A high-strength antibacterial PE water supply pipe forming device and method

Through the innovative design of the high-strength antibacterial PE water supply pipe forming device, the use of components such as scrapers, traction shells and extrusion shells has solved the problem of material port shrinkage during the PE pipe traction process, achieving effective material coating and improved work efficiency.

CN119974459BActive Publication Date: 2025-09-05JIANGSU GERON PIPE IND
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Patent Information

Application Number
CN202510225777.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-02-27
Publication Date
2025-09-05
Estimated Expiration
2045-02-27

AI Technical Summary

Technical Problem

In the prior art, the material port of the PE pipe shrinks and falls during the traction process, resulting in the inability to effectively cover the outside of the traction pipe, affecting work progress and efficiency.

Method used

A high-strength antibacterial PE water supply pipe forming device is used, which includes a support frame, an extrusion forming device, a cutting mechanism, a traction mechanism, a wrapping mechanism and an extrusion mechanism. The combined use of a scraper, a traction shell, a wrapping shell and an extrusion shell ensures that the material is effectively covered on the outside of the traction pipe.

Benefits of technology

It improves the material wrapping efficiency, prevents separation, ensures work progress and efficiency, and achieves uniform and firm wrapping of materials.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to a forming device and method for a high-strength antibacterial PE water supply pipe, comprising a support frame, an upper end face of the support frame being provided with an extrusion forming device, a forming port on the extrusion forming device being opposite to a traction pipe, one end of the traction pipe being provided with a vacuum device; a side face of the support frame being provided with a cutting mechanism; the beneficial effects of the present invention are as follows: the forming device for a high-strength antibacterial PE water supply pipe, through the outer shapes of the two traction shells, allows the extruded water pipe to always maintain a tapered port, effectively avoiding the traction pipe from pulling the extruded water pipe, allowing the port of the extruded water pipe to continuously remain in an open state, preventing the problem of traction not being able to connect, and allowing the port of the extruded water pipe to be more smoothly covered on the outside of the traction pipe, preventing it from being separated from one end of the traction pipe, thereby improving work progress and work efficiency.
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Description

Technical Field

[0001] The present invention relates to the technical field of PE pipe production, and in particular to a forming device and method for a high-strength antibacterial PE water supply pipe. Background Art

[0002] PE stands for polyethylene. PE pipes are generally used for water supply pipes at temperatures below 40°C and cannot be used for hot water distribution. Pipes made from polyethylene raw material have excellent corrosion resistance, flexibility, low-temperature resistance, fracture toughness, and are rust-resistant and scale-resistant. In the current trend of replacing steel with plastic, PE pipes are widely used in pipeline production. Polyethylene can be categorized by density into high-density polyethylene, medium-density polyethylene, low-density polyethylene, and linear low-density polyethylene.

[0003] In the prior art, when the traction member is pulling the material, the port of the extruded material will shrink and fall downward, so that the port of the material cannot be covered on the outside of the traction tube, resulting in the port of the material being unable to fully adhere to one end of the traction tube. When the traction tube moves, the material will be separated from one end of the traction tube, thereby reducing work progress, work efficiency, and work performance.

[0004] In order to solve the above problems, the present invention proposes a high-strength antibacterial PE water supply pipe forming device and method. Summary of the Invention

[0005] (1) Technical problems to be solved

[0006] The purpose of the present invention is to overcome the deficiencies of the prior art, meet practical needs, and provide a high-strength antibacterial PE water supply pipe forming device and method thereof to solve the above technical problems.

[0007] (2) Technical solution

[0008] In order to achieve the purpose of the present invention, the technical solution adopted by the present invention is:

[0009] A forming device for a high-strength antibacterial PE water supply pipe includes a support frame, an extrusion forming device is provided on the upper end face of the support frame, a forming port on the extrusion forming device faces a traction tube, and a vacuum device is provided at one end of the traction tube; a cutting mechanism is provided on one side of the support frame; a traction mechanism and a wrapping mechanism are provided on one side of the lower part of the support frame; an extrusion mechanism is provided on the outside of the traction tube; and a support leg on the support frame is fixedly connected to a collection shell via a fixing rod.

[0010] Furthermore, the cutting mechanism includes a fixed frame, a motor is fixed on the upper part of the fixed frame, the output end of the motor is connected to a rotating shaft, one end of the rotating shaft is fixedly connected to a transmission plate, the transmission plate is connected to a connecting plate via a first transmission rod, the lower part of the connecting plate is connected to the transmission frame via a second transmission rod, scrapers are fixedly connected to the lower parts of both sides of the transmission frame, a first blade is provided on the upper end of the scraper, and a second blade is provided on the lower end of the scraper, a side surface of the scraper is fixedly connected to a first L-shaped plate, a side surface of the upper end surface of the first L-shaped plate is fixedly connected to a sliding rod, the upper end of the sliding rod passes through the interior of a limiting hole opened on one side of the limiting block, and the upper end of one side of the limiting block is fixedly connected to the bottom of the upper part of the fixed frame.

[0011] The cam is fixedly mounted on a support frame, and the cam is connected to the support frame by a plurality of movable members, each of which is connected to the support frame by a plurality of movable members.

[0012] Furthermore, one end of the two traction shells is inserted into the inner side of the extrusion port on the extrusion forming device.

