Auxiliary replacing device for carrier roller of belt conveyor

By designing a belt conveyor roller auxiliary replacement device with rapid adjustment and angle adjustment functions, the cumbersome problem of the roller replacement process of different models of belt conveyors is solved, and the replacement efficiency is improved and the process stability is achieved.

CN119973581AActive Publication Date: 2025-05-13JIANGSU YANGTSE JIANGGANGWU CO LTD
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Patent Information

Application Number
CN202510272929.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-10
Publication Date
2025-05-13
Estimated Expiration
2045-03-10

AI Technical Summary

Technical Problem

When facing different types of belt conveyor roller replacement devices, the existing belt conveyor roller replacement device needs to manually adjust the snap position of the upper support rod to adapt to different conveyor widths, resulting in a cumbersome and inefficient replacement process.

Method used

A belt conveyor roller auxiliary replacement device is designed, using components such as scissor lifts, guide frames, cross plates, movable seats, swing arm and stepper motors. Through the drive of the screw and stepper motors, the swing arm is quickly adjusted to a suitable support position, and the support angle is adjusted through the angle adjustment assembly.

Benefits of technology

The rapid adjustment of the upper belt width is achieved, the roller replacement process is simplified, the replacement efficiency is improved, and the stability of the replacement process is ensured and the use of the belt conveyor is not affected by the design of the guide roller and rubber sleeve.

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Abstract

The invention relates to the technical field of belt conveyor carrier roller replacement, in particular to a belt conveyor carrier roller auxiliary replacement device which comprises a base and a fixed seat fixedly connected to the bottom of the base, a scissor lift is mounted on the base, a guide frame is slidably connected to the scissor lift, and a transverse plate is fixedly connected to the guide frame. The upper belt support is used for supporting the upper belt. The device is moved to a belt support and can be fixed to the belt support through contact between a clamping plate and the belt support, then a stepping motor is started to drive a lead screw to rotate, and the lead screw rotates to drive swing arms on the left side and the right side to synchronously move inwards and outwards through a movable seat; in this way, the carrier roller can be replaced after the upper belt support is rapidly adjusted to the position suitable for the upper belt width support, adjustment is convenient, and therefore the carrier roller replacement efficiency is improved.
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Description

Technical Field

[0001] The invention relates to the technical field of belt conveyor roller replacement, and in particular to a belt conveyor roller auxiliary replacement device. Background Art

[0002] As an important transportation equipment in coal mines, factories and other places, belt conveyors have the characteristics of large transportation volume, long transportation distance, high efficiency, continuous transportation, safe operation and low noise, and play an irreplaceable role in material transportation. As an important component of belt conveyors, rollers play a key supporting role for conveyor belts and materials. However, in actual operation, rollers often need to be replaced regularly due to long-term load, wear or accidental damage.

[0003] A Chinese patent with publication number CN116674952A discloses a roller replacement auxiliary device, which relates to the technical field of roller replacement. The device includes a support mechanism and an upper support rod, wherein the support mechanisms are respectively arranged on both sides of the upper roller group, and the support mechanism includes a second fixing member, a jack and a first fixing member from bottom to top, wherein the second fixing member is used to be installed on the belt bracket, the jack is installed on the second fixing member, and the output end of the jack is connected to the first fixing member, and the upper support rod is suspended above the upper roller group, and the two ends of the upper support rod are respectively installed on the first fixing members on both sides of the upper roller group, and the upper support rod is used to drive the upper belt away from the upper roller group under the drive of the support mechanism. Although the above patent can replace the roller after supporting the conveyor belt, due to the different conveyor belt widths of different types of belt conveyors, the upper support rod of the device needs the operator to manually adjust the buckle positions of the two ends of the upper support rod according to the specific situation when supporting the conveyor belt to adapt to different conveyor belt widths. This adjustment process is not only cumbersome, but also easy to delay time when replacing the rollers in an emergency, affecting the efficiency of roller replacement.

