Roller tire rack
By designing a roller tire frame with railcars and lifting devices, the problem of difficulty in positioning and safety hazards of roller tire frames in the prior art is solved, and more efficient positioning is achieved and safety risks are reduced.
Patent Information
- Application Number
- CN202510358937.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-25
- Publication Date
- 2025-05-13
AI Technical Summary
The positioning of the existing roller tire frame is difficult, and it requires artificial adjustment of the horizontal position and vertical height, resulting in a long construction time and safety hazards.
A roller tire frame including a support frame and a rail car is designed. The support frame and roller assembly are driven to move in the horizontal plane through the rail car, so as to adjust the horizontal position and adjust the vertical position through the lifting device.
It reduces the difficulty of positioning the roller tire frame, improves positioning efficiency, reduces construction time, and reduces safety risks.
Smart Images

Figure CN119973550A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of roller tire racks, and in particular to a roller tire rack. Background Art
[0002] In current production, the existing conventional roller tire rack is a fixed structure. After each three-dimensional segment is manufactured, the roller tire rack must be modified to adapt to the manufacturing of the next segment. Such repeated modifications will cause irreparable damage to the roller tire rack each time, which means that a large amount of manpower and material resources are invested in the tire rack modification work, and the service life of the roller tire rack is reduced.
[0003] The existing roller tire rack relies on a crane to adjust the horizontal position and vertical height to achieve positioning, and the lifting process requires manual adjustment of the distance. Only after repeated adjustments and positioning can the process requirements be met. The entire construction process consumes a lot of time, and there are unpredictable safety hazards during the construction process. Summary of the invention
[0004] The present application aims to solve at least one of the technical problems existing in the prior art. To this end, the present application proposes a roller tire rack that can adjust the horizontal position and vertical position of the roller tire rack, thereby reducing the difficulty of positioning the roller tire rack, improving the positioning efficiency of the roller tire rack and reducing safety risks.
[0005] According to the roller tire rack of the embodiment of the present application, it includes: a support frame, on which is provided a roller assembly for limiting the position of the workpiece to be processed; a rail car, the support frame is connected to the body of the rail car and is located above the rail car, and the rail car is used to drive the support frame to move in a horizontal plane; wherein a lifting device is provided between the rail car and the support frame, and the lifting device is configured to drive the support frame to rise or fall in a vertical direction.
[0006] According to the roller tire rack of the embodiment of the present application, a rail car is provided to install the support frame and the roller assembly on the rail car. In this way, the support frame and the roller assembly can be driven by the rail car to move in the horizontal plane to adjust the horizontal position of the roller tire rack, and the lifting device can drive the support frame to drive the roller assembly to rise or fall in the vertical direction to adjust the vertical position of the roller tire rack. In this way, it is easy to reduce the difficulty of positioning the roller tire rack, which is beneficial to improving the positioning efficiency of the roller tire rack and reducing safety risks.
[0007] According to the roller tire rack of some embodiments of the present application, the roller assembly includes a first roller and a second roller, and the first roller and the second roller are spaced apart in a horizontal direction.
[0008] According to the roller tire rack of some embodiments of the present application, a first roller rack and a second roller rack are arranged on the support frame, the first roller is rotatably mounted on the first roller rack, and the second roller is rotatably mounted on the second roller rack.
[0009] According to the roller tire rack of some embodiments of the present application, the first roller rack and the second roller rack are both slidably connected to the support frame, and the roller assembly also includes an adjusting member, which is used to drive the first roller rack and the second roller rack to move toward or away from each other.
[0010] According to the roller tire frame of some embodiments of the present application, a first stopper and a second stopper are provided on the support frame, the first stopper is located on the side of the first roller frame away from the second roller frame and is used to stop the first roller frame, and the second stopper is located on the side of the second roller frame away from the first roller frame and is used to stop the second roller frame.
[0011] According to some embodiments of the roller tire rack of the present application, the first stopper and / or the second stopper comprises a bolt.
[0012] According to the roller tire rack of some embodiments of the present application, the support frame is provided with a slide groove, and the first roller rack and the second roller rack are respectively provided with a sliding protrusion, and the sliding protrusion is slidably matched with the slide groove.
[0013] According to some embodiments of the roller tire rack of the present application, the adjustment member includes a hydraulic system.
[0014] According to the roller tire rack of some embodiments of the present application, the support frame is detachably connected to the lifting device via a connecting flange.
