Omnibearing polishing device for bare wire iron disc and polishing method thereof

By designing a full-circular grinding device for bare wire iron disks, the axial jump of the split grinding sheets and the hanging rods is used to solve the problem of uneven wear of the grinding sheets during grinding of bare wire iron disks, achieving more efficient grinding quality and longer grinding sheet service life.

CN119973763AActive Publication Date: 2025-05-13SIHUI HENGHUI ELECTRICAL MATERIAL CO LTD
View PDF 4 Cites 0 Cited by

Patent Information

Application Number
CN202510380837.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-28
Publication Date
2025-05-13
Estimated Expiration
2045-03-28

AI Technical Summary

Technical Problem

During the polishing of bare wires with iron plates, external vibration and the presence of solid particles lead to uneven wear of the grinding sheets, resulting in deformation and annealing, affecting the grinding quality.

Method used

A comprehensive grinding device for bare wire iron disk is designed. Through the division of grinding sheets and flexible processing, combined with the axial jumping of the vertical rod and the one-way rotation of the double-sided ring gear, the wear degree of the grinding sheet in the corresponding area is realized in real time, and the rotation of the dust cover is controlled through the end plate to achieve alternating grinding without stopping.

Benefits of technology

The deformation and annealing phenomenon caused by uneven abrasive particles of the grinding sheet are reduced, the cutting quality before and after the grinding sheet is improved, and the probability of uneven abrasive particles of the grinding sheet is reduced.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119973763A_ABST
    Figure CN119973763A_ABST
Patent Text Reader

Abstract

The invention belongs to the technical field of metal finish machining, and particularly relates to an all-dimensional polishing device and method for a bare wire iron pan. The all-dimensional polishing device comprises a back adjusting plate, a main body unit is arranged in the space on one side of the back adjusting plate, a control unit is arranged at the end, close to the back adjusting plate, of the main body unit, and a fine grinding unit is arranged in the space on one side of the control unit; a monitoring unit is arranged in the fine grinding unit; the rigidity defect of integral grinding of a traditional grinding disc is flexibly treated by dividing the grinding disc, and the abrasion degree of the grinding disc in the corresponding area is reflected in real time through axial jumping of the vertical rod, that is, when an ejector pin makes contact with each spring pressure plate, it is indicated that the abrasion degree of the grinding disc in the current area reaches saturation, and the abrasion degree of the grinding disc in the current area reaches the saturation degree. And the end plate is used for rotating and reversing the dust cover and replacing the abrasive disc in an abrasion area, so that the phenomena of deformation and annealing caused by non-uniform abrasive particles of the abrasive disc are reduced, meanwhile, the cutting quality of the front and back of the abrasive disc is improved, and the generation probability of non-uniform abrasive particles, scratches and recesses of the abrasive disc is reduced to a certain extent.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention belongs to the technical field of metal finishing, and in particular relates to an omnidirectional grinding device for an iron disc for a bare wire and a grinding method thereof. Background Art

[0002] Bare wire iron disc grinder: a device specially used for surface treatment of iron discs for winding bare wires. It uses the relative movement and friction between the grinding disc and the surface of the iron disc to make the abrasive grains on the surface of the grinding disc and the surface of the high-speed rotating iron disc come into contact, producing cutting and friction. With the continuous cutting and friction of the abrasive grains, the burrs, rust and oxide layer on the surface of the iron disc are gradually removed, thereby improving the surface finish and quality of the iron disc, achieving lossless winding of bare wires and extending the service life of the iron disc.

[0003] In the specific grinding process, the machine vibration of the equipment itself and the vibration transmission of the external environment will affect the grinding accuracy of the equipment. That is, the external vibration causes the contact pressure between the grinding disc and the grinding object to change instantly. When the grinding disc is vibrated, the local area is subjected to a large impact force, which increases the friction between the abrasive particles in this area and the surface of the workpiece, and the wear is aggravated. In the area with less vibration, the friction force on the abrasive particles is relatively small, and the degree of wear is relatively reduced.

[0004] At the same time, the vibration causes the grinding wheel to be repeatedly subjected to alternating stress, causing fatigue damage to the grinding wheel material, especially in weak areas such as the edge of the grinding wheel; the vibration causes the grinding wheel to be unbalanced when rotating at high speed, further aggravating the deformation of the grinding wheel and reducing the surface flatness, which in turn causes the protrusion height of the abrasive grains at different positions to be different, destroying the uniformity of the abrasive grains, causing scratches or depressions, and affecting the grinding quality;

[0005] In addition, the presence of solid particles will change the contact state between the grinding disc and the workpiece to be polished. In places where the particles are dense, the abrasive particles need to overcome greater resistance to perform polishing. The contact stress is concentrated in these areas, which intensifies the wear of the abrasive particles. According to wear theory, the greater the friction and impact force, the higher the wear rate of the abrasive particles, which leads to uneven wear of the abrasive particles, local overheating, deformation or annealing.

[0006] When the grinding wheel contacts the workpiece to be polished, the solid particles have a certain hardness and edges, which will produce a certain impact force and extrusion force on the surface of the grinding wheel. The aforementioned impact force or extrusion force will destroy the binding force between the abrasive particles and the binder, and then cause some abrasive particles to loosen or even fall off; at the same time, the extrusion effect of the particles may also push the abrasive particles to move on the surface of the grinding wheel, thereby changing the distribution state of the abrasive particles and affecting the grinding quality. Summary of the invention

[0007] In order to solve the above problems, the present invention adopts the following technical scheme: an all-round grinding device for a bare wire iron disc, comprising a back adjustment plate, a main unit is arranged in a space on one side of the back adjustment plate, a control unit is arranged on the main unit near one end of the back adjustment plate, a fine grinding unit is arranged in a space on one side of the control unit, and a monitoring unit is arranged inside the fine grinding unit;

[0008] The fine grinding unit comprises:

[0009] An end plate, arranged at one end of the back adjustment plate;

[0010] The dust cover is rotatably mounted at the middle position of the end plate away from the back adjustment plate;

[0011] The sliding drawer is installed in the middle of the outer wall of the dust hood in a sliding and snap-fitting manner, and the center line of the sliding drawer intersects with the axis of the dust hood;

[0012] A decorative panel, which is snap-fitted between the horizontal beams at the end of the slide away from the end plate;

[0013] The vertical plates are two in a group and are symmetrically clamped and installed on one end of the decorative plate close to the axis of the dust cover;

[0014] The mouth frame is installed in the middle of the end surface of the vertical plate close to the center line of the decorative plate;

[0015] The horizontal axes are two in a group and are symmetrically rotated and installed in the middle of the vertical section of the vertical plate;

[0016] A single-sided gear is mounted on the outer wall of one end of the horizontal axis away from the mouth frame;

[0017] The limiting column is threadedly installed on the outer wall at the other end of the horizontal axis, and the limiting column is installed with the mouth frame by sliding and snap-fitting.