[0004] The present invention aims to solve the problems existing in the above-mentioned patents. To this end, a belt conveyor roller auxiliary replacement device is proposed, which can quickly adjust the width of the upper belt support to complete the roller replacement, is easy to adjust, and improves the efficiency of roller replacement. Summary of the invention

[0005] In order to overcome the problem that the conveyor belt widths of different types of belt conveyors are different, when the upper support rod of the device supports the conveyor belt, the operator needs to manually adjust the buckle positions at both ends of the upper support rod according to specific circumstances to adapt to different conveyor belt widths. This adjustment process is not only cumbersome, but also easily delays time when replacing rollers urgently, thereby affecting the efficiency of roller replacement. The present invention provides a belt conveyor roller auxiliary replacement device that can quickly adjust the width of the upper belt support to complete roller replacement, is easy to adjust, and improves the efficiency of roller replacement.

[0006] The present invention is achieved through the following technical approaches: Base comprises support, cast, and frame upper is provided with guide rail, and support and conveyer frames movable end contact site are provided with recoil spring, and castor is arranged on the pin of base bottom four, to carry mobile handler location.

[0007] Further explanation, the angle adjustment assembly includes a worm gear fixedly mounted on the shaft of the swing arm, an L-shaped plate fixedly connected to the movable seat, an internal spline cylinder rotatably connected to the L-shaped plate, a worm meshing with the worm gear fixedly connected to the end of the internal spline cylinder, a first spline shaft slidingly connected to the inner side of the internal spline cylinder, a movable block symmetrically slidably connected to the fixed seat, the movable block is rotatably connected to the internal spline cylinder, and a driving assembly is arranged on the fixed seat for driving the first spline shaft to rotate.

[0008] Further explanation, the driving assembly includes an L-shaped seat fixedly connected to the movable block, the first spline shaft passes through the L-shaped seat, a spline sleeve is laterally rotatably connected to the L-shaped seat, the end of the spline sleeve is connected to the end of the first spline shaft through a bevel gear assembly, and a second spline shaft is laterally rotatably connected to the fixed seat, and the second spline shaft is slidably connected to the inner side of the spline sleeve.

[0009] Further explanation, the belt conveyor roller auxiliary replacement device also includes a clamping assembly, the clamping assembly includes a clamping plate symmetrically slidably connected to the inner side of the fixed seat, used to fix the fixed seat on the belt bracket, a driving screw is rotatably connected to the fixed seat, the driving screw is threadedly connected to one of the clamping plates, a servo motor is installed on the fixed seat, the output shaft end of the servo motor is fixedly connected to the end of the driving screw, and a transmission assembly is arranged between the clamping plate and the fixed seat, which is used to drive the right clamping plate to move synchronously.

[0010] To further illustrate, the transmission assembly includes a spur gear rotatably connected to a fixed seat, a rack is fixedly connected to a clamping plate, and the rack slides through the fixed seat to mesh with the spur gear.

[0011] Further explanation, the belt conveyor roller auxiliary replacement device also includes a stabilizing component, which includes a slide seat symmetrically slidably connected to the inner side of the fixed seat, the slide seat is located between the clamping plates, and the slide seat is symmetrically slidably penetrated with a slide rod, and a clamping block is fixed between the ends of the slide rod on each side for further fixing the fixed seat, and a connecting spring sleeved on the slide rod is symmetrically connected between the clamping block and the slide seat, and electric screws are installed on both sides of the fixed seat, and the electric screws are threadedly connected to the slide seat.

[0012] Further description, the belt conveyor roller auxiliary replacement device also includes a guide roller rotatably connected to the top of the cross plate and the top of the swing arm, which is used to guide the upper belt.

[0013] As a further explanation, the belt conveyor roller auxiliary replacement device also includes a rubber sleeve fixedly mounted on the circumference of the outer side surface of the guide roller, which is used to increase the friction force between the upper belt and the guide roller.

