A spraying device for open-pit mine drilling cuttings pile
By using a spraying device in an open-pit mine drilling cuttings pile and utilizing a pressurizing component and a stirring component to evenly spray the solidifying liquid, the problem of loose cuttings piles is solved, and the stability of the cuttings pile and the environmental protection effect are achieved.
Patent Information
- Application Number
- CN202510199533.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-24
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2045-02-24
AI Technical Summary
During open-pit mine drilling operations, the surface of the rock debris piles produced by drilling blastholes is loose and can be easily washed away by wind or rain, leading to environmental pollution and the risk of falling into the blastholes.
A spraying device is designed, which includes a mounting plate, a pressurizing component, a stirring component and a spraying component. The solidifying liquid is mixed by the stirring component, and pressure is applied by the pressurizing component, so that the solidifying liquid is evenly sprayed on the surface of the rock chips by the spraying component to form a protective layer.
The stability and wind resistance of the cuttings pile are improved, and the risk of environmental pollution and cuttings falling into the blasthole is reduced. The solidified liquid can be used as backfill material, and the device structure is compact and easy to maintain.
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Figure CN119982032B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of open-pit mine drilling cuttings, in particular to a spraying device for an open-pit mine drilling cuttings pile. Background Art
[0002] Open-pit drilling operation refers to the drilling work carried out in the open-pit mine. During the open-pit drilling operation, a large amount of rock chips will be generated when drilling the blasthole. These rock chips are discharged by the drilling rig around the top of the blasthole, or splashed at the far end of the top of the blasthole, usually as subsequent blasthole filling materials.
[0003] These rock chips need to be collected and piled manually around the blasthole. However, the surface of the rock chips after manual collection and stacking is still relatively loose. When encountering wind, these rock chips may fall back into the blasthole. When it rains, these rock chips may be washed away by rainwater.
[0004] To this end, the inventors proposed a spraying device for open-pit mine drilling cuttings piles, which is used to reinforce the surface of the piled cuttings. Summary of the Invention
[0005] In view of the above-mentioned shortcomings of the prior art, the purpose of the present invention is to provide a spraying device for open-pit mine drilling cuttings piles, which is used to solve the problem of loose surface of cuttings around the blasthole in the current technology after manual collection and stacking.
[0006] To achieve the above and other related objects, the present invention provides a spraying device for an open-pit mine drilling cuttings pile, comprising a mounting plate, a pressurizing assembly, a stirring assembly, and a spraying assembly;
[0007] The stirring assembly is fixedly connected to the mounting plate, and the stirring assembly is used to stir the solidifying liquid;
[0008] The pressurizing assembly is connected to the stirring assembly, and is used to apply pressure to the uniformly stirred solidifying liquid so that the solidifying liquid is sprayed onto the surface of the rock cuttings. The spraying assembly is connected to the stirring assembly, and is used to spray the solidifying liquid toward the target rock cuttings.
[0009] The spray assembly includes a connecting seat, a third connecting rod, a fourth connecting rod, a connecting hose, a first spray plate, a second spray plate and a first hydraulic cylinder;
[0010] One end of the connecting hose is connected to the stirring assembly for conveying the solidifying liquid, and the other end of the connecting hose is divided into two and communicates with the first spray plate and the second spray plate. The end of the connecting hose connected to the stirring assembly is provided with an on-off valve;
[0011] The first spray plate and the second spray plate are arc-shaped, the liquid outlet of the first spray plate is provided on the arc-shaped arch surface, and the liquid outlet of the second spray plate is provided on the arc-shaped concave surface. The first spray plate is connected to one end of the fourth connecting rod in a flippable manner, and the other end of the fourth connecting rod is fixedly connected to the second spray plate. The second spray plate is fixedly connected to the connecting seat, and the connecting seat is hinged to the third connecting rod and driven to rotate by a first hydraulic cylinder. The third connecting rod is connected to the mounting plate.
[0012] Optionally, a second hydraulic cylinder is further included, the first spray plate is hinged to one end of the fourth connecting rod, the other end of the fourth connecting rod is fixedly connected to the second spray plate, one end of the second hydraulic cylinder is hinged to the fourth connecting rod, and the other end of the second hydraulic cylinder is hinged to the first spray plate.