[0018] Preferably, a vertical plate is clamped and installed at one end of the decorative plate away from the axis of the dust hood, an electric telescopic rod is clamped and installed in coordination with the sliding drawer at the middle position of the end surface of the vertical plate away from the axis of the dust hood, a jaw frame is symmetrically clamped and installed on the inner wall of the sliding drawer, a mating seat is clamped and installed on one end of the jaw frame close to the axis of the dust hood, and a single-sided rack is clamped and installed on the inner wall of the mating seat.

[0019] Preferably, the decorative plate is installed with a U-face frame in a plug-in and snap-fitting manner at one end near the axis of the dust hood, a closing plate is snap-fitted between the vertical sections of the U-face frame, a vertical rod is slide-clamped in an array at the middle position of the closing plate, and there are at least two vertical rods, which are slide-clamped and installed between the vertical rods and the horizontal section of the U-face frame, a gasket is snap-fitted and installed on the outer wall of the end of the vertical rod near the decorative plate, a face ring is slide-clamped and installed on the outer wall of the end of the vertical rod away from the decorative plate, and a reset spring sleeved on the outer wall of the vertical rod is snap-fitted and installed between the gasket and the face ring, a grinding plate is snap-fitted and installed on the end of the vertical rod away from the face ring, and a grinding disc is snap-fitted and installed on the end face of the grinding plate away from the vertical rod.

[0020] Preferably, the main unit comprises:

[0021] A base frame is arranged in a space on one side of the back adjustment plate;

[0022] The control cabinet is detachably mounted on one end of the base frame by bolts;

[0023] The working platform is detachably mounted on the other end of the base frame by bolts;

[0024] There are two telescopic chucks, one of which is embedded in the end face of the control cabinet close to the working platform, and the other is embedded in the end face of the control cabinet close to the working platform, and they are symmetrically distributed;

[0025] The servo motor is mounted on the end surface of the working platform away from the base frame;

[0026] The angle plate is arranged at one end of the servo motor, and the angle plate is detachably mounted on the working platform by bolts;

[0027] The pillow block is mounted in the middle of the horizontal section of the angle plate and is connected to the servo motor;

[0028] The movable leaf plate is installed between the control cabinet and the working platform with sliding snap-fit;

[0029] The screws are two in number and are symmetrically arranged at one end of the movable leaf plate and are thread-matched with the movable leaf plate; in addition, the screws are rotationally matched with the coaxial table.

[0030] Preferably, the control unit comprises:

[0031] The bracket is detachably mounted on the end surface of the control cabinet away from the servo motor by bolts;

[0032] The panel is snap-fitted and installed in the middle of the horizontal section of the bracket;

[0033] Stepper motor, plug-in card installed on the end of the panel away from the servo motor;

[0034] A cross rail, mounted between the bracket and the working platform;

[0035] The support is symmetrically clamped and installed at the middle position of the end surface of the side of the cross rail away from the base;

[0036] A screw rod is rotationally mounted between the supports;

[0037] The horizontal shaft seat is installed on the end face of the horizontal rail away from the base by sliding and clamping, and the horizontal shaft seat is installed by threading with the screw rod;

[0038] The bridge deck column is mounted in the middle of the end face of the horizontal shaft seat away from the base, and the end of the bridge deck column close to the servo motor is mounted in a clamped and matched manner with the back adjustment plate;

[0039] The telescopic cylinder is installed by snap-fitting at the middle position of the end surface of the back adjustment plate away from the bridge deck column.

[0040] Preferably, the monitoring unit comprises:

[0041] The monitoring room is installed on the end face of the horizontal section of the U-face frame away from the decorative panel, and corresponds to the position and number of the vertical rods;

[0042] The right-angle plate is mounted on the outer wall of the vertical rod away from the decorative plate, and the vertical section of the right-angle plate is mounted on the inner wall of the monitoring room;

[0043] The solar pole is installed between the inner walls of the monitoring room;

[0044] A ring tube, which is clamped and installed on one end of the outer wall of the sun rod;

[0045] The spring shovel is mounted on the outer wall of the ring tube through the rotation of the ear seat, and the spring shovel only supports one-way rotation of a certain angle;

[0046] The double-sided gear ring is rotatably mounted on the outer wall of the sun rod, and the spring shovel is unidirectionally meshed with the inner gear ring of the double-sided gear ring.

[0047] Preferably, the vertical section of the right-angle plate is snap-fitted with a carbon frame, chain shafts are evenly arranged between the vertical sections of the carbon frame and are rotatably mounted therewith, a wedge plate is snap-fitted with the middle position of the outer wall of the chain shaft, a torsion spring is snap-fitted with the wedge plate and the carbon frame, a sheet plate is snap-fitted with the outer wall of one end of the chain shaft, corner columns are evenly arranged on the outer wall of the vertical section on one side of the carbon frame, and the outer wall of the corner column is tangent to the end face of one side of the sheet plate.

[0048] Preferably, a central axis device rotatably mounted on the outer wall of one end of the double-sided gear ring is snap-fitted with the sun rod, a sun wheel rotatably mounted on the end face of the central axis device away from the double-sided gear ring is snap-fitted with the sun rod, a planetary rod plugged into the inner wall of the monitoring room is provided on one side of the sun rod, a planetary wheel meshing with the sun wheel is snap-fitted with the outer wall of the planetary rod, a wall panel is slidably snap-fitted with the inner wall of one side of the monitoring room, a pillar is slidably snap-fitted with the end face of the wall panel close to the planetary wheel, a side rack is snap-fitted with the end of the pillar away from the wall panel, and a gravity ball is snap-fitted with the middle position of the end face of the side of the side rack close to the vertical rod.

[0049] Preferably, an outer end frame is snap-fitted to the end of the edge rack away from the gravity ball, and a thimble is snap-fitted to the end of the outer end frame away from the edge rack. A T-frame is snap-fitted to the inner wall of the end of the monitoring room away from the vertical rod. The end surface of the vertical section of the T-frame close to the edge rack is evenly provided with electroplating plates snap-fitted to it. A groove is provided in the middle of the electroplating plate, and the width of the groove is equal to the diameter of the thimble. A hinge plate is symmetrically snap-fitted to the end surface of the electroplating plate away from the thimble, and a spring pressure plate is rotatably installed between the hinge plates.

