bundle protection, and more specifically, particularly relates to a prestressed concrete steel bundle protection casing machine. Background Art
[0002] Prestressed concrete steel bundle protective casing machine is mainly used to produce protective casing for prestressed concrete steel bundles. It is a professional mechanical equipment that, through a series of processing procedures, turns raw materials into casings that can effectively protect steel bundles. Its working process involves material transportation, forming and other links. The structure of this machine is generally complex, including key components such as feeding device, forming mold and cutting device. The feeding device can accurately control the input amount of raw materials, the forming mold makes the material form according to preset specifications, and the traction device ensures the smooth production of the formed casing. It plays an important role in the field of construction engineering, especially in structures such as bridges and large buildings that require prestressed concrete steel bundles, which can improve the durability and service life of the steel bundles.
[0003] However, during the implementation of the above technical solution, it was found that there were at least the following technical problems:
[0004] In the cutting process, the role of support is critical. If there is a lack of effective support, the casing may be displaced during cutting. Since cutting tools usually require precise operation, the lack of stable support will make the cutting surface uneven and the size deviate. In addition, during high-speed cutting, the lack of support can easily cause the casing to vibrate, leading to quality problems such as cracks.
[0005] In view of this, the existing structure and defects are studied and improved, and a prestressed concrete steel bundle protective casing machine is provided. Summary of the invention
[0006] In order to solve the above technical problems, the present invention provides a prestressed concrete steel bundle protective casing machine to solve the above problems.
[0007] A prestressed concrete steel bundle protective sleeve machine comprises a cutting device and a production mechanism. The prestressed concrete steel bundle protective sleeve machine is also provided with a base plate and a fixed plate. The upper end of the base plate is fixedly connected to the cutting device, and the upper end of the base plate is also fixedly connected to the fixed plate. A U-shaped plate 1 is fixedly connected to the side surface of the cutting device. A connecting long rod is arranged inside the U-shaped plate 1. Both ends of the connecting long rod are fixedly connected to damping shafts. The opposite ends of the two damping shafts are fixedly connected to connecting short rods 2. The inner circles of the two damping shafts are connected to the corresponding connecting long rods, and the outer circles of the two damping shafts are connected to the corresponding connecting short rods 2.
[0008] Preferably, the two connecting short rods are fixedly connected to the driving sprocket, the side ends of the two connecting short rods are rotatably connected to the fixed long plates, the two fixed long plates are fixedly connected to the surface of the cutting device, and both ends of the connecting long rods are rotatably connected to the U-shaped plate.
[0009] Preferably, the two driving sprockets are meshedly connected with a synchronous chain, the other ends of the two synchronous chains are meshedly connected with a driven sprocket, the opposite ends of the two driven sprockets are fixedly connected with a threaded rod, and the side ends of the two threaded rods pass through the driven sprockets and are rotatably connected to the corresponding fixed long plates.
[0010] Preferably, lifting blocks are provided at opposite ends of the two fixed long plates, thread grooves are provided on opposite sides of the two lifting blocks, and the two lifting blocks are threadedly sleeved with corresponding threaded rods through the thread grooves.
[0011] Preferably, both ends of the two lifting blocks are fixedly connected to a fixed frame, each fixed frame has an empty slot inside, each empty slot has a limit block inside, each limit block is fixedly connected to the corresponding lifting block, and each fixed frame is fixedly connected to the surface of the cutting device.
[0012] Preferably, one opposite end of the two lifting blocks is fixedly connected to a U-shaped plate 2, and support rollers are arranged inside the two U-shaped plates 2, and both ends of the two support rollers are rotatably connected to the corresponding U-shaped plate 2.
[0013] Preferably, the midpoint of the connecting rod is fixedly connected to a meshing bevel gear 1, the left end of the meshing bevel gear 1 is vertically meshed with a rotating bevel gear, the left side of the rotating bevel gear is fixedly connected to a rotating column, and the rotating column is rotatably connected to a U-shaped plate 1.
[0014] Preferably, a fixed cylinder is fixedly connected to the left side of the U-shaped plate 1, a motor is fixedly connected to the left side of the fixed cylinder, and an output port of the motor passes through the U-shaped plate 1 and is fixedly connected to the rotating column.
