Stretching and girdling integrated machining equipment for screw nozzle
By designing the integrated processing equipment for stretching and circumcision of screw nozzles, the mounting end surface, thread section and circumcision of screw nozzles are integrated, and the problems of cumbersome and numerous equipment in the existing technology are solved, achieving an efficient and low-cost production process.
Patent Information
- Application Number
- CN202510419236.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-03
- Publication Date
- 2025-05-13
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing screw tip molding and processing methods are complicated and there are many equipment, resulting in high production costs.
A screw nozzle tensioning and circumcision integrated processing equipment is designed, and integrated processing of screw nozzle installation end surface, thread segment and circumcision by integrating internal and external tensile mold group, thread mold group and circumcision device.
The screw tip production process is optimized, the number of equipment and process complexity is reduced, the production efficiency is improved, the production cost is reduced, and the scope of equipment application is expanded.
Smart Images

Figure CN119973653A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to iron can accessories processing equipment, in particular to screw nozzle stretching and ring cutting integrated processing equipment. Background Art
[0002] In the production process of iron cans, a split processing method is currently mostly used to process the various parts of the iron can structure, and then install the various parts of the structure as a whole. The top surface of the iron pipe is a structure with a screw nozzle, which is used to pour out the substances in the iron can. The processing of the top surface of the iron can is more complicated and requires many steps than other parts of the structure. It is necessary to first stamp out the opening structure of the iron can top surface and its assembly screw nozzle, and then press the screw nozzle into the opening structure of the iron can top surface in the equipment to form an overall structure of the iron can top surface and then install it in the iron can. The forming processing method of the screw nozzle is currently more cumbersome because the structure of the screw nozzle is complex. It has a double-layer installation end face that needs to be pressed into the opening structure of the iron can top surface. The outer layer of the double-layer installation end face is an oblique annular layer pressed into the back side of the iron can top surface, and the inner layer of the double-layer installation end face is a sealing layer pressed on the surface of the iron can top surface, and a threaded structure needs to be stretched out to screw into the tank cap.
[0003] There are many ways to process screw nozzles at present, but they still require various cumbersome processes and multiple equipment for separate processing, which results in the frequent transfer and transportation of accessories, consuming the cost and time of multiple conveyor belts. For example, the iron pipes for producing screw nozzles need to be sent to the blanking machine for cutting into iron pipe sections of equal length, and then the iron pipe sections are transferred to the stretching machine for installation end face for stretching, and finally the iron pipe sections with completed stretching end face need to be transferred to the surface thread stretching machine for processing. The process is cumbersome, the equipment is numerous, and the cost is huge.
[0004] Therefore, it is necessary to design a screw nozzle stretching and ring cutting integrated processing equipment to solve the above problems. Summary of the invention
[0005] In order to overcome the shortcomings of the current screw nozzle production process, which is complicated and requires numerous equipments, resulting in high production costs, the technical problem of the present invention is to provide a screw nozzle stretching and circular cutting integrated processing equipment that optimizes the screw nozzle production process and integrates a variety of stretching, processing and circular cutting devices.
[0006] The technical implementation scheme of the present invention is: a screw nozzle stretching and ring cutting integrated processing equipment, including a first equipment cabin, the first equipment cabin, a second equipment cabin is fixedly connected to the rear side of the first equipment cabin, a vertical processing area is formed between the right side of the first equipment cabin and the front side of the second equipment cabin, a laser cutting machine is detachably installed on the right side of the front side of the second equipment cabin, two first electric slide rails are fixedly connected to the upper and lower positions in the first equipment cabin, an intermediate frame is fixedly connected between the moving parts of the first electric slide rails, and a split frame is fixedly connected to the upper and lower positions of the right side of the intermediate frame; the split frame is provided with an internal processing device, and the middle of the intermediate frame is provided with a An internal propulsion device is connected to the two internal processing devices, and is used to push the two internal processing devices to move forward and backward; external processing devices are provided on the upper and lower sides of the interior of the second equipment compartment, and are used to cooperate with the internal processing devices to process the iron pipe; an external propulsion device is provided in the middle of the second equipment compartment, and is connected to the external processing device, and is used to push the external processing device to move forward and backward; the first electric slide rail pushes the internal processing device to extend into the interior of the iron pipe to cooperate with the external propulsion device to push the external processing device to contact the outer periphery of the iron pipe for processing.
[0007] Preferably, the internal processing device includes a first linear slide rail, which is fixedly connected to the upper and lower sides of the two split frames, respectively, and a connecting frame is fixedly connected between the moving parts of the first linear slide rail at each split frame, and a first driving motor is fixedly connected to the rear side of the connecting frame, and an internal stretching die group is detachably connected to the right side of the output shaft of the first driving motor on the upper side, and the internal stretching die group is used to stretch the installation end surface of the screw nozzle, and an internal thread die group is detachably connected to the right side of the output shaft of the first driving motor on the lower side, and the internal thread die group is used to stretch the threaded segment of the screw nozzle.