[0050] The method for uniformly grinding the surface of the bare wire iron disc adopts the above-mentioned all-round grinding device for the bare wire iron disc to provide precise grinding, and the specific steps are as follows:

[0051] S1: First, the screw is driven by the stepper motor to drive the horizontal shaft seat to reciprocate on the end surface of the horizontal rail. In this process, the telescopic movement of the telescopic cylinder is coordinated to complete the two-axis linkage movement of the fine grinding unit and the monitoring unit to achieve complete grinding of the end surface of the iron plate;

[0052] S2: Then, the electric telescopic rod is extended to control the vertical plate to drive the decorative plate to move toward the axis area of ​​the dust cover until the grinding disc contacts the iron plate. At this time, the iron plate is clamped and limited by the telescopic chuck, and then the telescopic chuck is driven to rotate by an external motor, so as to realize the relative motion cutting between the grinding disc and the iron plate;

[0053] S3: Finally, the radial impact between the grinding disc and the iron plate caused by external vibration, as well as the contact impact between the solid particles on the surface of the iron plate and the grinding disc, causes the vertical rod to control the right-angle frame to drive the carbon frame to move toward the end plate under the joint guidance of the sealing plate and the U-face frame. In this process, the wedge plate unidirectionally engages the double-sided gear ring and makes it rotate unidirectionally. Under the linkage action of the central shaft, the sun gear causes the planetary gear and the side rack to engage until the ejector contacts all the spring pressure plates. At this time, the sum of the impacts of the vertical rod in the direction of its axis per unit time reaches the saturation value, and the end plate controls the dust hood to turn 180 degrees.

[0054] The present invention has the following beneficial effects:

[0055] 1. The present invention divides the grinding disc to flexibly handle the rigid disadvantage of the traditional integral grinding of the grinding disc, and the axial runout of the vertical rod can reflect the wear degree of the grinding disc in the corresponding area in real time, that is, when the vertical rod produces axial runout, the right-angle plate controls the carbon frame to move away from the U-face frame. At this time, the wedge plate in the unidirectional rotation state engages the double-sided gear ring, and the double-sided gear ring drives the sun gear to rotate through the central shaft device. Under the meshing action of the sun gear, the planetary gear prompts the edge rack to drive the ejector pin to move in the direction of the spring pressure plate until it contacts each spring pressure plate, which represents that the wear degree of the grinding disc in the current area has reached saturation, and the dust cover is reversed through the end plate to achieve alternating grinding without stopping the machine, and then the worn grinding disc is replaced, thereby reducing the deformation and annealing caused by uneven grinding grains of the grinding disc, while improving the cutting quality before and after the grinding disc, and to a certain extent reducing the probability of uneven grinding grains, scratches and depressions of the grinding disc.

[0056] 2. The present invention ensures that the angle of the double-sided gear ring remains unchanged when the carbon frame follows the vertical rod to fall back through the unidirectional rotation of the wedge plate, so that after a single axial jump of the vertical rod, all single jump distances within a unit time are stacked and stored through the unidirectional rotation of the double-sided gear ring. In this process, the unidirectional engagement between the annular tube and the spring shovel and the double-sided gear ring further ensures the singleness of the rotation of the double-sided gear ring, fully ensures that the sun gear controls the planetary gear, and the front and rear meshing continuity between the same edge racks, ensures the linear correlation between the axial movement distance of the ejector pin and the single jump of the vertical rod, accurately expresses the wear limit state of the grinding plate in the cutting process, and helps to improve the consistency of the uniform distribution of abrasive particles on the grinding plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0057] Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0058] Figure 2 It is a diagram showing the overall structure of the present invention from another perspective.

[0059] Figure 3 The present invention is attached Figure 1 Front view of the structure.

[0060] Figure 4 This is the control unit of the present invention. The three-dimensional structure of the fine grinding unit and the monitoring unit is shown in FIG.

[0061] Figure 5 It is a three-dimensional display diagram of the fine grinding unit and the monitoring unit of the present invention.

[0062] Figure 6 It is a three-dimensional display diagram of the local structure inside the dust hood of the present invention.

[0063] Figure 7 It is a display diagram of the three-dimensional structure of the fine grinding unit inside the dust cover of the present invention.

[0064] Figure 8 The present invention is attached Figure 6 Left view of the structure.

[0065] Fig. 9 The present invention is attached Figure 6 The three-dimensional effect diagram after removing the sliding drawer from the middle structure.

[0066] Fig.10 It is a plan view showing the internal structure of the monitoring room of the present invention.

[0067] Fig.11 It is a plan view showing the internal structure of the monitoring room of the present invention from another perspective.

[0068] Fig.12 This is a diagram showing the annular tube of the present invention and its local structure.

[0069] Fig.13 This is a diagram showing the carbon frame of the present invention and its local structure.

[0070] Fig.14 It is a three-dimensional display diagram of the T-frame of the present invention and its local structure.

[0071] Numbers in the figure: 1, back adjustment board; 2, main unit; 3, control unit; 4, fine grinding unit; 5, monitoring unit;

[0072] 21. Base frame; 22. Control cabinet; 23. Working platform; 24. Telescopic chuck; 25. Servo motor; 26. Angle plate; 27. Pillow block; 28. Activity leaf plate; 29. ​​Lead screw;

[0073] 31. Bracket; 32. Panel; 33. Stepper motor; 34. Cross rail; 35. Support; 36. Screw; 37. Horizontal shaft seat; 38. Bridge column; 39. Telescopic cylinder;

[0074] 41. End plate; 42. Dust cover; 43. Sliding drawer; 44. Decorative plate; 45. Vertical plate; 46. Mouth frame; 47. Horizontal axis; 48. Single-sided gear; 49. Limiting column;

[0075] 411, vertical plate; 412, electric telescopic rod; 413, jaw frame; 414, fitting seat; 415, single-sided rack;

[0076] 421, U-face frame; 422, sealing plate; 423, vertical rod; 424, washer; 425, face ring; 426, return spring; 427, grinding plate; 428, grinding disc;

[0077] 51. Monitoring room; 52. Right angle plate; 53. Sun pole; 54. Ring pipe; 55. Spring shovel; 56. Double-sided gear ring;

[0078] 511, carbon frame; 512, chain shaft; 513, wedge plate; 514, torsion spring; 515, sheet plate; 516, corner column;

[0079] 521, central axis; 522, sun gear; 523, planetary rod; 524, planetary gear; 525, wall plate; 526, pillar; 527, side rack; 528, gravity ball;

[0080] 531, outer end frame; 532, ejector pin; 533, T-joint frame; 534, electroplating plate; 535, groove; 536, hinge plate; 537, spring pressure plate. DETAILED DESCRIPTION

[0081] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0082] Reference Figure 1 and Figure 5 It can be seen that an all-round grinding device for a bare wire iron disc comprises a backing adjustment plate 1, a main unit 2 is arranged in a space on one side of the backing adjustment plate 1, a control unit 3 is arranged on one end of the main unit 2 close to the backing adjustment plate 1, a fine grinding unit 4 is arranged in a space on one side of the control unit 3, and a monitoring unit 5 is arranged inside the fine grinding unit 4;

