Municipal bridge handrail outer side construction device and method
By designing a construction device for the outside of the railing of municipal bridges, including walking mechanisms and hanging baskets, the safety hazards and low construction efficiency of high-altitude operations in bridge construction are solved, and safe and efficient construction results are achieved.
Patent Information
- Application Number
- CN202510394302.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-31
- Publication Date
- 2025-05-13
AI Technical Summary
During the construction of municipal bridges, welding and coating spraying on the outside of the bridge railings require construction personnel to carry out high-altitude operations, which poses great safety hazards and is inefficient in construction.
A construction device on the outer side of the municipal bridge railing is designed, including a walking mechanism and a hanging basket. The walking mechanism is rigidly connected to the hanging basket through a cantilever rod to provide a movable construction platform to ensure the safety of high-altitude operations and improve construction efficiency.
By providing a movable construction platform, the device reduces the safety risks of construction personnel, improves construction efficiency, reduces construction costs, and ensures the quality of bridge construction.
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Figure CN119980885A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the field of municipal bridge engineering, and in particular relates to a municipal bridge railing outer side construction device and method. Background Art
[0002] During the construction of municipal bridges (such as landscape bridges, etc.), when constructing the outside of the bridge railings, especially railing welding and paint spraying, construction workers are usually required to hang on the outside of the bridge for high-altitude operations, which poses a great safety hazard and has low construction efficiency. In the prior art, there is a lack of a device that can safely and efficiently carry out bridge outer construction. The current conventional practices are: Method 1, workers are tied with safety ropes and hang on the outside of the bridge to carry out high-altitude welding and spraying operations. This method has high safety risks, inconvenient access to construction materials and tools, low construction efficiency, limited operation of construction workers, and the construction quality cannot be guaranteed. Method 2, using a professional bridge construction and maintenance vehicle, this method has a large construction machinery cost, is not suitable for municipal small bridge construction operations, and is not economical. Method 3, using steel pipes, aluminum alloys and other materials to weld and assemble a simple bridge outer construction stand, this method The stand is bulky and inconvenient to move, has a low reuse rate, cannot be flexibly disassembled, and requires mechanical cooperation to lift it into place before and after construction, and has low efficiency. Summary of the invention
[0003] The present application provides a municipal bridge railing outer side construction device and method, aiming to solve at least one of the above-mentioned technical problems.
[0004] In one aspect, an embodiment of the present application provides a municipal bridge railing outer side construction device, which is mainly used for construction work on the outer side of a municipal bridge railing, and is characterized in that it includes:
[0005] A walking mechanism, used for walking on the road surface of the municipal bridge; the walking mechanism is provided with a cantilever rod toward the outer side of the railing, and one end of the cantilever rod is fixed to the upper part of the walking mechanism;
[0006] The hanging basket is used to accommodate construction workers to carry out construction work; the upper part of the hanging basket is fixedly connected to the other end of the cantilever rod.
[0007] The above-mentioned construction device on the outside of the municipal bridge railing rigidly connects the traveling mechanism and the hanging basket through a cantilever rod. When the traveling mechanism is located on the road surface, the hanging basket is ensured to be cantilevered on the outside of the railing, providing a movable construction platform for construction personnel to ensure the safety of high-altitude operations. At the same time, the movable design can improve construction efficiency.
[0008] In the technical solution of one embodiment, the walking mechanism includes a main frame with walking wheels at the bottom; the main frame is mainly connected to a rectangular structure by multiple vertical poles and multiple horizontal poles, and connecting pieces are used to connect the vertical poles and horizontal poles at the corners of the rectangular structure, and the horizontal poles are connected to each other by connecting pieces.
[0009] In the technical solution of one embodiment, the ends of the vertical poles and the horizontal poles are both provided with spring clips, the connecting piece has a plurality of connecting ends, the connecting ends are hollow structures, and have clip holes that cooperate with the spring clips, the vertical poles and the horizontal poles are respectively plugged into and cooperated with the corresponding connecting ends, and are fixed by the spring clips and the clip holes.
[0010] In the technical solution of one embodiment, one end of the cantilever rod is also provided with a spring buckle, and the connecting member also has a connecting end that cooperates with the cantilever rod.
[0011] In the technical solution of one embodiment, the traveling wheel is a universal wheel with a brake.