[0015] Preferably, the rear end of the meshing bevel gear one is vertically meshed with the meshing bevel gear two, the rear end of the meshing bevel gear two is fixedly connected with a connecting short rod one, and the rear end of the connecting short rod one is fixedly connected with a rotating gear through a fixing plate.
[0016] Preferably, a rubber cleaning ring is rotatably connected to the surface of the fixed plate, a gear ring is fixedly connected to the rear end of the rubber cleaning ring, and the rotating gear is meshingly connected to the gear ring.
[0017] Compared with the prior art, the present invention has the following beneficial effects:
[0018] In the present invention, by providing a supporting roller, when there is a protective sleeve in the cutting device, the staff starts the motor, the motor drives the rotating column and the rotating bevel gear to rotate, the rotating bevel gear drives the meshing bevel gear 1 and the connecting long rod to rotate, the connecting long rod drives the two damping shafts and the two connecting short rods 2 to rotate, the two connecting short rods 2 drive the two driving sprockets to rotate, the driving sprocket drives the driven sprocket and the threaded rod to rotate through the synchronous chain, the threaded rod rotates and drives the lifting block to move, the two lifting blocks drive the U-shaped plate 2 and the supporting roller to move toward the feeding port of the cutting device, when the supporting roller is against the protective sleeve, the purpose of supporting the protective sleeve is achieved, and the supporting mechanism can keep the sleeve stable during cutting, ensure the flatness of the cutting surface and the accuracy of the size, reduce vibration, and effectively improve product quality.
[0019] In the present invention, when the two lifting blocks rise, the corresponding limit blocks will also rise steadily along the inner wall of the fixed frame as the lifting blocks rise, so that the lifting blocks will not be positionally shifted when rising. This stable structural design not only ensures processing accuracy, but also reduces the wear of the threaded rod caused by the shaking of the lifting blocks, thereby extending the service life of the equipment and reducing maintenance costs.
[0020] In the present invention, by providing a U-shaped plate 1, both ends of the connecting long rod are rotatably connected to the U-shaped plate 1. Therefore, when the connecting long rod is rotating, the U-shaped plate 1 can provide a stable transmission environment for the connecting long rod, so that there will be no deviation or jamming when the rotating bevel gear and the meshing bevel gear 1 are transmitted, thereby ensuring the stability and accuracy of power transmission, effectively avoiding uneven force on components caused by unstable transmission, and improving the reliability and durability of the overall operation of the equipment.
[0021] In the present invention, a fixing cylinder is provided to provide a stable output environment for the motor, thereby avoiding position displacement of the motor due to vibration when starting. This design effectively enhances the stability of the motor operation, enables it to continuously and accurately output power, ensures that all transmission components work smoothly and orderly, reduces power transmission loss and failure risks caused by motor displacement, significantly improves the reliability and durability of the overall operation of the equipment, and ensures the continuity and efficiency of production operations.
[0022] In the present invention, by providing a rubber cleaning ring, when the motor is started, the meshing bevel gear 1 will drive the meshing bevel gear 2 and the connecting short rod 1 to rotate, the connecting short rod 1 drives the rotating gear to rotate, and the rotating gear drives the gear ring and the rubber cleaning ring to rotate. When the prestressed concrete steel bundle protective sleeve appears from the feeding port, the rotating rubber cleaning ring will clean the surface of the prestressed concrete steel bundle protective sleeve, and when the two supporting rollers support the prestressed concrete steel bundle protective sleeve, at this time, due to the damping shaft, the supporting rollers resist the prestressed concrete steel bundle protective sleeve and no longer move, and the rotation of the rubber cleaning ring is not disturbed, while ensuring the stability of the protective sleeve during cutting, it can also efficiently clean the impurities on its surface. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0024] Figure 2 It is a schematic structural diagram of the cutting device of the present invention;
[0025] Figure 3 It is a structural schematic diagram of a fixed long board of the present invention;
[0026] Figure 4 The present invention Figure 3 A schematic diagram of the enlarged structure at A in the middle;
[0027] Figure 5 This is a structural schematic diagram of a U-shaped plate of the present invention;
[0028] Figure 6 The present invention Figure 5 A schematic diagram of the enlarged structure at B in the middle;
[0029] Figure 7 It is a schematic diagram of the supporting roller structure of the present invention;
[0030] Figure 8 is a cross-sectional schematic diagram of the lifting block of the present invention;
[0031] Fig. 9 is a schematic structural diagram of the gear ring of the present invention;
[0032] Fig.10 It is a schematic diagram of the structure of the rubber cleaning ring of the present invention.
