Cutting device for carbon fiber prepreg cloth

By designing a prepreg cloth cutting device for carbon fiber with a rotating motor, transmission rod and rotating gear, slow cutting of carbon fiber materials is achieved, the problem of material damage during the cutting process is solved, and the cutting accuracy and quality are improved.

CN119980677APending Publication Date: 2025-05-13中复神鹰碳纤维西宁有限公司
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Patent Information

Application Number
CN202510234854.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-28
Publication Date
2025-05-13

AI Technical Summary

Technical Problem

During the cutting of carbon fiber prepreg cloth, due to the properties of the carbon fiber material, it is easy to be damaged under fast and strong cutting operations, resulting in a decrease in cutting accuracy and quality.

Method used

A cutting device for carbon fiber prepreg cloth is designed. By rotating the motor, the transmission rod and the rotating gear are driven, combined with the movable rack and fixed spring, the slow cutting of the carbon fiber material is achieved, and the tool pressure is avoided too much or the cutting speed is too fast.

Benefits of technology

It effectively avoids the problem of sudden breakage of carbon fiber materials during cutting, improves the accuracy and quality of cutting, and enhances the flexibility and stability of the device.

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Abstract

The invention relates to the technical field of cutting, in particular to a carbon fiber prepreg cloth cutting device which comprises a workbench, two fixing plates are fixedly connected to the top of the workbench, and the two fixing plates are symmetrically distributed. When the carbon fiber material cutting device is used, firstly, the device is placed at a proper position, a carbon fiber material needing to be cut passes through the device, and after the cloth positioning plate ascends and fixes the cloth, the carbon fiber material is slowly cut. Firstly, a rotating motor is started, the rotating motor drives a rotating gear to rotate through a transmission rod, meanwhile, the rotating gear is meshed with a movable rack, when the rotating gear rotates, the movable rack is driven to move rightwards, a fixing spring is compressed through a penetrating rod, meanwhile, a square plate is used for limiting the penetrating rod, and a fixing hole is matched with the penetrating rod; and therefore, the movable rack moves slowly to cut the carbon fiber material, and the problem that the carbon fiber material may be suddenly broken when the pressure of a cutter is too large or the cutting speed is too high is avoided.
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Description

Technical Field

[0001] The invention relates to the technical field of cutting, in particular to a cutting device for carbon fiber prepreg. Background Art

[0002] Carbon fiber is a fiber material with a carbon content of more than 90%. It is a polymer fiber material made by treating carbon-containing raw materials under specific conditions with high temperature carbonization. Carbon fiber prepreg is an advanced composite material, which is made of carbon fiber tow and resin pre-treated by a specific process. In this process, the resin is evenly impregnated into the carbon fiber yarn, and then cured by heat treatment and cooling to form a semi-cured material with a certain viscosity and plasticity. This material combines the high strength and light weight characteristics of carbon fiber with the bonding properties of resin. It is widely used in aerospace, automobiles, sports equipment, construction and military fields. Carbon fiber prepreg is usually supplied in roll form and can be cut and formed according to the requirements of the final product.

[0003] In the process of cutting carbon fiber prepreg, due to the nature of the carbon fiber material itself, the prepreg is easily damaged during cutting, especially under fast and strong cutting operations. For example, when the pressure of the tool is too large, the cutting speed is too fast or the tool vibrates, the carbon fiber material may suddenly break, affecting the cutting accuracy and quality and causing damage to the carbon fiber prepreg. Therefore, a cutting device for carbon fiber prepreg is proposed, which is used to cut the carbon fiber prepreg continuously and at a uniform speed, avoiding the problem that the carbon fiber prepreg may suddenly break when the tool pressure is too large or the cutting speed is too fast. Summary of the invention

[0004] The object of the present invention is to provide a cutting device for carbon fiber prepreg to solve the problem raised in the above background technology that in the process of cutting carbon fiber materials, due to the characteristics of the carbon fiber materials themselves, losses are easily generated during cutting, especially under fast and strong cutting operations. For example, when the pressure of the tool is too large, the cutting speed is too fast or the tool vibrates, the carbon fiber material may suddenly break, affecting the cutting accuracy and quality.

