Livestock and poultry manure and plant straw mixed fermentation device and fermentation method
By designing a mixed fermentation device for livestock and poultry manure and plant straw that includes transmission stirring, material transfer, lifting and recharge components, the problems of inconsistent fermentation degree and low aerobic fermentation efficiency in the prior art are solved, and efficient and synchronous fermentation of fermentation is achieved.
Patent Information
- Application Number
- CN202510391001.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-31
- Publication Date
- 2025-05-13
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the large-scale fermentation device of existing livestock and poultry manure and plant straw, the existing mixed fermentation device lacks the exchange of raw materials between barrels, resulting in inconsistent fermentation levels. The top of the traditional fermentation barrel is open for aerobic fermentation, which affects efficiency.
A device is designed including two fermentation barrels, a transmission stirring assembly, a material transfer assembly, a lifting and oxygen-enhancing assembly and a material return assembly. By driving the crushing and cutting assembly, the manure and straw are scattered into the fermentation barrel, and the transmission stirring assembly is used to stir evenly. The material transfer assembly realizes raw material exchange, the lifting and oxygen-enhancing assembly replenishes oxygen, and the material return assembly realizes raw material reflow.
The uniform exchange of raw materials between fermentation barrels and sufficient oxygen supply are achieved, the synchronization and efficiency of fermentation are improved, and the problem of inconsistent fermentation degree is solved.
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Figure CN119977660A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of fermentation, and in particular relates to a mixed fermentation device and a fermentation method for livestock and poultry manure and plant straw. Background Art
[0002] Agricultural wastes such as livestock and poultry manure and straw are difficult to control agricultural pollution. The mixed fermentation of livestock and poultry manure and straw has the following advantages: 1. Reduce environmental pollution: The mixed fermentation of livestock and poultry manure and plant straw can effectively reduce environmental pollution. After fermentation, manure and straw can be converted into organic fertilizer or biomass fuel, avoiding direct discharge pollution to soil, water and air; 2. Resource utilization: Through mixed fermentation, waste can be converted into valuable resources. The organic fertilizer produced during the fermentation process can improve soil structure, increase soil fertility and promote crop growth; while biomass fuels such as biogas can be used for energy supply in rural areas and reduce dependence on fossil fuels; 3. Improve soil quality: The organic fertilizer produced during the fermentation process contains rich organic matter and microbial flora, which can improve the physical properties of the soil, enhance the soil's air permeability, water retention and fertilizer retention capabilities, prevent soil compaction and acidification, and thus improve the quality of arable land.
[0003] In the existing mixed fermentation of livestock and poultry manure and plant straw, in order to achieve large-scale fermentation, it is necessary to prepare more fermentation pools or fermentation barrels for fermentation operations. However, when fermenting, traditional fermentation barrels lack the exchange of raw materials between barrels. Due to the different environments in different barrels, the degree of fermentation is also different. For example, some barrels have fewer fermentation bacteria, resulting in slow fermentation. Moreover, during fermentation, the top is usually open to contact the air for aerobic fermentation, and air cannot enter the interior to fully contact the raw materials, affecting the efficiency of aerobic fermentation. For this reason, we propose a mixed fermentation device and fermentation method for livestock and poultry manure and plant straw. Summary of the invention
[0004] In order to solve the above problems, the purpose of the present invention is to provide a mixed fermentation device and fermentation method for livestock and poultry manure and plant straw.
[0005] To achieve the above-mentioned purpose, the present invention proposes a mixed fermentation device for livestock and poultry manure and plant straw, comprising two support frames, the top of the support frames is fixedly connected to two fermentation barrels, the bottom of the fermentation barrel is fixedly connected to a fixed pipe connected thereto, the top of the fermentation barrel is provided with a cover plate, and the upper part of the cover plate is provided with a driving crushing and unloading assembly connected thereto, the driving crushing and unloading assembly is used to crush the manure and straw and then disperse them, a transmission and stirring assembly for stirring in the fermentation barrel is provided below the driving crushing and unloading assembly, a material transfer assembly rotatably connected to the fermentation barrel is provided below the transmission and stirring assembly, the material transfer assembly is used to transfer raw materials between the two fermentation barrels, a lifting and aeration assembly is provided below the material transfer assembly, the lifting and aeration assembly is used to blow air into the fixed pipe for oxygenation, and a return assembly located in the fixed pipe is provided below the lifting and aeration assembly, the return assembly is used to reflux the raw materials in the two fermentation barrels.
