Foam cotton diaphragm processing device and method
By designing an automated foam cotton diaphragm processing device, including transportation, cutting, hot pressing molding and impurity removal mechanisms, the problem of difficult to ensure processing accuracy and low working efficiency in the prior art is solved, and efficient and accurate processing processes and product quality improvements are achieved.
Patent Information
- Application Number
- CN202510185031.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-19
- Publication Date
- 2025-05-13
AI Technical Summary
The existing foam cotton diaphragm processing devices lack automated control and precise adjustment functions, which makes it difficult to ensure processing accuracy, low working efficiency, and impossible to improve production speed.
A foam cotton diaphragm processing device including a support mechanism, a transportation mechanism, a limiting mechanism, a cutting mechanism, a hot press forming mechanism and a decompression mechanism are designed. The transportation mechanism accurately delivers the cutting mechanism through the limiting mechanism. The cutting mechanism uses multi-stage electric push rods and reciprocating screws to achieve accurate cutting. The hot-pressing forming mechanism uses multi-stage electric push rods and hot-pressing forming plates to perform hot-pressing forming. The impurity removal mechanism uses elastic airbags and magnets to remove impurities.
Through automated operations, the efficiency of foam cotton diaphragm processing is greatly improved, manual intervention is reduced, the possibility of human error is reduced, and production efficiency and product quality is effectively improved.
Smart Images
Figure CN119974487A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of foam cotton diaphragm processing, and in particular to a foam cotton diaphragm processing device and a method thereof. Background Art
[0002] The foam cotton diaphragm processing device is a mechanical device specially used for processing, cutting and handling foam cotton materials. Its main purpose is to improve production efficiency, ensure processing accuracy, and reduce the generation of impurities in the production process, thereby ensuring the quality of the final product. In general, the foam cotton diaphragm processing device is a device that integrates high efficiency, precision and environmental protection. It is widely used in the production and processing of foam cotton and other similar materials.
[0003] The existing foam cotton diaphragm processing equipment mainly relies on manual operation or simple mechanical systems, lacks automatic control and precise adjustment functions, resulting in errors in the processing process and difficulty in ensuring accuracy. At the same time, there is a lot of manual intervention, low work efficiency, and the production speed cannot be effectively improved.
[0004] To this end, the present invention provides a foam cotton diaphragm processing device and method. Summary of the invention
[0005] In order to make up for the deficiencies of the prior art, at least one technical problem raised in the background technology is solved.
[0006] The present invention provides a foam cotton diaphragm processing device, comprising a supporting mechanism, and also including: a transportation mechanism arranged inside the supporting mechanism, the transportation mechanism is used to transport the foam cotton diaphragm to a subsequent processing mechanism; a limiting mechanism arranged inside the transportation mechanism, the limiting mechanism is used to limit the transportation position of the foam cotton diaphragm; a cutting mechanism arranged on the top surface of the supporting mechanism, the cutting mechanism is used to cut the foam cotton diaphragm; a hot pressing molding mechanism arranged on the top surface of the supporting mechanism, the hot pressing molding mechanism is used to hot press mold the cut foam cotton diaphragm; and a cleaning mechanism arranged inside the cutting mechanism, the cleaning mechanism is used to discharge impurities generated during cutting out of the device.
[0007] By adopting the above technical solution, not only the efficiency of foam cotton diaphragm processing is greatly improved, manual intervention is reduced, the possibility of human errors is reduced, but also the production efficiency and product quality are effectively improved.
[0008] Preferably, the support mechanism comprises four support legs, the upper ends of the four support legs are fixedly connected to a mounting frame, and the interior of the mounting frame is fixedly connected to a reinforcing rib.
[0009] The transmission mechanism is a kind of frame-changing, and its upper end is provided with a toothed structure, and its lower end is provided with a toothed structure, and its lower end is provided with a toothed structure.
[0010] By adopting the above technical solution, the blocking plate is gently pulled out of the sliding groove, and then the sliding block is pulled out of the sliding groove to ensure that the sliding block can be smoothly separated from the rotating tube one. Next, the foam cotton diaphragm is placed at the designated position of the rotating tube one and ensured to be stable. After that, the sliding block is slid and inserted into the sliding groove again, and then the blocking plate is reinserted into the sliding groove to accurately fix the sliding block in place to prevent it from being displaced during operation. Subsequently, the motor one is started to operate and drive the rotating tube one to rotate. During the rotation of the rotating tube one, the pulley one connected to the outside of the rotating tube one drives the belt one to rotate. The rotation of the belt one further drives the pulley two on the outside of the rotating shaft to rotate, thereby driving the rotating shaft to rotate, and then driving the conveying roller and the conveying belt to start working. The foam cotton diaphragm begins to be transported by the conveying roller to the designated cutting mechanism, ensuring that each foam cotton diaphragm can be accurately cut, and the cut foam cotton diaphragm will continue to be transported by the conveying roller to the hot pressing molding mechanism for hot pressing molding operation. During the hot pressing molding process, the shape and density of the foam cotton diaphragm are perfectly shaped. Finally, the foam cotton diaphragm after hot pressing will be smoothly transported to the outside of the equipment via a conveyor belt, completing the entire processing process.