[0013] Furthermore, the wrapping mechanism includes a resistance block fixedly connected to one end of the extending rod, and the resistance block is in resistance with the first wrapping assembly and the second wrapping assembly on both sides, and the first wrapping assembly includes a resistance rod that is transmitted and in resistance on one side of the resistance block, and one end of the resistance rod is fixedly connected to the first pressure plate and the second pressure plate, and one side of the second pressure plate is fixedly connected to the first spring body, and the middle of one side of the second pressure plate is fixedly connected to the second guide rod, and one end of the second guide rod passes through the first through hole opened in the lower part of the second L-shaped plate, and one end of the first spring body is fixedly connected to one side of the second L-shaped plate, and an H-shaped plate is in resistance between the first pressure plate and the second pressure plate, and the H-shaped plate is rotatably matched with the first bearing rod through the rotating hole, and both ends of the first bearing rod are fixedly connected to the support frame.

[0014] Furthermore, the upper part of the H-shaped plate is abutted and connected with a third pressure plate, and one side of the third pressure plate is fixedly connected to a third guide rod, one end of the third guide rod passes through the interior of a second through hole opened in the upper part of the L-shaped plate, and one end of the third guide rod is fixedly connected to a pressure plate, and one side of the pressure plate is fixedly connected to a second spring body, one end of the second spring body is fixedly connected to one side of the upper part of the second L-shaped plate, and one side of the third pressure plate is fixedly connected to a parcel rack, and an upper part of one side of the parcel rack is fixedly connected to a parcel rod, and one end of the parcel rod is fixedly connected to a parcel shell, the first parcel assembly and the second parcel assembly have the same structure, and the two parcel shells cooperate in a trumpet shape.

[0015] Furthermore, the interiors of the two wrapping shells are wrapped around the exteriors of the two traction shells.

[0016] The cam is connected to the second hydraulic cylinder at the bottom of the second hydraulic cylinder, and the cam is connected to the second hydraulic cylinder at the bottom of the second hydraulic cylinder, and the cam is connected to the second hydraulic cylinder at the bottom of the second hydraulic cylinder.

[0017] Furthermore, the lower part of the second expansion plate is connected to the second pressure plate through the fifth transmission plate, and the lower part of the second pressure plate is fixedly connected to the second extrusion shell, and a second accommodating groove is opened on a side surface of the lower part of the second extrusion shell, and the inner wall of the second accommodating groove is fixedly connected to the second supporting rod, and the outer side of the third supporting rod is sleeved with a second roller, and the interior of the second extrusion shell is connected with second extrusion ridges arranged equidistantly along the width direction, and the interiors of the first extrusion shell and the second extrusion shell are wrapped in the traction tube.

[0018] A method for using a high-strength antibacterial PE water supply pipe forming device, the specific method steps are as follows:

[0019] S1, forming: start the extrusion forming device to squeeze the material into the shape of a water pipe;

[0020] S2. Scraping: Start the motor to drive the transmission frame and the scraper to move vertically back and forth downward, so that the first blade and the second blade of the scraper can cut off the material that has not been fully preheated;

[0021] S3. Docking: The first hydraulic cylinder is activated to drive the moving block to move the traction shells to one side. The first guide rod and the guide rail cooperate to make the two traction shells fit together into a trumpet shape. The moving block moves until one end of the two traction shells is inserted into the forming port of the extrusion forming device.

[0022] S4, first wrapping: Start the first hydraulic cylinder to drive the resistance block, so that the resistance rod moves to one side, and then use the H-shaped plate to convert the power to move the third guide rod to the other side, and drive the two wrapping shells to wrap outside the two traction shells;

[0023] S5, first traction: The first hydraulic cylinder is used to pull the first wrapped formed water pipe by the two traction shells, and move it toward one end of the traction pipe until it is sheathed inside the two traction shells;

[0024] S6, second wrapping: The second hydraulic cylinder is activated to drive the second extension rod downward, driving the first deployment plate 57 and the second deployment plate to gradually merge. At the same time, the first extruded shell and the second extruded shell are wrapped around the outside of the traction tube. The second extension rod continues to move downward, and through the setting of the connecting block, the connecting block is tilted outward, thereby driving the first extruded shell and the second extruded shell to rotate outside the traction tube.

[0025] S7. Second traction: transport the coated water pipe into the vacuum device through the traction pipe.

[0026] Beneficial effects:

[0027] In the present invention, the scraping member is provided to make the scraped material fall vertically downward, thereby preventing the scraped material from falling anywhere else. Moreover, one operation can scrape twice, effectively improving the removal efficiency.

[0028] In the present invention, the shapes of the two traction shells can effectively allow the extruded water pipe to be better covered by the shapes of the two traction shells 348. Moreover, the shapes of the two traction shells allow the extruded water pipe to always maintain a tapered mouth, effectively preventing the traction tube from pulling the extruded water pipe, and allowing the port of the extruded water pipe to continue to remain open, so that the port of the extruded water pipe can be smoothly covered on the outside of the traction tube, preventing it from detaching from one end of the traction tube, thereby improving work progress, work efficiency, and work performance.

[0029] In the present invention, the traction pipe is effectively adhered to the outer side of one end of the traction shell by extruding the wrapping shell, thereby effectively preventing the traction shell from being separated during traction.

[0030] In the present invention, through the extrusion of the first extruded shell and the second extruded shell, it can be ensured that the pulled water pipe is better wrapped on the outside of the traction pipe. Moreover, the first extruded shell and the second extruded shell can rotate back and forth, so that one end of the wrapped traction pipe is more uniform, and there will be no large and small concave and convex state, and there will be no phenomenon of loose attachment of the water pipe and the traction pipe. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1 Schematic diagram of the structure of an embodiment of the present invention;

[0032] Figure 2 It is a structural schematic diagram of the transmission frame of the present invention;

[0033] Figure 3 It is a structural schematic diagram of the guide rail frame of the present invention;

[0034] Figure 4 It is a structural schematic diagram of the traction shell of the present invention;

[0035] Figure 5 A partial enlarged view of the wrapping shell of the present invention;

[0036] Figure 6 It is a structural schematic diagram of the H-type plate of the present invention;

[0037] Figure 7 It is a schematic structural diagram of the collection shell of the present invention;

[0038] Figure 8 A partial enlarged view of the blocking rod of the present invention;

[0039] Figure 9 It is a structural schematic diagram of the first extruded shell of the present invention;

[0040] Figure 10 It is a partial enlarged view of the second roller of the present invention.