[0015] The roller tire rack according to some embodiments of the present application further includes a controller, which is installed on the rail vehicle and electrically connected to the lifting device.
[0016] Additional aspects and advantages of the present application will be given in part in the description below, and in part will become apparent from the description below, or will be learned through the practice of the present application. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 Schematic diagram of a roller tire rack according to some embodiments of the present application Figure 1 ;
[0018] Figure 2 Schematic diagram of a roller tire rack according to some embodiments of the present application Figure 2 .
[0019] Reference numerals:
[0020] Roller tire rack 100; workpiece to be processed 200;
[0021] Support frame 10; roller assembly 20;
[0022] A first roller 21; a second roller 22; an adjusting member 23; a first roller frame 24; a second roller frame 25;
[0023] Rail vehicle 30; wheel 31, lifting device 40; first stopper 51; second stopper 52;
[0024] Connecting flange 60; controller 70. DETAILED DESCRIPTION
[0025] In order to better understand the technical solutions provided by the embodiments of this specification, the technical solutions of the embodiments of this specification are described in detail below through the accompanying drawings and specific embodiments. It should be understood that the embodiments of this specification and the specific features in the embodiments are detailed descriptions of the technical solutions of the embodiments of this specification, rather than limitations on the technical solutions of this specification. In the absence of conflict, the embodiments of this specification and the technical features in the embodiments can be combined with each other.
[0026] In this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that there is any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that the process, method, article or equipment including a series of elements includes not only those elements, but also includes other elements not explicitly listed, or also includes elements inherent to such process, method, article or equipment. In the absence of more restrictions, the elements limited by the statement "comprise one..." do not exclude the existence of other identical elements in the process, method, article or equipment including the elements. The term "more than two" includes two or more than two situations.
[0027] In current production, the conventional roller tire rack 100 is a fixed structure. After each three-dimensional segment is manufactured, the roller tire rack 100 must be modified to adapt to the manufacturing of the next segment. Such repeated modifications cause irreparable damage to the roller tire rack 100 each time, which means that a large amount of manpower and material resources are invested in the tire rack modification work, and the service life of the roller tire rack 100 is reduced.
[0028] The existing roller tire rack 100 relies on a crane to adjust the horizontal position and vertical height to achieve positioning, and the lifting process requires manual adjustment of the distance. Only after repeated adjustments and positioning can the process requirements be met. The entire construction process consumes a lot of time, and there are unpredictable safety hazards during the construction process.
[0029] To this end, the present application proposes a roller tire rack 100 .
[0030] like Figure 1 As shown, the roller tire rack 100 according to the embodiment of the present application includes: a support frame 10 and a rail vehicle 30.
[0031] A roller assembly 20 for limiting the position of the workpiece 200 to be processed is provided on the support frame 10. The support frame 10 is connected to the body of the rail vehicle 30 and is located above the rail vehicle 30. The rail vehicle 30 is used to drive the support frame 10 to move in a horizontal plane; wherein, a lifting device 40 is provided between the rail vehicle 30 and the support frame 10, and the lifting device 40 is configured to drive the support frame 10 to rise or fall in a vertical direction.
[0032] It is understandable that the workpiece 200 to be processed can be segmented into a cylindrical or conical shape, etc., which is not limited here.
[0033] For example Figure 1 As shown, when the roller tire rack 100 positions the workpiece 200 to be processed, two roller tire racks 100 may be provided, and the two roller tire racks 100 are spaced apart and distributed in the length direction of the workpiece 200 to be processed, so as to limit the axial ends of the workpiece 200 to be processed through the corresponding roller assemblies 20 of the two roller tire racks 100, thereby realizing the positioning of the workpiece 200 to be processed.
[0034] In order to adapt to the axial length of the workpiece 200 to be processed, the roller tire frame 100 needs to be moved horizontally. In the related art, the roller tire frame 100 is lifted by a crane to achieve horizontal movement of the roller tire frame 100. In the present application, a rail car 30 is provided to facilitate the support frame 10 and the roller assembly 20 to move in the horizontal plane through the rail car 30, thereby achieving the adjustment of the horizontal position of the roller tire frame 100.
[0035] It can be understood that the rail vehicle 30 generally includes a vehicle body and wheels 31, and the rail vehicle 30 refers to a liftable rail vehicle 30 that is similar to a slipway trolley and can be raised and lowered, moved forward and backward.