[0011] Preferably, the limiting mechanism includes two limiting rings slidably connected to the outside of a rotating tube, an installation groove 1 is provided on the outside of the limiting ring, a return spring is fixedly connected to the inside of the installation groove 1, an end of the return spring away from the installation groove 1 is fixedly connected to an insert block, and the insert block is slidably connected to the slot of the installation block.
[0012] Preferably, one end of the mounting block is fixedly connected to fixed block one, the other end of the mounting block is slidably connected to the sliding block, the end of the limiting ring away from the mounting block is fixedly connected to a connecting block, the end of the connecting block away from the limiting ring is fixedly connected to fixed block two, fixed block two is provided with a positioning groove, a side of the mounting frame away from the limiting ring is provided with a fixing groove, and a plug plate is slidably connected in the fixing groove and the positioning groove.
[0013] By adopting the above technical solution, it is possible to adapt to foam diaphragms of different widths, ensure that the foam diaphragms can remain stable during transportation, avoid displacement of the foam diaphragms due to movement or shaking, and thus improve the accuracy and stability of the entire production process.
[0014] Preferably, the cutting mechanism includes a support block fixedly connected to the upper end of the mounting frame, the top surface of the support block is fixedly connected to the limiting frame, the internal rotation of the limiting frame is connected to a reciprocating screw, one end of the reciprocating screw passes through the limiting frame, one end of the reciprocating screw passing through the limiting frame is fixedly connected to motor 2, the lower end of motor 2 is fixedly connected to support plate 2, one end of support plate 2 is fixedly connected to the limiting frame, the outer side of the reciprocating screw is threadedly connected to the limiting block, the bottom end of the limiting block is fixedly connected to a multi-stage electric push rod 1, and the lower end of the multi-stage electric push rod 1 is fixedly connected to a cutter.
[0015] By adopting the above technical solution, it is possible to flexibly and accurately cut foam cotton membranes of different thicknesses, ensuring that both thin and thick membranes can achieve ideal cutting effects.
[0016] Preferably, the hot pressing forming mechanism comprises a mounting frame fixedly connected to the top surface of the mounting frame, a multi-stage electric push rod 2 is fixedly connected to the bottom surface of the mounting frame, and a hot pressing forming plate is fixedly connected to the lower end of the multi-stage electric push rod 2.
[0017] By adopting the above technical solution, the thermoforming plate ensures uniform and precise thermoforming of the foam cotton diaphragm by applying appropriate pressure and temperature, thereby changing its shape and properties.
[0018] Preferably, the impurity removal mechanism includes a second mounting groove opened on one side of the support block, an elastic airbag is fixedly connected to the interior of the second mounting groove, an air outlet pipe is fixedly connected to the side of the elastic airbag close to the cutter, an air inlet pipe is fixedly connected to the side of the elastic airbag away from the cutter, a one-way valve is fixedly connected to the outer sides of the air inlet pipe and the air outlet pipe, and a magnet is fixedly connected to the top surface of the elastic airbag.
[0019] Preferably, the inner wall of the mounting groove 2 is rotatably connected with a rotating tube 2, the end of the rotating tube 2 close to the cutter is fixedly connected with a fixed block 3, the lower end of the fixed block 3 is fixedly connected with a magnet 2, the end of the rotating tube 2 away from the cutter passes through and is rotatably connected to the support block, the outer side of the end of the rotating tube 2 passing through the support block is fixedly connected with a pulley 3, the outer side of the rotating tube is fixedly connected with a pulley 4, and the pulley 3 is connected to the pulley 4 through the belt 2 transmission.
[0020] By adopting the above technical solution, the gas is blown out forcefully through the air outlet pipe, thereby blowing away the impurities and residues generated when cutting the foam cotton membrane, keeping the equipment clean and working efficiency. When the second magnet gradually moves away from the first magnet, the repulsive force between the two weakens, and the elastic airbag will return to its original state and be re-inflated through the air inlet pipe. This inflation process allows the elastic airbag to provide sufficient support for the next operation. It ensures the cleaning and maintenance of the equipment after each cutting of the foam cotton membrane, providing continuous guarantee for the stable operation of the equipment.
[0021] On the other hand, the present application also provides a foam cotton diaphragm processing method, comprising the following steps: S1: Place the foam cotton diaphragm to be processed on the transport mechanism; S2: Limiting the trajectory of foam diaphragm transportation through a limiting mechanism; S3: transporting the foam cotton membrane to the cutting mechanism through the transport mechanism for cutting; S4: The cut foam cotton membrane is then transported to a hot pressing molding mechanism through a transport mechanism for hot pressing molding; S5: Finally, the processed foam cotton diaphragm is transported out of the equipment through the transportation mechanism.
[0022] The beneficial effects of the present invention are as follows: the foam cotton diaphragm processing device and method described in the present invention accurately delivers the foam cotton diaphragm to the cutting mechanism through the transportation mechanism. In order to ensure the smooth progress of the cutting process, the foam cotton diaphragm is limited by the limiting mechanism to avoid affecting the cutting accuracy due to displacement during transportation. The impurities generated during the cutting process will be promptly removed by the impurity removal mechanism to ensure that the equipment remains clean and avoid impurities interfering with subsequent processing. Then, the cut foam cotton diaphragm will be further transported by the transportation mechanism to the hot pressing molding mechanism, where the hot pressing molding operation is performed to make the foam cotton diaphragm reach the required shape and density. The foam cotton diaphragm after hot pressing molding is then transported to the outside of the equipment again by the transportation mechanism to complete the entire processing flow. Through such automated operation, not only the efficiency of foam cotton diaphragm processing is greatly improved, manual intervention is reduced, and the possibility of human error is reduced, but also the production efficiency and product quality are effectively improved.