[0013] Optionally, the first spray plate includes a first spray piece, a second spray piece, and a third spray piece, the first spray piece and the second spray piece are connected through a plurality of first telescopic tubes, and the second spray piece and the third spray piece are also connected through a plurality of first telescopic tubes; the second spray plate includes a fourth spray piece, a fifth spray piece, and a sixth spray piece, the fourth spray piece and the fifth spray piece are connected through a plurality of second telescopic tubes, and the fifth spray piece and the sixth spray piece are also connected through a plurality of second telescopic tubes;
[0014] The top ends of the first, second and third spraying pieces are respectively hinged to one end of the corresponding fourth connecting rod, and the other ends of each of the fourth connecting rods are fixedly connected to the fourth, fifth and sixth spraying pieces respectively. The second hydraulic cylinder is correspondingly arranged in correspondence with the fourth connecting rod, with one end hinged to the corresponding fourth connecting rod and the other end hinged to the corresponding spraying piece. The second hydraulic cylinder is used to drive the first, second and third spraying pieces to flip;
[0015] Also included is a ninth motor, a first rotating page, and a second rotating page;
[0016] The ninth motor is fixedly mounted on the connecting seat, the output shaft of the ninth motor is fixedly connected to a worm, the sixth spray piece is fixedly connected to a first rotating page, the first rotating page is rotatably mounted on the connecting seat, the first rotating page is fixedly provided with a turbine engaged with the worm, the first rotating page is connected to the second rotating page through a rope, the rope is in an "8" shape, the second rotating page is fixedly connected to the fourth spray piece, and the second rotating page is rotatably connected to the connecting seat.
[0017] Optionally, the first telescopic tube and the second telescopic tube are both bellows.
[0018] Optionally, the stirring assembly includes a stirring box, a cross rotating column, a stirring blade, a first rotating sleeve rod, a second rotating sleeve rod, an eighth gear, a ninth gear, a first bevel gear, a second bevel gear, a third bevel gear, a fourth bevel gear, a first stirring rod, a second stirring rod, a sealing cover and an eighth power member;
[0019] The top of the mixing box is open, and the top surface in the middle is fixedly connected to the end gear;
[0020] One end of the first rotating sleeve is fixedly connected to the eighth gear, and the other end is fixedly connected to the first bevel gear; one end of the second rotating sleeve is fixedly connected to the ninth gear, and the other end is fixedly connected to the second bevel gear; the first rotating sleeve, the eighth gear and the first bevel gear are symmetrically arranged with the second rotating sleeve, the ninth gear and the second bevel gear respectively, and the first rotating sleeve and the second rotating sleeve are sleeved on the horizontal axis of the cross rotating column;
[0021] The eighth gear and the ninth gear are both engaged with the end gear of the mixing box, and the stirring blade is fixed to the bottom end of the vertical shaft of the cross-rotating column; the top end of the cross-rotating column is connected to the eighth power member, and the eighth power member is connected to the mixing box;
[0022] The first stirring rod and the second stirring rod are rotatably mounted on the horizontal axis of the cross rotating column, and the top ends of the first stirring rod and the second stirring rod are fixedly connected to the third bevel gear and the fourth bevel gear respectively, and the third bevel gear and the fourth bevel gear are respectively meshed with the first bevel gear and the second bevel gear;
[0023] The sealing cover is connected to the stirring box and is used to seal the stirring box. The stirring box is communicated with the pressurizing component.
[0024] Optionally, a shielding ring is further included, which is rotatably connected to the mixing box, and a through wall hole is opened on the peripheral wall of the shielding ring for the first rotating sleeve rod and the second rotating sleeve rod to pass through.
[0025] Optionally, it further includes reinforcing ribs, wherein a plurality of reinforcing ribs are provided, and one end of the plurality of reinforcing ribs is fixedly connected to the horizontal axis of the cross rotating column, and the other end is fixedly connected to the shielding ring.
[0026] Optionally, the outer circumferences of the first stirring rod and the second stirring rod are both fixed with spiral protrusions, the radial size of the spiral protrusion of the first stirring rod decreases from bottom to top, and the radial size of the spiral protrusion of the second stirring rod increases from bottom to top.
[0027] Optionally, the cross section of the stirring blade is a right-angled trapezoid with a hypotenuse.
[0028] Optionally, a controller is further included, and the pressurizing component, stirring component and spraying component are connected to the controller signal, and the controller is used to control the operation of the pressurizing component, stirring component and spraying component.