[0041] The reference numerals are as follows:

[0042] Support frame, 11-extrusion forming device, 12-traction tube, 13-vacuum device, 2-cutting mechanism, 21-fixed frame, 22-motor, 221-limiting block, 222-limiting hole, 23-rotating shaft, 24-transmission plate, 25-connecting plate, 26-transmission frame, 27-scraper, 28-first L-shaped plate, 29-sliding rod, 3-traction mechanism, 31-first hydraulic cylinder, 32-first extension rod, 33-moving block, 331-telescopic hole, 34-first traction assembly , 341- telescopic rod, 342- first guide rod, 343- guide rail frame, 344- convex frame, 345- bearing frame, 346- traction plate, 347- traction rod, 348- traction shell, 35- second traction assembly, 4- wrapping mechanism, 41- resistance block, 42- first wrapping assembly, 421- resistance rod, 4211- first pressure plate, 4212- second pressure plate, 422- first spring body, 423- second guide rod, 424- second L-shaped plate, 4241 -First through hole, 4242-Second through hole, 425-H-shaped plate, 4251-Rotation hole, 426-First bearing rod, 427-Support frame, 428-Third pressure plate, 4281-Third guide rod, 4282-Pressure plate, 4283-Second spring body, 429-Package rack, 4291-Package rod, 4292-Package shell, 43-Second wrapping assembly, 5-Extrusion mechanism, 51-Long board rack, 52-Second hydraulic cylinder, 53-Second extension rod, 54-Blocking rod , 55-connecting plate, 56-connecting block, 57-first unfolding plate, 571-first pressure plate, 572-first extrusion shell, 573-first accommodating groove, 574-second bearing rod, 575-first roller, 576-first extrusion ridge, 58-second unfolding plate, 581-second pressure plate, 582-second extrusion shell, 583-second accommodating groove, 584-second bearing rod, 585-second roller, 586-second extrusion ridge, 6-fixing rod, 61-collecting shell. DETAILED DESCRIPTION

[0043] The following is combined with Figure 1-10 The present invention is further described with examples:

[0044] A forming device for a high-strength antibacterial PE water supply pipe includes a support frame 1, an extrusion forming device 11 is provided on the upper end face of the support frame 1, a forming port on the extrusion forming device 11 is opposite to a traction tube 12, and a vacuum device 13 is provided at one end of the traction tube 12; a cutting mechanism 2 is provided on one side of the support frame 1; a traction mechanism 3 and a wrapping mechanism 4 are provided on one side of the lower part of the support frame 1; an extrusion mechanism 5 is provided on the outside of the traction tube 12; and the support legs on the support frame 1 are fixedly connected to a collection shell 61 via a fixing rod 6.

[0045] In this embodiment, the cutting mechanism 2 includes a fixed frame 21, a motor 22 is fixed on the upper part of the fixed frame 21, the output end of the motor 22 is connected to a rotating shaft 23, one end of the rotating shaft 23 is fixedly connected to a transmission plate 24, the transmission plate 24 is connected to a connecting plate 25 through a first transmission rod, the lower part of the connecting plate 25 is connected to a transmission frame 26 through a second transmission rod, and scrapers 27 are fixedly connected to the lower parts of both sides of the transmission frame 26, the upper end of the scraper 27 is provided with a first blade, and the lower end of the scraper 27 is provided with a second blade, one side of the scraper 27 is fixedly connected to a first L-shaped plate 28, and one side of the upper end surface of the first L-shaped plate 28 is fixedly connected to a sliding rod 29, the upper end of the sliding rod 29 passes through the inside of a limiting hole 222 opened on one side of a limiting block 221, and the upper end of one side of the limiting block 221 is fixedly connected to the bottom of the upper part of the fixed frame 21. The motor 22 on the cutting mechanism 2 is started, and the motor 22 drives the rotating shaft 23 to rotate clockwise. The rotating shaft 23 drives the transmission plate 24 clockwise. The transmission plate 24 is subjected to force transmitted to the connecting plate 25 through the first transmission rod, and the clockwise force is transmitted downward to the transmission frame 26, so that the transmission frame 26 and the scraper 27 move downward. When the transmission frame 26 moves downward, the sliding rod 29 slides downward in the limiting hole 222 by the transmission of the first L-shaped plate 28, which can effectively ensure that the transmission frame 26 and the scraper 27 move vertically downward. The second blade first scrapes off the material that is not fully preheated. After the transmission plate 24 rotates clockwise to 180 degrees, the transmission plate 24 starts to rotate upward clockwise, so that the transmission frame 26 and the scraper 27 move upward, so that the first blade on the scraper 27 scrapes off the material that is not fully preheated. The scraped material falls vertically downward on the inner bottom of the collection shell 61. Through the setting of the scraper 27, the scraped material falls vertically downward, avoiding the scraped material from falling anywhere else. Moreover, one operation can scrape twice, effectively improving the removal efficiency.