[0023] A foam cotton diaphragm processing device and method described in the present invention, when the sliding block is disengaged from the sliding groove, it is first necessary to press the plug block, press the plug block, so that the plug block slides into the inside of the installation groove, and then, through the sliding operation, slide a limit ring to the outside of the rotating tube, to ensure that the limit ring can accurately fit and be fixed on the rotating tube. At the same time, the limit ring fits with the fixed block, at this time, release the plug block, and under the action of the reset spring, the plug block will automatically rebound and insert into the slot corresponding to the installation block. Let the limit ring be stably fixed on the rotating tube. Next, install the foam cotton diaphragm on the rotating tube, ensure that one side of the foam cotton diaphragm is tightly fitted on the outside of the limit ring, and then install another limit ring on the rotating tube again, so that the limit ring can fit tightly with the other side of the foam cotton diaphragm. In this process, the two limit rings will drive the connecting block and the fixed block two connected to it to move together. Finally, insert the plug plate into the fixed slot through the positioning slot designed on the second fixed block, and the position between each two slots and each two fixed slots is customized to accommodate foam diaphragms of different widths. Ensure that the foam diaphragm can remain stable during transportation, avoid displacement of the foam diaphragm due to movement or shaking, and thus improve the accuracy and stability of the entire production process.
[0024] The foam cotton diaphragm processing device and method described in the present invention, when the rotating tube starts to rotate, the outer pulley 4 drives the pulley 3 to rotate through the transmission effect connected to the belt 2, thereby driving the rotating tube 2 to rotate. The rotation of the rotating tube 2 causes the fixed block 3 to start to move, thereby driving the magnet 2 to rotate. As the magnet 2 rotates, the magnet 2 gradually approaches the magnet 1. Due to the repulsive magnetic force between the magnet 1 and the magnet 2, when the two are close, the magnet 1 will exert a certain thrust on the elastic airbag, thereby pushing the elastic airbag to compress. This compression effect causes the gas to be blown out forcefully through the air outlet pipe, thereby blowing away the impurities and residues generated when cutting the foam cotton diaphragm, keeping the equipment clean and working efficiency. When the magnet 2 gradually moves away from the magnet 1, the repulsive force between the two weakens, the elastic airbag will return to its original state, and be re-inflated through the air inlet pipe. This inflation process allows the elastic airbag to provide sufficient support for the next operation. It ensures the cleaning and maintenance of the equipment after each cutting of the foam cotton diaphragm, and provides continuous guarantee for the stable operation of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 is a top view of an embodiment of the present invention; Figure 2 It is a structural schematic diagram of the support mechanism in the present invention; Figure 3 is a side view of an embodiment of the present invention; Figure 4It is a schematic diagram of the exploded structure of the transport mechanism in the present invention; Figure 5 It is a schematic diagram of the enlarged structure of A in the present invention; Figure 6 It is a schematic diagram of a half-section structure of the limiting ring in the present invention; Figure 7 It is a schematic structural diagram of the cutting mechanism in the present invention; Figure 8 It is a structural schematic diagram of the hot pressing forming mechanism in the present invention; Fig. 9 It is a structural schematic diagram of the impurity removal mechanism in the present invention.
[0026] Description of reference numerals: 1. Support mechanism; 11. Support foot; 12. Mounting frame; 13. Reinforcement rib; 2. Transport mechanism; 21. Fixed block 1; 22. Rotating tube 1; 23. Support plate 1; 24. Motor 1; 25. Sliding block; 26. Sliding groove; 27. Blocking plate; 28. Rotating shaft; 29. Belt 1; 210. Transport belt; 211. Transport roller; 3. Limiting mechanism; 31. Limiting ring; 32. Mounting groove 1; 33. Reset spring; 34. Insert block; 35. Mounting block; 36. Connecting block; 37. Fixed block 2; 38. Positioning groove; 39. Fixed groove; 31 0. Insert plate; 4. Cutting mechanism; 41. Support block; 42. Limit frame; 43. Reciprocating screw rod; 44. Limit block; 45. Multi-stage electric push rod one; 46. Cutter; 47. Motor two; 48. Support plate two; 5. Hot pressing forming mechanism; 51. Mounting frame; 52. Multi-stage electric push rod two; 53. Hot pressing forming plate; 6. De-impurity mechanism; 61. Mounting slot two; 62. Elastic airbag; 63. Exhaust pipe; 64. Inlet pipe; 65. One-way valve; 66. Magnet one; 67. Rotating tube two; 68. Fixed block three; 69. Magnet two; 610. Belt two. DETAILED DESCRIPTION
[0027] The subject matter described herein will now be discussed with reference to example embodiments. It should be understood that the discussion of these embodiments is only to enable those skilled in the art to better understand and implement the subject matter described herein, and the functions and arrangements of the elements discussed may be changed without departing from the scope of protection of the contents of this specification. Each example may omit, replace or add various processes or components as needed. In addition, the features described relative to some examples may also be combined in other examples. Example
[0028] The following is a further detailed description of the technical solution of the present invention in conjunction with the accompanying drawings and specific embodiments. Figures 1 to 9 , this application provides a foam cotton diaphragm processing device, please refer to Figure 1 and Figure 3 , including a supporting mechanism 1, and also including: a transporting mechanism 2 arranged inside the supporting mechanism 1, the transporting mechanism 2 is used to transport the foam cotton membrane to a subsequent processing mechanism; a limiting mechanism 3 is arranged inside the transporting mechanism 2, the limiting mechanism 3 is used to limit the transport position of the foam cotton membrane; a cutting mechanism 4 is arranged on the top surface of the supporting mechanism 1, the cutting mechanism 4 is used to cut the foam cotton membrane; a hot pressing molding mechanism 5 is arranged on the top surface of the supporting mechanism 1, the hot pressing molding mechanism 5 is used to hot press the cut foam cotton membrane; a cleaning mechanism 6 is arranged inside the cutting mechanism 4, the cleaning mechanism 6 is used to discharge impurities generated during cutting out of the device.