[0033] In the figure, the correspondence between the component names and the figure numbers is: 11, cutting device; 12, production mechanism; 13, fixed plate; 14, bottom plate; 15, gear ring; 16, empty groove; 17, rubber cleaning ring; 18, rotating gear; 19, lifting block; 20, U-shaped plate one; 21, motor; 22, connecting long rod; 23, fixed cylinder; 24, rotating bevel gear; 25, meshing bevel gear one; 26, meshing bevel gear two; 27, connecting short rod one; 28, damping shaft; 29, rotating column; 30, fixed long plate; 31, supporting roller; 32, U-shaped plate two; 33, fixed frame; 34, synchronous chain; 35, driving sprocket; 36, connecting short rod two; 37, threaded rod; 38, driven sprocket; 39, threaded groove; 40, limit block. DETAILED DESCRIPTION
[0034] The following embodiments of the present invention are described in further detail in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.
[0035] Example 1
[0036] See also Figure 1-Figure 8The present invention provides a prestressed concrete steel bundle protective sleeve machine, including a cutting device 11 and a production mechanism 12. The prestressed concrete steel bundle protective sleeve machine is also provided with a bottom plate 14 and a fixed plate 13. The upper end of the bottom plate 14 is fixedly connected to the cutting device 11, and the upper end of the bottom plate 14 is also fixedly connected to the fixed plate 13. The side surface of the cutting device 11 is fixedly connected with a U-shaped plate 20. The interior of the U-shaped plate 20 is provided with a connecting long rod 22. Both ends of the connecting long rod 22 are fixedly connected with a damping shaft 28. The opposite ends of the two damping shafts 28 are fixedly connected with a connecting short rod 2 36. The inner rings of the two damping shafts 28 are connected to the corresponding connecting long rod 22. The outer rings of the two damping shafts 28 are connected to the corresponding connecting short rod 2 36. The two connecting short rods 2 36 are fixedly connected with a driving sprocket 35. The side ends of the two connecting short rods 2 36 are rotatably connected with a fixed long plate 30. The two fixed long plates 30 are fixedly connected to the surface of the cutting device 11. The connecting long rod 22 Both ends are rotatably connected with the U-shaped plate 20. By providing a supporting roller 31, when there is a protective sleeve in the cutting device 11, the staff starts the motor 21, and the motor 21 drives the rotating column 29 and the rotating bevel gear 24 to rotate. The rotating bevel gear 24 drives the meshing bevel gear 25 and the connecting long rod 22 to rotate. The connecting long rod 22 drives the two damping shafts 28 and the two connecting short rods 2 36 to rotate. The two connecting short rods 2 36 drive the two driving sprockets 35 to rotate. The driving sprocket 35 drives the driven sprocket 38 and the threaded rod 37 to rotate through the synchronous chain 34. When the threaded rod 37 rotates, it will drive the lifting block 19 to move. The two lifting blocks 19 will drive the U-shaped plate 2 32 and the supporting roller 31 to move toward the feeding port of the cutting device 11. When the supporting roller 31 is against the protective sleeve, the purpose of supporting the protective sleeve is achieved. The supporting mechanism can keep the sleeve stable during cutting, ensure the flatness of the cutting surface and the accuracy of the size, reduce vibration, and effectively improve product quality.
[0037] The two driving sprockets 35 are meshedly connected with the synchronous chain 34, and the other ends of the two synchronous chains 34 are meshedly connected with the driven sprockets 38. The opposite ends of the two driven sprockets 38 are fixedly connected with the threaded rods 37. The side ends of the two threaded rods 37 pass through the driven sprockets 38 and are rotatably connected with the corresponding fixed long plates 30. The opposite ends of the two fixed long plates 30 are provided with lifting blocks 19. The two lifting blocks 19 are provided with threaded grooves 39 on the opposite sides. The two lifting blocks 19 are threadedly sleeved with the corresponding threaded rods 37 through the threaded grooves 39. When the two lifting blocks 19 rise, the corresponding limit blocks 40 will also rise stably along the inner wall of the fixed frame 33 as the lifting blocks 19 rise, so that the lifting blocks 19 will not be positionally offset when rising. This stable structural design not only ensures the processing accuracy, but also reduces the wear of the threaded rods 37 caused by the shaking of the lifting blocks 19, thereby extending the service life of the equipment and reducing maintenance costs.