[0006] Preferably, the driven crushing discharge assembly includes a dropping tube fixedly sleeved on the cover plate, the top of the dropping tube is fixedly connected to a crushing cylinder communicated with it, the top of the crushing cylinder is fixedly connected to a fixing frame, the fixing frame is fixedly connected to a driving motor, the output shaft of the driving motor is fixedly connected to a first vertical shaft, the outer array of the first vertical shaft is sleeved with a plurality of crushing blades, the bottom end of the first vertical shaft is fixedly connected to a first transmission shaft, the bottom end of the first transmission shaft is fixedly connected to a first active bevel gear, the dropping tube is fixedly sleeved with a valve sleeve communicated with it, a fixing plate is fixedly connected between the two cover plates, the top of the fixing plate is fixedly connected to a push rod motor, the output shaft of the push rod motor is fixedly connected to a valve plate, and the valve plate is movably sleeved inside the valve sleeve.
[0007] Preferably, the transmission and stirring assembly includes a second transmission shaft rotatably connected to the fermentation barrel, the external fixed sleeve of the second transmission shaft is provided with a first driven bevel gear and a gear, and the first driving bevel gear is meshed with the first driven bevel gear for transmission, the end of the second transmission shaft extending into the fermentation barrel is fixedly connected with the second driving bevel gear, the bottom of the cover plate is rotatably connected with a second vertical shaft, the external array of the second vertical shaft is provided with a plurality of stirring rods, the external fixed sleeve of the second vertical shaft is provided with a second driven bevel gear, and the second driving bevel gear is meshed with the second driven bevel gear for transmission.
[0008] Preferably, the material transfer assembly includes a movable tube rotatably connected between the two fermentation barrels and communicated with the two fermentation barrels, two connecting rods are fixedly connected inside the movable tube, a first horizontal axis is fixedly connected between the two connecting rods, first spiral auger is fixedly connected at both ends of the first horizontal axis, a large disc is provided on the external fixed sleeve of the movable tube, a gear ring is provided on the external fixed sleeve of the large disc, and the gear ring is meshed with the gear for transmission, and guide grooves are provided on both sides of the large disc.
[0009] Preferably, the lifting and oxygenation assembly includes a guide rod movably mounted in a guide groove, the outer movably mounted on the guide rod is provided with a movable ring, the bottom of the movable ring is fixedly connected to a movable rod, the bottom of the movable rod is fixedly connected to a piston, the top of the fixed tube is fixedly connected to an air cylinder connected thereto, and the piston is movably mounted in the air cylinder, a plurality of air inlet holes are arranged in an array on the air cylinder, a one-way valve is provided at the bottom of the air cylinder, a lifting rod is fixedly connected to one side of the movable rod, the bottom of the lifting rod is fixedly connected to a fixed seat, a lifting plate is movably mounted on the fixed seat, a horizontal plate is fixedly connected between the two fermentation barrels, and the movable rod movably passes through the horizontal plate.
[0010] Preferably, the return material assembly includes a second transverse axis that movably passes through the fixed tube, the external fixed sleeve of the second transverse axis is provided with a second spiral auger, and the second spiral auger is located inside the fixed tube, small discs are fixedly connected to both ends of the second transverse axis, a fixed shaft is eccentrically provided on the side of the small disc away from the second transverse axis, a push-pull plate is movably sleeved on the external side of the fixed shaft, a swing rod is fixedly connected between the two push-pull plates, the bottom of the transverse plate is movably sleeved on the outside of the swing rod, and two movable arms are movably sleeved on the outside of the swing rod, the internal movable sleeve of the movable arm is provided with a fixed rod, and the two ends of the fixed rod are fixedly connected to the support frame.
[0011] Preferably, a feed hole is provided on the cover plate, and a drop tube is fixedly sleeved in the feed hole, a transmission hole is provided in the middle of the drop tube, a sealing ring is sleeved inside the transmission hole, and the first transmission shaft movably passes through the sealing ring.
[0012] Preferably, a rotating hole is provided on one side of the two fermentation barrels close to each other, and the movable tube is movably sleeved in the rotating hole, and the first spiral auger extends into the fermentation barrel.
[0013] Preferably, an exhaust pipe is fixedly sleeved on the cover plate.
[0014] A fermentation method of a mixed fermentation device for livestock and poultry manure and plant straw, comprising the following steps:
[0015] Step 1: Add the raw materials of livestock and poultry manure and plant straw into the driving crushing and feeding component in a certain proportion, crush the raw materials first, and then disperse the crushed raw materials into two fermentation barrels for fermentation;
[0016] Step 2: During fermentation, the driving force of the crushing and feeding component is used to drive the transmission and stirring component to work, and the transmission and stirring component will stir the raw materials that fall into the fermentation barrel to make them evenly dispersed;
[0017] Step 3: During the fermentation process, the transmission stirring component will drive the material transfer component to work, and the material transfer component will transfer the raw materials in the upper layer of the left fermentation barrel to the fermentation barrel on the right, so that the raw materials and fermentation bacteria in the two fermentation barrels flow;
[0018] Step 4: The material transfer component also drives the lifting oxygenation component to work, and the lifting oxygenation component will blow air into the fixed pipe, which will add oxygen to the fixed pipe;
[0019] Step 5: When the lifting and oxygenation component is working, it will also drive the return material component to work. The return material component will return the raw materials in the lower layer of the fermentation barrel on the right to the fermentation barrel on the left through the fixed pipe, thereby realizing the exchange of raw materials between the two fermentation barrels.