[0005] To achieve the above object, the present invention provides the following technical solutions:

[0006] A cutting device for carbon fiber prepreg cloth comprises a workbench, the top of the workbench is fixedly connected to two fixing plates, and the two fixing plates are symmetrically distributed, each fixing plate is respectively provided with a curved groove inside, each curved groove is respectively fixedly connected to two air avoidance frames, and the two air avoidance frames are symmetrically distributed, one of the fixing plates is provided with two fixing holes inside, and the two fixing holes are symmetrically distributed, a square plate is fixedly connected to the top of the air avoidance frame, a through rod is fixedly connected to the inside of the square plate, a fixing spring is sleeved on the side surface of the through rod, the other end of the fixing spring is fixedly connected to one side of the square plate, the through rod is adapted to the fixing hole, the top of the air avoidance frame is fixedly connected to the fixing frame, a movable rack is movably connected to the inside of the fixing frame, a rotating gear is movably connected to the side surface of the movable rack through meshing, a limiting plate is fixedly connected to one side of the rotating gear, a transmission rod is fixedly connected to the inside of the two rotating gears, a rotating motor is fixedly connected to one end of the transmission rod, and the bottom of the limiting plate is fixedly connected to the top of the fixing frame.

[0007] In the process of using the carbon fiber material cutting device, first place the device in a suitable position, pass the carbon fiber material to be cut through the equipment, and after the positioning plate rises to complete the fixation and positioning of the carbon fiber material, perform continuous and slow cutting. First, start the rotating motor, so that the rotating motor drives the rotating gear to rotate through the transmission rod, and the rotating gear is engaged with the movable rack. When the rotating gear rotates, it drives the movable rack to move to the right, and compresses the fixing spring through the through rod. At the same time, the square plate is used to limit the through rod, and the fixing hole is adapted to the through rod, so that the movable rack can move slowly to cut the carbon fiber material, avoiding the problem that the carbon fiber material may suddenly break when the tool pressure is too high or the cutting speed is too fast.

[0008] The air avoidance frame is provided with air avoidance grooves respectively, and the air avoidance grooves are symmetrically distributed. Each air avoidance groove is provided with a fixing groove respectively, and the two fixing grooves are symmetrically distributed.

[0009] Two sliders are fixedly connected inside the fixed groove and are symmetrically distributed. A circular frame is fixedly connected at the bottom of the two sliders. Square grooves are respectively opened inside the two fixed plates.

[0010] Limiting grooves are respectively arranged on both sides of the fixed plate and are symmetrically distributed. Connecting rollers are fixedly connected inside the two limiting grooves. A placing plate is fixedly connected inside the two square grooves. The connecting rollers penetrate the placing plate.

[0011] The top of the placing plate is fixedly connected with a fixing plate, the bottom of the workbench is fixedly connected with four supporting legs, and the four supporting legs are symmetrically distributed at the bottom of the workbench.

[0012] A connecting frame is fixedly connected to one side opposite to the fixing frame, a cutting knife is fixedly connected to the bottom of the connecting frame, and the cutting knife is located between the two circular frames. When using the carbon fiber material cutting device, the connecting frame is fixedly connected between the two fixing frames, so that the cutting knife is located between the two circular frames, and the positioning plate rises to fix and position the carbon fiber material, thereby realizing slow cutting of the carbon fiber material. At the same time, the device is also provided with a limiting groove, a connecting roller, and a placing plate. By adjusting the connecting roller, the placing plate and the positioning plate can move up and down, thereby fixing the cut carbon fiber, which enables the device to have high flexibility and stability.