[0029] As described above, the present invention has the following beneficial effects:
[0030] 1. This application reinforces the rock cuttings pile by spraying a solidifying fluid, reducing environmental pollution caused by flying rock cuttings and lowering the risk of rock cuttings falling into the blasthole. The solidifying fluid can be precisely adjusted according to actual conditions. After spraying the rock cuttings, a temporary protective layer forms on the surface. This protective layer can be broken down and used as backfill material later.
[0031] 2. In this application, pressure is applied to the solidifying liquid by a pressurizing assembly to ensure that the solidifying liquid can be evenly sprayed onto the surface of the cuttings, thereby significantly improving the overall stability and wind resistance of the cuttings pile.
[0032] 3. This application utilizes a dual-spray assembly (a first spray plate and a second spray plate) with an arc-shaped design, positioned on either side of the target rock debris. This design allows the solidifying liquid to more comprehensively cover the rock debris pile, avoiding uneven reinforcement caused by blind spots. The first spray plate is reversibly connected, further increasing the flexibility and adaptability of the spray, ensuring that the solidifying liquid can be precisely sprayed according to the shape and height of the rock debris pile.
[0033] 4. The overall structure of the device is compact, which is convenient for daily maintenance and repair. A switch valve is provided at one end of the connecting hose to facilitate the control of the delivery and stop of the curing liquid.
[0034] 5. This application designs a stirring assembly that fully stirs the solidifying liquid. The stirring blades can prevent the sedimentation of materials at the bottom, and the first and second stirring rods can fully stir the solidifying liquid, thereby reducing the use of various components of the stirring liquid and saving resources. BRIEF DESCRIPTION OF THE DRAWINGS
[0035] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0036] Figure 2 Shown is a schematic diagram of the spray assembly.
[0037] Figure 3 Shown is a schematic structural diagram of the second spray plate.
[0038] Figure 4 Shown is a schematic diagram of the structure of a cross-rotating column and related components.
[0039] Figure 5Shown is a schematic cross-sectional view of the stirring assembly.
[0040] Component number description
[0041] Wherein: mounting plate 9, pressurizing assembly 10, stirring assembly 11, stirring box 1101, cross rotating column 1102, stirring blade 1103, first rotating sleeve 1104, second rotating sleeve 1105, eighth gear 1106, ninth gear 1107, first bevel gear 1108, second bevel gear 1109, third bevel gear 1110, fourth bevel gear 1111, first stirring rod 1112, second stirring rod 1113, sealing cover 1114, shielding ring 11 16, reinforcing ribs 1117, spray assembly 12, connecting seat 13, third connecting rod 14, fourth connecting rod 15, connecting hose 16, first spray plate 17, first spray piece 1701, second spray piece 1702, third spray piece 1703, second spray plate 18, fourth spray piece 1801, fifth spray piece 1802, sixth spray piece 1803, first hydraulic cylinder 19, second hydraulic cylinder 20, ninth motor 21, first rotating page 22, second rotating page 23. DETAILED DESCRIPTION
[0042] The following describes the implementation of the present invention through specific embodiments. People skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification.
[0043] See also Figures 1 to 5 . It should be noted that the structures, proportions, sizes, etc. illustrated in the drawings of this specification are only used to match the contents disclosed in the specification for people familiar with this technology to understand and read, and are not used to limit the limiting conditions for the implementation of the present invention. Therefore, they have no substantive technical significance. Any modification of the structure, change in the proportional relationship or adjustment of the size should still fall within the scope of the technical content disclosed by the present invention without affecting the efficacy and purpose that can be achieved by the present invention. At the same time, the terms such as "upper", "lower", "left", "right", "middle" and "one" quoted in this specification are only for the convenience of description, and are not used to limit the scope of the implementation of the present invention. Changes or adjustments in their relative relationships should also be regarded as the scope of the implementation of the present invention without substantially changing the technical content.
[0044] The following embodiments are for illustration only and can be combined with each other, and are not limited to the contents presented in the following single embodiments.
[0045] See also Figure 1-Figure 5 , the present invention provides a spraying device for open-pit mine drilling cuttings pile, comprising a mounting plate 9, a pressurizing assembly 10, a stirring assembly 11 and a spraying assembly 12;
[0046] The stirring assembly 11 is fixedly connected to the mounting plate 9, and the stirring assembly 11 is used to stir the solidifying liquid;
[0047] The pressurizing assembly 10 is connected to the stirring assembly 11, and is used to apply pressure to the uniformly stirred solidifying liquid so that the solidifying liquid is sprayed onto the surface of the rock cuttings. The spraying assembly 12 is connected to the stirring assembly 11, and is used to spray the solidifying liquid toward the target rock cuttings.