[0014] The present invention has significant improvements in that: 1. Move the device to the belt bracket, and fix the device on the belt bracket through the contact between the clamping plate and the belt bracket, then start the stepper motor to drive the screw to rotate, and the rotation of the screw drives the left and right swing arms to move synchronously inward and outward through the movable seat, so that the swing arm can quickly move to the position of the appropriate upper belt width support, and then the upper belt support can be lifted up by the swing arm and the cross plate to replace the roller. In this way, the roller replacement can be completed after quickly adjusting to the position suitable for the upper belt width support, and the adjustment is convenient, thereby improving the efficiency of roller replacement.

[0015] 2. Under the action of the clamping block, it can contact with the belt bracket, and the clamping block can further fix the device on the belt bracket. In this way, the fixing base can be further fixed on the belt bracket, so that the device can more stably support the upper belt.

[0016] 3. Under the action of the guide roller, whenever the swing arm and the cross plate support and lift the upper belt through the guide roller, the guide roller can guide the upper belt, and the belt conveyor can replace the roller without stopping the machine. In this way, the upper belt can be replaced without stopping the machine, thereby not affecting the use of the belt conveyor. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention.

[0018] Figure 2 It is a schematic diagram of the three-dimensional structure of the drive block, the bidirectional screw and the drive motor of the present invention.

[0019] Figure 3 It is a schematic diagram of the three-dimensional structure of the movable seat and the swing arm of the present invention.

[0020] Figure 4 It is a schematic diagram of the three-dimensional structure of the screw rod of the present invention.

[0021] Figure 5 It is a schematic diagram of the three-dimensional structure of the angle adjustment component of the present invention.

[0022] Figure 6 It is a schematic diagram of the three-dimensional structure of the inner spline cylinder and the first spline shaft of the present invention.

[0023] Figure 7 It is a schematic diagram of the three-dimensional structure of the clamping assembly of the present invention.

[0024] Figure 8 It is a schematic diagram of the three-dimensional structure of the stabilizing component of the present invention.

[0025] Fig. 9 It is a schematic diagram of the three-dimensional structure of the sliding rod and the clamping block of the present invention.

[0026] Fig.10 It is a schematic diagram of the three-dimensional structure of the conductor roller of the present invention.

[0027] Fig.11 It is a schematic diagram of the three-dimensional structure of the rubber sleeve of the present invention.

[0028] Marked in the figure: 1-base, 2-fixed seat, 3-scissor lift, 31-drive block, 32-bidirectional screw, 33-drive motor, 4-guide frame, 5-cross plate, 6-movable seat, 61-swing arm, 62-fixed frame, 63-stepping motor, 64-screw, 7-worm gear, 71-L-type plate, 72-inner spline cylinder, 721-first spline shaft, 73-worm, 74-movable block, 75-L-type seat, 76-second spline shaft, 77-spline shaft sleeve, 78-circular frame, 8-clamp, 81-drive screw, 82-servo motor, 83-rack, 84-spur gear, 9-slide seat, 91-slide rod, 92-clamp block, 93-connecting spring, 94-electric screw, 10-guide roller, 11-rubber sleeve. DETAILED DESCRIPTION

[0029] First of all, it should be pointed out that in the different described embodiments, the same parts are provided with the same reference numerals or the same component names, wherein the disclosure contained in the entire description can be transferred to the same parts with the same reference numerals or the same component names. Selected positional descriptions in the description, such as top, bottom, lateral, etc., also refer to the directly described and shown figures and are transferred to the new positions in the case of a change in position.