[0013] Compared with the prior art, the present invention has the following beneficial effects:

[0014] 1. In the present invention, in the process of using the carbon fiber material cutting device, the device is first placed at a suitable work station, the carbon fiber material to be cut is passed through the device, and after the carbon fiber material is fixed, it is slowly cut. First, the rotating motor is started, so that the rotating motor drives the rotating gear to rotate through the transmission rod, and the rotating gear is meshed with the movable rack. When the rotating gear rotates, it drives the movable rack to move to the right, and the fixing spring is compressed by the through rod. At the same time, the square plate is used to limit the through rod, and the fixing hole is adapted to the through rod, so that the movable rack can be slowly moved to cut the carbon fiber material, avoiding the problem that the carbon fiber material may suddenly break when the pressure of the tool is too high or the cutting speed is too fast.

[0015] 2. In the present invention, during the use of the carbon fiber material cutting device, the connecting frame is fixedly connected between the two fixing frames, so that the cutting knife is located between the two circular frames, and the carbon fiber material is fixed and positioned by the circular frames and the fixing plates, thereby realizing slow cutting of the carbon fiber material. At the same time, the device is also provided with a limiting groove, a connecting roller, a placing plate and a fixing plate, and the placing plate and the fixing plate can be moved up and down by adjusting the connecting roller. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the three-dimensional main structure of the present invention;

[0017] Figure 2 It is a schematic diagram of the front view of the three-dimensional structure of the present invention;

[0018] Figure 3 It is a schematic diagram of the side-view stereoscopic structure of the present invention;

[0019] Figure 4 For the present invention Figure 3 The enlarged structural diagram at A in the middle;

[0020] Figure 5 It is a top view of the three-dimensional structure of the present invention;

[0021] Figure 6 For the present invention Figure 5 Enlarged structural diagram at B in the middle.

[0022] In the figure: 1. workbench; 2. fixed plate; 3. curved groove; 4. avoidance frame; 5. fixing hole; 6. square plate; 7. through rod; 8. fixing spring; 9. fixed frame; 10. movable rack; 11. rotating gear; 12. limit plate; 13. transmission rod; 14. rotating motor; 15. avoidance groove; 16. fixed groove; 17. slider; 18. circular frame; 19. square groove; 20. limit groove; 21. connecting roller; 23. positioning plate; 24. supporting leg; 25. connecting frame; 26. cutting knife. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technical personnel in this field without creative work are within the scope of protection of the present invention.

[0024] See also Figure 1-Figure 6 , the present invention provides a technical solution:

[0025] A cutting device for carbon fiber prepreg cloth comprises a workbench 1, wherein two fixing plates 2 are fixedly connected to the top of the workbench 1 and the two fixing plates 2 are symmetrically distributed, each fixing plate 2 is provided with a curved groove 3 inside, each curved groove 3 is provided with two air avoidance frames 4 inside and the two air avoidance frames 4 are symmetrically distributed, one of the fixing plates 2 is provided with two fixing holes 5 inside and the two fixing holes 5 are symmetrically distributed, a square plate 6 is fixedly connected to the top of the air avoidance frame 4, a through rod 7 is fixedly connected to the inside of the square plate 6, and a fixed rod 7 is sleeved on the side surface of the through rod 7 Spring 8, the other end of the fixed spring 8 is fixedly connected to one side of the square plate 6, the through rod 7 is adapted to the fixing hole 5, the top of the air avoidance frame 4 is fixedly connected to the fixing frame 9, the interior of the fixing frame 9 is movably connected to the movable rack 10, the side surface of the movable rack 10 is movably connected to the rotating gear 11 through meshing, one side of the rotating gear 11 is fixedly connected to the limiting plate 12, the interiors of the two rotating gears 11 are jointly fixedly connected with a transmission rod 13, one end of the transmission rod 13 is fixedly connected to a rotating motor 14, and the bottom of the limiting plate 12 is fixedly connected to the top of the fixed frame 9. In the process of using the carbon fiber material cutting device, first place the device in a suitable position, place the carbon fiber material to be cut on two circular frames 18, and cut it slowly. First, start the rotating motor 14, so that the rotating motor 14 drives the rotating gear 11 to rotate through the transmission rod 13, and the rotating gear 11 is meshed with the movable rack 10. When the rotating gear 11 rotates, it drives the movable rack 10 to move to the right, and compresses the fixing spring 8 through the through rod 7. At the same time, the square plate 6 is used to limit the through rod 7, and the fixing hole 5 is adapted to the through rod 7, so that the movable rack 10 can move slowly to cut the carbon fiber material, so as to avoid the problem that the carbon fiber material may suddenly break when the pressure of the tool is too high or the cutting speed is too fast.

