Movable device for quickly switching single supporting leg of suspension grouting bridge fabrication machine

By designing a movable fast conversion single leg device for suspended bridge making machine, the problem of high labor intensity and low adjustment accuracy of front leg manual movement in the prior art is solved, automatic slip and precise adjustment are achieved, safety risks are reduced and the degree of mechanization and automation are improved.

CN119980887APending Publication Date: 2025-05-13CHINA RAILWAY FIRST GROUP CO LTD +1
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Patent Information

Application Number
CN202510415059.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-02
Publication Date
2025-05-13

AI Technical Summary

Technical Problem

The front legs of the existing suspension bridge-making machine have high labor intensity, low adjustment accuracy, low degree of mechanization and automation, and high safety risks.

Method used

A movable fast conversion single leg device for suspended bridge-making machine is designed, including a front leg movable walking hook, mounting frame and hoisting cylinder, which can achieve sliding and angle adjustment of the front leg through rotating components and limiting wheels.

Benefits of technology

The automatic slip and precise adjustment of the front legs are achieved, reducing the intensity and safety risks of manual labor, and improving the degree of mechanization and automation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to a movable device for quickly converting a single supporting leg of a suspension grouting bridge fabrication machine, and relates to the technical field of suspension grouting bridge fabrication machines. Comprising a front supporting leg movable walking hook, a mounting frame and a jacking oil cylinder, the mounting frame is fixedly mounted at the top output end of the jacking oil cylinder, and front supporting leg movable walking hooks are mounted on the two sides of the mounting frame; the front supporting leg movable walking hook comprises an arm plate, a rotating assembly, a walking wheel and a limiting wheel. The arm plate is installed on the installation frame through the rotating assembly, the walking wheel and the limiting wheel are both rotationally installed on the arm plate, the walking wheel is located below the limiting wheel, the walking wheel is perpendicular to the upper edge of a lower flange plate of the main beam, and the limiting wheel is perpendicular to a web of the main beam. The invention mainly solves the problems of manual movement, low adjustment precision, large matching beam length and the like of the front support leg of the existing suspension grouting bridge fabrication machine.
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Description

Technical Field

[0001] The invention relates to the technical field of suspended grouting bridge-building machines, in particular to a movable fast-converting single-leg device for a suspended grouting bridge-building machine. Background Art

[0002] The suspended concrete bridge-building machine is an advanced mechanical equipment used for bridge construction. The support system provides stable support for the entire bridge-building machine. The front outriggers of existing suspended concrete bridge-building machines are designed as split structures on both sides of the main beam, or the movement of the single-limb front outriggers is mainly done manually. The main problems are as follows: (1) The labor intensity is high and they restrict each other; (2) The manual adjustment accuracy is low, and the main beam is not easy to adjust in place; (3) The degree of mechanization and automation is low, and the safety risk is high.

[0003] Therefore, how to provide a movable, quick-conversion single-leg device for a suspended grouting bridge-building machine has become a technical problem that technical personnel in this field urgently need to solve. Summary of the invention

[0004] To achieve the above objectives, the present invention provides a movable quick-conversion single-leg device for a suspended grouting bridge-building machine, which mainly solves the problems of manual movement of the front legs of the existing suspended grouting bridge-building machine, low adjustment accuracy and matching more beam lengths.

[0005] To achieve the above-mentioned purpose, the present invention provides a movable quick-conversion single-leg device for a suspended grouting bridge-building machine, comprising: a front leg movable running hook, a mounting frame and a lifting cylinder; the mounting frame is fixedly mounted on the top output end of the lifting cylinder, and the front leg movable running hook is mounted on both sides of the mounting frame; the front leg movable running hook comprises an arm plate, a rotating assembly, a walking wheel and a limiting wheel; the arm plate is mounted on the mounting frame through a rotating assembly, the walking wheel and the limiting wheel are both rotatably mounted on the arm plate, and the walking wheel is located below the limiting wheel, the walking wheel is perpendicular to the upper edge of the lower flange plate of the main beam, and the limiting wheel is perpendicular to the web of the main beam.

[0006] Furthermore, when the single-leg device is in a non-slip state, the arm plate is connected to the main beam via bolt one, and the mounting frame is connected to the main beam via bolt two.

[0007] Furthermore, ear plates are provided on both sides of the mounting frame, and the rotating assembly is mounted on the ear plates.

[0008] Furthermore, the rotating assembly includes a square pin, a stop wedge and a stop sleeve; both ends of the square pin are connected with a round shaft, the round shaft passes through the arm plate and the ear plate, and is rotatably connected to the ear plate and the arm plate, the stop wedge is installed on the inner side of the arm plate, and is rotatably sleeved on the round shaft, and the stop sleeve is slidably connected to the square pin and is adapted to the stop wedge.