[0046] In this embodiment, the traction mechanism 3 includes a first hydraulic cylinder 31 fixedly connected to the supporting frame 1 bearing plate, the output end of the first hydraulic cylinder 31 is connected to the first extension rod 32, one end of the first extension rod 32 is fixedly connected to the moving block 33, the moving block 33 has telescopic holes 331 on both sides, and the two telescopic holes 331 are each provided with a first traction assembly 34 and a second traction assembly 35. The first traction assembly 34 includes a telescopic rod 341 slidably connected to the telescopic hole 331, and the lower outer portion of one end of the telescopic rod 341 is connected to the first The guide rod 342, the lower end of the first guide rod 342 is slidably matched with a guide rail frame 343, one side of the guide rail frame 343 is fixedly connected to a convex frame 344, one side of the convex frame 344 is fixedly connected to a supporting frame 345, one end face of the telescopic rod 341 is fixedly connected to a traction plate 346, one side of the upper part of the traction plate 346 is fixedly connected to a traction rod 347, one end of the traction rod 347 is fixedly connected to a traction shell 348, the first traction assembly 34 and the second traction assembly 35 have the same structure, and the two traction shells 348 are matched in a trumpet shape. The first hydraulic cylinder 31 is started to drive the first extension rod 33 to move to one side. The first extension rod 33 is driven by the force to drive the moving block 33 to one side. The moving block 33 drives the telescopic rod 341, the traction plate 346, and the traction shell 348 to move to one side. Among them, the first guide rod 342 on the telescopic rod 341 moves to one side along the guide rail 343. At this time, the two traction shells 348 have been matched to form a trumpet shape. During the movement of the moving block 33, one end of the two traction shells 348 is inserted into the forming port on the extrusion forming device 11 and the movement stops. Figure 5 As shown, the extrusion forming device 11 is started again to extrude the material out of the water pipe, and the extruded water pipe is covered toward one end of the two traction shells 348. The length of the extruded water pipe is extended to allow the wrapping shell 4292 to wrap it. After the length of the extruded water pipe is extended to a certain distance, the shape of the two traction shells 348 allows the extruded water pipe to always maintain a tapered mouth, effectively avoiding the traction tube from pulling the extruded water pipe, and allowing the port of the extruded water pipe to continue to remain open, so that the port of the extruded water pipe is smoothly covered on the outside of the traction tube to prevent it from detaching from one end of the traction tube, thereby improving work progress, work efficiency, and work performance.

[0047] In this embodiment, one end of the two traction shells 348 is inserted into the inner side of the extrusion port of the extrusion forming device 11. This is beneficial for the extruded water pipe to be better covered with the outer shape of the two traction shells 348.

[0048] In this embodiment, the wrapping mechanism 4 includes a resistance block 41 fixedly connected to one end of the extension rod 32, and both sides of the resistance block 41 are in resistance with a first wrapping component 42 and a second wrapping component 43. The first wrapping component 42 includes a resistance rod 421 that is in transmission resistance on one side of the resistance block 41, and one end of the resistance rod 421 is fixedly connected to a first pressure plate 4211 and a second pressure plate 4212, and one side of the second pressure plate 4212 is fixedly connected to a first spring body 422, and one side of the second pressure plate 4212 is fixedly connected to a first spring body 422. A second guide rod 423 is fixedly connected in the middle, and one end of the second guide rod 423 passes through a first through hole 4241 provided at the lower part of the second L-shaped plate 424. One end of the first spring body 422 is fixedly connected to a side surface of the second L-shaped plate 424. An H-shaped plate 425 is in contact with the first pressure plate 4211 and the second pressure plate 4212. The H-shaped plate 425 is rotatably matched with the first supporting rod 426 through the rotating hole 4251. Both ends of the first supporting rod 426 are fixedly connected to a support frame 427. The first hydraulic cylinder 31 is started to move the moving block 33 to the other side, wherein the first extending rod 32 drives the resistance block 41 to move to one side. During the movement of the resistance block 41, the two side surfaces of the resistance block 41 will resist the resistance rod 421. The resistance rod 421 gradually moves to one side along the convex surface of the resistance block 41. After the resistance rod 421 is subjected to force, it is pressed to one side by the first pressure plate 4211 against the lower part of the H-shaped plate 425, wherein the second pressure plate 4212 is squeezed to one side by the first spring body 422. At the same time, the second guide rod 423 is forced to slide to one side inside the first through hole 4241. When the H-shaped plate 425 is subjected to the resistance pressure from the lower part, it rotates clockwise on the outside of the first bearing rod 426. Through the setting of the H-shaped plate 425, the moving power can be converted into the opposite movement, so that the two wrapping shells 4292 can be wrapped.

[0049] In this embodiment, the upper part of the H-shaped plate 425 is abutted against and connected to a third pressure plate 428, and one side of the third pressure plate 428 is fixedly connected to a third guide rod 4281, and one end of the third guide rod 4281 passes through the interior of the second through hole 4242 opened on the upper part of the L-shaped plate 424, and one end of the third guide rod 4281 is fixedly connected to a pressure plate 4282, and one side of the pressure plate 4282 is fixedly connected to a second spring body 4283, and one end of the second spring body 4283 is fixedly connected to one side of the upper part of the second L-shaped plate 424, and one side of the third pressure plate 428 is fixedly connected to a parcel rack 429, and the upper part of one side of the parcel rack 429 is fixedly connected to a parcel rod 4291, and one end of the parcel rod 4291 is fixedly connected to a parcel shell 4292, and the first parcel component 42 and the second parcel component 43 have the same structure, and the two parcel shells 4292 cooperate in a trumpet shape. The upper part of the H-shaped plate 425 is pressed against the third pressing plate 428, and the third guide rod 4281 is subjected to the force transmitted by the third pressing plate 428 to one side, and the third guide rod 4281 slides horizontally to one side inside the second through hole 4242, and the pressure plate 4282 is squeezed on the second spring body 4283 with the power of the third guide rod 4281, and is gradually moved and transmitted to the parcel rack 429. The parcel rack 429 is subjected to the force transmitted to the parcel rod 4291 and the parcel shell 4292 to one side. At the same time, the two parcel shells 4292 gradually cooperate with each other, wherein the two traction shells 348 also move to one side and pull the squeezed water pipe to move to one side. At this time, the two parcel shells 4292 are completely wrapped around the outside of one end of the two traction shells 348. Through the squeezing of the wrapping shell 4292, the traction shell 348 is effectively prevented from being separated during traction.