[0012] In the technical solution of one embodiment, a side of the main frame facing the railing is provided with a paint-proof cloth to prevent paint from splashing onto the road surface.
[0013] In the technical solution of one embodiment, the walking mechanism also includes a lighting assembly for illuminating the railing; the lighting assembly mainly includes an energy-saving lamp and an integrated storage and control battery, the energy-saving lamp is electrically connected to the integrated storage and control battery, and the energy-saving lamp is installed on the cantilever rod.
[0014] In a technical solution of an embodiment, the lighting assembly further includes a solar panel, and the solar panel is electrically connected to the integrated storage and control battery.
[0015] In the technical solution of one embodiment, the integrated storage and control battery and the solar panel are both installed on the walking mechanism and are both located at one end away from the hanging basket.
[0016] In the technical solution of one embodiment, a counterweight assembly is arranged on the walking mechanism, and the counterweight assembly is located at one end away from the hanging basket.
[0017] Another aspect of the present application provides a construction method based on the above-mentioned municipal bridge railing outer side construction device, which is characterized by comprising the following steps:
[0018] S100, assembling all the vertical poles and horizontal poles together through connectors to form a main frame;
[0019] S200, install the universal wheel at the bottom of the main frame;
[0020] S300, assemble the hanging basket with the connecting parts of the main frame through the cantilever rod, and check its stability and anti-overturning ability;
[0021] S400, install solar panels, integrated storage and control batteries and energy-saving lamps to form a solar lighting system for nighttime construction lighting;
[0022] S500, moving the device to a predetermined area, extending the hanging basket outward from the bridge, hoisting the railing to the installation position, initially welding and fixing it, moving the device to the railing welding operation surface, and locking the brake to prevent sliding displacement;
[0023] S600. Construction workers enter the hanging basket through the hanging basket ladder, put on safety protection equipment, and perform welding work on the railings.
[0024] S700, install anti-paint cloth, polish the railing surface, and then the construction workers spray paint the railing in the hanging basket;
[0025] S800, moving the device to a position, repeating steps S, S, and S to repeatedly perform railing welding and paint spraying construction on the outer side of the railing until the construction of one side of the railing is completed;
[0026] S900. After the construction of one side of the railing is completed, the personnel evacuate the hanging basket, dismantle the hanging basket, move the device to the other side of the bridge, and reinstall the hanging basket to continue construction until the construction of all the railings is completed.
[0027] The above description is only an overview of the technical solution of the present application. In order to more clearly understand the technical means of the present application, it can be implemented in accordance with the contents of the specification. In order to make the above and other purposes, features and advantages of the present application more obvious and easy to understand, the specific implementation methods of the present application are listed below. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] The drawings in this application are used to illustrate preferred embodiments, so as to facilitate a person skilled in the art to clearly understand various other advantages and benefits, and should not be considered as limiting this application. In addition, the same reference numerals are used to represent the same components in all the drawings.
[0029] Figure 1 It is a three-dimensional schematic diagram of the construction device on the outer side of the municipal bridge railing in one embodiment of the present application.
[0030] Figure 2 It is a side schematic diagram of the construction device on the outer side of the municipal bridge railing in one embodiment of the present application.
[0031] Figure 3 It is a three-dimensional schematic diagram of a connecting member in an embodiment of the present application.
[0032] Figure 4It is a three-dimensional schematic diagram of a vertical rod (cross rod) in one embodiment of the present application.
[0033] Description of the accompanying drawings: vertical pole 1, horizontal bar 2, connecting piece 3, universal wheel 4, cantilever rod 5, solar panel 6, integrated storage and control battery 7, energy-saving lamp 8, anti-varnish cloth 9, hanging basket 10, railing 11, card hole 12, spring buckle 13. DETAILED DESCRIPTION
[0034] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with specific embodiments. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
[0035] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.
[0036] In the description of the embodiments of the present application, “plurality” means more than two (including two), unless otherwise clearly and specifically defined.
[0037] In the description of the embodiments of the present application, the technical terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, which are only for the convenience of describing the embodiments of the present application and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the embodiments of the present application.
[0038] In the description of the embodiments of the present application, unless otherwise clearly specified and limited, technical terms such as "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal connection of two elements or the interaction relationship between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the embodiments of the present application can be understood according to the specific circumstances.