[0008] Preferably, the inner propulsion device includes a first moving pair, the first moving pair is fixedly connected to the middle part of the intermediate frame, the right end of the moving part of the first moving pair is fixedly connected to the propulsion frame, the middle part of the intermediate frame is fixedly connected to a first hydraulic cylinder, the telescopic part of the first hydraulic cylinder is fixedly connected to the left side of the propulsion frame, the first screw pair is installed on the upper and lower sides of the right side of the propulsion frame, and the screw moving parts of the first screw pair are respectively rotatably connected to the right side of the connecting frame.
[0009] Preferably, the external processing device includes a second linear slide rail, which is fixedly connected to the left and right sides of the upper and lower positions of the inner wall of the second equipment cabin, respectively; a displacement frame is fixedly connected between the movable parts of each of the second linear slide rails opposite to each other on the left and right sides; a second drive motor is fixedly connected to the displacement frame; the second drive motors are staggered left and right; an external stretching die group is detachably connected to the left side of the output shaft of the second drive motor on the upper side; the external stretching die group cooperates with the internal stretching die group to stretch and form the end of the iron pipe for producing the installation end face of the screw nozzle; an external threaded die group is detachably connected to the right side of the output shaft of the second drive motor on the lower side; the external threaded die group cooperates with the internal threaded die group to stretch and form a threaded section of an iron pipe for producing a threaded section of a screw nozzle.
[0010] Preferably, the external propulsion device includes a fixed frame, the fixed frame is fixedly connected to the rear side of the middle part of the second equipment compartment, the middle part of the fixed frame is fixedly connected with a second moving pair, the front end of the moving part of the second moving pair is fixedly connected to a feed frame, a second hydraulic cylinder is installed at the middle position of the fixed frame, the front end of the telescopic part of the second hydraulic cylinder is fixedly connected to the rear side of the feed frame, the upper and lower sides of the feed frame are both installed with second screw pairs, and the screw moving parts of the second screw pair are respectively rotatably connected to the rear side of the displacement frame.
[0011] Preferably, it also includes a guiding device, which is arranged in the processing area formed between the first equipment cabin and the second equipment cabin, and is used to guide the iron pipe whose installation end face has been processed and ring-cut to slide down, and the guiding device includes an integral guide plate, which is fixedly connected to the front position on the right side of the first equipment cabin, and a split guide plate is fixedly connected to the front side of the second equipment cabin, and a material dividing mechanism is provided on the right side of the first equipment cabin, and the material dividing mechanism can collect and position the iron pipe sections that slide down.
[0012] Preferably, the material distribution mechanism includes a material distribution motor, which is fixedly connected to the right side of the first equipment compartment and located in front of the integral guide plate. The material distribution motor is detachably mounted with a limit frame, and a suction electromagnet is installed inside the limit frame.
[0013] Preferably, it also includes a rotating device, which is arranged on the right front side of the second equipment compartment. The rotating device is used to drive the iron pipe to actively rotate and be cut. The rotating device includes a mounting ring, which is fixedly connected to the right front side of the second equipment compartment. An annular electric slide rail is fixedly connected to the right side of the mounting ring. Two second electric slide rails installed in opposite directions are fixedly connected to the right side of the moving part of the annular electric slide rail. The moving parts of the second electric slide rail are fixedly connected to clamping plates.
[0014] Compared with the prior art, the present invention has the following advantages: 1. Compared with the traditional screw nozzle processing and production method, the present invention performs screw nozzle installation end face stretching and forming processing by directly positioning the end of the entire iron pipe between the inner stretching die group and the outer stretching die group. After the installation end face processing is completed, circumferential cutting is performed and the screw nozzle can be quickly positioned between the inner thread die group and the outer thread die group below. This optimizes the various stretching and forming processes in the screw nozzle production process, integrates the end face stretching, thread stretching and circumferential cutting in the screw nozzle production process, integrates the screw nozzle production process and equipment, improves production efficiency, and reduces production costs.
[0015] 2. The present invention adopts replaceable internal drawing die group, internal thread die group, external drawing die group and external thread die group, and can adjust the relative positions of the internal drawing die group, internal thread die group, external drawing die group and external thread die group by means of a first screw pair and a second screw pair, and adds a laser cutting machine with a replaceable installation position, so that the application range of the screw nozzle stretching and ring cutting integrated processing equipment is wider, and more styles of screw nozzles can be processed.
[0016] 3. The present invention adopts an integral guide plate and a split guide plate of the guide device, so that the iron pipe with the processed installation end face and the circumferential cutting can be guided to slide down and accurately slide to the position between the internal thread mold set and the external thread mold set, so that the internal thread mold set can directly extend into the section of the iron pipe. The guidance of this guide device can quickly put the iron pipe in place without manual assembly, which can improve the accuracy and yield rate of the screw nozzle production. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the first three-dimensional structure of the present invention.
[0018] Figure 2 It is a schematic diagram of the second three-dimensional structure of the present invention.
[0019] Figure 3 It is a schematic diagram of the third three-dimensional structure of the present invention.
[0020] Figure 4 It is a schematic diagram of the fourth three-dimensional structure of the present invention.
[0021] Figure 5 It is a schematic diagram of the first internal three-dimensional structure of the first equipment cabin of the present invention.