[0050] In this embodiment, the interiors of the two wrapping shells 4292 are wrapped around the outsides of the two traction shells 348. This helps to better adhere the traction pipe to the outside of one end of the traction shell 348.

[0051] In this embodiment, the extrusion mechanism 5 includes a long plate frame 51 fixedly connected to one side of the upper part of the fixed frame 21, and the rotating shell at the lower part of one side of the long plate frame 51 is connected to the second hydraulic cylinder 52 through a connecting rod, and the output end of the second hydraulic cylinder 52 is connected to the second extension rod 53, and the outer surface of the lower end of the second extension rod 53 is fixedly connected to a blocking rod 54, and the second extension rod 53 is connected to a connecting plate 55 through a third transmission rod, and the lower part of the connecting plate 55 is connected to a connecting block 56 through a fourth transmission rod, and one side of the connecting plate 55 is in contact with one end surface of the blocking rod 54, and both sides of the connecting plate 55 are connected to the first expansion plate 57 and a second unfolding plate 58, the upper part of the first unfolding plate 57 is connected to the upper part of the second unfolding plate 58 through the fifth transmission rod, the lower part of the first unfolding plate 57 is connected to the first pressure plate 571 through the fifth transmission plate, the lower part of the first pressure plate 571 is fixedly connected to the first extrusion shell 572, a first accommodating groove 573 is opened on a side surface of the lower part of the first extrusion shell 572, the inner side wall of the first accommodating groove 573 is fixedly connected to the second supporting rod 574, the outer side of the second supporting rod 574 is sleeved with a first roller 575, the interior of the first extrusion shell 572 is connected with first extrusion ridges 576 arranged equidistantly along the width direction. The second hydraulic cylinder 52 is started to drive the second extension rod 53 to move downward, and the second extension rod 53 drives the connecting plate 55 downward. The connecting plate 55 is driven downward by the force to drive the connecting block 56. The connecting block 56 presses downward on the first expansion plate 57 and the second expansion plate 58. Among them, the first roller 575 and the second roller 585 on the first extrusion shell 572 and the second extrusion shell 582 first contact the outside of the traction pipe wrapped on the traction pipe 12. By rolling the first roller 575 and the second roller 585, the first extrusion shell 57 2 and the second extruded shell 582 are gradually expanded outward through the fifth transmission rod until they are wrapped around the outside of the traction tube 12 and the pulled water pipe. The connecting block 56 continues to move downward, causing the first expansion plate 57 and the second expansion plate 58 to continue to retract downward. At the same time, the first expansion plate 57 and the second expansion plate 58 are gradually merged and completely wrapped around the outside of the traction tube 12 and the pulled water pipe. Through the extrusion of the first extruded shell 572 and the second extruded shell 582, it can be ensured that the pulled water pipe is better wrapped around the outside of the traction tube 12.

[0052] In this embodiment, the lower part of the second unfolding plate 58 is connected to the second pressure plate 581 through the fifth transmission plate, and the lower part of the second pressure plate 581 is fixedly connected to the second extrusion shell 582. A second accommodating groove 583 is opened on a side surface of the lower part of the second extrusion shell 582, and the inner wall of the second accommodating groove 583 is fixedly connected to the second supporting rod 584, and the outer side of the third supporting rod 584 is sleeved with a second roller 585. The interior of the second extrusion shell 582 is connected with second extrusion ridges 586 arranged equidistantly along the width direction, and the interiors of the first extrusion shell 572 and the second extrusion shell 582 are wrapped in the traction tube 12. The second hydraulic cylinder 52 can further move downward, causing the connecting plate 55 to gradually tilt, and the tilt of the connecting plate 55 can be used to allow the first extrusion shell 572 and the second extrusion shell 582 to rotate counterclockwise for a certain distance, wherein the first extrusion shell 572 and the second extrusion shell 582 are provided with a first extrusion ridge 576 and a second extrusion ridge 586 inside, so that the wrapped water pipe can be evenly attached to one end of the traction tube 12, and through the reciprocating rotation of the first extrusion shell 572 and the second extrusion shell 582, the wrapped end of the traction tube 12 is more uniform, and there will be no large and small concave and convex state, and no loose attachment.

[0053] A method for using a high-strength antibacterial PE water supply pipe forming device, the specific steps are as follows:

[0054] S1, forming: start the extrusion forming device 11 to extrude the material into the shape of a water pipe;

[0055] S2. Scraping: Start the motor 22 to drive the transmission frame 26 and the scraper 27 to move vertically downward, so that the first blade and the second blade of the scraper 27 can cut off the material that has not been fully preheated. This can achieve two scraping operations in one operation, which can improve the cutting efficiency.

[0056] S3. Docking: The first hydraulic cylinder 31 is activated to drive the moving block 33 to move the traction shell 348 to one side. The first guide rod 342 and the guide rail 343 cooperate to make the two traction shells 348 fit together into a trumpet shape. During the movement of the moving block 33, one end of the two traction shells 348 is inserted into the forming port of the extrusion forming device 11, which helps the extruded water pipe to better cover the outer shape of the two traction shells 348.