[0048] The spray assembly 12 includes a connecting seat 13, a third connecting rod 14, a fourth connecting rod 15, a connecting hose 16, a first spray plate 17, a second spray plate 18 and a first hydraulic cylinder 19;
[0049] One end of the connecting hose 16 is connected to the stirring assembly 11 for conveying the solidifying liquid. The other end of the connecting hose 16 is divided into two and communicates with the first spray plate 17 and the second spray plate 18. The end of the connecting hose 16 connected to the stirring assembly 11 is provided with a switch valve; the switch valve can be a conventional manual valve for on and off, or a solenoid valve electrically connected to the controller; in this embodiment, a solenoid valve is preferred; the first hydraulic cylinder 19 can be an electric hydraulic cylinder, which is electrically connected to the controller for easy use and operation.
[0050] The first spray plate 17 and the second spray plate 18 are arc-shaped. The liquid outlet of the first spray plate 17 is provided on the arc-shaped arch surface, and the liquid outlet of the second spray plate 18 is provided on the arc-shaped concave surface. The first spray plate 17 is reversibly connected to one end of the fourth connecting rod 15. The other end of the fourth connecting rod 15 is fixedly connected to the second spray plate 18. The second spray plate 18 is fixedly connected to the connecting seat 13. The connecting seat 13 is hinged to the third connecting rod 14 and is driven to rotate by the first hydraulic cylinder 19. The third connecting rod 14 is connected to the mounting plate 9. In this embodiment, the mounting plate 9 can be mounted on the vehicle body or the actuator end of the robot arm; when mounted on the vehicle body, the vehicle body performs a circular circumferential motion around the annular rock debris pile; when mounted on the actuator end of the robot arm, the actuator end of the robot arm performs a circular circumferential motion around the annular rock debris pile. In this embodiment, the pressurizing component 10 may be a blower, and the motor speed of the blower is controlled by a controller. By changing the motor speed of the blower, the flow rate of the solidifying liquid during spraying is adjusted.
[0051] During open-pit mining operations, blasthole drilling generates a large amount of rock debris. This debris is discharged by the drilling rig around the top of the blasthole or splashed at the distal end. These debris are manually collected and stacked around the blasthole, forming a ring-shaped debris pile. This application is used to reinforce this ring-shaped debris pile. The spray assembly design utilizes dual arc-shaped spray plates (a first spray plate and a second spray plate), located on either side of the annular debris pile. This design allows the solidifying liquid to more comprehensively cover the debris pile, avoiding uneven reinforcement caused by blind spots. The first spray plate is reversibly connected, further increasing the flexibility and adaptability of the spray, ensuring that the solidifying liquid can be precisely sprayed according to the shape and height of the debris pile. In this application, by spraying solidifying liquid to reinforce the debris pile, environmental pollution caused by flying debris is reduced, and the risk of debris falling into the blasthole is minimized. The solidifying liquid can be precisely formulated based on the actual situation. After spraying the cuttings, a temporary protective layer forms on the surface. Later, when the cuttings pile is used as backfill, this protective layer can be broken down, and both the cuttings pile and the protective layer can be used together as backfill. The solidifying liquid can be made of cement mortar. This mortar, mixed in a specific ratio, is sprayed on the surface of the cuttings pile and solidifies, forming a single, cohesive surface. This prevents the surface from dispersing in the wind. When the cuttings pile is needed as backfill, the protective layer of cement mortar can be broken down with a shovel and mixed with the cuttings pile to be used together as backfill.
[0052] In this embodiment, Figure 2 , further comprising a second hydraulic cylinder 20. The first spray plate 17 is hingedly connected to one end of the fourth connecting rod 15. The other end of the fourth connecting rod 15 is fixedly connected to the second spray plate 18. One end of the second hydraulic cylinder 20 is hingedly connected to the fourth connecting rod 15, and the other end of the second hydraulic cylinder 20 is hingedly connected to the first spray plate 17. In this embodiment, the second hydraulic cylinder 20 is an electric hydraulic cylinder, which is electrically connected to a controller for ease of operation.