[0029] Specifically, first, the foam cotton diaphragm is accurately delivered to the cutting mechanism 4 through the transportation mechanism 2. In order to ensure the smooth progress of the cutting process, the limiting mechanism 3 is used to limit the foam cotton diaphragm to avoid affecting the cutting accuracy due to displacement during transportation. The impurities generated during the cutting process will be promptly removed by the impurity removal mechanism 6 to ensure that the equipment remains clean and prevent impurities from interfering with subsequent processing. Then, the cut foam cotton diaphragm will be further transported by the transportation mechanism 2 to the hot pressing molding mechanism 5, where the hot pressing molding operation is performed to make the foam cotton diaphragm reach the required shape and density. The foam cotton diaphragm after hot pressing is then transported to the outside of the equipment again by the transportation mechanism 2 to complete the entire processing flow. Through such automated operations, not only the efficiency of foam cotton diaphragm processing is greatly improved, manual intervention is reduced, and the possibility of human errors is reduced, but also the production efficiency and product quality are effectively improved.
[0030] Please refer to Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5The support mechanism 1 includes four support legs 11, the upper ends of the four support legs 11 are fixedly connected to a mounting frame 12, and the interior of the mounting frame 12 is fixedly connected to a reinforcing rib 13. The transport mechanism 2 includes a fixed block 21 fixedly connected to one side of the mounting frame 12, one side of the fixed block 21 is rotatably connected to a rotating tube 22, one end of the fixed block 21 away from the rotating tube 22 is fixedly connected to a support plate 23, the upper end of the support plate 23 is fixedly connected to a motor 24, one end of the rotating tube 22 penetrates and is rotatably connected to the fixed block 21, one end of the rotating tube 22 penetrates the fixed block 21 and is fixedly connected to the output end of the motor 24, and the rotating tube 22 is fixedly connected to the output end of the motor 24. One end of 22 away from the fixed block 21 is fixedly connected with a sliding block 25, and a sliding groove 26 is opened on the side of the installation frame 12 close to the sliding block 25. The sliding block 25 is slidably connected to the sliding groove 26, and a blocking plate 27 is inserted in the sliding groove 26. A plurality of transport rollers 211 are rotatably connected inside the installation frame 12, and one end of each transport roller 211 is fixedly connected with a rotating shaft 28, which passes through and is rotatably connected to the installation frame 12. The outer side of the rotating shaft 28 and the outer side of the rotating tube 22 are respectively fixedly connected with pulley 1 and pulley 2, and pulley 1 is connected to pulley 2 through belt 1 29. A conveyor belt 210 is arranged inside the installation frame 12.
[0031] Specifically, the blocking plate 27 is gently pulled out from the sliding groove 26, and then the sliding block 25 is pulled out from the sliding groove 26, ensuring that the sliding block 25 can be smoothly separated from the rotating tube 1 22. Next, the foam cotton diaphragm is placed at the designated position of the rotating tube 1 22 and ensured to be stable. After that, the sliding block 25 is slid and inserted into the sliding groove 26 again, and then the blocking plate 27 is reinserted into the sliding groove 26 to accurately fix the sliding block 25 in place to prevent it from being displaced during operation. Subsequently, the motor 1 24 is started to operate and drive the rotating tube 1 22 to rotate. During the rotation of the rotating tube 1 22, the pulley 1 connected to the outside of the rotating tube 1 22 drives the belt 1 29 to rotate. The rotation of the belt 1 29 further drives the pulley 2 on the outside of the rotating shaft 28 to rotate, thereby driving the rotating shaft 28 to rotate, and then driving the transport roller 211 and the transport belt 210 to start working. The foam cotton diaphragm is initially transported by the transport roller 211 to the designated cutting mechanism 4, ensuring that each foam cotton diaphragm can be accurately cut. The cut foam cotton diaphragm will continue to be transported by the transport roller 211 to the hot pressing molding mechanism 5 for hot pressing molding. During the hot pressing molding process, the shape and density of the foam cotton diaphragm are perfectly shaped. Finally, the foam cotton diaphragm after hot pressing will be smoothly transported to the outside of the equipment through the conveyor belt 210, completing the entire processing flow. Through the automation system, the entire foam cotton diaphragm processing process not only greatly improves the processing efficiency, but also greatly reduces manual intervention and reduces the probability of human errors, thereby effectively improving production efficiency and product quality.