[0009] The beneficial effects of the present invention are:

[0010] The front outrigger of the present invention can slide along the main beam. When the movable running hook of the front outrigger moves, a group of running wheels are perpendicular to the lower flange plate of the main beam, and a group of limiting wheels are perpendicular to the web plate of the main beam for limiting and guiding, thereby solving the problems of manual movement of the front outrigger of the existing suspended grouting bridge-building machine, low adjustment accuracy and long matching beam length; the front outrigger is changed from being transported separately to being self-lifted and slidable, solving the problem of low accuracy and difficulty in getting into place when the original manual moving method is used, and greatly reducing the safety risk; the rotating component facilitates the adjustment of the angle of the movable running hook of the front outrigger, and conveniently locks and fixes the angle to meet its working requirements. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 This is a front view of the present invention in a non-slip state;

[0012] Figure 2 It is a side view of the present invention in a non-slip state;

[0013] Figure 3 for Figure 1 A partial enlarged view of

[0014] Figure 4 This is a front view of the present invention in a sliding state;

[0015] Figure 5 It is a side view of the present invention in a sliding state;

[0016] Figure 6 This is a schematic diagram of the structure of the movable running hook of the front outrigger of the present invention;

[0017] Figure 7 This is a state diagram of the front outrigger movable running hook of the present invention when it rotates 45°;

[0018] Figure 8 This is a state diagram of the front outrigger movable running hook of the present invention when it is not locked;

[0019] Fig. 9 This is a state diagram of the front outrigger movable running hook of the present invention when it is locked.

[0020] In the figure: 1- front outrigger movable walking hook; 2- mounting frame; 3- lifting cylinder; 4- main beam; 11- arm plate; 12- rotating assembly; 13- walking wheel; 14- limiting wheel; 15- bolt one; 16- bolt two; 21- ear plate; 121- square pin shaft; 122- anti-rotation wedge block; 123- anti-rotation sleeve. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the present invention are described clearly and completely below. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0022] It should be noted that the terms "first", "second", etc. in the specification and claims of the present invention and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the data used in this way can be interchanged where appropriate, so as to describe the embodiments of the present invention described herein. In addition, the terms "including" and "having" and any variations thereof are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device that includes a series of steps or units is not necessarily limited to those steps or units clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.

[0023] In the present invention, the directions or positional relationships indicated by the terms "upper", "lower", "left", "right", "front", "back", "top", "bottom", "inner", "outer", "middle", "vertical", "horizontal", "lateral", "longitudinal" and the like are based on the directions or positional relationships shown in the drawings. These terms are mainly used to better describe the present invention and its embodiments, and are not used to limit the indicated devices, elements or components to have a specific direction, or to be constructed and operated in a specific direction.

[0024] In addition, some of the above terms may be used to express other meanings in addition to indicating orientation or positional relationship. For example, the term "on" may also be used to express a certain dependency or connection relationship in some cases. For those skilled in the art, the specific meanings of these terms in the present invention can be understood according to specific circumstances.

[0025] In addition, the terms "installed", "set", "provided with", "connected", "connected", and "socketed" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral structure; it can be a mechanical connection or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be an internal connection between two devices, elements, or components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0026] To achieve the above purpose, Figure 1-9As shown, the present invention provides a movable quick-conversion single-leg device for a cantilevered cast-in-place bridge-building machine, which is mainly used for cantilever casting construction of concrete continuous beams of highway and railway bridges, and comprises: a front leg movable running hook 1, a mounting frame 2 and a lifting cylinder 3; the mounting frame 1 is fixedly mounted on the top output end of the lifting cylinder 3, and both sides of the mounting frame 2 are mounted with front leg movable running hooks 1; the front leg movable running hook 1 comprises an arm plate 11, a rotating assembly 12, a walking wheel 13 and a limiting wheel 14; the arm plate 11 is mounted on the mounting frame 2 through the rotating assembly 12, and the walking wheel 13 and the limiting wheel 14 are both rotatably mounted on the arm plate 11, and the walking wheel 13 is located below the limiting wheel 14, the walking wheel 13 is perpendicular to the upper edge of the lower flange plate of the main beam 4, and the limiting wheel 14 is perpendicular to the web of the main beam 4. The front outrigger movable walking hook 1 is used to realize the longitudinal movement and reorganization of the front outrigger on the main beam 4, so that the single-limb front outrigger bridge-building machine is suitable for cantilever casting construction of continuous beams with various segment lengths. The applicable segment lengths include 2.5m, 2.75m, 3m, 3.25m, 3.5m, and 4m, and the module is 25cm.