[0053] In this embodiment, Figure 2 and Figure 3 The first spray plate 17 includes a first spray piece 1701, a second spray piece 1702, and a third spray piece 1703. The first spray piece 1701 and the second spray piece 1702 are connected by a plurality of first telescopic tubes, and the second spray piece 1702 and the third spray piece 1703 are also connected by a plurality of first telescopic tubes. The second spray plate 18 includes a fourth spray piece 1801, a fifth spray piece 1802, and a sixth spray piece 1803. The fourth spray piece 1801 and the fifth spray piece 1802 are connected by a plurality of second telescopic tubes, and the fifth spray piece 1802 and the sixth spray piece 1803 are also connected by a plurality of second telescopic tubes.
[0054] The top ends of the first spraying piece 1701, the second spraying piece 1702, and the third spraying piece 1703 are respectively hinged to one end of the corresponding fourth connecting rod 15, and the other end of each fourth connecting rod 15 is fixedly connected to the fourth spraying piece 1801, the fifth spraying piece 1802, and the sixth spraying piece 1803, respectively. A second hydraulic cylinder 20 is provided corresponding to the fourth connecting rod 15, with one end hinged to the corresponding fourth connecting rod 15 and the other end hinged to the corresponding spraying piece. The second hydraulic cylinder 20 is used to drive the first spraying piece 1701, the second spraying piece 1702, and the third spraying piece 1703 to flip;
[0055] It also includes a ninth motor 21, a first rotating page 22 and a second rotating page 23;
[0056] The ninth motor 21 is fixedly mounted on the connecting seat 13, and the output shaft of the ninth motor 21 is fixedly connected to a worm, and the sixth spray piece 1803 is fixedly connected to the first rotating page 22. The first rotating page 22 is rotatably mounted on the connecting seat 13, and the first rotating page 22 is fixedly provided with a turbine engaged with the worm. The first rotating page 22 is connected to the second rotating page 23 through a rope, and the rope is in an "8" shape. The second rotating page 23 is fixedly connected to the fourth spray piece 1801, and the second rotating page 23 is rotatably connected to the connecting seat 13.
[0057] In this embodiment, the first telescopic tube and the second telescopic tube are both bellows. In this embodiment, the ninth motor 21 can be a servo motor electrically connected to a controller, which controls the rotation of the servo motor, thereby controlling the rotation of the first rotating page 22 and the second rotating page 23.
[0058] The specific tasks are as follows:
[0059] The output shaft of the ninth motor 21 rotates, driving the worm gear attached to it. The worm gear meshes with the turbine gear attached to the first rotating leaf 22. This rotation of the worm gear drives the turbine gear, which in turn drives the first rotating leaf 22. The first rotating leaf 22 then drives the second rotating leaf 23 via a rope wound in a figure-8 pattern. The sixth and fourth spray plates 1803 and 1801 are attached to the first and second rotating leaves 22 and 23, respectively, enabling rotation of the sixth and fourth spray plates 1803 and 1801. The adjustable design of the sixth and fourth spray plates 1803 and 1801 aims to closely conform to the inner and outer annular walls of the cuttings. Furthermore, during the formation of the inner and outer annular walls of the cuttings, their tilt varies due to manual manipulation. To address this, the first spray plate 17 can be flipped relative to the second spray plate 18 to increase adaptability. This flipping action is achieved by extending and retracting the second hydraulic cylinder 20. When in use, the liquid outlet of the first spray plate 17 faces the inner wall of the annular rock cuttings, and the liquid outlet of the second spray plate 18 faces the outer wall of the annular rock cuttings.