[0020] The mixed fermentation device and fermentation method of livestock and poultry manure and plant straw proposed by the present invention can bring the following beneficial effects:
[0021] 1. The manure and straw are crushed and mixed by driving the crushing and feeding components, and then the crushed raw materials are dispersed into two fermentation barrels for fermentation. At the same time, the transmission and stirring components are driven to work, and the transmission and stirring components will evenly stir the raw materials in the fermentation barrels, which is conducive to subsequent fermentation;
[0022] 2. The transmission stirring component also drives the material transfer component to work, and the material transfer component transfers the raw materials in the left fermentation barrel to the right fermentation barrel. The material transfer component also drives the lifting and oxygenation component to work, and the lifting and oxygenation component will replenish air inside the raw materials, thus ensuring that there is sufficient oxygen in the raw materials;
[0023] 3. The material return component is driven to work by lifting the oxygenation component. The material return component will drive the raw materials in the right fermentation barrel to be returned to the left fermentation barrel, so as to realize the circulation exchange of raw materials in the two fermentation barrels, and oxygen is constantly supplemented during the raw material exchange process, which is conducive to the efficient and synchronous fermentation;
[0024] In summary, the present scheme has a simple structure and a novel design. The raw materials do not need to be crushed, and the raw materials are stirred in the fermentation barrel. At the same time, the raw materials in the two fermentation barrels are exchanged, and oxygen is supplemented during the raw material exchange process, which is conducive to the synchronous and efficient fermentation. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] The drawings described herein are used to provide further understanding of the present invention and constitute a part of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute improper limitations on the present invention.
[0026] In the attached picture:
[0027] Figure 1 It is a front view structural schematic diagram of the present invention.
[0028] Figure 2 It is a side structural schematic diagram of the present invention.
[0029] Figure 3 It is a schematic diagram of the cross-sectional structure of the present invention.
[0030] Figure 4 It is a schematic diagram of the three-dimensional structure from the first viewing angle of the present invention.
[0031] Figure 5 It is a schematic diagram of the three-dimensional structure from a second viewing angle of the present invention.
[0032] Figure 6 It is a schematic diagram of the three-dimensional structure of the support frame, fermentation barrel and cover plate of the present invention.
[0033] Figure 7 It is a schematic diagram of a partially dissected and exploded three-dimensional structure of the driven crushing and unloading component of the present invention.
[0034] Figure 8 It is a schematic diagram of the three-dimensional structure of the transmission stirring assembly of the present invention.
[0035] Fig. 9 It is a partially cutaway three-dimensional structural schematic diagram of the material transfer assembly of the present invention.
[0036] Fig.10 It is a partially cutaway three-dimensional structural schematic diagram of the lifting and oxygenation assembly of the present invention.
[0037] Fig.11 It is a schematic diagram of the three-dimensional structure of the recycling component of the present invention.
[0038] In the figure: 1 support frame, 2 fermentation barrel, 3 fixed pipe, 4 cover plate, 5 drive crushing and feeding assembly, 501 feeding pipe, 502 crushing cylinder, 503 fixed frame, 504 drive motor, 505 first vertical shaft, 506 crushing blade, 507 first transmission shaft, 508 first active bevel gear, 509 fixed plate, 510 push rod motor, 511 valve plate, 512 valve sleeve, 6 drive stirring assembly, 601 second transmission shaft, 602 first driven bevel gear, 603 gear, 604 second active bevel gear, 605 second vertical shaft, 606 stirring rod, 607 second driven bevel gear, 7 material transmission assembly, 701 Movable pipe, 702 connecting rod, 703 first horizontal axis, 704 first spiral auger, 705 large disc, 706 gear ring, 707 guide groove, 8 lifting oxygen enrichment component, 801 guide rod, 802 movable ring, 803 movable rod, 804 piston, 805 blow tube, 806 air inlet, 807 one-way valve, 808 lifting rod, 809 fixed seat, 810 lifting plate, 811 horizontal plate, 9 return material component, 901 second horizontal axis, 902 second spiral auger, 903 small disc, 904 fixed axis, 905 push-pull plate, 906 swing rod, 907 movable arm, 908 fixed rod, 10 exhaust pipe. DETAILED DESCRIPTION
[0039] In order to more clearly illustrate the overall concept of the present invention, a detailed description is given below in an exemplary manner in conjunction with the accompanying drawings.