[0022] Figure 6 It is a schematic diagram of the second internal three-dimensional structure of the first equipment compartment of the present invention.
[0023] Figure 7 It is a schematic diagram of the three-dimensional structure of the split frame part of the present invention.
[0024] Figure 8 It is a schematic diagram of the three-dimensional structure of the propulsion device part of the present invention.
[0025] Fig. 9 It is a three-dimensional structural schematic diagram of the internal processing device part of the present invention.
[0026] Fig.10 It is a schematic diagram of the first internal three-dimensional structure of the second equipment compartment of the present invention.
[0027] Fig.11 It is a schematic diagram of the second internal three-dimensional structure of the second equipment compartment of the present invention.
[0028] Fig.12 It is a schematic diagram of the three-dimensional structure of the outer propulsion device part of the present invention.
[0029] Fig.13 It is a schematic diagram of the first three-dimensional structure of the external processing device part of the present invention.
[0030] Fig.14 It is a schematic diagram of the second three-dimensional structure of the external processing device part of the present invention.
[0031] Fig.15 It is a schematic diagram of the top view of the inner stretching die set of the present invention.
[0032] Fig.16 It is a top view of the three-dimensional structure of the internal thread mold assembly of the present invention.
[0033] Fig.17 It is a schematic diagram of the first three-dimensional structure of the guide device part of the present invention.
[0034] Fig.18 It is a schematic diagram of the second three-dimensional structure of the guide device part of the present invention.
[0035] Fig.19 It is a three-dimensional structural schematic diagram of the material distribution mechanism part of the present invention.
[0036] Fig. 20 It is a schematic diagram of the three-dimensional structure of the rotating device part of the present invention.
[0037] The markings of the components in the attached drawings are as follows: 1. First equipment compartment, 2. Second equipment compartment, 3. Laser cutting machine, 4. First electric slide rail, 5. Intermediate frame, 6. Split frame, 7. Internal processing device, 8. Internal propulsion device, 9. External processing device, 10. External propulsion device, 71. First linear slide rail, 72. Connecting frame, 73. First drive motor, 74. Internal stretching die set, 75. Internal thread die set, 81. First moving pair, 82. Propulsion frame, 83. First hydraulic cylinder, 84. First screw pair, 91. Second linear slide rail, 92. Displacement Frame, 93, second drive motor, 94, external stretching die set, 95, external thread die set, 101, fixed frame, 102, second moving pair, 103, feed frame, 104, second hydraulic cylinder, 105, second screw pair, 11, guide device, 111, integral guide plate, 112, split guide plate, 12, material distribution mechanism, 121, material distribution motor, 122, limit frame, 123, material suction electromagnet, 13, rotating device, 131, mounting ring, 132, annular electric slide rail, 133, second electric slide rail, 134, clamping plate. DETAILED DESCRIPTION
[0038] First of all, it should be pointed out that in the different described embodiments, the same parts are provided with the same reference numerals or the same component names, wherein the disclosure contained in the entire description can be transferred to the same parts with the same reference numerals or the same component names. Selected positional descriptions in the description, such as top, bottom, lateral, etc., also refer to the directly described and shown figures and are transferred to the new positions in the case of a change in position.
[0039] Embodiment 1, as Figure 1-Figure 4As shown, the screw nozzle stretching and ring cutting integrated processing equipment includes a first equipment cabin 1, a second equipment cabin 2, a laser cutting machine 3, a first electric slide rail 4, an intermediate frame 5, a split frame 6, an internal processing device 7, an internal propulsion device 8, an external processing device 9 and an external propulsion device 10. The upper and lower positions on the front side of the first equipment cabin 1 are structures with adjustment ports, the upper and lower positions on the right side of the first equipment cabin 1 are structures with processing ports, the rear side of the first equipment cabin 1 is fixedly connected to the second equipment cabin 2, the upper and lower positions on the rear side of the second equipment cabin 2 are structures with adjustment ports, and the upper and lower positions on the front side of the second equipment cabin 2 are structures with adjustment ports. It is a structure with a processing opening. A vertical processing area is formed between the right side of the first equipment cabin 1 and the front side of the second equipment cabin 2. A laser cutting machine 3 is detachably installed on the right side of the front side of the second equipment cabin 2. The horizontal and height positions of the laser cutting machine 3 can be adjusted by installing it at different positions on the right side of the front side of the second equipment cabin 2 to be suitable for cutting screw-nozzle iron pipe materials of different diameters. Two first electric slide rails 4 are fixedly connected at the upper and lower positions in the first equipment cabin 1. The first electric slide rails 4 are all horizontally arranged in the left and right directions. The first electric slide rails 4 are all synchronously controlled by the servo system. The first electric slide rails 4 The middle frame 5 is fixedly connected between the moving parts, and the upper and lower positions on the right side of the middle frame 5 are fixedly connected with split frames 6. The split frames 6 are respectively connected to the moving parts of another first electric slide rail 4 at the adjacent position. The first electric slide rail 4 can drive the middle frame 5 and the split frame 6 to move synchronously to the left or right. The split frames 6 are provided with internal processing devices 7, and the internal processing devices 7 can pass through the two processing port structures on the right side of the first equipment cabin 1 respectively. An internal propulsion device 8 is provided in the middle of the middle frame 5. The internal propulsion device 8 is connected to the two internal processing devices 7. The internal propulsion device 8 is used to push the two internal processing devices The device 7 moves forward and backward, and external processing devices 9 are provided on the upper and lower sides of the second equipment cabin 2. The external processing device 9 is used to cooperate with the internal processing device 7 to process the iron pipe. The external processing device 9 can pass through the two processing port structures on the front side of the second equipment cabin 2 respectively. An external propulsion device 10 is provided in the middle part of the second equipment cabin 2. The external propulsion device 10 is connected to the external processing device 9. The external propulsion device 10 is used to push the external processing device 9 to move forward and backward. The first electric slide rail 4 pushes the internal processing device 7 to extend into the interior of the iron pipe and cooperates with the external propulsion device 10 to push the external processing device 9 to contact the outer periphery of the iron pipe for processing.