[0030] Example: A belt conveyor roller auxiliary replacement device, please refer to Figure 1-Figure 6As shown, it includes a base 1 and a fixed base 2 fixedly connected to the bottom of the base 1, a scissor-type lift is installed on the base 1, and the scissor-type lift includes a scissor-type lift frame 3, a driving block 31, a bidirectional screw 32 and a driving motor 33. The middle part of the base 1 is symmetrically slidably connected with the driving block 31, and the scissor-type lift frame 3 is installed between the driving blocks 31 on the left and right sides. The middle part of the base 1 is horizontally rotatably connected with the bidirectional screw 32, and the threads on the left and right sides of the bidirectional screw 32 are opposite. The bidirectional screw 32 is threadedly connected to the middle parts of the driving blocks 31 on the left and right sides. A driving motor 33 is embedded on the right side of the base 1, and the output shaft end of the driving motor 33 is fixedly connected to the right end of the bidirectional screw 32. A guide frame 4 is slidably connected between the two ends of the top of the scissor-type lift frame 3, and a cross plate 5 is fixedly connected to the top of the guide frame 4. When the cross plate 5 moves upward, the cross plate 5 can realize the support and lifting of the upper belt. It also includes a movable seat 6, a swing arm 61, a fixed frame 62, a stepping motor 63, a screw 64 and an angle adjustment component. The rear side of the cross plate 5 A fixed frame 62 is fixedly connected, and a movable seat 6 is symmetrically slidably connected to the inner side of the fixed frame 62. The movable seat 6 is in contact with the top of the horizontal plate 5. The ends of the movable seats 6 on the left and right sides that are away from each other are rotatably connected with swing arms 61. The swing arms 61 can realize the upper belt support and lift up. A screw rod 64 is rotatably connected between the left and right sides of the fixed frame 62. The threads on the left and right sides of the screw rod 64 are opposite. The screw rod 64 is threadedly connected to the movable seats 6 on the left and right sides. A stepper motor 63 is installed on the left side outside the fixed frame 62. The output shaft end of the stepper motor 63 is fixedly connected to the left end of the screw rod 64. The stepper motor 63 is used to drive the screw rod 64 to rotate. The screw rod 64 drives the movable seats 6 on the left and right sides to move synchronously inward and outward. The movable seat 6 drives the swing arms 61 on the left and right sides to move synchronously inward and outward, so that the swing arm 61 can be quickly adjusted to a position suitable for supporting the width of the upper belt. An angle adjustment component is provided between the fixed seat 2 and the movable seat 6. When the angle adjustment component is in operation, the angle adjustment component can adjust the angle supported by the swing arm 61.

[0031] See also Figure 5 and Figure 6As shown, the angle adjustment component includes a worm wheel 7, an L-shaped plate 71, an inner spline cylinder 72, a first spline shaft 721, a worm 73, a movable block 74 and a driving component. The front side of the shaft of the left and right swing arms 61 is fixedly sleeved with a worm wheel 7, and the front side of the left and right movable seats 6 is fixedly connected with an L-shaped plate 71. The front sides of the left and right L-shaped plates 71 are rotatably connected with the inner spline cylinder 72. The top of the inner spline cylinder 72 is fixedly connected with a worm 73. The worm 73 is meshed with the worm wheel 7. The worm 73 can drive the worm wheel 7 to rotate, so that the swing arm 61 swings to adjust the angle. The inner side of the inner spline cylinder 72 is slidably connected with the first spline shaft 721, and the front side of the fixed seat 2 is symmetrically slidably connected with movable blocks 74. The movable blocks 74 on the left and right sides are respectively connected to the inner spline cylinders on the left and right sides. The outer side of the lower part of the key cylinder 72 is rotatably connected, and a driving assembly is arranged on the fixed seat 2. When the driving assembly is in operation, the driving assembly can drive the first spline shaft 721 to rotate; the driving assembly includes an L-shaped seat 75, a second spline shaft 76 and a spline shaft sleeve 77. The bottoms of the movable blocks 74 on the left and right sides are fixedly connected with L-shaped seats 75, the first spline shaft 721 penetrates the L-shaped seat 75, and the lower parts of the L-shaped seats 75 on the left and right sides are laterally rotatably connected with spline shaft sleeves 77. The ends of the spline shaft sleeves 77 on the left and right sides that are close to each other are respectively connected to the bottom ends of the first spline shafts 721 on the left and right sides through bevel gear assemblies. The lower part of the front side surface of the fixed seat 2 is laterally rotatably connected with the second spline shaft 76, and the second spline shaft 76 is slidably connected to the inner sides of the spline shaft sleeves 77 on the left and right sides.