[0040] In the description of the present invention, it is necessary to understand that the terms "center", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0041] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0042] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or a communication; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0043] In the present invention, unless otherwise clearly specified and limited, the first feature "on" or "under" the second feature may be that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. In the description of this specification, the description with reference to the terms "one scheme", "some schemes", "examples", "specific examples", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the scheme or example are included in at least one scheme or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same scheme or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more schemes or examples in a suitable manner.
[0044] like Figures 1 to 11As shown, an embodiment of the present invention proposes a mixed fermentation device for livestock and poultry manure and plant straw, comprising two support frames 1, two fermentation barrels 2 are fixedly connected to the top of the support frame 1, a fixed pipe 3 connected thereto is fixedly connected thereto at the bottom of the fermentation barrel 2, a cover plate 4 is provided on the top of the fermentation barrel 2, a driving crushing and discharging assembly 5 connected thereto is provided above the cover plate 4, the driving crushing and discharging assembly 5 is used to crush the manure and straw and disperse them, a transmission and stirring assembly 6 for stirring in the fermentation barrel 2 is provided below the driving crushing and discharging assembly 5, a material transfer assembly 7 rotatably connected to the fermentation barrel 2 is provided below the transmission and stirring assembly 6, the material transfer assembly 7 is used to transfer the raw materials between the two fermentation barrels 2, a lifting and aeration assembly 8 is provided below the material transfer assembly 7, the lifting and aeration assembly 8 is used to blow air into the fixed pipe 3 for oxygenation, a return assembly 9 located in the fixed pipe 3 is provided below the lifting and aeration assembly 8, the return assembly 9 is used to reflux the raw materials in the two fermentation barrels 2.
[0045] like Figure 3 and Figure 7 As shown, the driven crushing and unloading assembly 5 includes a material dropping pipe 501 fixedly sleeved on the cover plate 4, the top of the material dropping pipe 501 is fixedly connected to a crushing cylinder 502 in communication therewith, the top of the crushing cylinder 502 is fixedly connected to a fixing frame 503, the fixing frame 503 is fixedly connected to a driving motor 504, the output shaft of the driving motor 504 is fixedly connected to a first vertical shaft 505, the outer array of the first vertical shaft 505 is sleeved with a plurality of crushing blades 506, the bottom end of the first vertical shaft 505 is fixedly connected to a first transmission shaft 507, the bottom end of the first transmission shaft 507 is fixedly connected to a first active bevel gear 508, and the material dropping pipe 501 is fixedly connected to a crushing cylinder 502 in communication therewith, the top of the crushing cylinder 502 is fixedly connected to a fixing frame 503, the fixing frame 503 is fixedly connected to a driving motor 504, the output shaft of the driving motor 504 is fixedly connected to a first vertical shaft 505, the outer array of the first vertical shaft 505 is sleeved with a plurality of crushing blades 506, the bottom end of the first vertical shaft 505 is fixedly connected to a first transmission shaft 507, the bottom end of the first transmission shaft 507 is fixedly connected to a first active bevel gear 508, The upper fixed sleeve is provided with a valve sleeve 512 connected thereto, a fixed plate 509 is fixedly connected between the two cover plates 4, a push rod motor 510 is fixedly connected to the top of the fixed plate 509, an output shaft of the push rod motor 510 is fixedly connected to a valve plate 511, and the valve plate 511 is movably sleeved inside the valve sleeve 512, the driving motor 504 drives the first vertical shaft 505 to rotate, the first vertical shaft 505 drives the crushing blade 506 to rotate to crush the raw materials, and the push rod motor 510 drives the valve plate 511 to rise, after the valve plate 511 rises, the raw materials in the crushing barrel 502 enter the drop pipe 501, and finally dispersed and fall into the fermentation barrel 2.
[0046] like Figure 7 and Figure 8As shown, the transmission stirring assembly 6 includes a second transmission shaft 601 rotatably connected to the fermentation barrel 2, an external fixed sleeve of the second transmission shaft 601 is provided with a first driven bevel gear 602 and a gear 603, and the first active bevel gear 508 is meshed with the first driven bevel gear 602 for transmission, one end of the second transmission shaft 601 extending into the fermentation barrel 2 is fixedly connected with a second active bevel gear 604, the bottom of the cover plate 4 is rotatably connected with a second vertical shaft 605, an external array of the second vertical shaft 605 is provided with a plurality of stirring rods 606, an external fixed sleeve of the second vertical shaft 605 is provided with a second driven bevel gear 607, and the second active bevel gear 604 is meshed with the second driven bevel gear 604, and the second driven bevel gear 604 is meshed with the second driven bevel gear 604. The gear 607 is meshed for transmission, the first transmission shaft 507 also drives the first active bevel gear 508 to rotate, the first active bevel gear 508 rotates and drives the first driven bevel gear 602 meshed therewith to rotate, the first driven bevel gear 602 drives the second transmission shaft 601 to rotate, and the second transmission shaft 601 simultaneously drives the gear 603 and the second active bevel gear 604 to rotate, the second active bevel gear 604 drives the second driven bevel gear 607 meshed therewith to rotate, the second driven bevel gear 607 will drive the second vertical shaft 605 to rotate, the second vertical shaft 605 drives the stirring rod 606 to rotate, and the stirring rod 606 stirs the raw materials in the fermentation barrel 2.