[0027] When the single leg device is in a non-slip state, the arm plate 11 is connected to the main beam 4 by bolt 15, and the mounting frame 2 is connected to the main beam 4 by bolt 2 16. Before using the front leg movable running hook 1, first remove the bolt 1 connecting the main beam and the front leg, and rotate the front leg movable running hook 270° until the running wheel is perpendicular to the upper edge of the lower flange plate of the main beam, and the limit wheel is perpendicular to the web of the main beam. At this time, there is a gap of 5mm between the lower edge of the running wheel and the upper edge of the lower flange plate of the main beam. Remove the bolt 2 connecting the main beam and the front leg, and let the front leg fall. At this time, the gap between the lower edge of the running wheel and the upper edge of the lower flange plate of the main beam is 0.

[0028] To further optimize the technical solution, ear plates 21 are provided on both sides of the mounting frame 2 , and the rotating assembly 12 is mounted on the ear plates 21 .

[0029] Furthermore, the rotating assembly 12 includes a square pin 121, a stop wedge 122 and a stop sleeve 123; both ends of the square pin 121 are connected with round shafts, the round shaft passes through the arm plate 11 and the ear plate 21, and is rotatably connected to the ear plate 21 and the arm plate 11, the stop wedge 122 is installed on the inner side of the arm plate 11, and is rotatably sleeved on the round shaft, and the stop sleeve 123 is slidably connected to the square pin 121, and is adapted to the stop wedge 122. The front leg movable running hook 1 can rotate 270°, and the module of the stopped state is 45°. The rotation of the front leg movable running hook 1 is achieved by the stop wedge 122 and the stop sleeve 123. When rotation is required, the stop sleeve 123 installed on the square pin shaft 121 is first moved to a position where it does not contact the stop wedge 122. At this time, the front leg movable running hook 1 can rotate along the square pin shaft 121. After rotating to the appropriate position, the stop sleeve 123 is then put on the stop wedge 122 to lock the entire front leg movable running hook 1.

[0030] The present invention has only one front outrigger under the main beam, and the front outrigger can slide along the main beam. The sliding distance is L, which can be 2.5m, 2.75m, 3m, 3.25m, 3.5m, or 4m according to the on-site construction conditions. The front outrigger is connected to the oil cylinder to realize the overall lifting of the main beam, which can be lifted by 150mm.

[0031] The front outrigger of the present invention can slide along the main beam. When the movable running hook of the front outrigger moves, a group of running wheels are perpendicular to the lower flange plate of the main beam, and a group of limiting wheels are perpendicular to the web plate of the main beam for limiting and guiding, thereby solving the problems of manual movement of the front outrigger of the existing suspended grouting bridge-building machine, low adjustment accuracy and long matching beam length; the front outrigger is changed from being transported separately to being self-lifted and slidable, solving the problem of low accuracy and difficulty in getting into place when the original manual moving method is used, and greatly reducing the safety risk; the rotating component facilitates the adjustment of the angle of the movable running hook of the front outrigger, and conveniently locks and fixes the angle to meet its working requirements.

[0032] The above description is only a preferred embodiment of the present invention and does not limit the technical scope of the present invention. Therefore, any slight modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention are still within the scope of the technical solution of the present invention.

Claims

1. A movable quick-conversion single-leg device for a suspended concrete bridge-building machine, characterized in that: include: A front outrigger movable running hook, a mounting frame and a lifting cylinder; the mounting frame is fixedly mounted on the top output end of the lifting cylinder, and front outrigger movable running hooks are mounted on both sides of the mounting frame; the front outrigger movable running hook comprises an arm plate, a rotating assembly, a walking wheel and a limiting wheel; the arm plate is mounted on the mounting frame through a rotating assembly, and the walking wheel and the limiting wheel are both rotatably mounted on the arm plate, and the walking wheel is located below the limiting wheel, the walking wheel is perpendicular to the upper edge of the lower flange plate of the main beam, and the limiting wheel is perpendicular to the web of the main beam.

2. A movable quick-conversion single-leg device for a suspended concrete bridge-building machine as claimed in claim 1, characterized in that: When the single-leg device is in a non-slip state, the arm plate is connected to the main beam via bolt 1, and the mounting frame is connected to the main beam via bolt 2.

3. A movable quick-conversion single-leg device for a suspended concrete bridge-building machine as claimed in claim 2, characterized in that: Ear plates are provided on both sides of the mounting frame, and the rotating assembly is mounted on the ear plates.

4. A movable quick-change single-leg device for a suspended concrete bridge-building machine as claimed in claim 3, characterized in that: The rotating assembly includes a square pin, a stop wedge and a stop sleeve; both ends of the square pin are connected with round shafts, the round shaft passes through the arm plate and the ear plate, and is rotatably connected to the ear plate and the arm plate, the stop wedge is installed on the inner side of the arm plate, and is rotatably sleeved on the round shaft, the stop sleeve is slidably connected to the square pin, and is adapted to the stop wedge.