[0032] See also Figure 7 As shown, the belt conveyor roller auxiliary replacement device also includes a clamping assembly installed on the fixed seat 2, the clamping assembly includes a clamping plate 8, a driving screw 81, a servo motor 82 and a transmission assembly, the inner side of the fixed seat 2 is symmetrically slidably connected with the clamping plate 8, when the clamping plate 8 moves inward and contacts the belt bracket, the clamping plate 8 can fix the fixed seat 2 on the belt bracket, the left side of the fixed seat 2 is rotatably connected with the driving screw 81, the driving screw 81 is threadedly connected to the left clamping plate 8, and the left side of the fixed seat 2 is installed with a servo motor. 82, the output shaft end of the servo motor 82 is fixedly connected to the left end of the driving screw 81, and a transmission assembly is arranged between the left and right side clamps 8 and the fixed seat 2. When the transmission assembly is in operation, the transmission assembly can drive the right side clamp 8 to move synchronously; the transmission assembly includes a rack 83 and a spur gear 84, and the middle part of the fixed seat 2 is rotatably connected with the spur gear 84, and the right side surface of the left clamp 8 and the left side surface of the right clamp 8 are fixedly connected with a rack 83, and the left and right side racks 83 both slide through the fixed seat 2 and mesh with the spur gear 84.

[0033] First, place the device on the belt bracket and make the cross plate 5 under the upper belt, then start the servo motor 82 to rotate forward, the servo motor 82 rotates forward to drive the driving screw 81 to rotate forward, the driving screw 81 rotates forward to drive the left splint 8 to move right, the left splint 8 moves right to drive the left rack 83 to move right, the left rack 83 moves right to drive the spur gear 84 to rotate forward, the spur gear 84 rotates forward to drive the right rack 83 to move left, the right rack 83 moves left to drive the right splint 8 to move left, when the right splint 8 moves left and the left splint 8 moves right and both contact with the belt bracket, the splints 8 on the left and right sides cooperate to make the fixed seat 2 directly under the upper belt, which also makes the cross plate 5 directly under the upper belt, turn off the servo motor 82, and the left and right splints 8 cooperates to fix the fixed seat 2 on the belt bracket, making the whole device more stable to use, and then start the stepper motor 63 to drive the screw rod 64 to rotate alternately forward and reverse, the screw rod 64 drives the left and right movable seats 6 to move synchronously inward and outward, and the movable seat 6 drives the left and right swing arms 61 to move synchronously inward and outward. When the left and right swing arms 61 move to a position suitable for the upper belt width support, turn off the stepper motor 63, and then twist the circular frame 78 to rotate and drive the second spline shaft 76 to rotate, the second spline shaft 76 rotates to drive the spline shaft sleeve 77 to rotate, the spline shaft sleeve 77 rotates through the bevel gear assembly to drive the first spline shaft 721 to rotate, the first spline shaft 721 rotates to drive the inner spline cylinder 72 to rotate, the inner spline cylinder 72 rotates to drive the worm 73 to rotate, and the worm 73 drives The movable worm gear 7 rotates, and the rotation of the worm gear 7 drives the left and right side swing arms 61 to swing upward. When the left and right side swing arms 61 swing upward to an angle adapted to the upper belt support, the twisting of the circular frame 78 is stopped, the second spline shaft 76 stops driving the spline shaft sleeve 77 to rotate, the worm 73 stops driving the worm gear 7 to rotate, and the worm gear 7 stops driving the swing arm 61 to swing. The swing arm 61 and the cross plate 5 form a V-shaped groove structure and are adapted to the upper belt of the belt conveyor, and the driving motor 33 can be started to drive the bidirectional screw 32 to rotate. The rotation of the bidirectional screw 32 drives the left and right side drive blocks 31 to move in a direction close to each other, and the movement of the driving block 31 drives the scissor-type lifting frame 3 to extend, and the extension of the scissor-type lifting frame 3 drives the guide frame 4 to move upward, and the guide frame 4 moves upward to drive the cross plate 5 to rotate. The plate 5 moves upward, and the cross plate 5 drives the movable seat 6 to move upward through the fixed frame 62. The movable seat 6 drives the swing arm 61 and the L-shaped plate 71 to move upward, and the L-shaped plate 71 drives the inner spline cylinder 72 to move upward and slide on the first spline shaft 721. At the same time, when the swing arm 61 and the cross plate 5 move upward and contact the upper belt, the swing arm 61 cooperates with the cross plate 5 to quickly lift the upper belt, so that the upper belt is out of contact with the roller, and the drive motor 33 is turned off. Then the roller can be replaced. When the roller is replaced, the drive motor 33 is started to drive the bidirectional screw 32 to rotate in the opposite direction. The bidirectional screw 32 rotates in the opposite direction to drive the scissor-type lifting frame 3 to retract and reset. The scissor-type lifting frame 3 is reset to drive the guide frame 4 to move downward and reset, and the guide frame 4 drives the cross plate 5 to move downward and reset.The horizontal plate 5 drives the swing arm 61 to move downward and reset through the fixed frame 62 and the movable seat 6. The swing arm 61 and the horizontal plate 5 are reset and both disengage from the upper belt. The upper belt stops being supported, and the upper belt moves and resets to contact the replaced roller. The drive motor 33 is turned off, and the circular frame 78 is twisted to rotate in the opposite direction. The circular frame 78 drives the second spline shaft 76 to rotate in the opposite direction, which makes the swing arm 61 swing downward and reset. Then the servo motor 82 is started to drive the drive screw 81 to reverse. The drive screw 81 reverses and drives the left clamping plate 8 to move to the left and reset. The left clamping plate 8 drives the right clamping plate 8 to move to the right and reset through the rack 83 and the spur gear 84. The clamping plates 8 on both sides are reset and disengage from the belt bracket, and the device can be removed from the belt bracket. In this way, the roller replacement can be completed after quickly adjusting to the appropriate position for supporting the width of the upper belt. The adjustment is convenient, thereby improving the efficiency of roller replacement.