[0047] like Figure 8 and Fig. 9 As shown, the material transfer assembly 7 includes a movable tube 701 rotatably connected between the two fermentation barrels 2 and communicating therewith, two connecting rods 702 are fixedly connected inside the movable tube 701, a first transverse axis 703 is fixedly connected between the two connecting rods 702, and first spiral auger 704 is fixedly connected to both ends of the first transverse axis 703, a large disc 705 is fixedly sleeved outside the movable tube 701, a gear ring 706 is fixedly sleeved outside the large disc 705, and the gear ring 706 is meshed with the gear 603 for transmission, Guide grooves 707 are provided on both sides of the large disc 705. The gear 603 will drive the gear ring 706 meshing therewith to rotate, and the gear ring 706 will drive the large disc 705 to rotate. The large disc 705 will drive the movable tube 701 to rotate. The movable tube 701 will drive the first horizontal axis 703 to rotate through the connecting rod 702, and the first horizontal axis 703 will drive the first spiral auger 704 to rotate. In this way, the first spiral auger 704 will transport the raw materials in the fermentation barrel 2 on the left through the movable tube 701 and drive it into the fermentation barrel 2 on the right.
[0048] like Fig. 9 and Fig.10As shown, the lifting oxygen enrichment component 8 includes a guide rod 801 movably sleeved in the guide groove 707, the outer movably sleeve of the guide rod 801 is provided with a movable ring 802, the bottom of the movable ring 802 is fixedly connected with a movable rod 803, the bottom of the movable rod 803 is fixedly connected with a piston 804, the top of the fixed tube 3 is fixedly connected with a blow tube 805 connected thereto, and the piston 804 is movably sleeved in the blow tube 805, a plurality of air inlet holes 806 are arranged in an array on the blow tube 805, a one-way valve 807 is provided at the bottom of the blow tube 805, a lifting rod 808 is fixedly connected to one side of the movable rod 803, the bottom of the lifting rod 808 is fixedly connected with a fixed seat 809, and the fixed seat 809 is movably sleeved with The lifting plate 810 is fixedly connected with a horizontal plate 811 between the two fermentation barrels 2, and the movable rod 803 is movable and penetrates the horizontal plate 811. When the large disc 705 rotates, it will drive the guide rod 801 to rise and fall through the guide groove 707. The guide rod 801 drives the movable rod 803 to rise and fall through the movable ring 802. The movable rod 803 drives the piston 804 to rise and fall in the blowing tube 805, which will squeeze the air into the fixed tube 3 through the one-way valve 807. After the piston 804 comes to the top of the air inlet 806, the air will be replenished into the blowing tube 805 through the air inlet 806. At the same time, the movable rod 803 also drives the lifting rod 808 to rise and fall, and the lifting rod 808 drives the lifting plate 810 to rise and fall through the fixed seat 809.
[0049] like Fig.10 and Fig.11 As shown, the return material assembly 9 includes a second transverse axis 901 that movably passes through the fixed tube 3, the second transverse axis 901 is fixedly sleeved with a second spiral auger 902 on the outside, and the second spiral auger 902 is located inside the fixed tube 3, small discs 903 are fixedly connected to both ends of the second transverse axis 901, and a fixed axis 904 is eccentrically provided on one side of the small disc 903 away from the second transverse axis 901, and a push-pull plate 905 is movably sleeved on the outside of the fixed axis 904, and a swing rod 906 is fixedly connected between the two push-pull plates 905, and the bottom of the transverse plate 811 is movably sleeved on the outside of the swing rod 906, and the outside of the swing rod 906 is also movably sleeved with two movable arms 907, and the movable arms 90 7 is provided with a fixed rod 908, and both ends of the fixed rod 908 are fixedly connected to the support frame 1. The lifting and lowering of the lifting plate 810 will drive the swing rod 906 to move up and down, and the swing rod 906 will drive the movable arm 907 to move around the fixed rod 908. When the swing rod 906 moves, it also drives the push-pull plate 905 to move up and down. The push-pull plate 905 drives the small disc 903 to rotate through the fixed shaft 904, and the small disc 903 drives the second spiral auger 902 to rotate through the second horizontal shaft 901. In this way, the second spiral auger 902 transports the raw materials in the fermentation barrel 2 on the right to the fermentation barrel 2 on the left in the fixed pipe 3, thereby realizing the flow exchange of raw materials.