[0036] Furthermore, when the workpiece 200 to be processed is a conical structure, in order to ensure that the axial ends of the conical structure can be at the same horizontal height, it is necessary to adjust the vertical height of a roller tire rack 100 so that the upper surface of the conical structure remains horizontal. In the present application, a lifting device 40 is provided, and the lifting device 40 can drive the support frame 10 to drive the roller assembly 20 to rise or fall in the vertical direction to achieve the adjustment of the vertical position of the roller tire rack 100. In this way, it is easy to reduce the difficulty of positioning the roller tire rack 100, which is beneficial to improving the positioning efficiency of the roller tire rack 100 and reducing safety risks.
[0037] According to the roller tire rack 100 of the embodiment of the present application, a rail car 30 is provided to install the support frame 10 and the roller assembly 20 on the rail car 30. In this way, the support frame 10 and the roller assembly 20 can be driven by the rail car 30 to move in the horizontal plane to adjust the horizontal position of the roller tire rack 100, and the lifting device 40 can drive the support frame 10 to drive the roller assembly 20 to rise or fall in the vertical direction to adjust the vertical position of the roller tire rack 100. In this way, it is easy to reduce the difficulty of positioning the roller tire rack 100, which is beneficial to improving the positioning efficiency of the roller tire rack 100 and reducing safety risks.
[0038] In some embodiments, Figure 2 As shown, the roller assembly 20 includes a first roller 21 and a second roller 22 , and the first roller 21 and the second roller 22 are spaced apart in a horizontal direction.
[0039] Thus, the workpiece 200 can be placed between the first roller 21 and the second roller 22 , so that the first roller 21 and the second roller 22 can limit the workpiece 200 on both sides of the workpiece 200 , thereby achieving the limitation of the workpiece 200 .
[0040] In some embodiments, Figure 2 As shown, a first roller frame 24 and a second roller frame 25 are provided on the support frame 10 , the first roller 21 is rotatably mounted on the first roller frame 24 , and the second roller 22 is rotatably mounted on the second roller frame 25 .
[0041] Therefore, by setting the first roller frame 24 and the second roller frame 25, the first roller 21 can be rotatably mounted on the first roller frame 24, and the second roller 22 can be rotatably mounted on the second roller frame 25. In this way, when the workpiece 200 to be processed is placed between the first roller 21 and the second roller 22, the workpiece 200 to be processed can roll and rub against the first roller 21 and the second roller 22, so as to play an auxiliary role when the workpiece 200 to be processed is placed between the first roller 21 and the second roller 22.
[0042] In some embodiments, the first roller frame 24 and the second roller frame 25 are both slidably connected to the support frame 10, and as shown in FIG. Figure 2 As shown, the roller assembly 20 further includes an adjusting member 23, and the adjusting member 23 is used to drive the first roller frame 24 and the second roller frame 25 to move toward or away from each other.
[0043] Therefore, the distance between the first roller frame 24 and the second roller frame 25 can be adjusted by the adjusting member 23, thereby adjusting the distance between the first roller 21 and the second roller 22, so that the roller frame 100 can position the workpieces 200 with different diameters.
[0044] For example, the adjusting member 23 is used to drive the first roller frame 24 and the second roller frame 25 to move toward each other so as to reduce the distance between the first roller frame 24 and the second roller frame 25, that is, to reduce the distance between the first roller 21 and the second roller 22, so that the first roller 21 and the second roller 22 can play a limiting role on the workpiece 200 with a smaller diameter.
[0045] Alternatively, the adjusting member 23 is used to drive the first roller frame 24 and the second roller frame 25 to move in a direction away from each other to increase the distance between the first roller frame 24 and the second roller frame 25, that is, to increase the distance between the first roller 21 and the second roller 22, so that the first roller 21 and the second roller 22 can limit the workpiece 200 with a larger diameter.
[0046] In some implementations, the adjustment member 23 may be a ball screw structure, or an electric telescopic rod structure, etc., which is not limited here.
[0047] In some embodiments, Figure 2 As shown, a first stopper 51 and a second stopper 52 are provided on the support frame 10. The first stopper 51 is located on the side of the first roller frame 24 away from the second roller frame 25 and is used to stop the first roller frame 24. The second stopper 52 is located on the side of the second roller frame 25 away from the first roller frame 24 and is used to stop the second roller frame 25.