[0057] S4, first wrapping: The first hydraulic cylinder 31 is activated to drive the resistance block 41, causing the resistance rod 421 to move to one side. The H-shaped plate 425 then converts the power to move the third guide rod 4281 to the other side, driving the two wrapping shells 4292 to wrap around the outside of the two traction shells 348, which is helpful in effectively preventing the traction shells 348 from being separated from the ends of the formed water pipe during traction.

[0058] S5. First traction: The first hydraulic cylinder 31 is used to pull the first wrapped formed water pipe by the two traction shells 348 and move it toward one end of the traction tube 12 until it is sleeved inside the two traction shells 348. This helps the shape of the two traction shells 348 to keep the extruded water pipe tapered.

[0059] S6. Second wrapping: The second hydraulic cylinder 52 is activated to drive the second extension rod 53 downward, driving the first expansion plate 57 and the second expansion plate 58 to gradually merge. At the same time, the first extrusion shell 572 and the second extrusion shell 582 wrap around the outside of the traction tube 12. The second extension rod 53 continues to move downward, and through the setting of the connecting block 56, the connecting block 56 is tilted outward, thereby driving the first extrusion shell 572 and the second extrusion shell 582 to rotate around the outside of the traction tube 12. This is conducive to making one end of the traction tube 12 more uniform after wrapping, and there will be no uneven state of one large and one small, and no loose adhesion.

[0060] S7, second traction: transport the coated water pipe to the inside of the vacuum device 13 through the traction pipe 12.

[0061] The specific working principle of the present invention includes the following process:

[0062] First, start the extrusion forming device 11 to extrude the material into the shape of a water pipe. The first extruded material is not fully preheated. At this time, start the motor 22 on the cutting mechanism 2 again. The motor 22 drives the rotating shaft 23 to rotate clockwise, so that the transmission plate 24 is transmitted to the connecting plate 25 clockwise through the first transmission rod to rotate downward. The force-bearing transmission frame 26 and the scraper 27 can move vertically downward through the setting of the sliding rod 29 and the limiting hole 222, so that the second blade on the scraper 27 can scrape off the material that is not fully preheated first. After the transmission plate 24 rotates clockwise to 180 degrees, the transmission plate 24 starts to rotate upward clockwise, so that the first blade on the scraper 27 moves upward to scrape off the material that is not fully preheated again. The scraped material falls vertically downward to the inner bottom of the collection shell 61.

[0063] After the incompletely preheated material is cut off (the extrusion forming device 11 has stopped running), the first hydraulic cylinder 31 is started to drive the first extension rod 33 to move to one side. The first extension rod 33 is driven by the force to drive the moving block 33 to one side. The moving block 33 drives the telescopic rod 341, the traction plate 346, and the traction shell 348 to move to one side. Among them, the telescopic rod 341 cooperates with the guide rod 342 and the guide rail frame 343. At this time, the two traction shells 348 have been matched to form a trumpet shape. During the movement of the moving block 33, until one end of the two traction shells 348 is inserted into the forming port on the extrusion forming device 11, the movement stops. Figure 5As shown, the extrusion forming device 11 is started again to extrude the material out of the water pipe, and the extruded water pipe is wrapped toward one end of the two traction shells 348. The length of the extruded water pipe is extended to allow the wrapping shell 4292 to wrap it. After the length of the extruded water pipe extends a certain distance.

[0064] The first hydraulic cylinder 31 is started, and the resistance block 41 is forced to move to one side. The two sides of the resistance block 41 will resist the resistance rod 421. The resistance rod 421 is forced to gradually move to one side, wherein the first pressure plate 4211 is pressed to one side against the lower part of the H-shaped plate 425, and the second pressure plate 4212 is forced to squeeze to one side against the first spring body 422. At the same time, the second guide rod 423 is forced to slide to one side inside the first through hole 4241, and the H-shaped plate 425 rotates clockwise on the outside of the first bearing rod 426, and the upper part of the H-shaped plate 425 is pressed against the third pressure plate 4 28, so that the third guide rod 4281 slides to one side and inside the second through hole 4242, and the pressure plate 4282 is forced to squeeze to one side on the second spring body 4283, and the gradual movement of the third pressure plate 428 is transmitted to the parcel rack 429, and the parcel rod 4291 and the parcel shell 4292 are forced to move to one side. At the same time, the two parcel shells 4292 gradually cooperate with each other, wherein the two traction shells 348 also move to one side and pull the squeezed water pipe to move to one side. At this time, the two parcel shells 4292 are completely wrapped around the outside of one end of the two traction shells 348.

[0065] After the interference rod 421 slides over the raised points on both sides of the interference block 41, the two wrapping shells 4292 return to their original positions by virtue of the elastic force of the second spring body 4283 and the first spring body 422. When the moving block 33 continues to move to one side, the two traction shells 348 continue to traction the extruded water pipes until the interior of the two traction shells 348 passes through one end of the traction tube 12. As long as a part of the traction water pipe is covered on one end of the traction tube 12, the first hydraulic cylinder 31 can be stopped. Then, the second hydraulic cylinder 52 is started to drive the second extension rod 53 to move downward, so that the connecting plate 55 is transmitted to the connecting block 56. The first expansion plate 57 and the second expansion plate 58 are forced to move downward. The first rollers 575 and the second rollers 585 on the first extrusion shell 572 and the second extrusion shell 582 first contact the outside of the traction water pipe covered on the traction tube 12, and the first rollers 575 and the second rollers 585 are rolled to make The first extrusion shell 572 and the second extrusion shell 582 are gradually expanded outward through the fifth transmission rod until they are wrapped around the outside of the traction tube 12 and the pulled water pipe. The connecting block 56 continues to move downward, causing the first expansion plate 57 and the second expansion plate 58 to continue to retract downward. At the same time, the first expansion plate 57 and the second expansion plate 58 are gradually merged and completely wrapped around the outside of the traction tube 12 and the pulled water pipe. The second hydraulic cylinder 52 can also continue to move downward, causing the connecting plate 55 to gradually tilt. The tilt of the connecting plate 55 is used to allow the first extrusion shell 572 and the second extrusion shell 582 to rotate counterclockwise for a certain distance (the rotation angle is related to the length of the connecting plate 55). The first extrusion shell 572 and the second extrusion shell 582 are provided with a first extrusion ridge 576 and a second extrusion ridge 586 inside, which can make the wrapped water pipe evenly attached to one end of the traction tube 12 (can continuously move back and forth up and down).