[0050] like Figure 6 and Figure 7 As shown, a feed hole is provided on the cover plate 4, and a drop tube 501 is fixedly sleeved in the feed hole. A transmission hole is provided in the middle of the drop tube 501, a sealing ring is sleeved inside the transmission hole, and the first transmission shaft 507 movably penetrates the sealing ring. The raw materials pass through the drop tube 501 through the feed hole and enter the fermentation barrel 2.
[0051] like Figure 3 , Figure 6 and Fig. 9 As shown, a rotating hole is opened on the side of the two fermentation barrels 2 close to each other, and the movable tube 701 is movably sleeved in the rotating hole, and the first spiral auger 704 extends into the fermentation barrel 2, so that the rotation of the first spiral auger 704 will transport the raw materials in the fermentation barrel 2 on the left to the fermentation barrel 2 on the right.
[0052] like Figure 1 As shown, an exhaust pipe 10 is fixedly sleeved on the cover plate 4, and the exhaust pipe 10 sends away and collects the biogas generated by the fermentation.
[0053] A fermentation method of a mixed fermentation device for livestock and poultry manure and plant straw, comprising the following steps:
[0054] Step 1: Add the raw materials of livestock and poultry manure and plant straw into the driving crushing and feeding component 5 in a certain proportion, crush the raw materials first, and then disperse the crushed raw materials into two fermentation barrels 2 for fermentation;
[0055] Step 2: During fermentation, the driving force of the crushing and feeding component 5 is used to drive the transmission and stirring component 6 to work, and the transmission and stirring component 6 will stir the raw materials falling into the fermentation barrel 2 to make them evenly dispersed;
[0056] Step 3: During the fermentation process, the transmission stirring component 6 drives the material transfer component 7 to work, and the material transfer component 7 transfers the raw materials in the upper layer of the left fermentation barrel 2 to the right fermentation barrel 2, so that the raw materials and fermentation bacteria in the two fermentation barrels 2 flow;
[0057] Step 4: The material transfer component 7 also drives the lifting oxygenation component 8 to work, and the lifting oxygenation component 8 will blow air into the fixed pipe 3, so that oxygen will be added to the fixed pipe 3;
[0058] Step 5: When the lifting oxygenation component 8 is working, it will also drive the return component 9 to work. The return component 9 will return the raw materials in the lower layer of the right fermentation barrel 2 to the left fermentation barrel 2 through the fixed pipe 3, thereby realizing the exchange of raw materials between the two fermentation barrels 2.
[0059] Working principle: During fermentation, the raw materials of livestock and poultry manure and plant straw are added to the crushing barrel 502 in a certain proportion. At this time, the driving motor 504 is used to drive the first vertical shaft 505 to rotate, and the first vertical shaft 505 drives the crushing blade 506 to rotate to crush the raw materials. After the raw materials are crushed, the push rod motor 510 drives the valve plate 511 to rise. After the valve plate 511 rises, the raw materials in the crushing barrel 502 enter the drop pipe 501 and are finally dispersed and fall into the fermentation barrel 2. During the fermentation process, the valve plate 511 is closed and falls to reset, and the driving motor 504 continues to work, so that the first transmission shaft 507 also drives the first active bevel gear 508 to rotate, and the first active bevel gear 508 rotates to drive the first driven bevel gear 602 meshing therewith to rotate, and the first driven bevel gear 602 drives the second transmission shaft 601 to rotate, and the second transmission shaft 601 simultaneously The gear 603 and the second active bevel gear 604 are driven to rotate, and the second active bevel gear 604 drives the second driven bevel gear 607 meshing therewith to rotate, and the second driven bevel gear 607 drives the second vertical shaft 605 to rotate, and the second vertical shaft 605 drives the stirring rod 606 to rotate, and the stirring rod 606 stirs the raw materials in the fermentation barrel 2, and the gear 603 drives the gear ring 706 meshing therewith to rotate, and the gear ring 706 drives the large disk 705 to rotate, and the large disk 705 drives the movable tube 701 to rotate, and the movable tube 701 drives the first horizontal axis 703 to rotate through the connecting rod 702, and the first horizontal axis 703 drives the first spiral auger 704 to rotate, so that the first spiral auger 704 will transport the raw materials in the fermentation barrel 2 on the left through the movable tube 701 to drive the fermentation barrel 2 on the right, so as to realize the flow of the middle and upper layers of the raw materials in the fermentation barrel 2.