[0060] In this embodiment, Figure 4 and Figure 5 The stirring assembly 11 includes a stirring box 1101, a cross rotating column 1102, a stirring blade 1103, a first rotating sleeve 1104, a second rotating sleeve 1105, an eighth gear 1106, a ninth gear 1107, a first bevel gear 1108, a second bevel gear 1109, a third bevel gear 1110, a fourth bevel gear 1111, a first stirring rod 1112, a second stirring rod 1113, a sealing cover 1114 and an eighth power member;
[0061] The top of the mixing box 1101 is open, and the top surface in the middle is fixedly connected to the end gear;
[0062] One end of the first rotating sleeve 1104 is fixedly connected to the eighth gear 1106, and the other end is fixedly connected to the first bevel gear 1108; one end of the second rotating sleeve 1105 is fixedly connected to the ninth gear 1107, and the other end is fixedly connected to the second bevel gear 1109; the first rotating sleeve 1104, the eighth gear 1106, and the first bevel gear 1108 are symmetrically arranged with the second rotating sleeve 1105, the ninth gear 1107, and the second bevel gear 1109, respectively. The first rotating sleeve 1104 and the second rotating sleeve 1105 are sleeved on the horizontal axis of the cross rotating column 1102;
[0063] The eighth gear 1106 and the ninth gear 1107 are both engaged with the end gear of the mixing box 1101. The stirring blade 1103 is fixed to the bottom end of the vertical shaft of the cross-rotating column 1102. The top end of the cross-rotating column 1102 is transmission-connected to an eighth power member, which is connected to the mixing box 1101. The eighth power member includes a transmission belt and an eighth motor. The eighth motor transmits power through the transmission belt to rotate the cross-rotating column 1102. The eighth motor is fixedly connected to the mixing box 1101 and is also electrically connected to the controller. The eighth motor can also be a servo motor capable of controlling its rotation rate.
[0064] The first stirring rod 1112 and the second stirring rod 1113 are rotatably mounted on the horizontal axis of the cross-rotating column 1102. The central axes of the first stirring rod 1112 and the second stirring rod 1113 are perpendicular to the horizontal axis of the cross-rotating column 1102. The top ends of the first stirring rod 1112 and the second stirring rod 1113 are fixedly connected to the third bevel gear 1110 and the fourth bevel gear 1111, respectively. The third bevel gear 1110 and the fourth bevel gear 1111 are meshed with the first bevel gear 1108 and the second bevel gear 1109, respectively.
[0065] The sealing cover 1114 is connected to the mixing box 1101 and is used to seal the mixing box 1101. The mixing box 1101 is connected to the pressurizing assembly 10. A rubber sealing ring is embedded on the side of the sealing cover 1114 that contacts the mixing box 1101. One end of the sealing cover 1114 is hinged to the mixing box 1101, and the other end is movably connected to the mixing box 1101 through a fastener. Figure 5 The fastener is hook-shaped. When the sealing cover 1114 squeezes the sealing ring to cover the mixing box 1101, the hook-shaped fastener buckles the sealing cover 1114, thereby completing the cover.
[0066] This embodiment also includes a shield ring 1116, which is rotatably connected to the mixing box 1101. A through-hole is defined in the peripheral wall of the shield ring 1116, through which the first rotating sleeve 1104 and the second rotating sleeve 1105 pass. In this embodiment, the shield ring 1116 protects the face gear and related components.
[0067] This embodiment further includes a plurality of reinforcing ribs 1117, one end of each of which is fixedly connected to the horizontal axis of the cross-rotating column 1102, and the other end of each of which is fixedly connected to the shield ring 1116. In this embodiment, the design of the reinforcing ribs 1117 allows the shield ring 1116 to rotate synchronously with the cross-rotating column 1102, further enhancing the practicality of the shield ring 1116.
[0068] In this embodiment, the outer circumferences of the first stirring rod 1112 and the second stirring rod 1113 are both provided with spiral protrusions. The radial dimensions of the spiral protrusions of the first stirring rod 1112 decrease from bottom to top, while the radial dimensions of the spiral protrusions of the second stirring rod 1113 increase from bottom to top. In this embodiment, by providing the outer circumferences of the first stirring rod 1112 and the second stirring rod 1113 with spiral protrusions, the radial dimensions of the spiral protrusions of the first stirring rod 1112 decrease from bottom to top, while the radial dimensions of the spiral protrusions of the second stirring rod 1113 increase from bottom to top, when the cross-rotating column 1102 rotates circumferentially, it drives the first stirring rod 1112 and the second stirring rod 1113 to rotate. The spiral protrusions of the first stirring rod 1112 cause the stirring liquid to move from bottom to top, while the second stirring rod 1113 causes the stirring liquid to move from top to bottom, forming a reflux ring in the vertical plane, thereby achieving a better stirring effect. While the first stirring rod 1112 and the second stirring rod 1113 rotate on their own, the circumferential rotation of the cross rotating column 1102 is superimposed, so that the overall stirring effect is greatly improved.
[0069] In this embodiment, the cross-section of the stirring blades 1103 is a right-angled trapezoid with hypotenuse. In this embodiment, the stirring blades 1103 can scrape sediment from the bottom to thoroughly mix it with the solution. In this embodiment, there can be multiple stirring blades 1103, arranged circumferentially around the vertical axis of the cross-shaped rotating column 1102. In this example, two stirring blades are shown.