[0032] Please refer to Figure 4 and Figure 2 =6, the limiting mechanism 3 includes two limiting rings 31 slidably connected to the outside of the rotating tube 22, a mounting groove 32 is provided on the outside of the limiting ring 31, a return spring 33 is fixedly connected inside the mounting groove 32, an end of the return spring 33 away from the mounting groove 32 is fixedly connected to an insert block 34, the insert block 34 is slidably connected to the slot of the mounting block 35, one end of the mounting block 35 is fixedly connected to the fixed block 21, and the other end of the mounting block 35 is slidably connected to the sliding block 25, one end of the limiting ring 31 away from the mounting block 35 is fixedly connected to a connecting block 36, and one end of the connecting block 36 away from the limiting ring 31 is fixedly connected to a fixed block 27, a positioning groove 38 is provided on the fixed block 27, and a fixing groove 39 is provided on the side of the mounting frame 12 away from the limiting ring 31, and an insert plate 310 is slidably connected in the fixing groove 39 and the positioning groove 38.
[0033] Specifically, when the sliding block 25 is disengaged from the sliding groove 26, the insert block 34 needs to be pressed first, so that the insert block 34 slides into the inside of the installation groove 1 32, and then, through the sliding operation, a limiting ring 31 is slid to the outside of the rotating tube 1 22 to ensure that the limiting ring 31 can accurately fit and be fixed on the rotating tube 1 22. At the same time, the limiting ring 31 fits with the fixing block 1 21. At this time, the insert block 34 is released, and under the action of the reset spring 33, the insert block 34 will automatically rebound and be inserted into the corresponding slot of the installation block 35. The limiting ring 31 is stably fixed on the rotating tube 1 22. Next, the foam cotton diaphragm is installed on the rotating tube 1 22, ensuring that one side of the foam cotton diaphragm is tightly fitted on the outside of the limiting ring 31, and then, another limiting ring 31 is installed on the rotating tube 1 22 again, so that the limiting ring 31 can fit tightly with the other side of the foam cotton diaphragm. During this process, the two limiting rings 31 will drive the connecting block 36 and the second fixed block 37 connected thereto to move together. Finally, the plug plate 310 is inserted into the fixed slot 39 through the positioning slot 38 designed on the second fixed block 37, and the positions between every two slots and every two fixed slots 39 are customized to accommodate foam diaphragms of different widths. This ensures that the foam diaphragm can remain stable during transportation and avoids displacement of the foam diaphragm due to movement or shaking, thereby improving the accuracy and stability of the entire production process.
[0034] Please refer to Figure 7The cutting mechanism 4 includes a support block 41 fixedly connected to the upper end of the mounting frame 12, the top surface of the support block 41 is fixedly connected to a limit frame 42, the limit frame 42 is internally rotatably connected with a reciprocating screw rod 43, one end of the reciprocating screw rod 43 passes through the limit frame 42, one end of the reciprocating screw rod 43 passing through the limit frame 42 is fixedly connected with a motor 2 47, the lower end of the motor 2 47 is fixedly connected with a support plate 2 48, one end of the support plate 2 48 is fixedly connected to the limit frame 42, the outer side of the reciprocating screw rod 43 is threadedly connected to a limit block 44, the bottom end of the limit block 44 is fixedly connected with a multi-stage electric push rod 1 45, and the lower end of the multi-stage electric push rod 1 45 is fixedly connected with a cutter 46.
[0035] Specifically, when the foam cotton diaphragm is transported to the cutting mechanism 4 through the transport roller 211, the multi-stage electric push rod 1 45 is first started to push the cutter 46 downward. The downward movement of the cutter 46 can smoothly penetrate the foam cotton diaphragm and start to perform the cutting task. Then, the motor 2 47 is started, and the motor 2 47 drives the reciprocating screw 43 to rotate, so that the limit block 44 moves along the outer side of the reciprocating screw 43. At this time, the limit block 44 moves together with the cutter 46 connected by the multi-stage electric push rod 1 45. Through this cooperation, the cutter 46 can accurately cut the foam cotton diaphragm within a predetermined range. It is worth noting that the maximum thrust position of the multi-stage electric push rod 1 45 is customized according to the design requirements, so that the cutter 46 can be accurately moved into the installation frame 12, ensuring the stability of the entire cutting process. In addition, the length of the cutter 46 is also carefully customized, so that it can flexibly cope with the precise cutting of foam cotton diaphragms of different thicknesses, ensuring that both thin and thick diaphragms can obtain ideal cutting effects.
[0036] Please refer to Figure 8 The hot pressing forming mechanism 5 includes a mounting frame 51 fixedly connected to the top surface of the mounting frame 12, a multi-stage electric push rod 52 fixedly connected to the bottom surface of the mounting frame 51, and a hot pressing forming plate 53 fixedly connected to the lower end of the multi-stage electric push rod 52.