[0026] In this embodiment, Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6 As shown, the two air avoidance frames 4 are respectively provided with air avoidance grooves 15 in the interior thereof and the air avoidance grooves 15 are symmetrically distributed, each air avoidance groove 15 is respectively provided with a fixing groove 16 in the interior thereof and the two fixing grooves 16 are symmetrically distributed, two sliders 17 are commonly fixedly connected in the interior thereof and the two sliders 17 are symmetrically distributed, a circular frame 18 is commonly fixedly connected in the bottom of the two sliders 17, square grooves 19 are respectively provided in the interior thereof of the two fixed plates 2, limiting grooves 20 are respectively provided on both sides of the two fixed plates 2 and the two limiting grooves 20 are symmetrically distributed, and a connecting roller 21 is commonly fixedly connected in the interior thereof.

[0027] In this embodiment, Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6 As shown, a positioning plate 23 is fixedly connected to the inside of the two square grooves 19, and a connecting roller 21 passes through the positioning plate 23. Four supporting legs 24 are fixedly connected to the bottom of the workbench 1, and the four supporting legs 24 are symmetrically distributed at the bottom of the workbench 1. A connecting frame 25 is fixedly connected to the opposite side of the two fixed frames 9, and a cutting knife 26 is fixedly connected to the bottom of the connecting frame 25. The cutting knife 26 is located between the two circular frames 18. At the same time, the connecting frame 25 is fixedly connected between the two fixed frames 9, so that the cutting knife 26 is located between the two circular frames 18. The carbon fiber material is placed on the two circular frames 18, so as to achieve slow cutting of the carbon fiber material. At the same time, the device is also provided with a limiting groove 20, a connecting roller 21 and a positioning plate 23. The positioning plate 23 can be moved up and down by adjusting the connecting roller 21, so that the device has high flexibility and stability.

[0028] The use method and advantages of the present invention: When the carbon fiber material cutting device is used, the working process is as follows:

[0029] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6 As shown, in the process of using the carbon fiber material cutting device, the device is first placed in a suitable position, the carbon fiber material to be cut is placed on two circular frames 18, and slowly cut, the rotating motor 14 is first started, so that the rotating motor 14 drives the rotating gear 11 to rotate through the transmission rod 13, and the rotating gear 11 is meshed with the movable rack 10. When the rotating gear 11 rotates, it drives the movable rack 10 to move to the right, and the fixing spring 8 is compressed by the penetrating rod 7. At the same time, the square plate 6 is used to limit the penetrating rod 7, and the fixing hole 5 is adapted to the penetrating rod 7, so as to realize the movable The rack 10 moves slowly to cut the carbon fiber material to avoid the problem that the carbon fiber material may suddenly break when the pressure of the tool is too high or the cutting speed is too fast. At the same time, the connecting frame 25 is fixedly connected between the two fixing frames 9, so that the cutting knife 26 is located between the two circular frames 18, and the carbon fiber material is placed on the two circular frames 18, thereby realizing slow cutting of the carbon fiber material. At the same time, the device is also provided with a limiting groove 20, a connecting roller 21 and a positioning plate 23. The positioning plate 23 can be moved up and down by adjusting the connecting roller 21, so that the device has high flexibility and stability.