[0038] The two ends of the two lifting blocks 19 are fixedly connected with a fixed frame 33, each of which has an empty slot 16 inside, and a limit block 40 is arranged inside each empty slot 16, each limit block 40 is fixedly connected to the corresponding lifting block 19, and each fixed frame 33 is fixedly connected to the surface of the cutting device 11, and the opposite ends of the two lifting blocks 19 are fixedly connected with a U-shaped plate 2 32, and the interiors of the two U-shaped plates 2 32 are provided with supporting rollers 31, and both ends of the two supporting rollers 31 are rotatably connected to the corresponding U-shaped plates 2 32, and the U-shaped plate 1 20 is provided, and both ends of the connecting long rod 22 are rotatably connected to the U-shaped plate 1 20, so when the connecting long rod 22 is rotating, the U-shaped plate 1 20 can provide a stable transmission environment for the connecting long rod 22, so that there will be no deviation or jamming when the rotating bevel gear 24 and the meshing bevel gear 1 25 are transmitted, thereby ensuring the stability and accuracy of power transmission, effectively avoiding uneven force on components caused by unstable transmission, and improving the reliability and durability of the overall operation of the equipment.
[0039] The midpoint of the connecting long rod 22 is fixedly connected with a meshing bevel gear 25, and the left end of the meshing bevel gear 25 is vertically meshed with a rotating bevel gear 24, and the left side of the rotating bevel gear 24 is fixedly connected with a rotating column 29, and the rotating column 29 is rotatably connected to the U-shaped plate 20, and the left side of the U-shaped plate 20 is fixedly connected with a fixing cylinder 23, and the left side of the fixing cylinder 23 is fixedly connected with a motor 21, and the output port of the motor 21 passes through the U-shaped plate 20 and is fixedly connected to the rotating column 29. By providing the fixing cylinder 23, the fixing cylinder 23 provides a stable output environment for the motor 21, avoiding the position deviation of the motor 21 due to vibration at the time of startup. This design effectively enhances the stability of the operation of the motor 21, enables it to continuously and accurately output power, ensures the smooth and orderly operation of each transmission component, reduces the power transmission loss and failure risk caused by the displacement of the motor 21, significantly improves the reliability and durability of the overall operation of the equipment, and ensures the continuity and efficiency of the production operation.
[0040] Working principle:
[0041] In the first step, by providing a support roller 31, when there is a protective sleeve in the cutting device 11, the staff starts the motor 21, the motor 21 drives the rotating column 29 and the rotating bevel gear 24 to rotate, the rotating bevel gear 24 drives the meshing bevel gear 1 25 and the connecting long rod 22 to rotate, the connecting long rod 22 drives the two damping shafts 28 and the two connecting short rods 2 36 to rotate, the two connecting short rods 2 36 drive the two driving sprockets 35 to rotate, the driving sprocket 35 drives the driven sprocket 38 and the threaded rod 37 to rotate through the synchronous chain 34, when the threaded rod 37 rotates, it will drive the lifting block 19 to move, the two lifting blocks 19 will drive the U-shaped plate 2 32 and the support roller 31 to move toward the feeding port of the cutting device 11, when the support roller 31 is against the protective sleeve, the purpose of supporting the protective sleeve is achieved, and the support mechanism can keep the sleeve stable during cutting, ensure the flatness of the cutting surface and the accuracy of the size, and can also reduce vibration, thereby effectively improving product quality.
[0042] In the second step, when the two lifting blocks 19 rise, the corresponding limit blocks 40 will also rise steadily along the inner wall of the fixed frame 33 as the lifting blocks 19 rise, so that the lifting blocks 19 will not be offset when rising. This stable structural design not only ensures the processing accuracy, but also reduces the wear of the threaded rod 37 caused by the shaking of the lifting blocks 19, thereby extending the service life of the equipment and reducing maintenance costs.