[0066] After fixing the pulled water pipe, the first hydraulic cylinder 31 is started again to drive the moving block 33 to continue to move to one side, and its first guide rod 342 continues to move to one side along the guide rail frame 343, gradually guiding it to the inclined track, so that the telescopic rods 341 on both sides slide to both sides at the same time inside the telescopic hole 331, and then gradually separate the two traction shells 348, so that the water pipe attached to the extruded water pipe can be separated (before this, the reciprocating rotation of the first extrusion shell 572 and the second extrusion shell 582 can disconnect the extruded water pipe covered by the two traction shells 348). After separating the two traction shells 348, the first hydraulic cylinder 31 is stopped, and the second hydraulic cylinder 52 is started again to move it to the original position, and then the traction tube 12 is used to transport the covered water pipe to the inside of the vacuum device 13.

[0067] The embodiments disclosed in the present invention are preferred embodiments, but are not limited to them. Ordinary technicians in this field can easily understand the spirit of the present invention based on the above embodiments and make different extensions and changes. As long as they do not deviate from the spirit of the present invention, they are all within the scope of protection of the present invention.

Claims

1. A high-strength antibacterial PE water supply pipe forming device, comprising a first support frame (1), characterized in that: The upper end surface of the first support frame (1) is provided with an extrusion forming device (11), the forming port on the extrusion forming device (11) is opposite to the traction tube (12), and a vacuum device (13) is provided at one end of the traction tube (12); a cutting mechanism (2) is provided on one side of the first support frame (1); a traction mechanism (3) and a wrapping mechanism (4) are provided on one side of the lower part of the first support frame (1); an extrusion mechanism (5) is provided on the outer side of the traction tube (12); the support legs on the first support frame (1) are fixedly connected to the collection shell (61) through a fixing rod (6); the cutting mechanism (2) includes a fixing frame (21), a motor (22) is fixed on the upper part of the fixing frame (21), and the output end of the motor (22) is connected to a rotating shaft (23), one end of the rotating shaft (23) is fixedly connected to a transmission plate (24), the transmission plate (24) is connected to a first connecting plate (25) through a first transmission rod, the lower part of the first connecting plate (25) is connected to a transmission frame (26) through a second transmission rod, and the lower parts of both sides of the transmission frame (26) are fixedly connected to scrapers (27), the upper end of the scraper (27) is provided with a first blade, and the lower end of the scraper (27) is provided with a second blade, and one side of the scraper (27) is fixedly connected to a first L-shaped plate (28), and one side of the upper end surface of the first L-shaped plate (28) is fixedly connected to a sliding rod (29), the upper end of the sliding rod (29) passes through the inside of a limiting hole (222) provided on one side of the limiting block (221), and the limiting block (22 1) The upper end of one side is fixedly connected to the bottom of the upper part of the fixed frame (21); the extrusion mechanism (5) includes a long plate frame (51) fixedly connected to one side of the upper part of the fixed frame (21); the rotating shell at the lower part of one side of the long plate frame (51) is connected to the second hydraulic cylinder (52) through a connecting rod, the output end of the second hydraulic cylinder (52) is connected to the second extension rod (53), the outer surface of the lower end of the second extension rod (53) is fixedly connected to the blocking rod (54), and the second extension rod (53) is connected to the second connecting plate (55) through a third transmission rod, the lower part of the second connecting plate (55) is connected to the connecting block (56) through a fourth transmission rod, and one side of the second connecting plate (55) is in contact with one end surface of the blocking rod (54), and the second connecting plate (5 5) Both sides are connected with a first expansion plate (57) and a second expansion plate (58), the upper part of the first expansion plate (57) is connected to the upper part of the second expansion plate (58) through a fifth transmission rod, the lower part of the first expansion plate (57) is connected to a first pressure plate (571) through a fifth transmission plate, the lower part of the first pressure plate (571) is fixedly connected to a first extrusion shell (572), a first receiving groove (573) is provided on a side surface of the lower part of the first extrusion shell (572), the inner side wall of the first receiving groove (573) is fixedly connected to a second bearing rod (574), the outer side of the second bearing rod (574) is provided with a first roller (575), and the interior of the first extrusion shell (572) is connected with first extrusion ridges (576) arranged equidistantly along the width direction;The lower portion of the second expansion plate (58) is connected to a second pressure plate (581) via a fifth transmission plate. The lower portion of the second pressure plate (581) is fixedly connected to a second extrusion shell (582). A second receiving groove (583) is provided on a side surface of the lower portion of the second extrusion shell (582). A third bearing rod (584) is fixedly connected to the inner side wall of the second receiving groove (583). A second roller (585) is sleeved on the outer side of the third bearing rod (584). The interior of the second extrusion shell (582) is connected to second extrusion ridges (586) arranged equidistantly along the width direction. The interiors of the first extrusion shell (572) and the second extrusion shell (582) are wrapped in the traction tube (12).