[0070] In this embodiment, a controller is also included. The pressurizing assembly 10, the stirring assembly 11, and the spraying assembly 12 are connected to the controller by signal. The controller is used to control the operation of the pressurizing assembly 10, the stirring assembly 11, and the spraying assembly 12. In this embodiment, the controller can be a single-chip microcomputer or a PLC controller, and the controller is fixedly mounted on the mounting plate 9.
[0071] Working principle of the present invention:
[0072] Adjust the first spray plate 17 and the second spray plate 18 to adapt to the inner and outer ring walls of the annular rock debris. Open the sealing cover, add the ingredients of the cement mortar, close the switch valve, and start the eighth power member. The eighth power member drives the cross rotating column 1102 to rotate. The rotation of the cross rotating column 1102 rotates the stirring blade 1103. The rotation of the cross rotating column 1102 drives the shielding ring 1116 to rotate synchronously. The rotation of the cross rotating column 1102 also rotates the first rotating sleeve rod 1104 and the second rotating sleeve rod 1105. The rotation of the first rotating sleeve rod 1104 and the second rotating sleeve rod 1105 respectively drives the first bevel gear 1108 and the second bevel gear 1109 rotate, the first bevel gear 1108 and the second bevel gear 1109 respectively rotate the third bevel gear 1110 and the fourth bevel gear 1111, the third bevel gear 1110 and the fourth bevel gear 1111 rotate respectively to rotate the first stirring rod 1112 and the second stirring rod 1113, thereby stirring the various ingredients of the cement mortar. After sufficient stirring, close the sealing cover, open the switch valve, start the pressurizing component 10, and the cement mortar is sprayed out from the nozzle.
[0073] The above embodiments are merely illustrative of the principles and effects of the present invention and are not intended to limit the present invention. Anyone skilled in the art may modify or alter the above embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or alterations made by one of ordinary skill in the art without departing from the spirit and technical principles disclosed herein are intended to be covered by the claims of the present invention.
Claims
1. A spraying device for open-pit mine drilling cuttings pile, characterized in that: It includes a mounting plate (9), a pressurizing component (10), a stirring component (11) and a spraying component (12); The stirring assembly (11) is fixedly connected to the mounting plate (9), and the stirring assembly (11) is used to stir the solidifying liquid; The pressurizing assembly (10) is connected to the stirring assembly (11), and the pressurizing assembly (10) is used to apply pressure to the uniformly stirred solidifying liquid so that the solidifying liquid is sprayed onto the surface of the rock cuttings. The spraying assembly (12) is connected to the stirring assembly (11), and the spraying assembly (12) is used to spray the solidifying liquid toward the target rock cuttings. The spray assembly (12) includes a connecting seat (13), a third connecting rod (14), a fourth connecting rod (15), a connecting hose (16), a first spray plate (17), a second spray plate (18), and a first hydraulic cylinder (19); One end of the connecting hose (16) is connected to the stirring assembly (11) for conveying the solidifying liquid, and the other end of the connecting hose (16) is divided into two and communicates with the first spray plate (17) and the second spray plate (18). The end of the connecting hose (16) connected to the stirring assembly (11) is provided with an on-off valve; The first spray plate (17) and the second spray plate (18) are arc-shaped, the liquid outlet of the first spray plate (17) is provided on the arc-shaped arch surface, and the liquid outlet of the second spray plate (18) is provided on the arc-shaped concave surface. The first spray plate (17) is connected to one end of the fourth connecting rod (15) in a flippable manner, and the other end of the fourth connecting rod (15) is fixedly connected to the second spray plate (18). The second spray plate (18) is fixedly connected to the connecting seat (13), and the connecting seat (13) is hinged to the third connecting rod (14), and the connecting seat (13) is driven to rotate by the first hydraulic cylinder (19). The third connecting rod (14) is connected to the mounting plate (9); It also includes a second hydraulic cylinder (20), the first spray plate (17) is hinged to one end of the fourth connecting rod (15), the other end of the fourth connecting rod (15) is fixedly connected to the second spray plate (18), one end of the second hydraulic cylinder (20) is hinged to the fourth connecting rod (15), and the other end of the second hydraulic cylinder (20) is hinged to the first spray plate (17); The first spray plate (17) includes a first spray piece (1701), a second spray piece (1702) and a third spray piece (1703), the first spray piece (1701) and the second spray piece (1702) are connected through a plurality of first telescopic tubes, and the second spray piece (1702) and the third spray piece (1703) are also connected through a plurality of first telescopic tubes; the second spray plate (18) includes a fourth spray piece (1801), a fifth spray piece (1802) and a sixth spray piece (1803), the fourth spray piece (1801) and the fifth spray piece (1802) are connected through a plurality of second telescopic tubes, and the fifth spray piece (1802) and the sixth spray piece (1803) are also connected through a plurality of second telescopic tubes.