[0083] Reference Figure 1 and Figure 3 It can be seen that the main unit 2 includes: a base frame 21, which is arranged in the space on one side of the back adjustment plate 1; a control cabinet 22, which is detachably mounted on one end of the base frame 21 by bolts; a working platform 23, which is detachably mounted on the other end of the base frame 21 by bolts; two telescopic chucks 24, one of which is embedded in the end face of the control cabinet 22 close to the working platform 23, and the other telescopic chuck 24 is embedded in the end face of the working platform 23 close to the control cabinet 22, and is symmetrically distributed; a servo motor 25, which is clamped and mounted on the end face of the working platform 23 away from the base frame 21;

[0084] Angle plate 26 is arranged at one end of servo motor 25, and angle plate 26 and working platform 23 are detachably mounted by bolts; pillow block 27 is snap-fitted and mounted at the middle position of the horizontal section of angle plate 26, and pillow block 27 is connected to servo motor 25; movable leaf plate 28 is slidably snap-fitted and mounted between control cabinet 22 and working platform 23; lead screw 29, numbering two, is symmetrically arranged at one end of movable leaf plate 28, and is threadably mounted with movable leaf plate 28; in addition, lead screw 29 is rotationally mounted with pillow block 27.

[0085] The limiting process of the main unit 2 on the bare wire iron plate to be processed:

[0086] First, the bare wire iron plate is transported to the end of the base frame 21 away from the dust cover 42 by an external conveying device (not shown in the figure), and then the bare wire iron plate falls from a high position to a low position (the middle area of ​​the movable leaf plate 28) under the action of gravity;

[0087] Next, through the telescopic gas rod hinged to the movable page plate 28 (not shown in the figure, in specific implementation, it can be set at both ends of the end surface of the working platform 23 close to the control cabinet 22), the two ends of the movable page plate 28 are controlled to rotate a certain angle until the inner wall of the movable page plate 28 contacts the outer wall of the internal bare wire iron plate, and the hinge is completed at this time (limiting the range of movement of the bare wire iron plate on the end surface of the movable page plate 28 to prevent the bare wire iron plate from falling off during the subsequent lifting process);

[0088] Finally, the internal components of the pillow block 27 are controlled to rotate by the stepper motor 33 (the angle plate 26 is used to improve the operation stability between the pillow block 27 and the synchronous motor 33, and reduce the radial impact of external vibration on the connection end), and then the lead screw 29 (close to one end of the stepper motor 33) is driven by the internal components of the pillow block 27 (in specific implementation, a bevel gear set can be added inside the pillow block 27 to realize the transmission between the stepper motor 33 and the lead screw 29, and a pillow block 27 can be set at the other end of the lead screw 29 (not shown in the figure), and then the two pillow blocks 27 are connected by a rotating shaft to realize that one stepper motor 33 drives the two lead screws 29 to rotate synchronously), and the movable leaf plate 28 is synchronously controlled to move in the direction of the stepper motor 33 until the bare wire iron disk is directly opposite to the telescopic chuck 24;

[0089] The bare wire iron disc is clamped by the axial extension of the telescopic chuck 24, and then the bare wire iron disc is driven to rotate at high speed by the telescopic chuck 24. In specific implementation, the telescopic chuck 24 can be driven to rotate by an external motor;

[0090] Control cabinet 22: distributes external input power, provides motor protection function, ensures equipment and personnel safety, displays equipment operation status parameters in real time, and implements fault diagnosis and alarm (cooperates with monitoring unit 5).

[0091] Reference Figure 1 and Figure 2 It can be seen that the control unit 3 includes: a bracket 31, which is detachably mounted on the end face of the control cabinet 22 away from the servo motor 25 by bolts; a panel 32, which is clamped and mounted in the middle position of the horizontal section of the bracket 31; a stepper motor 33, which is plug-in and clamped and mounted on the end of the panel 32 away from the servo motor 25; a cross rail 34, which is clamped and mounted between the bracket 31 and the working platform 23; a support 35, which is symmetrically clamped and mounted in the middle position of the end face of the cross rail 34 away from the base; a screw 36, which is rotatably mounted between the supports 35;

[0092] The horizontal shaft seat 37 is installed in a sliding snap-fit ​​manner on the end face of the horizontal rail 34 away from the base, and the horizontal shaft seat 37 is installed in a threaded manner with the screw rod 36; the bridge column 38 is snap-fitted and installed in the middle position of the end face of the horizontal shaft seat 37 away from the base, and the end of the bridge column 38 close to the servo motor 25 is snap-fitted and installed with the back adjustment plate 1; the telescopic cylinder 39 is snap-fitted and installed in the middle position of the end face of the back adjustment plate 1 away from the bridge column 38;

[0093] Reference Figure 1 , Figure 3 , Figure 4 , Figure 7 and Fig. 9 It can be seen that the fine grinding unit 4 includes: an end plate 41, which is arranged at one end of the back adjustment plate 1; a dust cover 42, which is rotatably mounted at the middle position of the end of the end plate 41 away from the back adjustment plate 1; a sliding drawer 43, which is slidably mounted at the middle position of the outer wall of the dust cover 42, and the center line of the sliding drawer 43 intersects with the axis of the dust cover 42; a decorative plate 44, which is mounted between the horizontal beams at the end of the sliding drawer 43 away from the end plate 41; and vertical plates 45, which are two in a group and are symmetrically mounted at one end of the decorative plate 44 close to the axis of the dust cover 42.

[0094] The mouth frame 46 is snap-fitted and installed at the middle position of the end surface of the vertical plate 45 near the center line of the decorative plate 44; the horizontal shafts 47 are two in a group and are symmetrically rotated and installed at the middle position of the vertical section of the vertical plate 45; the single-sided gear 48 is snap-fitted and installed on the outer wall of the end of the horizontal shaft 47 away from the mouth frame 46; the limit column 49 is threadedly installed on the outer wall of the other end of the horizontal shaft 47, and the limit column 49 is slidably snap-fitted and installed with the mouth frame 46;

[0095] Reference Figure 5 and Figure 6 It can be seen that a vertical plate 411 is mounted on one end of the decorative plate 44 away from the axis of the dust cover 42, an electric telescopic rod 412 is mounted on the middle position of the end surface of the vertical plate 411 away from the axis of the dust cover 42, and the sliding drawer 43 is mounted on the inner wall of the sliding drawer 43 in a symmetrical manner, and a fitting seat 414 is mounted on one end of the fitting seat 414 close to the axis of the dust cover 42, and a single-sided rack 415 is mounted on the inner wall of the fitting seat 414;

[0096] Reference Figure 7 and Figure 8It can be known that a U-face frame 421 is installed in a plug-in and snap-fit ​​manner at one end of the decorative plate 44 close to the axis of the dust hood 42, a closing plate 422 is snap-fitted between the vertical sections of the U-face frame 421, a vertical rod 423 is installed in an array-like sliding and snap-fit ​​manner in the middle position of the closing plate 422, and the number is at least two, the vertical rod 423 is slidingly snap-fitted and installed between the horizontal section of the U-face frame 421, a gasket 424 is snap-fitted and installed on the outer wall of the vertical rod 423 close to the decorative plate 44, and a face ring 425 is slidingly snap-fitted and installed on the outer wall of the end of the vertical rod 423 away from the decorative plate 44, which is snap-fitted and installed with the horizontal section of the U-face frame 421, a return spring 426 mounted on the outer wall of the vertical rod 423 is snap-fitted between the gasket 424 and the face ring 425, a grinding plate 427 is snap-fitted and installed on the end face of the grinding plate 427 away from the vertical rod 423.