[0060] When the large disc 705 rotates, it drives the guide rod 801 to rise and fall through the guide groove 707, and the guide rod 801 drives the movable rod 803 to rise and fall through the movable ring 802, and the movable rod 803 drives the piston 804 to rise and fall in the air cylinder 805, which squeezes the air into the fixed pipe 3 through the one-way valve 807. After the piston 804 comes to the top of the air inlet hole 806, the air will be replenished into the air cylinder 805 through the air inlet hole 806. At the same time, the movable rod 803 also drives the lifting rod 808 to rise and fall, and the lifting rod 808 drives the lifting plate 810 to rise and fall through the fixed seat 809. The lifting and lowering of the lifting plate 810 will drive the swing rod 906 to move up and down, and the swing rod 906 will drive the movable arm 907 to move around the fixed rod 908. When the swing rod 906 moves, it also drives the push-pull plate 905 to move up and down. The push-pull plate 905 drives the small disc 903 to rotate through the fixed shaft 904, and the small disc 903 drives the second spiral auger 902 to rotate through the second horizontal shaft 901. In this way, the second spiral auger 902 transports the raw materials in the fermentation barrel 2 on the right to the fermentation barrel 2 on the left in the fixed pipe 3, thereby realizing the flow exchange of raw materials.
[0061] Each embodiment in this specification is described in a progressive manner, and the same or similar parts between the embodiments can be referred to each other, and each embodiment focuses on the differences from other embodiments. In particular, for the system embodiment, since it is basically similar to the method embodiment, the description is relatively simple, and the relevant parts can be referred to the partial description of the method embodiment.
[0062] The above description is only an embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent substitution, improvement, etc. made within the spirit and principle of the present invention should be included in the scope of the claims of the present invention.
Claims
1. A mixed fermentation device for livestock and poultry manure and plant straw, comprising two support frames (1), characterized in that: Two fermentation barrels (2) are fixedly connected to the top of the support frame (1), and a fixed pipe (3) in communication with the fermentation barrel (2) is fixedly connected to the bottom of the fermentation barrel (2). A cover plate (4) is provided on the top of the fermentation barrel (2), and a driving crushing and discharging assembly (5) in communication with the cover plate (4) is provided above the cover plate (4). The driving crushing and discharging assembly (5) is used to crush excrement and straw and then disperse them into the material. A transmission stirring assembly (6) for stirring in the fermentation barrel (2) is provided below the driving crushing and discharging assembly (5). A material transfer assembly (7) rotatably connected to the fermentation barrel (2) is provided below the stirring assembly (6). The material transfer assembly (7) is used to transfer the raw materials between the two fermentation barrels (2). A lifting and oxygenation assembly (8) is provided below the material transfer assembly (7). The lifting and oxygenation assembly (8) is used to blow air into the fixed pipe (3). A return assembly (9) located in the fixed pipe (3) is provided below the lifting and oxygenation assembly (8). The return assembly (9) is used to reflux the raw materials in the two fermentation barrels (2).
2. The device for mixed fermentation of livestock and poultry manure and plant straw according to claim 1, characterized in that: The driven pulverizing and unloading assembly (5) comprises a material dropping pipe (501) fixedly sleeved on the cover plate (4); the top end of the material dropping pipe (501) is fixedly connected to a pulverizing cylinder (502) in communication therewith; the top end of the pulverizing cylinder (502) is fixedly connected to a fixing frame (503); the fixing frame (503) is fixedly connected to a driving motor (504); the output shaft of the driving motor (504) is fixedly connected to a first vertical shaft (505); a plurality of pulverizing blades (506) are sleeved on the outer array of the first vertical shaft (505); 505), the bottom end of which is fixedly connected to a first transmission shaft (507), the bottom end of which is fixedly connected to a first active bevel gear (508), the blanking tube (501) is fixedly sleeved with a valve sleeve (512) in communication therewith, a fixing plate (509) is fixedly connected between the two cover plates (4), the top of the fixing plate (509) is fixedly connected to a push rod motor (510), the output shaft of the push rod motor (510) is fixedly connected to a valve plate (511), and the valve plate (511) is movably sleeved inside the valve sleeve (512).
3. The mixed fermentation device for livestock and poultry manure and plant straw according to claim 2, characterized in that: The transmission and stirring assembly (6) comprises a second transmission shaft (601) rotatably connected to the fermentation barrel (2); the outer fixed sleeve of the second transmission shaft (601) is provided with a first driven bevel gear (602) and a gear (603), and the first driving bevel gear (508) is meshed with the first driven bevel gear (602) for transmission; the end of the second transmission shaft (601) extending into the fermentation barrel (2) is fixedly connected with a second driving bevel gear (604); the bottom of the cover plate (4) is rotatably connected with a second vertical shaft (605); the outer array of the second vertical shaft (605) is provided with a plurality of stirring rods (606); the outer fixed sleeve of the second vertical shaft (605) is provided with a second driven bevel gear (607), and the second driving bevel gear (604) is meshed with the second driven bevel gear (607) for transmission.
4. The mixed fermentation device for livestock and poultry manure and plant straw according to claim 3, characterized in that: The material transfer assembly (7) includes a movable tube (701) rotatably connected between two fermentation barrels (2) and communicating therewith, two connecting rods (702) are fixedly connected inside the movable tube (701), a first transverse axis (703) is fixedly connected between the two connecting rods (702), and first spiral auger (704) is fixedly connected at both ends of the first transverse axis (703), a large disc (705) is provided on the external fixed sleeve of the movable tube (701), a gear ring (706) is provided on the external fixed sleeve of the large disc (705), and the gear ring (706) is meshed with the gear (603) for transmission, and guide grooves (707) are provided on both sides of the large disc (705).