[0039] See also Figure 1 and Figure 2 On one hand, the embodiment of the present application provides a construction device for the outer side of a municipal bridge railing, which is mainly used for construction work on the outer side of a municipal bridge railing 11. It mainly includes a walking mechanism and a hanging basket 10. The walking mechanism is used to walk on the road surface of the municipal bridge, and the hanging basket 10 is used to accommodate construction workers for construction work. The walking mechanism is provided with a cantilever rod 5 toward the outer side of the railing 11, and one end of the cantilever rod 5 is fixed to the upper part of the walking mechanism; the upper part of the hanging basket 10 is fixedly connected to the other end of the cantilever rod 5. The above-mentioned construction device for the outer side of the municipal bridge railing rigidly connects the walking mechanism and the hanging basket 10 through the cantilever rod 5. When the walking mechanism is located on the road surface, the hanging basket 10 is ensured to be cantilevered on the outer side of the railing 11, providing a movable construction platform for construction workers, ensuring the safety of high-altitude operations, and the movable design can provide construction efficiency. The above-mentioned construction device for the outer side of the municipal bridge railing can reduce safety risks in the construction of the railing 11, ensure the safety of construction workers, reduce construction costs, and speed up construction progress.
[0040] See also Figure 1 and Figure 2 In some embodiments, the walking mechanism includes a main frame, and the bottom of the main frame has walking wheels for walking. The main frame is mainly connected to a rectangular structure by a plurality of vertical poles 1 and a plurality of horizontal poles 2. Connectors 3 are used to connect the vertical poles 1 and the horizontal poles 2 at the corners of the rectangular structure, and the horizontal poles 2 are connected to each other. The overall steel structure frame is low in cost and stable in structure.
[0041] Further, see Figure 3 and Figure 4 The ends of the vertical pole 1 and the horizontal pole 2 are both provided with spring buckles 13, and the connector 3 has a plurality of connecting ends, which are hollow structures and have clamping holes 12 that cooperate with the spring buckles 13. The vertical pole 1 and the horizontal pole 2 are respectively plugged and matched with the corresponding connecting ends, and are fixed by the spring buckles 13 and the clamping holes 12. The spring buckles 13 on the vertical pole 1 and the horizontal pole 2 cooperate with the clamping holes 12 on the connector 3 to form a stable and complete main frame, which can be quickly disassembled and installed and transported during the construction of the railing 11, and can well solve the problem of difficult construction on the outside of the railing.
[0042] Furthermore, one end of the cantilever rod 5 is also provided with a spring buckle 13, and the connector 3 is also provided with a connection end that cooperates with the cantilever rod 5. The cantilever rod 5 and the walking mechanism are also connected by a spring buckle 13 that cooperates with a clamping hole 12 on the connector 3, which further improves the flexibility of the device and facilitates quick disassembly, installation and transportation during construction.
[0043] See also Figure 1 and Figure 2In some embodiments, the traveling wheel adopts a universal wheel 4 with a brake. The universal wheel 4 is installed at the bottom of the device for free movement of the device along the direction of the railing 11. The brake is used to prevent the universal wheel 4 from sliding during the construction process, thereby stabilizing the device.
[0044] See also Figure 1 In some embodiments, a paint-proof cloth 9 is disposed on one side of the main frame facing the railing 11 to prevent paint splashing when the railing 11 is sprayed with paint, thereby preventing the bridge deck from being contaminated.
[0045] See also Figure 1 and Figure 2 In some embodiments, the walking mechanism further includes a lighting assembly for lighting the railing 11. The lighting assembly mainly includes an energy-saving lamp 8 and a storage-control integrated battery 7. The energy-saving lamp 8 is electrically connected to the storage-control integrated battery 7, and the energy-saving lamp 8 is installed on the cantilever rod 5. It is mainly used for construction lighting when the light is dim.
[0046] Furthermore, the lighting assembly also includes a solar panel 6, which is electrically connected to the storage and control integrated battery 7, and is connected in series to form a lighting system for construction lighting in dim light. This combination can achieve energy self-sufficiency in places with sunlight, reducing the user's dependence on the public power grid, and is particularly suitable for remote areas or places with unstable power supply.
[0047] Furthermore, we can also install the integrated storage and control battery 7 and the solar panel 6 on the walking mechanism, and both are located at the end away from the hanging basket 10 to form a counterweight to prevent the hanging basket 10 from overturning and play a role in stabilizing the structure.