[0043] In the third step, by providing a U-shaped plate 20, both ends of the connecting long rod 22 are rotatably connected to the U-shaped plate 20. Therefore, when the connecting long rod 22 is rotating, the U-shaped plate 20 can provide a stable transmission environment for the connecting long rod 22, so that there will be no deviation or jamming when the rotating bevel gear 24 and the meshing bevel gear 25 are transmitted, thereby ensuring the smoothness and accuracy of power transmission, effectively avoiding uneven force on components caused by unstable transmission, and improving the reliability and durability of the overall operation of the equipment.
[0044] The fourth step is to provide a fixed cylinder 23, which provides a stable output environment for the motor 21 and avoids the position displacement of the motor 21 due to vibration when starting. This design effectively enhances the stability of the operation of the motor 21, enables it to continuously and accurately output power, ensures the smooth and orderly operation of various transmission components, reduces the power transmission loss and failure risk caused by the displacement of the motor 21, significantly improves the reliability and durability of the overall operation of the equipment, and ensures the continuity and efficiency of production operations.
[0045] Example 2
[0046] See also Figure 1-Figure 10The present invention provides a prestressed concrete steel bundle protective sleeve machine, including a cutting device 11 and a production mechanism 12. The prestressed concrete steel bundle protective sleeve machine is also provided with a bottom plate 14 and a fixed plate 13. The upper end of the bottom plate 14 is fixedly connected to the cutting device 11, and the upper end of the bottom plate 14 is also fixedly connected to the fixed plate 13. The side surface of the cutting device 11 is fixedly connected with a U-shaped plate 20. The interior of the U-shaped plate 20 is provided with a connecting long rod 22. Both ends of the connecting long rod 22 are fixedly connected with a damping shaft 28. The opposite ends of the two damping shafts 28 are fixedly connected with a connecting short rod 2 36. The inner rings of the two damping shafts 28 are connected to the corresponding connecting long rod 22. The outer rings of the two damping shafts 28 are connected to the corresponding connecting short rod 2 36. The two connecting short rods 2 36 are fixedly connected with a driving sprocket 35. The side ends of the two connecting short rods 2 36 are rotatably connected with a fixed long plate 30. The two fixed long plates 30 are fixedly connected to the surface of the cutting device 11. The connecting long rod 22 Both ends are rotatably connected with the U-shaped plate 20. By providing a supporting roller 31, when there is a protective sleeve in the cutting device 11, the staff starts the motor 21, and the motor 21 drives the rotating column 29 and the rotating bevel gear 24 to rotate. The rotating bevel gear 24 drives the meshing bevel gear 25 and the connecting long rod 22 to rotate. The connecting long rod 22 drives the two damping shafts 28 and the two connecting short rods 2 36 to rotate. The two connecting short rods 2 36 drive the two driving sprockets 35 to rotate. The driving sprocket 35 drives the driven sprocket 38 and the threaded rod 37 to rotate through the synchronous chain 34. When the threaded rod 37 rotates, it will drive the lifting block 19 to move. The two lifting blocks 19 will drive the U-shaped plate 2 32 and the supporting roller 31 to move toward the feeding port of the cutting device 11. When the supporting roller 31 is against the protective sleeve, the purpose of supporting the protective sleeve is achieved. The supporting mechanism can keep the sleeve stable during cutting, ensure the flatness of the cutting surface and the accuracy of the size, reduce vibration, and effectively improve product quality.
[0047] The two driving sprockets 35 are meshedly connected with the synchronous chain 34, and the other ends of the two synchronous chains 34 are meshedly connected with the driven sprockets 38. The opposite ends of the two driven sprockets 38 are fixedly connected with the threaded rods 37. The side ends of the two threaded rods 37 pass through the driven sprockets 38 and are rotatably connected with the corresponding fixed long plates 30. The opposite ends of the two fixed long plates 30 are provided with lifting blocks 19. The two lifting blocks 19 are provided with threaded grooves 39 on the opposite sides. The two lifting blocks 19 are threadedly sleeved with the corresponding threaded rods 37 through the threaded grooves 39. When the two lifting blocks 19 rise, the corresponding limit blocks 40 will also rise stably along the inner wall of the fixed frame 33 as the lifting blocks 19 rise, so that the lifting blocks 19 will not be positionally offset when rising. This stable structural design not only ensures the processing accuracy, but also reduces the wear of the threaded rods 37 caused by the shaking of the lifting blocks 19, thereby extending the service life of the equipment and reducing maintenance costs.