[0034] See also Figure 8 and Fig. 9 As shown, the belt conveyor roller auxiliary replacement device also includes a stabilizing component installed on the fixed seat 2, the stabilizing component includes a slide seat 9, a slide rod 91, a clamping block 92, a connecting spring 93 and an electric screw 94. The slide seat 9 is symmetrically slidably connected to the inner side of the fixed seat 2, and the slide seat 9 is located between the left and right side clamps 8. The lower parts of the left and right side slides 9 are symmetrically slidably connected with the slide rod 91 front and back, and a clamping block 92 is fixed between the outer ends of the slide rod 91 on each side. When the clamping block 92 contacts the belt bracket, the clamping block 92 can further fix the fixed seat 2 to make the device more stable. The sides of the left and right side clamping blocks 92 that are close to each other are respectively symmetrically connected to the lower parts of the left and right side slides 9 with connecting springs 93 front and back, and the connecting spring 93 is sleeved on the slide rod 91. Electric screws 94 are installed on the left and right sides of the fixed seat 2, and the left and right side electric screws 94 are respectively threadedly connected to the left and right side slides 9.

[0035] When the clamping plates 8 on both sides are in contact with the belt bracket to clamp the fixed seat 2, the electric screw 94 is started to rotate, and the electric screw 94 rotates to drive the left and right slides 9 to move away from each other. The slide 9 drives the left and right clamping blocks 92 to move away from each other through the connecting spring 93. When the left and right clamping blocks 92 move away from each other and contact the inner side of the belt bracket, the clamping blocks 92 stop moving, and the slide 9 continues to move to compress the connecting spring 93, and the electric screw 94 is closed. The slide 9 stops moving, and the left and right clamping blocks 92 cooperate to further fix the fixed seat 2 on the belt bracket. When the roller is replaced, the electric screw 94 is started to rotate in the opposite direction. The electric screw 94 rotates in the opposite direction to drive the left and right slides 9 to move and reset in the direction of approaching each other. The left and right slides 9 move in the direction of approaching each other to reset the connecting spring 93 first, and then the left and right slides 9 drive the left and right clamping blocks 92 to move and reset in the direction of approaching each other through the connecting spring 93. The clamping blocks 92 are reset and disengaged from the belt bracket, and the electric screw 94 is closed. In this way, the fixing seat 2 can be further fixed on the belt bracket, so that the device can more stably support and hold up the upper belt.