[0048] In some embodiments, a counterweight assembly (not shown in the figure) is configured on the walking mechanism, and the counterweight assembly is located at one end away from the hanging basket 10 to prevent the hanging basket 10 from overturning and play a role in stabilizing the structure.
[0049] See also Figure 1 , 2 , 3 and 4, another aspect of the present application provides a construction method based on the municipal bridge railing outer side construction device in the above embodiment, comprising the following steps:
[0050] S100, insert the vertical poles 1 and the horizontal poles 2 into the connecting piece 3, and use the same method to assemble all the vertical poles 1 and the horizontal poles 2 together through the connecting piece 3 to form a main frame, and clamp the spring buckle 13 on the pole into the clamping hole 12 of the connecting piece 3 to increase the stability of the device structure.
[0051] S200. Install the universal wheel 4 at the bottom of the main frame to facilitate the transportation of the device.
[0052] S300, assemble the hanging basket 10 with the connecting piece 3 of the main frame through the cantilever rod 5, and check its stability and anti-overturning ability.
[0053] S400, install the solar panel 6, fix the storage and control integrated battery 7 with a bracket, and connect the energy-saving lamp 8 in series with it with wires to form a solar lighting system for nighttime construction lighting.
[0054] S500, move the device to a predetermined area, extend the hanging basket 10 out of the bridge, hoist the railing 11 to the installation position, initially weld and fix it, move the device to the welding operation surface of the railing 11, and lock the brake to prevent sliding displacement.
[0055] S600. Construction workers enter the hanging basket through the hanging basket ladder, wear safety protection equipment, and perform welding operations on the railing 11.
[0056] S700, installing the anti-paint cloth 9, grinding the surface of the railing 11, and then the construction workers spray paint on the railing 11 in the hanging basket 10 to prevent the asphalt on the bridge deck from being contaminated.
[0057] S800, moving the device position, repeating steps S500, S600 and S700 to repeat the railing 11 welding and paint spraying construction on the outer side of the railing 11 until the construction of one side of the railing 11 is completed.
[0058] S900, after the construction of the railing 11 on one side is completed, the personnel evacuate the hanging basket 10, dismantle the hanging basket 10, move the device to the other side of the bridge, reinstall the hanging basket 10 to carry out construction, until the construction of all the railings 11 is completed.
[0059] Vertical pole 1, horizontal bar 2, connecting piece 3, universal wheel 4, cantilever rod 5, solar panel 6, integrated storage and control battery 7, energy-saving lamp 8, anti-varnish cloth 9, hanging basket 10, railing 11, card hole 12, spring buckle 13.
[0060] In summary, the municipal bridge railing outer side construction device provided in the embodiment of the present application and the construction method based on the above device have the following beneficial effects:
[0061] 1. This device can replace the traditional hanging basket and ensure the safety of construction workers working at height. It is more economical than the special bridge maintenance vehicle, and it is flexible to assemble and disassemble and convenient to transport, which improves the construction efficiency and saves the construction cost.
[0062] 2. The device can effectively prevent bridge deck pollution during the railing spraying process, protect the finished product and ensure the quality of bridge construction.
[0063] 3. The device can provide nighttime lighting, ensure normal construction at night, and speed up the construction progress. It does not require an external power supply, saving electricity costs and reducing potential safety hazards in electricity use.
[0064] 4. This device is used to replace the traditional simple bridge construction scaffolding. It can be freely disassembled, assembled flexibly, and transported conveniently, thus improving construction efficiency.
[0065] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit them. Although the present application has been described in detail with reference to the aforementioned embodiments, a person of ordinary skill in the art should understand that the technical solutions described in the aforementioned embodiments can still be modified, or some or all of the technical features therein can be replaced by equivalents; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present application, and they should all be included in the scope of the claims and specification of the present application. In particular, as long as there is no contradiction or conflict, the various technical features mentioned in the embodiments can be combined in any way. The present application is not limited to the specific embodiments disclosed herein, but includes all technical solutions that fall within the scope of the claims.