[0048] The two ends of the two lifting blocks 19 are fixedly connected with a fixed frame 33, each of which has an empty slot 16 inside, and a limit block 40 is arranged inside each empty slot 16, each limit block 40 is fixedly connected to the corresponding lifting block 19, and each fixed frame 33 is fixedly connected to the surface of the cutting device 11, and the opposite ends of the two lifting blocks 19 are fixedly connected with a U-shaped plate 2 32, and the interiors of the two U-shaped plates 2 32 are provided with supporting rollers 31, and both ends of the two supporting rollers 31 are rotatably connected to the corresponding U-shaped plates 2 32, and the U-shaped plate 1 20 is provided, and both ends of the connecting long rod 22 are rotatably connected to the U-shaped plate 1 20, so when the connecting long rod 22 is rotating, the U-shaped plate 1 20 can provide a stable transmission environment for the connecting long rod 22, so that there will be no deviation or jamming when the rotating bevel gear 24 and the meshing bevel gear 1 25 are transmitted, thereby ensuring the stability and accuracy of power transmission, effectively avoiding uneven force on components caused by unstable transmission, and improving the reliability and durability of the overall operation of the equipment.
[0049] The midpoint of the connecting long rod 22 is fixedly connected with a meshing bevel gear 25, and the left end of the meshing bevel gear 25 is vertically meshed with a rotating bevel gear 24, and the left side of the rotating bevel gear 24 is fixedly connected with a rotating column 29, and the rotating column 29 is rotatably connected to the U-shaped plate 20, and the left side of the U-shaped plate 20 is fixedly connected with a fixing cylinder 23, and the left side of the fixing cylinder 23 is fixedly connected with a motor 21, and the output port of the motor 21 passes through the U-shaped plate 20 and is fixedly connected to the rotating column 29. By providing the fixing cylinder 23, the fixing cylinder 23 provides a stable output environment for the motor 21, avoiding the position deviation of the motor 21 due to vibration at the time of startup. This design effectively enhances the stability of the operation of the motor 21, enables it to continuously and accurately output power, ensures the smooth and orderly operation of each transmission component, reduces the power transmission loss and failure risk caused by the displacement of the motor 21, significantly improves the reliability and durability of the overall operation of the equipment, and ensures the continuity and efficiency of the production operation.
[0050] The rear end of the meshing bevel gear 1 25 is vertically meshed with the meshing bevel gear 2 26, and the rear end of the meshing bevel gear 2 26 is fixedly connected with a connecting short rod 1 27, and the rear end of the connecting short rod 1 27 passes through the fixed plate 13 and is fixedly connected with a rotating gear 18, and the surface of the fixed plate 13 is rotatably connected with a rubber cleaning ring 17, and the rear end of the rubber cleaning ring 17 is fixedly connected with a gear ring 15, and the rotating gear 18 is meshed and connected with the gear ring 15. By providing the rubber cleaning ring 17, when the motor 21 is started, the meshing bevel gear 1 25 will drive the meshing bevel gear 2 26 and the connecting short rod 1 27 to rotate, and the connecting short rod 1 2 7 drives the rotating gear 18 to rotate, and the rotating gear 18 drives the gear ring 15 and the rubber cleaning ring 17 to rotate. When the prestressed concrete steel bundle protective sleeve appears from the feeding port, the rotating rubber cleaning ring 17 will clean the surface of the prestressed concrete steel bundle protective sleeve, and when the two supporting rollers 31 support the prestressed concrete steel bundle protective sleeve, at this time, due to the damping shaft 28, the supporting rollers 31 are against the prestressed concrete steel bundle protective sleeve and no longer move, and the rotation of the rubber cleaning ring 17 is not disturbed, while ensuring the stability of the protective sleeve during cutting, it can also efficiently clean the impurities on its surface.