[0048] Therefore, by providing the first stopper 51 , the first roller frame 24 can abut against the first stopper 51 after moving a certain distance in a direction away from the second roller frame 25 , thereby preventing the first roller frame 24 from excessively moving.
[0049] At the same time, by providing the second stopper 52 , the second roller frame 25 can abut against the second stopper 52 after moving a certain distance in a direction away from the first roller frame 24 , thereby preventing the second roller frame 25 from excessively moving.
[0050] In some embodiments, the first stopper 51 and / or the second stopper 52 are configured as flexible members.
[0051] For example, the first stop member 51 is constructed as a flexible member, so that when the first stop member 51 abuts against the first roller frame 24, rigid contact between the first stop member 51 and the first roller frame 24 can be avoided, thereby reducing damage to the first stop member 51 and the first roller frame 24, which is beneficial to protecting the first stop member 51 and the first roller frame 24.
[0052] Alternatively, the second stop member 52 is constructed as a flexible member, so that when the second stop member 52 abuts against the second roller frame 25, rigid contact between the second stop member 52 and the second roller frame 25 can be avoided, thereby reducing damage to the second stop member 52 and the second roller frame 25, which is beneficial to protecting the second stop member 52 and the second roller frame 25.
[0053] Alternatively, the first stopper 51 and the second stopper 52 are both constructed as flexible members, so that when the first stopper 51 abuts against the first roller frame 24, the first stopper 51 and the first roller frame 24 can be prevented from being in rigid contact, thereby reducing damage to the first stopper 51 and the first roller frame 24, which is beneficial to protecting the first stopper 51 and the first roller frame 24. When the second stopper 52 abuts against the second roller frame 25, the second stopper 52 and the second roller frame 25 can be prevented from being in rigid contact, thereby reducing damage to the second stopper 52 and the second roller frame 25, which is beneficial to protecting the second stopper 52 and the second roller frame 25.
[0054] In some embodiments, the first stopper 51 and / or the second stopper 52 include bolts.
[0055] For example, the first stop member 51 includes a bolt, which can be inserted into the support frame 10, and a nut can be provided on the part of the bolt extending above the support frame 10. In this way, the bolt and the nut can play a role in stopping the first roller frame 24, and the setting method of the bolt and the nut is relatively simple, which is conducive to reducing the setting cost.
[0056] Alternatively, the second stop member 52 includes a bolt, which can be inserted into the support frame 10, and a nut can be provided at the portion of the bolt extending above the support frame 10. In this way, the bolt and the nut can play a role in stopping the second roller frame 25, and the arrangement of the bolt and the nut is relatively simple, which is conducive to reducing the arrangement cost.
[0057] Alternatively, the first stopper 51 and the second stopper 52 are both constructed as bolts, and can achieve the same technical effect as above, which will not be repeated here.
[0058] In some embodiments, the support frame 10 is provided with a slide groove (not shown in the figure), and the first roller frame 24 and the second roller frame 25 are respectively provided with a sliding protrusion (not shown in the figure), and the sliding protrusion is slidably matched with the slide groove.
[0059] Therefore, by providing a sliding groove on the support frame 10, the first roller frame 24 and the second roller frame 25 are respectively provided with sliding protrusions, so as to enhance the stability of the sliding cooperation between the first roller frame 24 and the second roller frame 25 and the support frame 10 respectively, and the setting of the sliding groove can play a certain guiding role in the sliding of the first roller frame 24 and the second roller frame 25.
[0060] In some implementations, rollers are further provided at the bottom of the slide groove, so that when the first roller frame 24 and the second roller frame 25 slide, the sliding friction can be converted into rolling friction through the rollers, thereby reducing the friction force to improve the sliding efficiency.
[0061] In some embodiments, the adjustment member 23 includes a hydraulic system.
[0062] Therefore, the distance between the first roller frame 24 and the second roller frame 25 can be controlled by the hydraulic system, that is, the distance between the first roller 21 and the second roller 22 can be controlled, and the control of the hydraulic system can make the adjustment of the distance between the first roller 21 and the second roller 22 more precise, which is conducive to improving the control accuracy.
[0063] In some embodiments, Figure 1 and Figure 2 As shown, the support frame 10 is detachably connected to the lifting device 40 via a connecting flange 60 .
[0064] Therefore, by providing the connecting flange 60 , the difficulty of connecting the support frame 10 and the lifting device 40 can be reduced, and the structure of the connecting flange 60 is relatively simple, which is conducive to reducing costs.