Claims
1. A construction device for the outer side of a municipal bridge railing, mainly used for construction work on the outer side of a municipal bridge railing (11), characterized in that: include: A walking mechanism, used for walking on the road surface of the municipal bridge; the walking mechanism is provided with a cantilever rod (5) toward the outside of the railing (11), and one end of the cantilever rod (5) is fixed to the upper part of the walking mechanism; The hanging basket (10) is used to accommodate construction workers to carry out construction work; the upper part of the hanging basket (10) is fixedly connected to the other end of the cantilever rod (5).
2. The municipal bridge guardrail outer side construction device according to claim 1, characterized in that: The walking mechanism comprises a main frame, and the bottom of the main frame has walking wheels; the main frame is mainly connected to a rectangular structure by a plurality of vertical poles (1) and a plurality of horizontal poles (2); the vertical poles (1) and the horizontal poles (2) at the corners of the rectangular structure and the horizontal poles (2) are connected by connecting pieces (3); the walking wheels are universal wheels (4) with brakes.
3. The municipal bridge guardrail outer side construction device as claimed in claim 2, characterized in that: The ends of the vertical pole (1) and the horizontal pole (2) are both provided with spring buckles (13); the connecting member (3) has a plurality of connecting ends, the connecting ends are hollow structures, and have clamping holes (12) that cooperate with the spring buckles (13); the vertical pole (1) and the horizontal pole (2) are respectively plugged into and matched with the corresponding connecting ends, and are fixed by the spring buckles (13) and the clamping holes (12).
4. The municipal bridge guardrail outer side construction device as claimed in claim 3, characterized in that: One end of the cantilever rod (5) is also provided with a spring buckle (13), and the connecting member (3) also has a connecting end that matches the cantilever rod (5).
5. The municipal bridge guardrail outer side construction device according to claim 2, characterized in that: A paint-proof cloth (9) is arranged on one side of the main frame facing the railing (11) to prevent paint from splashing onto the road surface.
6. The municipal bridge guardrail outer side construction device according to claim 2, characterized in that: The walking mechanism also includes a lighting assembly for illuminating the handrail (11); the lighting assembly mainly includes an energy-saving lamp (8) and a storage-control integrated battery (7); the energy-saving lamp (8) is electrically connected to the storage-control integrated battery (7); and the energy-saving lamp (8) is installed on the cantilever rod (5).
7. The municipal bridge guardrail outer side construction device according to claim 6, characterized in that: The lighting assembly further comprises a solar panel (6), and the solar panel (6) is electrically connected to the storage-control integrated battery (7).
8. The municipal bridge guardrail outer side construction device according to claim 7, characterized in that: The integrated storage and control battery (7) and the solar panel (6) are both installed on the walking mechanism and are both located at an end away from the hanging basket (10).
9. The municipal bridge guardrail outer side construction device according to claim 1, characterized in that: The walking mechanism is provided with a counterweight assembly, and the counterweight assembly is located at an end away from the hanging basket (10).
10. A construction method based on a construction device for the outer side of a municipal bridge railing, characterized in that: The following steps are involved: S100, assembling all the vertical poles (1) and horizontal poles (2) together through the connecting pieces (3) to form a main frame; S200, installing the universal wheel (4) at the bottom of the main frame; S300, assembling the hanging basket (10) with the connecting piece (3) of the main frame through the cantilever rod (5), and checking its stability and anti-overturning ability; S400, installing solar panels (6), integrated storage and control batteries (7) and energy-saving lamps (8) to form a solar lighting system for nighttime construction lighting; S500, moving the device to a predetermined area, extending the hanging basket (10) outward from the bridge, hoisting the railing (11) to the installation position for preliminary welding and fixing, moving the device to the welding operation surface of the railing (11), and locking the brake to prevent sliding displacement; S600. Construction workers enter the hanging basket through the hanging basket ladder, put on safety protection equipment, and perform welding work on the railing (11). S700, installing the anti-paint cloth (9), polishing the surface of the railing (11), and then the construction personnel spray paint on the railing (11) in the hanging basket (10); S800, moving the device position, repeating steps S500, S600 and S700 to repeat the welding and coating of the railing (11) on the outside of the railing (11) until the construction of one side of the railing (11) is completed; S900, after the construction of the railing (11) on one side is completed, the personnel evacuate the hanging basket (10), dismantle the hanging basket (10), move the device to the other side of the bridge, and reinstall the hanging basket (10) to carry out construction until the construction of all the railings (11) is completed.