[0097] The specific process of the control unit 3 changing the overall position of the fine grinding unit 4 and the monitoring unit 5 is as follows:

[0098] X-axis motion process:

[0099] First, the panel 32 is further limited to the position of the stepper motor 33 under the stable support of the bracket 31, and then the stepper motor 33 drives the screw 36 to rotate (the support 35 further ensures the stability of the working environment of the screw 36);

[0100] Then, the screw rod 36 in the rotating state drives the horizontal shaft seat 37 to reciprocate along the axis direction of the horizontal rail 34 under the further support and guidance of the horizontal rail 34;

[0101] Finally, the back adjustment plate 1 is controlled by the bridge deck column 38, driving the telescopic cylinder 39 to move synchronously with the horizontal shaft seat 37;

[0102] Y-axis movement process:

[0103] Through the telescopic movement of the movable end of the telescopic cylinder 39 (in specific implementation, when the compressed air enters the air inlet of the telescopic cylinder 39 through the air path system, the gas first enters the main chamber of the cylinder. For the double-acting telescopic cylinder 39, the compressed air enters the rod chamber or the rodless chamber, pushing the piston to move in the opposite direction, so as to achieve the extension or retraction of the piston rod), the control end plate 41 drives the dust cover 42 to reciprocate in the direction of its axis, so as to cooperate with the aforementioned X-axis movement to realize the linkage of the X-axis and the Y-axis, thereby ensuring the full coverage of the end face of the bare wire iron disc by the grinding end of the fine grinding unit 4;

[0104] The specific working process of the fine grinding unit 4 (taking the symmetrically distributed fine grinding unit 4 as an example):

[0105] First, the electric telescopic rod 412 controls the vertical rod 423 (in the initial state, the electric telescopic rod 412 is in the retracted state), driving the decorative plate 44 to move toward the axis direction of the dust cover 42 under the guidance of the slide 43 until the electric telescopic rod 412 reaches the maximum extension (at this time, the decorative plate 44 reaches the specified position);

[0106] Next, the bridge deck column 38 is controlled by the horizontal shaft seat 37 to drive the back adjustment plate 1 to move along the axis direction of the screw 36 to the middle area of ​​the screw 36. Thereafter, the telescopic cylinder 39 is extended to control the end plate 41 to drive the dust cover 42 to move toward the base frame 21 until the grinding disc 428 contacts the end surface of the bare wire iron disc (since the fine grinding units 4 are symmetrically distributed inside the dust cover 42, only the fine grinding unit 4 at one end starts the grinding operation at this time, and the fine grinding unit 4 at the other end is still in a shutdown state);

[0107] Finally, the bare wire iron disc in high-speed rotation continuously generates relative motion with the grinding disc 428, so as to realize the grinding processing of the impurities on the end surface of the bare wire iron disc by the grinding disc 428; after the current fine grinding unit 4 operates for a period of time (when the monitoring unit 5 alarms), the dust cover 42 is rotated by the end plate 41 (one hundred and eighty degrees, in specific implementation, the rotation angle = 360 degrees / number of fine grinding units 4, so as to realize alternating non-stop fine grinding processing), and in specific implementation, the dust cover 42 can be driven to rotate by an external motor;

[0108] The process of limiting and releasing the position of the U-face frame 421 by the limiting column 49:

[0109] When the electric telescopic rod 412 is extending, the vertical plate 411 drives the decorative plate 44 to move toward the axis of the dust cover 42. During this process, the single-sided rack 415 is separated from and then meshed with the single-sided rack 415. Through the meshing between the two, the straight rod drives the limiting column 49 to gradually move toward the U-face frame 421 under the guidance and support of the mouth frame 46, until the limiting column 49 contacts the vertical section of the U-face frame 421 and maintains a certain interaction force (in specific implementation, the end of the limiting column 49 close to the U-face frame 421 is made of rubber material, and because the single-sided gear 48 in the same group rotates in opposite directions, the inner wall thread rotation direction of the limiting column 49 in the same group affected by its drive should be set in opposite directions to ensure that the two limiting columns 49 in the same group move in the same direction);

[0110] On the contrary, when the electric telescopic rod 412 retracts, the limiting column 49 gradually releases the contact state with the U-surface frame 421;

[0111] When the grinding disc 428 contacts solid particles of different volumes in different regions or is subjected to different external vibrations:

[0112] Under the reverse action of the grinding disc 428, the grinding plate 427 (taking one of the segmented grinding plates 427 as an example) controls the vertical rod 423 to drive the washer 424 to move away from the grinding disc 428. During this process, the axial displacement of the washer 424 causes the return spring 426 to be compressed toward the face ring 425, and the vertical rod 423 as a whole moves a distance (not equal) toward the horizontal section of the U-face frame 421.

[0113] Reference Fig. 9 , Fig.10 and Fig.11 It can be seen that the monitoring unit 5 includes: a monitoring chamber 51, which is snap-fitted and installed on the end face of the horizontal section of the U-face frame 421 away from the decorative plate 44, and corresponds to the position and number of the vertical rod 423; a right-angle plate 52, which is snap-fitted and installed on the outer wall of the vertical rod 423 away from the decorative plate 44, and the vertical section of the right-angle plate 52 is snap-fitted and installed with the inner wall of the monitoring chamber 51; a solar rod 53, which is snap-fitted and installed between the inner walls of the monitoring chamber 51; a ring tube 54, which is snap-fitted and installed at one end of the outer wall of the solar rod 53; a spring shovel 55, which is rotatably installed on the outer wall of the ring tube 54 through an ear seat, and the spring shovel 55 only supports unidirectional rotation at a certain angle; a double-sided gear ring 56, which is rotatably installed on the outer wall of the solar rod 53, and the spring shovel 55 is unidirectionally meshed with the inner gear ring of the double-sided gear ring 56;