[0040] like Figure 5-Figure 9As shown, the internal processing device 7 includes a first linear slide 71, a connecting frame 72, a first drive motor 73, an internal stretching die set 74 and an internal thread die set 75. The first linear slide 71 is fixedly connected to the upper and lower sides of the two split frames 6 respectively. The connecting frame 72 is fixedly connected between the moving parts of the first linear slide 71 at each split frame 6. The rear side of the connecting frame 72 is fixedly connected to the first drive motor 73. The first drive motors 73 are all servo motors independently controlled by the servo system. The right side of the output shaft of the upper first drive motor 73 is detachable through a connecting flange. The inner stretching die set 74 is connected to the upper first drive motor 73, and the inner stretching die set 74 is used for stretching the installation end face of the screw nozzle. The inner stretching die set 74 can be disassembled, replaced and adjusted in position through the connecting flange at the output shaft of the upper first drive motor 73. The right side of the output shaft of the lower first drive motor 73 is detachably connected to an internal thread die set 75 through a connecting flange. The internal thread die set 75 is used for stretching the threaded section of the screw nozzle. The internal thread die set 75 can be disassembled, replaced and adjusted in position through the connecting flange at the output shaft of the lower first drive motor 73.
[0041] like Figure 5-Figure 9 As shown, the inner propulsion device 8 includes a first moving pair 81, a propulsion frame 82, a first hydraulic cylinder 83 and a first screw pair 84. The first moving pair 81 is fixedly connected to the middle of the intermediate frame 5. The right end of the moving part of the first moving pair 81 is fixedly connected to the propulsion frame 82. The middle position of the intermediate frame 5 is fixedly connected to the first hydraulic cylinder 83. The telescopic part of the first hydraulic cylinder 83 is fixedly connected to the left side of the propulsion frame 82. The first screw pair 84 is installed on the upper and lower sides of the right side of the propulsion frame 82. The first screw pair 84 can be operated through the adjustment port of the first equipment compartment 1. The screw moving parts of the first screw pair 84 are rotatably connected to the connecting frame 7. On the right side, by rotating the first screw pair 84 respectively, the moving parts of the first screw pair 84 can respectively drive the connecting frame 72 to move forward or backward through the first linear slide rail 71 for fine adjustment, so that the rear side edges of the inner drawing die set 74 and the inner thread die set 75 installed at the two first driving motors 73 are on the same vertical plane, and the operation of the first hydraulic cylinder 83 is controlled, so that the first hydraulic cylinder 83 can drive the propulsion frame 82 to move forward and backward, and then the first screw pair 84 drives the connecting frame 72, the first driving motor 73, the inner drawing die set 74 and the inner thread die set 75 to move forward or backward synchronously.
[0042] like Figure 10-Figure 16As shown, the external processing device 9 includes a second linear slide 91, a displacement frame 92, a second drive motor 93, an external stretching die set 94 and an external thread die set 95. The second linear slide 91 is fixedly connected to the left and right sides of the upper and lower positions of the inner wall of the second equipment cabin 2, respectively. A displacement frame 92 is fixedly connected between the moving parts of each of the second linear slides 91 on the left and right sides. The displacement frames 92 are fixedly connected to the second drive motors 93. The second drive motors 93 are staggered left and right. The left side of the output shaft of the upper second drive motor 93 is detachably connected to the external stretching die set 94 through a connecting flange. The external stretching die set 94 cooperates with the internal stretching die set 74 to produce screws. The end of the iron pipe at the nozzle installation end face is stretched to produce an oblique annular layer when the screw nozzle is pressed and assembled with the top plate of the iron can. The right side of the output shaft of the lower second drive motor 93 is detachably connected to an external thread mold group 95 through a connecting flange. The external thread mold group 95 cooperates with the internal thread mold group 75 to stretch a section of the iron pipe for producing the threaded section of the screw nozzle to produce the threaded section at the screw nozzle. The external stretching mold group 94 can be disassembled, replaced and adjusted in position through the connecting flange at the output shaft of the upper second drive motor 93, and the external thread mold group 95 can be disassembled, replaced and adjusted in position through the connecting flange at the output shaft of the lower second drive motor 93.