5. The mixed fermentation device for livestock and poultry manure and plant straw according to claim 4, characterized in that: The lifting oxygenation assembly (8) comprises a guide rod (801) movably sleeved in a guide groove (707), the outer sleeve of the guide rod (801) is provided with a movable ring (802), the bottom of the movable ring (802) is fixedly connected to a movable rod (803), the bottom of the movable rod (803) is fixedly connected to a piston (804), the top of the fixed pipe (3) is fixedly connected to a blow tube (805) connected thereto, and the piston (804) is movably sleeved in the blow tube (805), and the blow tube (805) is fixedly connected to the top of the fixed pipe (3). A plurality of air inlet holes (806) are arranged in an array on the air cylinder (805), a one-way valve (807) is provided at the bottom of the air cylinder (805), a lifting rod (808) is fixedly connected to one side of the movable rod (803), a fixed seat (809) is fixedly connected to the bottom of the lifting rod (808), a lifting plate (810) is movably sleeved on the fixed seat (809), a horizontal plate (811) is fixedly connected between the two fermentation barrels (2), and the movable rod (803) movably passes through the horizontal plate (811).
6. The mixed fermentation device for livestock and poultry manure and plant straw according to claim 5, characterized in that: The return material assembly (9) comprises a second transverse axis (901) movably penetrating the fixed tube (3); a second spiral auger (902) is provided on the outer fixed sleeve of the second transverse axis (901), and the second spiral auger (902) is located inside the fixed tube (3); small discs (903) are fixedly connected to both ends of the second transverse axis (901); a fixed axis (904) is eccentrically provided on one side of the small disc (903) away from the second transverse axis (901); and the fixed axis ( The outer movable sleeve of the cross plate (811) is provided with a push-pull plate (905), a swing rod (906) is fixedly connected between the two push-pull plates (905), the bottom movable sleeve of the cross plate (811) is arranged outside the swing rod (906), the outer side of the swing rod (906) is also movably provided with two movable arms (907), the inner movable sleeve of the movable arm (907) is provided with a fixed rod (908), and the two ends of the fixed rod (908) are fixedly connected to the support frame (1).
7. The device for mixed fermentation of livestock and poultry manure and plant straw according to claim 2, characterized in that: The cover plate (4) is provided with a feed hole, and the drop tube (501) is fixedly sleeved in the feed hole. A transmission hole is provided in the middle of the drop tube (501), a sealing ring is sleeved inside the transmission hole, and the first transmission shaft (507) movably penetrates the sealing ring.
8. The device for mixed fermentation of livestock and poultry manure and plant straw according to claim 4, characterized in that: A rotating hole is provided on one side of the two fermentation barrels (2) close to each other, and the movable tube (701) is movably sleeved in the rotating hole, and the first spiral auger (704) extends into the fermentation barrel (2).
9. The mixed fermentation device for livestock and poultry manure and plant straw according to claim 1, characterized in that: An exhaust pipe (10) is fixedly sleeved on the cover plate (4).
10. A fermentation method according to the mixed fermentation device of livestock and poultry manure and plant straw according to any one of claims 1 to 9, characterized in that: The following steps are involved: Step 1: adding the raw materials of livestock and poultry manure and plant straw into a driving crushing and feeding component (5) in a certain proportion, first crushing the raw materials, and then dispersing the crushed raw materials into two fermentation barrels (2) for fermentation; Step 2: During fermentation, the driving force of the crushing and feeding component (5) is used to drive the transmission and stirring component (6), and the transmission and stirring component (6) will stir the raw materials that fall into the fermentation barrel (2) to make them evenly dispersed; Step 3: During the fermentation process, the transmission stirring component (6) drives the material transfer component (7) to work, and the material transfer component (7) transfers the raw materials in the upper layer of the left fermentation barrel (2) to the right fermentation barrel (2), so that the raw materials and fermentation bacteria in the two fermentation barrels (2) flow; Step 4: The material transfer component (7) also drives the lifting oxygenation component (8) to work, and the lifting oxygenation component (8) blows air into the fixed pipe (3), thereby replenishing oxygen into the fixed pipe (3); Step 5: When the lifting oxygenation component (8) is working, it will also drive the return component (9) to work. The return component (9) will transfer the raw materials in the lower layer of the right fermentation barrel (2) back to the left fermentation barrel (2) through the fixed pipe (3), thereby realizing the exchange of raw materials between the two fermentation barrels (2).
Citation Information
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Microbial fertilizer production, fermentation and mixing machine for soybean planting
CN120987687A