[0114] Reference Fig.10 and Fig.13 It can be seen that the vertical section of the right-angle plate 52 is snap-fitted with the carbon frame 511, and the chain shaft 512 is evenly arranged between the vertical sections of the carbon frame 511 and is rotatably mounted therewith, a wedge plate 513 is snap-fitted with the middle position of the outer wall of the chain shaft 512, and a torsion spring 514 is snap-fitted with the carbon frame 511, and a sheet 515 is snap-fitted with the outer wall of one end of the chain shaft 512, and a corner column 516 is evenly arranged on the outer wall of the vertical section of one side of the carbon frame 511, and the outer wall of the corner column 516 is tangent to the end face of one side of the sheet plate 515;

[0115] Reference Fig.10 and Fig.11 It can be known that a central axis device 521 which is rotatably mounted with the sun rod 53 is mounted on the outer wall of one end of the double-sided gear ring 56, a sun gear 522 which is rotatably mounted with the sun rod 53 is mounted on the end face of the central axis device 521 away from the double-sided gear ring 56, a planetary rod 523 which is plugged and mounted with the inner wall of the monitoring chamber 51 is arranged on one side of the sun rod 53, a planetary wheel 524 which meshes with the sun gear 522 is mounted on the outer wall of the planetary rod 523, a wall plate 525 is mounted on the inner wall of one side of the monitoring chamber 51 in a sliding manner, a pillar 526 is mounted on the end face of the wall plate 525 close to the planetary wheel 524 in a sliding manner, a side rack 527 is mounted on the side of the pillar 526 away from the wall plate 525, and a gravity ball 528 is mounted on the middle position of the end face of the side rack 527 close to the vertical rod 423;

[0116] Reference Fig.10 , Fig.11 and Fig.14 It can be known that an outer end frame 531 is snap-fitted to the end of the edge rack 527 away from the gravity ball 528, and a pin 532 is snap-fitted to the end of the outer end frame 531 away from the edge rack 527. A T-frame 533 is snap-fitted to the inner wall of the end of the monitoring chamber 51 away from the vertical rod 423. The end surface of the vertical section of the T-frame 533 close to the edge rack 527 is evenly provided with electroplating plates 534 snap-fitted to it. A groove 535 is provided in the middle of the electroplating plate 534, and the width of the groove 535 is equal to the diameter of the pin 532. A hinge plate 536 is symmetrically snap-fitted to the end surface of the electroplating plate 534 away from the pin 532, and a spring pressure plate 537 is rotatably installed between the hinge plates 536.

[0117] The monitoring unit 5 monitors the progressive energy storage process of a single axial runout of the vertical rod 423:

[0118] First, when the vertical rod 423 makes a single axial jump, the right-angle plate 52 drives the carbon frame 511 to move away from the U-face frame 421. During this process, the wedge plates 513 at different positions continuously engage with the outer gear ring of the double-sided gear ring 56 (at this time, the rotation of the wedge plate 513 is restricted by the corner column 516, so the contact between the lower wedge plate 513 and the double-sided gear ring 56 is rigidly released), and when the vertical rod 423 falls back, the right-angle plate 52 drives the carbon frame 511 to move to the initial position (at this time, the corner column 516 is no longer The limiting plate 515 turns, that is, the lower wedge plate 513 is no longer rigidly engaged with the outer gear ring of the double-sided gear ring 56. At the same time, the wedge plate 513, which has been separated from the double-sided gear ring 56, gradually returns to its initial state under the restoring action of the torsion spring 514. The double-sided gear ring 56 rotates unidirectionally by a certain angle (linearly related to the single axial jump of the vertical rod 423). That is, the double-sided gear ring 56 only expresses the single axial jump of the vertical rod 423 (towards the monitoring chamber 51), but does not express the fall of the vertical rod 423.

[0119] Next, the sun gear 522 is controlled by the central shaft device 521 to drive the planetary gear 524 to rotate. In the initial state, the planetary gear 524 is meshed with the edge rack 527. At this time, the edge rack 527 controls the ejector pin 532 to move toward the T-joint frame 533 through the outer end frame 531 (through the engagement and guidance between the support 526 and the wall plate 525) until the ejector pin 532 lifts the spring pressure plate 537 in different areas.

[0120] During this process, the double-sided gear ring 56 in the rotating state (different from the rotating direction of the double-sided gear ring 56 under the action of the wedge plate 513) is limited by the unidirectionally rotating spring shovel 55 (when the double-sided gear ring 56 has a tendency to rotate, the spring shovel 55 is rigidly engaged with the inner gear ring of the double-sided gear ring 56, and the annular tube 54 does not rotate at all. Therefore, the double-sided gear ring 56 cannot rotate at this time; when the wedge plate 513 drives the double-sided gear ring 56 to rotate, the spring shovel 55 flips over a certain angle (the spring shovel 55 can only rotate a certain angle in one direction), and the rigid contact between it and the double-sided gear ring 56 is released. For details, please refer to the unidirectional ratchet pawl), so as to further ensure the singleness of the double-sided gear ring 56.

[0121] Finally, the axial runout of the vertical rod 423 in a unit time is expressed by the sum of the rotation angles of the double-sided gear ring 56, that is, by the actual moving distance of the edge rack 527 driven by the planetary gear 524, and the ejector pin 532 contacts all the spring pressure plates 537 as a signal for replacing the grinding disc 428 (in specific implementation, the electroplating plate 534 is electrically connected to the external processing system, and when the spring pressure plates 537 all bear a certain pressure, the external PLC control system converts the aforementioned electrical signal into a retraction command of the telescopic cylinder 39 and a rotation command of the dust cover 42, thereby realizing the non-stop fine operation of the fine grinding unit 4);

[0122] At the same time, the wall plate 525 drives the edge rack 527 to move away from the planetary gear 524 (in specific implementation, the slot 535 is sufficient to support the ejector pin 532 to follow the "feeding" and "retracting" of the wall plate 525, avoiding collision and limitation between the ejector pin 532 and the electroplating plate 534), and the edge rack 527 drives the ejector pin 532 to leave the spring pressure plate 537 area under the gravity of the gravity ball 528, until all the spring pressure plates 537 return to the initial position, and move toward the planetary gear 524 through the wall plate 525 again (at this time, all the spring pressure plates 537 are no longer subject to any external pressure, that is, the two pressure changes of the spring pressure plates 537 are used as the movement signal of the wall plate 525, which can be analyzed and controlled by the external PLC control system), until the two are meshed (in specific implementation, the wall plate 525 can be driven to move by the electric slider), which is conducive to ensuring the operation continuity of the monitoring unit 5;

[0123] Replacement process for worn grinding disc 428:

[0124] After the dust hood 42 rotates to a specified angle, the operator manually pulls the slide 43 (when the power is off), or drives the slide 43 to move away from the axis of the dust hood 42 through an electric slider, and the grinding disc 428 is taken out as a whole by plugging and unplugging the U-face frame 421 (at this time, the limit column 49 has released the clamping restriction on the U-face frame 421). During actual use, the grinding disc 428 is clamped with the grinding plate 427, and the damaged grinding disc 428 can be directly replaced by plugging and unplugging.