[0043] like Figure 10-Figure 16 As shown, the outer propulsion device 10 includes a fixed frame 101, a second moving pair 102, a feed frame 103, a second hydraulic cylinder 104 and a second screw pair 105. The fixed frame 101 is fixedly connected to the rear side of the middle part of the second equipment compartment 2. The middle part of the fixed frame 101 is fixedly connected with the second moving pair 102. The front end of the moving part of the second moving pair 102 is fixedly connected to the feed frame 103. A second hydraulic cylinder 104 is installed at the middle position of the fixed frame 101. The front end of the telescopic part of the second hydraulic cylinder 104 is fixedly connected to the rear side of the feed frame 103. The second screw pair 105 is installed on the upper and lower sides of the feed frame 103. The second screw pair 105 can be adjusted through the adjustment port of the second equipment compartment 2. The second screw pair 105 is operated, and the screw moving parts of the second screw pair 105 are rotatably connected to the rear side of the displacement frame 92. By rotating the second screw pair 105 respectively, the second screw pair 105 will drive the displacement frame 92 to move forward or backward through the second linear slide rail 91 for fine adjustment, thereby driving the effective feed stroke of the external drawing die group 94 and the external thread die group 95 installed at the second drive motor 93 to be adjusted. Starting the operation of the second hydraulic cylinder 104 will make the feed frame 103 drive the displacement frame 92, the second drive motor 93, the external drawing die group 94 and the external thread die group 95 to move forward or backward synchronously through the second screw pair 105.
[0044] The installation and adjustment method of the screw nozzle stretching and circular cutting integrated processing equipment is as follows: the first equipment compartment 1 and the second equipment compartment 2 of the screw nozzle stretching and circular cutting integrated processing equipment are installed on the left side of the desktop pipe pushing machine, so that the pipe outlet of the desktop pipe pushing machine is facing the vertical processing area of the stroke of the first equipment compartment 1 and the second equipment compartment 2, and the pipe outlet center of the pipe pushing machine and the rotation center of the upper first drive motor 73 are on the same horizontal plane, so that the pipe can be covered with the internal stretching mold group 74 after the pipe pushing machine discharges the pipe; according to the length required for the production of the screw nozzle, the installation position of the laser cutting machine 3 in the second equipment compartment 2 is adjusted, so that when the pipe pushing machine pushes the iron pipe to a certain distance from the right side of the first equipment compartment 1, the laser cutting machine 3 can be directly above the required cutting length of the screw nozzle.
[0045] The method and process of processing an iron can into a screw nozzle by the screw nozzle stretching and ring cutting integrated processing equipment: pushing pipe feeding: controlling the pipe pushing machine to push the pipe to the left to a certain distance on the right side of the first equipment cabin 1, at this time controlling the first electric slide rail 4 to start, so that the first electric slide rail 4 drives the intermediate frame 5 and its accessories, the internal stretching die set 74 and the internal thread die set 75 to move to the right side and extend out of the processing port structure of the first equipment cabin 1, and at this time the internal stretching die set 74 extends into the interior of the iron pipe. Stretching processing of the screw nozzle installation end face: control the first hydraulic cylinder 83 to start, so that the first hydraulic cylinder 83 drives the propulsion frame 82 to move backward, so that the propulsion frame 82 drives the first drive motor 73, the inner stretching die set 74 and the inner thread die set 75 to move backward, so that the rear side edge of the inner stretching die set 74 contacts the inner peripheral rear wall of the iron pipe, and at the same time, start the second hydraulic cylinder 104, the second hydraulic cylinder 104 will drive the feed frame 103 to move forward, and the feed frame 103 will drive the second drive motor 93, the outer stretching die set 94 and the outer thread die set 95 to move forward, so that the front side edge of the outer stretching die set 94 contacts the outer peripheral rear wall of the iron pipe. At this time, the first hydraulic cylinder 83 and the second hydraulic cylinder 104 are controlled by the numerical control system to operate, so that the iron pipe does not produce displacement. Under this circumstance, the inner stretching die set 74 cooperates with the outer stretching die set 94 to stretch and form the screw nozzle mounting surface of the iron pipe, forming a protruding structure on the screw nozzle mounting surface for assembly on the top surface of the iron can, and forming an inclined stretching structure on the screw nozzle mounting surface for assembly on the back side of the top surface of the iron can; after the stretching processing of the installation end surface of the iron pipe is completed, the first hydraulic cylinder 83 and the second hydraulic cylinder 104 are controlled to reset, so that the inner stretching die set 74 moves to the front side for reset, and the outer stretching die set 94 moves to the rear side for reset. In this way, the stretching processing of the installation end surface of an iron pipe is completed, and then the first electric slide rail 4 is controlled to operate, so that the first electric slide rail 4 drives the inner stretching die set 74 and the internal thread die set 75 to move to the left and extend into the first equipment cabin 1 for reset. Iron pipe ring cutting: After the inner stretching die set 74 and the inner thread die set 75 are moved to the left and inserted into the first equipment compartment 1 for resetting, the iron pipe can be rotated for one circle, and the laser cutting machine 3 is started to ring cut the iron pipe, and the iron pipe with the installation end face processed after ring cutting can be separated from its main body.Thread drawing processing of the threaded section of the screw nozzle: after the processed iron pipe is ring-cut, the first electric slide rail 4 can be started again, so that the first electric slide