[0030] The above shows and describes the basic principles, main features and advantages of the present invention. Technical personnel in this industry should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only preferred examples of the present invention and are not used to limit the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. A cutting device for carbon fiber prepreg, characterized in that: The workbench (1) comprises two fixed plates (2) fixedly connected to the top of the workbench (1), and the two fixed plates (2) are symmetrically distributed; a curved groove (3) is provided inside each fixed plate (2); two air avoidance frames (4) are fixedly connected inside each curved groove (3), and the two air avoidance frames (4) are symmetrically distributed; two fixing holes (5) are provided inside one of the fixed plates (2), and the two fixing holes (5) are symmetrically distributed; a square plate (6) is fixedly connected to the top of the air avoidance frame (4); a through rod (7) is fixedly connected to the inside of the square plate (6); a fixing spring (8) is sleeved on the side surface of the through rod (7); the fixing spring The other end of (8) is fixedly connected to one side of the square plate (6), the through rod (7) is matched with the fixing hole (5), the top of the air avoidance frame (4) is fixedly connected to a fixing frame (9), the interior of the fixing frame (9) is movably connected to a movable rack (10), the side surface of the movable rack (10) is movably connected to a rotating gear (11) through meshing, one side of the rotating gear (11) is fixedly connected to a limiting plate (12), the interiors of the two rotating gears (11) are commonly fixedly connected to a transmission rod (13), one end of the transmission rod (13) is fixedly connected to a rotating motor (14), and the bottom of the limiting plate (12) is fixedly connected to the top of the fixing frame (9).

2. The cutting device for carbon fiber prepreg according to claim 1, characterized in that: The two air avoidance frames (4) are respectively provided with air avoidance grooves (15), and the air avoidance grooves (15) are symmetrically distributed; each air avoidance groove (15) is respectively provided with a fixing groove (16), and the two fixing grooves (16) are symmetrically distributed.

3. The cutting device for carbon fiber prepreg according to claim 2, characterized in that: Two sliders (17) are fixedly connected inside the two fixing grooves (16), and the two sliders (17) are symmetrically distributed. A circular frame (18) is fixedly connected at the bottom of the two sliders (17), and square grooves (19) are respectively opened inside the two fixing plates (2).

4. The cutting device for carbon fiber prepreg according to claim 3, characterized in that: Limiting grooves (20) are respectively provided on both sides of the two fixing plates (2), and the two limiting grooves (20) are symmetrically distributed. A connecting roller (21) is fixedly connected inside the two limiting grooves (20), and a positioning plate (23) is fixedly connected inside the two square grooves (19), and the connecting roller (21) passes through the positioning plate (23).

5. The cutting device for carbon fiber prepreg according to claim 1, characterized in that: Four supporting legs (24) are fixedly connected to the bottom of the workbench (1), and the four supporting legs (24) are symmetrically distributed on the bottom of the workbench (1).

6. The cutting device for carbon fiber prepreg according to claim 1, characterized in that: A connecting frame (25) is fixedly connected to the opposite sides of the two fixing frames (9), and a cutting knife (26) is fixedly connected to the bottom of the connecting frame (25), and the cutting knife (26) is located between the two circular frames (18).

7. A cutting method based on the cutting device of a carbon fiber prepreg according to any one of claims 1 to 6, characterized in that: The method includes: First, place the device in a suitable position, place the carbon fiber material to be cut on two paper-shaped frames, and cut slowly; The rotating motor is started, so that the rotating motor drives the rotating gear to rotate through the transmission rod, and the rotating gear is meshed with the movable rack; When the rotating gear rotates, it drives the movable rack to move to the right, compresses the fixed spring through the through rod, and the square plate is used to limit the through rod, and the fixed hole is adapted to the through rod, so that the movable rack can move slowly and cut the carbon fiber material; At the same time, the connecting frame is fixedly connected between the two fixing frames, so that the cutting knife is located between the two circular frames, the carbon fiber material is placed on the two circular frames, the carbon fiber material is slowly cut, and the positioning plate can be moved up and down by adjusting the connecting roller.