[0051] Working principle:
[0052] In the first step, by providing a support roller 31, when there is a protective sleeve in the cutting device 11, the staff starts the motor 21, the motor 21 drives the rotating column 29 and the rotating bevel gear 24 to rotate, the rotating bevel gear 24 drives the meshing bevel gear 1 25 and the connecting long rod 22 to rotate, the connecting long rod 22 drives the two damping shafts 28 and the two connecting short rods 2 36 to rotate, the two connecting short rods 2 36 drive the two driving sprockets 35 to rotate, the driving sprocket 35 drives the driven sprocket 38 and the threaded rod 37 to rotate through the synchronous chain 34, when the threaded rod 37 rotates, it will drive the lifting block 19 to move, the two lifting blocks 19 will drive the U-shaped plate 2 32 and the support roller 31 to move toward the feeding port of the cutting device 11, when the support roller 31 is against the protective sleeve, the purpose of supporting the protective sleeve is achieved, and the support mechanism can keep the sleeve stable during cutting, ensure the flatness of the cutting surface and the accuracy of the size, and can also reduce vibration, thereby effectively improving product quality.
[0053] In the second step, when the two lifting blocks 19 rise, the corresponding limit blocks 40 will also rise steadily along the inner wall of the fixed frame 33 as the lifting blocks 19 rise, so that the lifting blocks 19 will not be offset when rising. This stable structural design not only ensures the processing accuracy, but also reduces the wear of the threaded rod 37 caused by the shaking of the lifting blocks 19, thereby extending the service life of the equipment and reducing maintenance costs.
[0054] In the third step, by providing a U-shaped plate 20, both ends of the connecting long rod 22 are rotatably connected to the U-shaped plate 20. Therefore, when the connecting long rod 22 is rotating, the U-shaped plate 20 can provide a stable transmission environment for the connecting long rod 22, so that there will be no deviation or jamming when the rotating bevel gear 24 and the meshing bevel gear 25 are transmitted, thereby ensuring the smoothness and accuracy of power transmission, effectively avoiding uneven force on components caused by unstable transmission, and improving the reliability and durability of the overall operation of the equipment.
[0055] The fourth step is to provide a fixed cylinder 23, which provides a stable output environment for the motor 21 and avoids the position displacement of the motor 21 due to vibration when starting. This design effectively enhances the stability of the operation of the motor 21, enables it to continuously and accurately output power, ensures the smooth and orderly operation of various transmission components, reduces the power transmission loss and failure risk caused by the displacement of the motor 21, significantly improves the reliability and durability of the overall operation of the equipment, and ensures the continuity and efficiency of production operations.
[0056] The fifth step is to provide a rubber cleaning ring 17. When the motor 21 is started, the meshing bevel gear 1 25 will drive the meshing bevel gear 2 26 and the connecting short rod 1 27 to rotate. The connecting short rod 1 27 drives the rotating gear 18 to rotate. The rotating gear 18 drives the gear ring 15 and the rubber cleaning ring 17 to rotate. When the prestressed concrete steel bundle protective sleeve appears from the feeding port, the rotating rubber cleaning ring 17 will clean the surface of the prestressed concrete steel bundle protective sleeve. When the two supporting rollers 31 support the prestressed concrete steel bundle protective sleeve, due to the damping shaft 28, the supporting rollers 31 will resist the prestressed concrete steel bundle protective sleeve and will no longer move. The rotation of the rubber cleaning ring 17 will not be disturbed. While ensuring the stability of the protective sleeve during cutting, impurities on its surface can also be efficiently cleaned.
[0057] The embodiments of the present invention are given for the purpose of illustration and description, and are not intended to be exhaustive or to limit the invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described in order to better illustrate the principles and practical applications of the present invention and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.
Claims
1. A prestressed concrete steel strand protective casing machine, comprising a cutting device (11) and a production mechanism (12), characterized in that: The prestressed concrete steel bundle protective casing machine is also provided with a bottom plate (14) and a fixing plate (13); The upper end of the bottom plate (14) is fixedly connected to the cutting device (11), and the upper end of the bottom plate (14) is also fixedly connected to the fixing plate (13). The side surface of the cutting device (11) is fixedly connected to a U-shaped plate (20), and a connecting long rod (22) is arranged inside the U-shaped plate (20), and both ends of the connecting long rod (22) are fixedly connected to a damping shaft (28); The opposite ends of the two damping shafts (28) are fixedly connected with a second connecting short rod (36), and the inner rings of the two damping shafts (28) are connected to the corresponding connecting long rods (22); The outer rings of the two damping shafts (28) are connected to the corresponding second connecting short rods (36).