rail 4 drives the inner drawing die set 74 and the inner thread die set 75 to move to the right side and extend out of the first equipment compartment 1 again, and the pipe pusher is started to push in a new section of the iron pipe again and perform the drawing processing of the screw nozzle installation end face as described above; while the inner thread die set 75 moves to the right and extends out of the first equipment compartment 1, the iron pipe sleeve with the installation end face completed after ring cutting can be placed on the inner thread die set 75, as in the above-mentioned drawing processing process of the screw nozzle installation end face, the inner drawing die set 74 and the inner thread die set 75 are in the processing process of the drawing processing of the screw nozzle installation end face. 5 moves to the rear side, and the outer drawing die set 94 and the outer thread die set 95 move to the front side. Then, when the outer drawing die set 94 and the inner drawing die set 74 are drawing the next section of the iron pipe, the inner thread die set 75 and the outer thread die set 95 will draw and form the iron pipe that has been drawn. After that, as mentioned above, the inner drawing die set 74 and the inner thread die set 75 are moved to the front side and reset. At this time, the screw nozzle that has been processed with the thread can be taken out. In this way, the drawing process of the installation end face of the screw nozzle and the thread drawing process can be quickly completed, so as to achieve the purpose of integrated processing and forming of the screw nozzle.
[0046] The screw nozzle stretching and ring cutting integrated processing equipment has an adjustment method for adapting to different pipes and processing requirements: in order to adapt to pipes of different diameters and different processing styles of installation end faces and threads, the inner stretching die set 74, the inner thread die set 75, the outer stretching die set 94 and the outer thread die set 95 that adapt to the diameter, installation end face style and thread style of the processing pipe can be loaded and unloaded at the connecting flanges of the first drive motor 73 and the second drive motor 93 according to the diameter, installation end face style and thread style of the processing pipe, and the precise installation position can be adjusted; thereafter, the first screw rod pair 84 and the second screw rod pair 105 at the upper and lower positions can be rotated to make the rear side edges of the inner stretching die set 74 and the inner thread die set 75 on the same vertical line, so that the inner stretching die set 74 and the inner thread die set 75 can be both When the iron pipe is in the iron pipe set, the first hydraulic cylinder 83 can be used to push the rear side edges of the inner stretching die set 74 and the inner thread die set 75 to contact the inner rear side of the iron pipe at the same time. This adjustment method can facilitate the precise adjustment of the outer stretching die set 94 and the outer thread die set 95. The stroke difference between the outer stretching die set 94 and the outer thread die set 95 can be adjusted by adjusting the second screw pair 105. During the synchronous pushing process of the outer stretching die set 94 and the outer thread die set 95 by the second hydraulic cylinder 104, the outer stretching die set 94 and the outer thread die set 95 can finally effectively cooperate with the inner stretching die set 74 and the inner thread die set 75 to complete the synchronous processing of the two iron pipes, and the second screw pair 105 is controlled to adjust the stroke of the outer stretching die set 94 and the outer thread die set 95.
[0047] Embodiment 2, as Figure 12-14 As shown, the guide device 11 is also included. The guide device 11 includes an integral guide plate 111, a split guide plate 112 and a material dividing mechanism 12. The guide device 11 is arranged in the processing area formed between the first equipment cabin 1 and the second equipment cabin 2. The guide device 11 is used to guide the iron pipe after the processing of the installation end face and the ring cutting to slide accurately to the position between the internal thread mold set 75 and the external thread mold set 95, so that the internal thread mold set 75 can directly extend into the section of the iron pipe. The guide device 11 can quickly put the iron pipe in place without manual assembly, which can improve the accuracy and yield rate of the screw nozzle production. The integral guide plate 111 is fixedly connected to the front position on the right side of the first equipment cabin 1, and the split guide plate 112 is fixedly connected to the front side of the second equipment cabin 2. The integral guide plate 111 and the split guide plate 112 are detachable and replaceable. The integral guide plate 111 and the split guide plate 112 are guide structures according to the outer structure of the iron pipe whose installation end face has been processed. The iron pipe section after ring cutting can be passed through The integral guide plate 111 and the split guide plate 112 are used for guiding the sliding of the iron pipe. If it is necessary to guide the different outer structures of the iron pipe, the integral guide plate 111 and the split guide plate 112 can be disassembled and replaced. A material distribution mechanism 12 is provided on the right side of the first equipment cabin 1. The material distribution mechanism 12 can collect and position the iron pipe section that has been slid down. The positioning method of the material distribution mechanism 12 is set according to the outer structure of the iron pipe whose installation end face has been processed. It is replaceable and slides down from the integral guide plate 111 and the split guide plate 112. The iron pipe section will fall on the dividing mechanism 12, and the dividing mechanism 12 can accurately position the iron pipe section that slides therein within the processing range of the internal thread mold group 75 and the external thread mold group 95. When the internal thread mold group 75 moves rearward and the external thread mold group 95 moves forward, the internal thread mold group 75 and the external thread mold group 95 will accurately perform thread stretching and forming on the iron pipe section. After the internal thread mold group 75 extends to the left into the first equipment compartment 1, the dividing mechanism 12 can be controlled to unload the screw nozzle after processing.