[0036] See also Fig.10 As shown, the belt conveyor roller auxiliary replacement device also includes a guide roller 10. Three guide rollers 10 are rotatably connected at even intervals in the middle of the top of the cross plate 5 and the tops of the left and right swing arms 61. The guide rollers 10 can guide the upper belt.

[0037] See also Fig.11 As shown, the belt conveyor roller auxiliary replacement device also includes a rubber sleeve 11. The outer side surfaces of all guide rollers 10 are fixedly sleeved with the rubber sleeve 11 along the circumferential direction. The rubber sleeve 11 can increase the friction between the upper belt and the guide roller 10.

[0038] When the swing arm 61 and the cross plate 5 move upward, the swing arm 61 and the cross plate 5 drive the guide roller 10 to move upward, and the guide roller 10 moves upward to contact the upper belt. The swing arm 61 and the cross plate 5 support and lift the upper belt through the guide roller 10. In this way, the upper belt can be supported and lifted without stopping the belt conveyor. The rotation of the upper belt drives the guide roller 10 to rotate, and the guide roller 10 supports and guides the upper belt. When the roller is replaced, the swing arm 61 and the cross plate 5 move downward to reset and drive the guide roller 10 to move downward to reset. The guide roller 10 resets and disengages from the upper belt. In this way, the upper belt can be replaced without stopping the machine, so as not to affect the use of the belt conveyor.

[0039] When the guide roller 10 moves upward, the guide roller 10 moves upward and drives the rubber sleeve 11 to move upward and contact the upper belt. The guide roller 10 guides the upper belt through the rubber sleeve 11. The rubber sleeve 11 increases the friction between the upper belt and the upper belt, so that the guide roller 10 guides the upper belt more stably, thereby improving the stability of the upper belt guidance. When the guide roller 10 moves downward to reset, the guide roller 10 drives the rubber sleeve 11 to move downward to reset.

[0040] Finally, it is necessary to point out that the above content is only used to help understand the technical solution of the present invention and cannot be understood as limiting the scope of protection of the present invention; non-essential improvements and adjustments made by technical personnel in the field of technology based on the above content of the present invention are all within the scope of protection required by the present invention.

Claims

1. A belt conveyor roller auxiliary replacement device, comprising a base (1) and a fixed seat (2) fixed to the bottom of the base (1), a scissor-type lift is installed on the base (1), a guide frame (4) is slidably connected to the scissor-type lift, and a transverse plate (5) is fixed to the guide frame (4) for supporting and lifting the upper belt, characterized in that: The invention also comprises a fixed frame (62) fixedly connected to the transverse plate (5), a movable seat (6) in contact with the top of the transverse plate (5) being symmetrically slidably connected to the inner side of the fixed frame (62), a swing arm (61) being rotatably connected to the movable seat (6) to support and lift the upper belt, a screw rod (64) being rotatably connected between the two sides of the fixed frame (62), the screw rod (64) having opposite threads on the left and right sides, the screw rod (64) being threadedly connected to the movable seat (6), a stepping motor (63) being installed on the fixed frame (62), the output shaft end of the stepping motor (63) being fixedly connected to the end of the screw rod (64), the stepping motor (63) being used to drive the screw rod (64) to rotate, the screw rod (64) driving the movable seat (6) to move, the movable seat (6) driving the swing arm (61) to move, so that the swing arm (61) can be quickly adjusted to a position suitable for supporting the width of the upper belt, and an angle adjustment component is provided between the fixed seat (2) and the movable seat (6) to adjust the angle of the swing arm (61) support.