[0125] The present invention provides a method for grinding a bare wire iron plate with all-round grinding as follows: Step 1: First, the screw 36 is driven by the stepping motor 33 to drive the horizontal shaft seat 37 to reciprocate on the end surface of the horizontal rail 34. In this process, the two-axis linkage movement of the fine grinding unit 4 and the monitoring unit 5 is completed in cooperation with the telescopic movement of the telescopic cylinder 39, so as to achieve complete grinding of the end surface of the iron plate;

[0126] Step 2: Then, by extending the electric telescopic rod 412, the vertical plate 411 is controlled to drive the decorative plate 44 to move toward the axis area of ​​the dust cover 42 until the grinding disc 428 contacts the iron plate. At this time, the iron plate is clamped and limited by the telescopic chuck 24, and then the telescopic chuck 24 is driven to rotate by an external motor, so as to realize the relative motion cutting between the grinding disc 428 and the iron plate;

[0127] Step 3: Finally, the radial impact between the grinding disc 428 and the iron plate caused by external vibration, as well as the contact impact between the solid particles on the surface of the iron plate and the grinding disc 428, prompt the vertical rod 423 to control the right-angle frame to drive the carbon frame 511 to move toward the end plate 41 under the joint guidance of the sealing plate 422 and the U-face frame 421. In this process, the wedge plate 513 unidirectionally engages the double-sided gear ring 56 and makes it rotate unidirectionally. Under the linkage action of the central shaft device 521, the sun gear 522 prompts the planetary gear 524 to mesh with the edge rack 527 until the ejector pin 532 contacts all the spring pressure plates 537. At this time, the sum of the impacts of the vertical rod 423 in the axial direction per unit time reaches the saturation value, and the end plate 41 controls the dust cover 42 to turn 180 degrees.

[0128] The circuits and controls involved in the present invention are all prior art and will not be described in detail here.

[0129] The above are only embodiments of the present invention, and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. An all-round grinding device for a bare wire iron plate, comprising a back adjustment plate (1), characterized in that: A main unit (2) is arranged in a space on one side of the back adjustment plate (1); a control unit (3) is arranged at one end of the main unit (2) close to the back adjustment plate (1); a fine grinding unit (4) is arranged in a space on one side of the control unit (3); and a monitoring unit (5) is arranged inside the fine grinding unit (4); The fine grinding unit (4) comprises: An end plate (41) is arranged at one end of the back adjustment plate (1); A dust cover (42) is rotatably mounted on an end of the end plate (41) away from the back adjustment plate (1); A sliding drawer (43) is mounted on the outer wall of the dust cover (42) by sliding engagement; A decorative plate (44) is mounted on the end of the slide tray (43) away from the end plate (41) by snap-fitting; A vertical plate (45) is symmetrically mounted on one end of the decorative plate (44) close to the axis of the dust cover (42); A mouth frame (46) is mounted on an end surface of the vertical plate (45) close to the center line of the decorative plate (44); Two transverse shafts (47) are formed into a group and are symmetrically rotated and mounted on the vertical section of the vertical plate (45); A single-sided gear (48) is mounted on the end of the horizontal shaft (47) away from the mouth frame (46); The limiting column (49) is threadably mounted on the outer wall of the other end of the transverse shaft (47).

2. The all-round grinding device for a bare wire iron disc according to claim 1, characterized in that: A vertical plate (411) is mounted on one end of the decorative plate (44) away from the axis of the dust hood (42), an electric telescopic rod (412) mounted on the middle position of the end surface of the vertical plate (411) away from the axis of the dust hood (42) and mounted in a snap-fit ​​manner with the sliding drawer (43), a jaw frame (413) is mounted on the inner wall of the sliding drawer (43) in a symmetrical manner, an engaging seat (414) is mounted on one end of the jaw frame (413) close to the axis of the dust hood (42), and a single-sided rack (415) is mounted on the inner wall of the engaging seat (414).

3. The all-round grinding device for a bare wire iron disc according to claim 2, characterized in that: The decorative plate (44) is installed with a U-face frame (421) in a plug-in and snap-fit ​​manner at one end close to the axis of the dust cover (42); a sealing plate (422) is snap-fitted and installed between the vertical sections of the U-face frame (421); a vertical rod (423) is installed in an array-like sliding and snap-fit ​​manner at the middle position of the sealing plate (422); and the number of the vertical rods (423) is at least two; the vertical rods (423) are installed in a sliding and snap-fit ​​manner with the horizontal sections of the U-face frame (421); a gasket (424) is snap-fitted and installed on the outer wall of one end of the vertical rod (423) close to the decorative plate (44) ), a face ring (425) is slidably mounted on the outer wall of one end of the vertical rod (423) away from the decorative plate (44) and is mounted in a snap-fitting manner with the horizontal section of the U-face frame (421); a return spring (426) sleeved on the outer wall of the vertical rod (423) is snap-fitted between the washer (424) and the face ring (425); a grinding plate (427) is snap-fitted on one end of the vertical rod (423) away from the face ring (425); a grinding disc (428) is snap-fitted on the end face of the grinding plate (427) away from the vertical rod (423).

4. The all-round grinding device for a bare wire iron disc according to claim 3, characterized in that: The main unit (2) comprises: A base frame (21) is arranged in a space on one side of the back adjustment plate (1); A control cabinet (22) is detachably mounted on one end of the base frame (21) by bolts; A working platform (23) is detachably mounted on the other end of the base frame (21) by means of bolts; There are two telescopic chucks (24), one of which is embedded in an end surface of the control cabinet (22) close to the working platform (23), and the other telescopic chuck (24) is embedded in an end surface of the control cabinet (22) close to the working platform (23), and the other telescopic chuck (24) is embedded in an end surface of the control cabinet (22) close to the working platform (23), and they are symmetrically distributed; A servo motor (25) is mounted on an end surface of the working platform (23) away from the base frame (21). An angle plate (26) is arranged at one end of the servo motor (25), and the angle plate (26) is detachably mounted on the working platform (23) by bolts; A pillow block (27) is mounted in a middle position of the horizontal section of the angle plate (26) by clamping, and the pillow block (27) is connected to the servo motor (25); A movable leaf plate (28) is installed between the control cabinet (22) and the working platform (23) by sliding and snap-fitting; The screws (29) are two in number and are symmetrically arranged at one end of the movable leaf plate (28) and are threadedly mounted with the movable leaf plate (28); in addition, the screws (29) are rotationally mounted with the coaxial platform (27).