[0037] Specifically, when the cut foam cotton diaphragm is transported to the hot pressing molding mechanism 5 through the transport roller 211, the multi-stage electric push rod 2 52 is first started to drive the multi-stage electric push rod 2 52 to move downward. Through the push of the multi-stage electric push rod 2 52, the hot pressing molding plate 53 begins to move downward, so that the hot pressing molding plate 53 is closely attached to the surface of the foam cotton diaphragm. In this process, the hot pressing molding plate 53 ensures that the foam cotton diaphragm is uniformly and accurately hot pressed to change its shape and properties by applying appropriate pressure and temperature. At the same time, a laser ranging sensor, a temperature sensor and an intelligent temperature control system are installed on the inner wall of the mounting frame 51. The laser ranging sensor is used to monitor and control the moving distance of the multi-stage electric push rod 2 52 in real time, ensuring that the hot pressing molding plate 53 can be accurately moved to the predetermined position, thereby effectively avoiding errors. During the hot pressing process, the temperature sensor continuously detects the temperature of the equipment in real time to ensure the stability and accuracy of the temperature, and adjusts the temperature through the feedback signal. The intelligent temperature control system automatically adjusts the heating power of the equipment according to the data provided by the temperature sensor to ensure that the temperature during the hot pressing process is always kept within the ideal range, avoiding fluctuations in the molding quality caused by excessively high or low temperatures. Through the above operations, it can ensure that the foam diaphragm can be hot pressed under the optimal temperature and pressure conditions to obtain the desired shape and performance.
[0038] Please refer to Figure 1 and Fig. 9 The impurity removing mechanism 6 includes a mounting groove 2 61 opened on one side of the support block 41, an elastic airbag 62 is fixedly connected inside the mounting groove 2 61, an outlet pipe 63 is fixedly connected to the side of the elastic airbag 62 close to the cutter 46, an inlet pipe 64 is fixedly connected to the side of the elastic airbag 62 away from the cutter 46, a one-way valve 65 is fixedly connected to the outside of the inlet pipe 64 and the outlet pipe 63, a magnet 1 66 is fixedly connected to the top surface of the elastic airbag 62, a rotating tube 2 67 is rotatably connected to the inner wall of the mounting groove 2 61, an end of the rotating tube 2 67 close to the cutter 46 is fixedly connected to a fixed block 3 68, a lower end of the fixed block 3 68 is fixedly connected to a magnet 2 69, an end of the rotating tube 2 67 away from the cutter 46 penetrates and is rotatably connected to the support block 41, a pulley 3 is fixedly connected to the outside of one end of the rotating tube 2 67 penetrating the support block 41, a pulley 4 is fixedly connected to the outside of the rotating tube 1 22, and the pulley 3 is connected to the pulley 4 through the belt 2 610.
[0039] Specifically, when the rotating tube 1 22 starts to rotate, the belt pulley 4 on its outer side drives the belt pulley 3 to rotate through the transmission effect connected to the belt 2 610, thereby driving the rotating tube 2 67 to rotate. The rotation of the rotating tube 2 67 causes the fixed block 3 68 to start moving, thereby driving the magnet 2 69 to rotate. As the magnet 2 69 rotates, the magnet 2 69 gradually approaches the magnet 1 66. Due to the repulsive magnetic force between the magnet 1 66 and the magnet 2 69, when the two are close, the magnet 1 66 will exert a certain thrust on the elastic airbag 62, thereby pushing the elastic airbag 62 to compress. This compression effect causes the gas to be blown out forcefully through the air outlet pipe 63, thereby blowing away the impurities and residues generated when cutting the foam cotton diaphragm, keeping the equipment clean and working efficiency. When the magnet 2 69 gradually moves away from the magnet 1 66, the repulsive force between the two weakens, and the elastic airbag 62 will return to its original state and be re-inflated through the air inlet pipe 64. This inflation process enables the elastic airbag 62 to provide sufficient support for the next operation, ensuring the cleaning and maintenance of the equipment after each cutting of the foam cotton membrane, and providing continuous guarantee for the stable operation of the equipment.
[0040] On the other hand, the embodiment of the present application further provides a foam cotton diaphragm processing method according to the above, comprising the following steps: S1: Place the foam cotton membrane to be processed on the transport mechanism 2.
[0041] S2: The trajectory of the foam cotton diaphragm transportation is limited by the limiting mechanism 3.
[0042] S3: The foam cotton membrane is transported to the cutting mechanism 4 by the transport mechanism 2 for cutting.
[0043] S4: The cut foam cotton membrane is then transported to the hot pressing molding mechanism 5 through the transport mechanism 2 for hot pressing molding.
[0044] S5: Finally, the processed foam cotton diaphragm is transported out of the equipment through the transport mechanism 2.