2. The prestressed concrete steel strand protective sleeve machine according to claim 1, characterized in that: The two connecting short rods (36) are both fixedly connected to a driving sprocket (35), and the side ends of the two connecting short rods (36) are both rotatably connected to a fixed long plate (30); The two fixed long plates (30) are fixedly connected to the surface of the cutting device (11), and both ends of the connecting long rod (22) are rotatably connected to the U-shaped plate (20).
3. The prestressed concrete steel strand protective sleeve machine as claimed in claim 2, characterized in that: The two driving sprockets (35) are meshedly connected with a synchronous chain (34), and the other ends of the two synchronous chains (34) are meshedly connected with a driven sprocket (38); Wherein, opposite ends of the two driven sprockets (38) are fixedly connected with threaded rods (37), and the side ends of the two threaded rods (37) pass through the driven sprockets (38) and are rotatably connected with the corresponding fixed long plates (30).
4. The prestressed concrete steel strand protective sleeve machine as claimed in claim 3, characterized in that: A lifting block (19) is disposed at one opposite end of the two fixed long plates (30), and a thread groove (39) is disposed on one side of the two lifting blocks (19) that are away from each other; The two lifting blocks (19) are both threadedly sleeved with the corresponding threaded rods (37) through the threaded grooves (39).
5. The prestressed concrete steel strand protective sleeve machine as claimed in claim 4, characterized in that: Both ends of the two lifting blocks (19) are fixedly connected to a fixing frame (33), each fixing frame (33) is provided with an empty slot (16) inside, and each empty slot (16) is provided with a limit block (40) inside; Wherein, each limiting block (40) is fixedly connected to the corresponding lifting block (19), and each fixing frame (33) is fixedly connected to the surface of the cutting device (11).
6. The prestressed concrete steel strand protective sleeve machine as claimed in claim 5, characterized in that: The opposite ends of the two lifting blocks (19) are fixedly connected to a U-shaped plate 2 (32), and the interiors of the two U-shaped plates 2 (32) are both provided with supporting rollers (31); Wherein, both ends of the two supporting rollers (31) are rotatably connected to the corresponding U-shaped plate 2 (32).
7. The prestressed concrete steel strand protective sleeve machine as claimed in claim 6, characterized in that: The midpoint of the connecting rod (22) is fixedly connected to a meshing bevel gear 1 (25), and the left end of the meshing bevel gear 1 (25) is vertically meshed with a rotating bevel gear (24); Wherein, a rotating column (29) is fixedly connected to the left side of the rotating bevel gear (24), and the rotating column (29) is rotationally connected to the U-shaped plate (20).
8. The prestressed concrete steel strand protective sleeve machine as claimed in claim 7, characterized in that: The left side of the U-shaped plate 1 (20) is fixedly connected to a fixing cylinder (23), and the left side of the fixing cylinder (23) is fixedly connected to a motor (21); Wherein, the output port of the motor (21) passes through the U-shaped plate 1 (20) and is fixedly connected to the rotating column (29).
9. The prestressed concrete steel strand protective sleeve machine as claimed in claim 8, characterized in that: The rear end of the meshing bevel gear 1 (25) is vertically meshed with the meshing bevel gear 2 (26), and the rear end of the meshing bevel gear 2 (26) is fixedly connected with a connecting short rod 1 (27); Wherein, the rear end of the connecting short rod 1 (27) passes through the fixing plate (13) and is fixedly connected to a rotating gear (18).
10. The prestressed concrete steel strand protective sleeve machine according to claim 9, characterized in that: A rubber cleaning ring (17) is rotatably connected to the surface of the fixing plate (13), and a gear ring (15) is fixedly connected to the rear end of the rubber cleaning ring (17); Wherein, the rotating gear (18) is meshingly connected with the gear ring (15).
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