5. The all-round grinding device for a bare wire iron disc according to claim 4, characterized in that: The control unit (3) comprises: The bracket (31) is detachably mounted on the end surface of the control cabinet (22) away from the servo motor (25) by means of bolts; A panel (32) is mounted in a snap-fit ​​manner at a middle position of a horizontal section of the bracket (31); The stepping motor (33) is mounted on the panel (32) at one end away from the servo motor (25) by plug-in card connection; A cross rail (34) is mounted between the bracket (31) and the working platform (23) by snap-fitting; The support (35) is symmetrically mounted on the middle position of the end surface of the horizontal rail (34) away from the base; A screw (36) is rotatably mounted between the supports (35); A horizontal shaft seat (37) is slidably mounted on the end surface of the horizontal rail (34) away from the base, and the horizontal shaft seat (37) is threadedly mounted on the screw rod (36); The bridge column (38) is mounted in a snap-fit ​​position at the middle position of the end surface of the horizontal shaft seat (37) away from the base, and the end of the bridge column (38) close to the servo motor (25) is mounted in a snap-fitting manner with the back adjustment plate (1); The telescopic cylinder (39) is mounted in a snap-fit ​​manner at a middle position of an end surface of the back adjustment plate (1) away from the bridge deck column (38).

6. The all-round grinding device for a bare wire iron disc according to claim 5, characterized in that: The monitoring unit (5) comprises: The monitoring chamber (51) is mounted by snap-fitting on the end surface of the horizontal section of the U-surface frame (421) away from the decorative plate (44), and corresponds to the position and number of the vertical rods (423) one by one; The right-angle plate (52) is mounted by snapping on the outer wall of one end of the vertical rod (423) away from the decorative plate (44), and the vertical section of the right-angle plate (52) is mounted by snapping on the inner wall of the monitoring chamber (51); A sun rod (53) is mounted between the inner walls of the monitoring chamber (51) by snap-fitting; The ring tube (54) is mounted on one end of the outer wall of the sun rod (53) by clamping; The spring shovel (55) is rotatably mounted on the outer wall of the ring tube (54) through an ear seat, and the spring shovel (55) only supports unidirectional rotation at a certain angle; The double-sided gear ring (56) is rotatably mounted on the outer wall of the sun rod (53), and the spring shovel (55) is unidirectionally meshed with the inner gear ring of the double-sided gear ring (56).

7. The omnidirectional grinding device for a bare wire iron disc according to claim 6, characterized in that: The vertical section of the right angle plate (52) is mounted with a carbon frame (511) in a snap-fit ​​manner, chain shafts (512) are evenly arranged between the vertical sections of the carbon frame (511) and are rotatably mounted therewith, a wedge plate (513) is snap-fitted at the middle position of the outer wall of the chain shaft (512), a torsion spring (514) is snap-fitted between the wedge plate (513) and the carbon frame (511), a sheet plate (515) is snap-fitted on the outer wall of one end of the chain shaft (512), and corner columns (516) are evenly arranged on the outer wall of the vertical section of one side of the carbon frame (511), and the outer wall of the corner column (516) is tangent to the end face of one side of the sheet plate (515).

8. The all-round grinding device for a bare wire iron disc according to claim 7, characterized in that: The outer wall of one end of the double-sided gear ring (56) is clamped and installed with a central shaft device (521) that is rotatably mounted with the sun rod (53); the end surface of the central shaft device (521) away from the double-sided gear ring (56) is clamped and installed with a sun wheel (522) that is rotatably mounted with the sun rod (53); one side of the sun rod (53) is provided with a planetary rod (523) that is plugged and installed with the inner wall of the monitoring chamber (51); the outer wall of the planetary rod (523) is clamped and installed with the sun wheel (522) ) meshed with a planetary gear (524), a wall panel (525) is slidably mounted on the inner wall of one side of the monitoring chamber (51), a support (526) is slidably mounted on the end surface of the wall panel (525) close to the planetary gear (524), a side rack (527) is slidably mounted on the end of the support (526) away from the wall panel (525), and a gravity ball (528) is slidably mounted on the middle position of the end surface of the side rack (527) close to the vertical rod (423).

9. The all-round grinding device for a bare wire iron disc according to claim 8, characterized in that: An outer end frame (531) is snap-fitted to one end of the edge rack (527) away from the gravity ball (528), and an ejector pin (532) is snap-fitted to one end of the outer end frame (531) away from the edge rack (527). A T-frame (533) is snap-fitted to the inner wall of one end of the monitoring chamber (51) away from the vertical rod (423). An electroplating plate (534) snap-fitted to the T-frame (533) is evenly arranged on the end surface of the vertical section of the T-frame (533) close to the edge rack (527). A slot (535) is provided in the middle of the electroplating plate (534), and the width of the slot (535) is equal to the diameter of the ejector pin (532). A hinge plate (536) is symmetrically snap-fitted to the end surface of the electroplating plate (534) away from the ejector pin (532). A spring pressure plate (537) is rotatably mounted between the hinge plates (536).

10. A method for uniformly grinding the surface of an iron disc for bare wire, using an all-round grinding device for a bare wire iron disc as claimed in any one of claims 1 to 9 to provide precise grinding, characterized in that: The specific steps are as follows: S1: First, the screw (36) is driven by the stepping motor (33) to drive the horizontal shaft seat (37) to reciprocate on the end surface of the horizontal rail (34). In this process, the telescopic movement of the telescopic cylinder (39) is coordinated to complete the two-axis linkage movement of the fine grinding unit (4) and the monitoring unit (5), thereby achieving complete grinding of the end surface of the iron plate; S2: Then, by extending the electric telescopic rod (412), the vertical plate (411) is controlled to drive the decorative plate (44) to move toward the axis area of ​​the dust cover (42) until the grinding disc (428) contacts the iron plate. At this time, the iron plate is clamped and limited by the telescopic chuck (24), and then the telescopic chuck (24) is driven to rotate by an external motor, so as to achieve relative motion cutting between the grinding disc (428) and the iron plate; S3: Finally, the radial impact between the grinding disc (428) and the iron plate caused by external vibration, and the contact impact between the solid particles on the surface of the iron plate and the grinding disc (428), prompt the vertical rod (423) to control the right-angle frame to drive the carbon frame (511) to move toward the end plate (41) under the joint guidance of the sealing plate (422) and the U-face frame (421). In this process, the wedge plate (513) unidirectionally engages the double-sided gear ring (56) and makes it rotate unidirectionally. The sun gear (522) promotes the engagement between the planetary gear (524) and the edge rack (527) under the linkage action of the central shaft device (521) until the ejector pin (532) contacts all the spring pressure plates (537). At this time, the sum of the impacts of the vertical rod (423) in the axial direction per unit time reaches the saturation value, and the end plate (41) controls the dust cover (42) to turn 180 degrees.

Citation Information

Patent Citations

  • Ball shell workpiece polishing grinding machine

    CN111546222A

  • Aluminum alloy decorative material surface treatment device and treatment process

    CN114851006A

  • Trimming and grinding device for aluminum ingot machining

    CN119057492A

  • Surface smart polishing apparatus

    WO2023134788A2