[0045] Working principle: Gently pull the blocking plate 27 out of the sliding groove 26, and then pull the sliding block 25 out of the sliding groove 26 to ensure that the sliding block 25 can be smoothly separated from the rotating tube 1 22. First, press the plug block 34 to make the plug block 34 slide into the inside of the installation groove 1 32. Then, through the sliding operation, slide a limit ring 31 to the outside of the rotating tube 1 22 to ensure that the limit ring 31 can be accurately fitted and fixed on the rotating tube 1 22. At the same time, the limit ring 31 fits with the fixing block 1 21. At this time, release the plug block 34. Under the action of the reset spring 33, the plug block 34 will automatically rebound and insert into the corresponding slot of the installation block 35. Let the limit ring 31 be stably fixed on the rotating tube 1 22. Next, install the foam diaphragm onto the rotating tube 1 22, ensuring that one side of the foam diaphragm fits tightly against the outside of the limiting ring 31, and then install another limiting ring 31 onto the rotating tube 1 22 again, so that the limiting ring 31 can fit tightly against the other side of the foam diaphragm. After that, slide the sliding block 25 again and insert it into the sliding groove 26, and then, insert the blocking plate 27 into the sliding groove 26 again to accurately fix the sliding block 25 in place and prevent it from shifting during operation. Then, start the motor 1 24 to make it run and drive the rotating tube 1 22 to rotate. During the rotation of the rotating tube 1 22, the pulley 1 connected to the outside of the rotating tube 22 drives the belt 1 29 to rotate. The rotation of belt 1 29 further drives the pulley 2 on the outside of the rotating shaft 28 to rotate, thereby driving the rotating shaft 28 to rotate, and then driving the transport roller 211 and the transport belt 210 to start working. When the foam cotton membrane is transported to the cutting mechanism 4 through the transport roller 211, the multi-stage electric push rod 1 45 is first started to push the cutter 46 to move downward. The downward movement of the cutter 46 can smoothly penetrate the foam cotton membrane and start to perform the cutting task. Then, the motor 2 47 is started, and the motor 2 47 drives the reciprocating screw 43 to rotate, so that the limit block 44 moves along the outside of the reciprocating screw 43. At this time, the limit block 44 moves together with the cutter 46 connected by the multi-stage electric push rod 1 45. Through this cooperation, the cutter 46 can accurately cut the foam cotton membrane within a predetermined range. When the cut foam cotton membrane is transported to the hot pressing molding mechanism 5 through the transport roller 211, the multi-stage electric push rod 2 52 is first started to drive the multi-stage electric push rod 2 52 to move downward. The thermoforming plate 53 starts to move downward through the push of the multi-stage electric push rod 2 52, so that the thermoforming plate 53 closely fits the surface of the foam diaphragm. In this process, the thermoforming plate 53 ensures uniform and accurate thermoforming of the foam diaphragm by applying appropriate pressure and temperature, thereby changing its shape and properties. At the same time, a laser distance sensor, a temperature sensor and an intelligent temperature control system are installed on the inner wall of the mounting frame 51.The laser distance sensor is used to monitor and control the moving distance of the multi-stage electric push rod 2 52 in real time, ensuring that the hot press forming plate 53 can accurately move to the predetermined position, thereby effectively avoiding errors. When the rotating tube 1 22 starts to rotate, the outer pulley 4 drives the pulley 3 to rotate through the transmission effect connected to the belt 2 610, thereby driving the rotating tube 2 67 to rotate. The rotation of the rotating tube 2 67 causes the fixed block 3 68 to start moving, thereby driving the magnet 2 69 to rotate. As the magnet 2 69 rotates, the magnet 2 69 gradually approaches the magnet 1 66. Due to the repulsive magnetic force between the magnet 1 66 and the magnet 2 69, when the two are close, the magnet 1 66 will exert a certain thrust on the elastic airbag 62, thereby pushing the elastic airbag 62 to compress. This compression makes the gas be blown out strongly through the air outlet pipe 63, so that the impurities and residues generated when cutting the foam cotton film are blown away from the equipment, keeping the equipment clean and working efficiency. When the second magnet 69 gradually moves away from the first magnet 66, the repulsive force between the two weakens, and the elastic airbag 62 will return to its original state and be re-inflated through the air inlet pipe 64. Since there is no squeezing, the air outlet pipe 63 cannot be exhausted. This inflation process allows the elastic airbag 62 to provide sufficient support for the next operation.
[0046] An example of the present specific implementation mode is described above, but the present embodiment is not limited to the above-mentioned specific implementation mode, which is merely illustrative and not restrictive. A person skilled in the art may make many forms inspired by the present embodiment, all of which are protected by the present embodiment.
Claims
1. A foam cotton diaphragm processing device, comprising a supporting mechanism (1); characterized in that: Also includes; A transport mechanism (2) disposed inside the support mechanism (1), the transport mechanism (2) being used to transport the foam cotton membrane to a subsequent processing mechanism; A limiting mechanism (3) is provided inside the transport mechanism (2), wherein the limiting mechanism (3) is used to limit the position of the foam cotton diaphragm for transport; A cutting mechanism (4) arranged on the top surface of the supporting mechanism (1), wherein the cutting mechanism (4) is used to cut the foam cotton membrane sheet; A hot pressing and forming mechanism (5) arranged on the top surface of the supporting mechanism (1), wherein the hot pressing and forming mechanism (5) is used to hot press and form the cut foam cotton diaphragm; A debris removal mechanism (6) is arranged inside the cutting mechanism (4), and the debris removal mechanism (6) is used to discharge impurities generated during cutting out of the device.
2. A foam cotton diaphragm processing device according to claim 1, characterized in that: The support mechanism (1) comprises four support legs (11), the upper ends of the four support legs (11) are fixedly connected to a mounting frame (12), and the interior of the mounting frame (12) is fixedly connected to a reinforcing rib (13).