2. A belt conveyor roller auxiliary replacement device as claimed in claim 1, characterized in that: The angle adjustment component comprises a worm wheel (7) fixedly sleeved on the shaft of the swing arm (61); an L-shaped plate (71) is fixedly connected to the movable seat (6); an inner spline cylinder (72) is rotatably connected to the L-shaped plate (71); a worm (73) meshing with the worm wheel (7) is fixedly connected to the end of the inner spline cylinder (72); a first spline shaft (721) is slidably connected to the inner side of the inner spline cylinder (72); a movable block (74) is symmetrically slidably connected to the fixed seat (2); the movable block (74) is rotatably connected to the inner spline cylinder (72); and a driving component is arranged on the fixed seat (2) for driving the first spline shaft (721) to rotate.

3. A belt conveyor roller auxiliary replacement device as claimed in claim 2, characterized in that: The driving assembly comprises an L-shaped seat (75) fixedly connected to the movable block (74), a first spline shaft (721) passing through the L-shaped seat (75), a spline shaft sleeve (77) being rotatably connected to the L-shaped seat (75), an end of the spline shaft sleeve (77) being connected to an end of the first spline shaft (721) by a bevel gear assembly, a second spline shaft (76) being rotatably connected to the fixed seat (2), and the second spline shaft (76) being slidably connected to the inner side of the spline shaft sleeve (77).

4. A belt conveyor roller auxiliary replacement device as claimed in claim 3, characterized in that: The belt conveyor roller auxiliary replacement device also includes a clamping assembly, which includes a clamping plate (8) symmetrically slidably connected to the inner side of the fixed seat (2) and used to fix the fixed seat (2) on the belt support. A driving screw (81) is rotatably connected to the fixed seat (2), and the driving screw (81) is threadedly connected to one of the clamping plates (8). A servo motor (82) is installed on the fixed seat (2), and the end of the output shaft of the servo motor (82) is fixedly connected to the end of the driving screw (81). A transmission assembly is arranged between the clamping plate (8) and the fixed seat (2) and is used to drive the right clamping plate (8) to move synchronously.

5. The belt conveyor roller auxiliary replacement device according to claim 4, characterized in that: The transmission assembly comprises a spur gear (84) rotatably connected to the fixed seat (2); a rack (83) is fixedly connected to the clamping plate (8); the rack (83) slidably penetrates the fixed seat (2) and meshes with the spur gear (84).

6. A belt conveyor roller auxiliary replacement device as claimed in claim 5, characterized in that: The belt conveyor roller auxiliary replacement device also includes a stabilizing component, which includes a slide seat (9) symmetrically slidably connected to the inner side of the fixed seat (2), the slide seat (9) is located between the clamping plates (8), and a slide rod (91) is symmetrically slidably penetrated on the slide seat (9), and a clamping block (92) is fixed between the ends of the slide rod (91) on each side, which is used to further fix the fixed seat (2), and a connecting spring (93) sleeved on the slide rod (91) is symmetrically connected between the clamping block (92) and the slide seat (9), and electric screws (94) are installed on both sides of the fixed seat (2), and the electric screws (94) are threadedly connected to the slide seat (9).

7. A belt conveyor roller auxiliary replacement device as claimed in claim 6, characterized in that: The belt conveyor roller auxiliary replacement device also includes a guide roller (10) rotatably connected to the top of the transverse plate (5) and the top of the swing arm (61) for guiding the upper belt.

8. The belt conveyor roller auxiliary replacement device according to claim 7, characterized in that: The belt conveyor roller auxiliary replacement device also includes a rubber sleeve (11) fixedly sleeved on the circumference of the outer side surface of the guide roller (10) and used to increase the friction between the upper belt and the guide roller (10).

Citation Information

Patent Citations

  • Auxiliary device for replacing carrier roller

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