[0065] In some embodiments, Figure 1 As shown, the roller tire rack 100 further includes a controller 70 , which is mounted on the rail vehicle 30 and electrically connected to the lifting device 40 .
[0066] Therefore, by providing the controller 70, the working state of the lifting device 40 can be controlled by the controller 70, so that the automatic control of the roller tire rack 100 can be realized, which helps to reduce the control difficulty.
[0067] Compared with the prior art, the roller tire rack 100 of the present application has at least the following advantages: the use of the roller tire rack 100 for construction not only saves the need for lifting, driving and other supporting construction operations, but also eliminates various safety risk factors in the lifting process. No iron shims are required for bow and stern level adjustment, thus avoiding the possibility of iron sheets flying out and injuring people, as well as damage to the roller and the workpiece 200 caused by the iron sheets. When adjusting the level, there is no need to weld tooling rings on the segmented surface, thus avoiding welding tooling on the segmented surface and subsequent dismantling and grinding work.
[0068] It should be noted that in the above embodiments, the description of each embodiment has its own emphasis, and for parts that are not described in detail in a certain embodiment, reference can be made to the relevant descriptions of other embodiments.
[0069] The above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit them. Although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present application.
[0070] Although the preferred embodiments of this specification have been described, those skilled in the art may make additional changes and modifications to these embodiments once they have learned the basic creative concept. Therefore, the appended claims are intended to be interpreted as including the preferred embodiments and all changes and modifications that fall within the scope of this specification.
[0071] Obviously, those skilled in the art can make various changes and modifications to this specification without departing from the spirit and scope of this specification. Thus, if these modifications and variations of this specification fall within the scope of the claims of this specification and their equivalents, this specification is also intended to include these modifications and variations.
Claims
1. A roller tire rack (100), characterized in that: include: A support frame (10), wherein a roller assembly (20) for limiting the position of a workpiece (200) to be processed is arranged on the support frame (10); A rail vehicle (30), wherein the support frame (10) is connected to a body of the rail vehicle (30) and is located above the rail vehicle (30), and the rail vehicle (30) is used to drive the support frame (10) to move in a horizontal plane; Wherein, a lifting device (40) is provided between the rail vehicle (30) and the support frame (10), and the lifting device (40) is configured to drive the support frame (10) to rise or fall in a vertical direction.
2. The roller tire stand (100) according to claim 1, characterized in that: The roller assembly (20) comprises a first roller (21) and a second roller (22), wherein the first roller (21) and the second roller (22) are arranged to be spaced apart in a horizontal direction.
3. The roller tire stand (100) according to claim 2, characterized in that: A first roller frame (24) and a second roller frame (25) are arranged on the support frame (10); the first roller (21) is rotatably mounted on the first roller frame (24); and the second roller (22) is rotatably mounted on the second roller frame (25).
4. The roller tire stand (100) according to claim 3, characterized in that: The first roller frame (24) and the second roller frame (25) are both slidably connected to the support frame (10), and the roller assembly (20) further comprises an adjusting member (23), wherein the adjusting member (23) is used to drive the first roller frame (24) and the second roller frame (25) to move towards or away from each other.
5. The roller tire stand (100) according to claim 3, characterized in that: The support frame (10) is provided with a first stopper (51) and a second stopper (52); the first stopper (51) is located on a side of the first roller frame (24) away from the second roller frame (25) and is used to stop the first roller frame (24); the second stopper (52) is located on a side of the second roller frame (25) away from the first roller frame (24) and is used to stop the second roller frame (25).
6. The roller tire stand (100) according to claim 5, characterized in that: The first stopper (51) and / or the second stopper (52) comprises a bolt.
7. The roller tire stand (100) according to claim 4, characterized in that: The support frame (10) is provided with a slide groove, and the first roller frame (24) and the second roller frame (25) are respectively provided with a sliding protrusion, and the sliding protrusion is slidably matched with the slide groove.
8. The roller tire stand (100) according to claim 4, characterized in that: The adjusting member (23) comprises a hydraulic system.
9. The roller tire stand (100) according to claim 1, characterized in that: The support frame (10) and the lifting device (40) are detachably connected via a connecting flange (60).
10. The roller tire stand (100) according to any one of claims 1 to 9, characterized in that: It also includes a controller (70), which is installed on the rail vehicle (30) and is electrically connected to the lifting device (40).