3. A foam cotton diaphragm processing device according to claim 1, characterized in that: The transport mechanism (2) comprises a fixed block (21) fixedly connected to one side of the installation frame (12); one side of the fixed block (21) is rotatably connected to a rotating tube (22); one end of the fixed block (21) away from the rotating tube (22) is fixedly connected to a support plate (23); the upper end of the support plate (23) is fixedly connected to a motor (24); one end of the rotating tube (22) penetrates and is rotatably connected to the fixed block (21); one end of the rotating tube (22) penetrates the fixed block (21) and is fixedly connected to an output end of the motor (24); one end of the rotating tube (22) away from the fixed block (21) is fixedly connected to a sliding block (25); the installation frame ( 12) A sliding groove (26) is provided on one side close to the sliding block (25), the sliding block (25) is slidably connected to the sliding groove (26), a blocking plate (27) is inserted into the sliding groove (26), a plurality of transport rollers (211) are rotatably connected inside the installation frame (12), one end of each of the transport rollers (211) is fixedly connected to a rotating shaft (28), the rotating shaft (28) passes through and is rotatably connected to the installation frame (12), a pulley 1 and a pulley 2 are fixedly connected to the outer side of the rotating shaft (28) and the outer side of the rotating tube 1 (22), respectively, the pulley 1 is connected to the pulley 2 through a belt 1 (29), and a transport belt (210) is provided inside the installation frame (12).
4. A foam cotton diaphragm processing device according to claim 2, characterized in that: The limiting mechanism (3) comprises two limiting rings (31) slidably connected to the outside of the rotating tube (22); a mounting groove (32) is provided on the outside of the limiting rings (31); a return spring (33) is fixedly connected inside the mounting groove (32); an end of the return spring (33) away from the mounting groove (32) is fixedly connected to an insert block (34); and the insert block (34) is slidably connected to a slot of the mounting block (35).
5. A foam cotton diaphragm processing device according to claim 4, characterized in that: One end of the mounting block (35) is fixedly connected to the first fixing block (21), and the other end of the mounting block (35) is slidably connected to the sliding block (25). The end of the limiting ring (31) away from the mounting block (35) is fixedly connected to the connecting block (36), and the end of the connecting block (36) away from the limiting ring (31) is fixedly connected to the second fixing block (37). The second fixing block (37) is provided with a positioning groove (38). A fixing groove (39) is provided on one side of the mounting frame (12) away from the limiting ring (31), and a plug plate (310) is slidably connected in the fixing groove (39) and the positioning groove (38).
6. A foam cotton diaphragm processing device according to claim 1, characterized in that: The cutting mechanism (4) comprises a support block (41) fixedly connected to the upper end of the mounting frame (12); the top surface of the support block (41) is fixedly connected to a limit frame (42); a reciprocating screw rod (43) is rotatably connected to the interior of the limit frame (42); one end of the reciprocating screw rod (43) passes through the limit frame (42); one end of the reciprocating screw rod (43) passing through the limit frame (42) is fixedly connected to a second motor (47); the lower end of the second motor (47) is fixedly connected to a second support plate (48); one end of the second support plate (48) is fixedly connected to the limit frame (42); the outer side of the reciprocating screw rod (43) is threadedly connected to a limit block (44); the bottom end of the limit block (44) is fixedly connected to a multi-stage electric push rod (45); the lower end of the multi-stage electric push rod (45) is fixedly connected to a cutter (46).
7. A foam cotton diaphragm processing device according to claim 1, characterized in that: The hot press forming mechanism (5) comprises a mounting frame (51) fixedly connected to the top surface of the mounting frame (12), the bottom surface of the mounting frame (51) being fixedly connected to a second multi-stage electric push rod (52), the lower end of the second multi-stage electric push rod (52) being fixedly connected to a hot press forming plate (53).
8. The foam cotton diaphragm processing device according to claim 3, characterized in that: The impurity removal mechanism (6) comprises a second mounting groove (61) formed on one side of the support block (41); an elastic airbag (62) is fixedly connected inside the second mounting groove (61); an air outlet pipe (63) is fixedly connected to a side of the elastic airbag (62) close to the cutter (46); an air inlet pipe (64) is fixedly connected to a side of the elastic airbag (62) away from the cutter (46); a one-way valve (65) is fixedly connected to the outside of the air inlet pipe (64) and the air outlet pipe (63); and a magnet (66) is fixedly connected to the top surface of the elastic airbag (62).
9. A foam cotton diaphragm processing device according to claim 8, characterized in that: The inner wall of the second mounting groove (61) is rotatably connected to a second rotating tube (67); an end of the second rotating tube (67) close to the cutter (46) is fixedly connected to a third fixed block (68); a lower end of the third fixed block (68) is fixedly connected to a second magnet (69); an end of the second rotating tube (67) away from the cutter (46) penetrates and is rotatably connected to the support block (41); an outer side of an end of the second rotating tube (67) penetrating the support block (41) is fixedly connected to a third pulley; an outer side of the first rotating tube (22) is fixedly connected to a fourth pulley; and the third pulley is connected to the fourth pulley via a second belt (610).
10. A foam cotton diaphragm processing method, according to a foam cotton diaphragm processing device according to any one of claims 1 to 9, characterized in that: The following steps are involved: S1: placing the foam cotton membrane to be processed on the transport mechanism (2); S2: limiting the transport trajectory of the foam cotton diaphragm by means of a limiting mechanism (3); S3: transporting the foam cotton membrane sheet to the cutting mechanism (4) through the transport mechanism (2) for cutting; S4: transporting the cut foam cotton membrane sheet to the hot pressing molding mechanism (5) through the transport mechanism (2) for hot pressing molding; S5: Finally, the processed foam cotton diaphragm is transported out of the equipment through the transport mechanism (2).