[0048] like Figure 12-14As shown, the material distribution mechanism 12 includes a material distribution motor 121, a limit frame 122 and a material suction electromagnet 123. The material distribution motor 121 is fixedly connected to the right side of the first equipment cabin 1 and is located in front of the integral guide plate 111. The material distribution motor 121 is a double-axis motor. The output shaft of the material distribution motor 121 is a structure with a connecting flange. The limit frame 122 is detachably installed at the connecting flange structure of the material distribution motor 121. The structure of the limit frame 122 is set according to the outer structure of the iron pipe whose installation end face has been processed. The limit frame 122 is detachable and replaceable to be suitable for the processing of different screw nozzles. The limit frame 122 is internally installed with a material suction electromagnet 123. The material suction electromagnet 1 23 is used to fix the iron pipe section that falls here for precise positioning and position stabilization. The iron pipe section that falls at the limit frame 122 is stabilized by starting the suction electromagnet 123. When the iron pipe section needs to be stretched on the threaded section, the suction of the suction electromagnet 123 can be disconnected, so that the iron pipe section is stretched by the internal thread mold group 75 and the external thread mold group 95. After the thread stretching processing of the iron pipe section is completed, and the internal thread mold group 75 is controlled to enter the first equipment cabin 1 to the left, the material distribution motor 121 can be started, so that the material distribution motor 121 drives the limit frame 122 to flip, so that the screw nozzle at the limit frame 122 is withdrawn, and the processed screw nozzle can be collected at this time.
[0049] like Fig. 20 As shown, it also includes a rotating device 13, which includes a mounting ring 131, an annular electric slide rail 132, a second electric slide rail 133 and a clamping plate 134. The rotating device 13 is arranged on the right side of the front side of the second equipment compartment 2. The rotating device 13 is used to drive the iron pipe to actively rotate and be ring-cut, and does not require manual operation to rotate, and provides stability when the iron pipe is driven to rotate by the inner stretching die set 74 and the outer stretching die set 94 during the end face stretching processing of the screw nozzle installation. The mounting ring 131 is fixedly connected to the right side of the front side of the second equipment compartment 2, and the right side of the mounting ring 131 is fixedly connected to the annular electric slide rail 132, and the right side of the moving part of the annular electric slide rail 132 is fixedly connected to Two second electric slide rails 133 are installed opposite to each other, and the moving parts of the second electric slide rails 133 are fixedly connected with clamping plates 134. The clamping plates 134 are replaceable. When it is necessary to control the rotation of the iron pipe, the second electric slide rail 133 can be started to make the second electric slide rail 133 drive the clamping plates 134 to clamp the iron pipe, and the annular electric slide rail 132 can be started to drive the iron pipe to rotate. When the iron pipe is driven to rotate by the inner stretching die group 74 and the outer stretching die group 94, the self-locking of the annular electric slide rail 132 can be disconnected, so that the clamping plates 134 clamping the iron pipe can be rotated through the annular electric slide rail 132, thereby providing stability for the driven rotation of the iron pipe.
Claims
1. Screw tip stretching and ring cutting integrated processing equipment, its characteristics are: The invention comprises a first equipment cabin (1), wherein the first equipment cabin (1) is fixedly connected to a second equipment cabin (2) at the rear side thereof, a vertical processing area is formed between the right side of the first equipment cabin (1) and the front side of the second equipment cabin (2), a laser cutting machine (3) is detachably installed at the right side of the front side of the second equipment cabin (2), two first electric slide rails (4) are fixedly connected at upper and lower positions in the first equipment cabin (1), an intermediate frame (5) is fixedly connected between moving parts of the first electric slide rails (4), and a split frame (6) is fixedly connected at upper and lower positions on the right side of the intermediate frame (5); an internal processing device (7) is provided at each of the split frames (6), an internal propulsion device (8) is provided at the middle of the intermediate frame (5), and the internal propulsion device (8) ) is connected to the two internal processing devices (7), and the internal propulsion device (8) is used to push the two internal processing devices (7) to move forward and backward; the upper and lower sides of the second equipment compartment (2) are provided with external processing devices (9), and the external processing devices (9) are used to cooperate with the internal processing devices (7) to process the iron pipe; an external propulsion device (10) is provided in the middle of the second equipment compartment (2), and the external propulsion device (10) is connected to the external processing device (9), and the external propulsion device (10) is used to push the external processing device (9) to move forward and backward; the first electric slide rail (4) pushes the internal processing device (7) to extend into the interior of the iron pipe and cooperates with the external propulsion device (10) to push the external processing device (9) to contact the outer periphery of the iron pipe for processing.