2. A high-strength antibacterial PE water pipe forming device according to claim 1, characterized in that: The traction mechanism (3) includes a first hydraulic cylinder (31) fixedly connected to a bearing plate of the first support frame (1); an output end of the first hydraulic cylinder (31) is connected to a first extension rod (32); one end of the first extension rod (32) is fixedly connected to a moving block (33); telescopic holes (331) are provided inside both sides of the moving block (33); a first traction assembly (34) and a second traction assembly (35) are provided inside the two telescopic holes (331); the first traction assembly (34) includes a telescopic rod (341) slidably connected to the inside of the telescopic hole (331); the lower outer portion of one end of the telescopic rod (341) is connected to a first guide Rod (342), the lower end of the first guide rod (342) is slidably matched with a guide rail frame (343), one side of the guide rail frame (343) is fixedly connected to a convex frame (344), one side of the convex frame (344) is fixedly connected to a bearing frame (345), one end face of the telescopic rod (341) is fixedly connected to a traction plate (346), one side of the upper part of the traction plate (346) is fixedly connected to a traction rod (347), one end of the traction rod (347) is fixedly connected to a traction shell (348), the first traction assembly (34) and the second traction assembly (35) have the same structure, and the two traction shells (348) are matched to form a trumpet shape.

3. A high-strength antibacterial PE water supply pipe forming device as claimed in claim 2, characterized in that: One end of the two traction shells (348) is inserted into the inner side of the extrusion port on the extrusion forming device (11).

4. The high-strength antibacterial PE water pipe forming device according to claim 1, characterized in that: The wrapping mechanism (4) includes a resistance block (41) fixedly connected to one end of the extension rod (32), and both sides of the resistance block (41) are in resistance with a first wrapping component (42) and a second wrapping component (43). The first wrapping component (42) includes a resistance rod (421) that is in transmission resistance on one side of the resistance block (41), and one end of the resistance rod (421) is fixedly connected to a first pressure plate (4211) and a second pressure plate (4212), and one side of the second pressure plate (4212) is fixedly connected to a first spring body (422), and a middle portion of one side of the second pressure plate (4212) is fixedly connected to the first spring body (422). A second guide rod (423) is fixedly connected, one end of the second guide rod (423) passes through a first through hole (4241) provided at the lower part of the second L-shaped plate (424), one end of the first spring body (422) is fixedly connected to a side surface of the second L-shaped plate (424), an H-shaped plate (425) is in contact with the first pressing plate (4211) and the second pressing plate (4212), and the H-shaped plate (425) is rotatably matched with a first bearing rod (426) through a rotating hole (4251), and both ends of the first bearing rod (426) are fixedly connected to a second support frame (427).

5. A high-strength antibacterial PE water pipe forming device as claimed in claim 4, characterized in that: The upper portion of the H-shaped plate (425) is in contact with a third pressing plate (428), and one side of the third pressing plate (428) is fixedly connected to a third guide rod (4281). One end of the third guide rod (4281) passes through the interior of a second through hole (4242) provided on the upper portion of the L-shaped plate (424). One end of the third guide rod (4281) is fixedly connected to a pressing plate (4282), and one side of the pressing plate (4282) is fixedly connected to a second spring body (4283). One end of the spring body (4283) is fixedly connected to one side of the upper part of the second L-shaped plate (424); one side of the third pressure plate (428) is fixedly connected to a parcel rack (429); an upper part of one side of the parcel rack (429) is fixedly connected to a parcel rod (4291); one end of the parcel rod (4291) is fixedly connected to a parcel shell (4292); the first parcel assembly (42) and the second parcel assembly (43) have the same structure; the two parcel shells (4292) are matched to form a trumpet shape.

6. A high-strength antibacterial PE water pipe forming device as claimed in claim 4, characterized in that: The two wrapping shells (4292) are wrapped around the outside of the two traction shells (348).

7. A molding method using the molding device of any one of claims 1 to 6 for forming a high-strength antibacterial PE water supply pipe, characterized in that: The following steps are involved: S1, forming: starting the extrusion forming device (11) to extrude the material into the shape of a water pipe; S2, scraping: starting the motor (22) to drive the transmission frame (26) and the scraper (27) to move vertically back and forth downward, so that the first blade and the second blade of the scraper (27) cut off the material that has not been completely preheated; S3, docking: start the first hydraulic cylinder (31) to drive the moving block (33) to drive the traction shell (348) to move to one side, wherein, by utilizing the cooperation of the first guide rod (342) and the guide rail frame (343), the two traction shells (348) are matched to form a trumpet shape, and during the movement of the moving block (33), one end of the two traction shells (348) is inserted into the forming port on the extrusion forming device (11); S4, first wrapping: start the first hydraulic cylinder (31) to drive the resistance block (41), so that the resistance rod (421) moves to one side, and then use the H-shaped plate (425) to convert the power to move the third guide rod (4281) to the other side, and drive the two wrapping shells (4292) to wrap the outside of the two traction shells (348); S5, first traction: through the transport of the first hydraulic cylinder (31), the two traction shells (348) pull the first coated formed water pipe and move it toward one end of the traction pipe (12) until it is sheathed inside the two traction shells (348); S6, second covering: start the second hydraulic cylinder (52) to drive the second extension rod (53) downward to drive the first expansion plate (57) and the second expansion plate (58) to gradually merge, and at the same time, the first extrusion shell (572) and the second extrusion shell (582) cover the outside of the traction tube (12), and the second extension rod (53) continues to move downward, and through the setting of the connecting block (56), the connecting block (56) is tilted outward, thereby driving the first extrusion shell (572) and the second extrusion shell (582) to rotate on the outside of the traction tube (12); S7, second traction: transport the coated water pipe to the inside of the vacuum device (13) through the traction pipe (12).

Citation Information

Patent Citations

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    CN117549519A

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