2. The screw tip stretching and ring cutting integrated processing equipment according to claim 1 is characterized in that: The inner processing device (7) comprises a first linear slide rail (71), the first linear slide rail (71) being fixedly connected to the upper and lower sides of the two split frames (6), respectively; a connecting frame (72) is fixedly connected between the moving parts of the first linear slide rail (71) at each split frame (6); a first driving motor (73) is fixedly connected to the rear side of the connecting frame (72); an inner stretching die set (74) is detachably connected to the right side of the output shaft of the first driving motor (73) on the upper side, and the inner stretching die set (74) is used to perform stretching processing on the mounting end surface of the screw nozzle; and an inner thread die set (75) is detachably connected to the right side of the output shaft of the first driving motor (73) on the lower side, and the inner thread die set (75) is used to perform stretching forming on the threaded section of the screw nozzle.
3. The screw tip stretching and ring cutting integrated processing equipment according to claim 2 is characterized in that: The inner propulsion device (8) comprises a first moving pair (81), the first moving pair (81) is fixedly connected to the middle of the intermediate frame (5), the right end of the moving member of the first moving pair (81) is fixedly connected to the propulsion frame (82), the middle of the intermediate frame (5) is fixedly connected to a first hydraulic cylinder (83), the telescopic member of the first hydraulic cylinder (83) is fixedly connected to the left side of the propulsion frame (82), the upper and lower sides of the right side of the propulsion frame (82) are both installed with a first screw pair (84), and the screw moving members of the first screw pair (84) are respectively rotatably connected to the right side of the connecting frame (72).
4. The screw tip stretching and ring cutting integrated processing equipment according to claim 3 is characterized in that: The external processing device (9) comprises a second linear slide rail (91), the second linear slide rail (91) being fixedly connected to the left and right sides of the upper and lower positions of the inner wall of the second equipment cabin (2), respectively, a displacement frame (92) being fixedly connected between the movable parts of each of the second linear slide rails (91) on the left and right sides opposite to each other, a second drive motor (93) being fixedly connected to the displacement frame (92), the second drive motors (93) being staggered in the left and right directions, an external stretching die set (94) being detachably connected to the left side of the output shaft of the second drive motor (93) on the upper side, the external stretching die set (94) being cooperated with the internal stretching die set (74) to stretch and form the end of the iron pipe for producing the screw nozzle installation end face, and an external thread die set (95) being detachably connected to the right side of the output shaft of the second drive motor (93) on the lower side, the external thread die set (95) being cooperated with the internal thread die set (75) to stretch and form the threaded section of the iron pipe for producing the screw nozzle threaded section.
5. The screw tip stretching and ring cutting integrated processing equipment according to claim 4 is characterized in that: The external propulsion device (10) comprises a fixed frame (101), the fixed frame (101) is fixedly connected to the middle rear side of the second equipment compartment (2), the middle of the fixed frame (101) is fixedly connected to a second moving pair (102), the front end of the moving part of the second moving pair (102) is fixedly connected to a feed frame (103), a second hydraulic cylinder (104) is installed at the middle position of the fixed frame (101), the front end of the telescopic part of the second hydraulic cylinder (104) is fixedly connected to the rear side of the feed frame (103), the upper and lower sides of the feed frame (103) are both installed with a second screw pair (105), and the screw moving parts of the second screw pair (105) are respectively rotatably connected to the rear side of the displacement frame (92).
6. The screw tip stretching and ring cutting integrated processing equipment according to claim 5 is characterized in that: It also includes a guide device (11), the guide device (11) being arranged in a processing area formed between the first equipment cabin (1) and the second equipment cabin (2), the guide device (11) being used to guide the iron pipe that has been processed and circumcised to slide down, the guide device (11) comprising an integral guide plate (111), the integral guide plate (111) being fixedly connected to a front position on the right side of the first equipment cabin (1), a split guide plate (112) being fixedly connected to the front side of the second equipment cabin (2), and a material distribution mechanism (12) being provided on the right side of the first equipment cabin (1), the material distribution mechanism (12) being capable of collecting and positioning the iron pipe sections that slide down.
7. The screw tip stretching and ring cutting integrated processing equipment according to claim 6 is characterized by: The material dispensing mechanism (12) comprises a material dispensing motor (121), the material dispensing motor (121) being fixedly connected to the right side of the first equipment compartment (1) and located in front of the integral guide plate (111), the material dispensing motor (121) being detachably mounted with a limiting frame (122), the limiting frame (122) having a material suction electromagnet (123) installed therein.
8. The screw tip stretching and ring cutting integrated processing equipment according to claim 7 is characterized in that: It also includes a rotating device (13), the rotating device (13) being arranged on the front right side of the second equipment compartment (2), the rotating device (13) being used to drive the iron pipe to actively rotate and be ring-cut, the rotating device (13) comprising a mounting ring (131), the mounting ring (131) being fixedly connected to the front right side of the second equipment compartment (2), an annular electric slide rail (132) being fixedly connected to the right side of the mounting ring (131), two second electric slide rails (133) being installed in opposite directions to each other being fixedly connected to the right side of the moving part of the annular electric slide rail (132), and a clamping plate (134) being fixedly connected to the moving part of each of the second electric slide rails (133).