2. A spraying device for open-pit mine drilling cuttings pile according to claim 1, characterized in that: The top ends of the first spraying piece (1701), the second spraying piece (1702) and the third spraying piece (1703) are respectively hinged to one end of the corresponding fourth connecting rod (15), and the other end of each fourth connecting rod (15) is fixedly connected to the fourth spraying piece (1801), the fifth spraying piece (1802) and the sixth spraying piece (1803), respectively. The second hydraulic cylinder (20) is arranged corresponding to the fourth connecting rod (15), one end of which is hinged to the corresponding fourth connecting rod (15) and the other end of which is hinged to the corresponding spraying piece. The second hydraulic cylinder (20) is used to drive the first spraying piece (1701), the second spraying piece (1702) and the third spraying piece (1703) to flip; Also includes a ninth motor (21), a first rotating page (22) and a second rotating page (23); The ninth motor (21) is fixedly mounted on the connecting seat (13), the output shaft of the ninth motor (21) is fixedly connected to a worm, the sixth spraying piece (1803) is fixedly connected to a first rotating page (22), the first rotating page (22) is rotatably mounted on the connecting seat (13), the first rotating page (22) is fixedly provided with a worm wheel engaged with the worm, the first rotating page (22) is connected to the second rotating page (23) through a rope, the rope is in an "8" shape, the second rotating page (23) is fixedly connected to the fourth spraying piece (1801), and the second rotating page (23) is rotatably connected to the connecting seat (13).
3. A spraying device for open-pit mine drilling cuttings pile according to claim 2, characterized in that: The first telescopic tube and the second telescopic tube are both bellows.
4. A spraying device for open-pit mine drilling cuttings pile according to claim 1, characterized in that: The stirring assembly (11) comprises a stirring box (1101), a cross rotating column (1102), a stirring blade (1103), a first rotating sleeve rod (1104), a second rotating sleeve rod (1105), an eighth gear (1106), a ninth gear (1107), a first bevel gear (1108), a second bevel gear (1109), a third bevel gear (1110), a fourth bevel gear (1111), a first stirring rod (1112), a second stirring rod (1113), a sealing cover (1114), and an eighth power member; The top of the mixing box (1101) is open, and the top surface in the middle is fixedly connected to the end gear; One end of the first rotating sleeve (1104) is fixedly connected to the eighth gear (1106), and the other end is fixedly connected to the first bevel gear (1108); one end of the second rotating sleeve (1105) is fixedly connected to the ninth gear (1107), and the other end is fixedly connected to the second bevel gear (1109); the first rotating sleeve (1104), the eighth gear (1106) and the first bevel gear (1108) are symmetrically arranged with the second rotating sleeve (1105), the ninth gear (1107) and the second bevel gear (1109), respectively; the first rotating sleeve (1104) and the second rotating sleeve (1105) are sleeved on the horizontal axis of the cross rotating column (1102); The eighth gear (1106) and the ninth gear (1107) are both engaged with the end gear of the mixing box (1101); the stirring blade (1103) is fixed to the bottom end of the vertical shaft of the cross-rotating column (1102); the top end of the cross-rotating column (1102) is connected to an eighth power member, and the eighth power member is connected to the mixing box (1101); The first stirring rod (1112) and the second stirring rod (1113) are rotatably mounted on a horizontal axis of the cross-rotating column (1102); the top ends of the first stirring rod (1112) and the second stirring rod (1113) are fixedly connected to the third bevel gear (1110) and the fourth bevel gear (1111), respectively; and the third bevel gear (1110) and the fourth bevel gear (1111) are meshedly connected to the first bevel gear (1108) and the second bevel gear (1109), respectively. The sealing cover (1114) is connected to the stirring box (1101) and is used to seal the stirring box (1101). The stirring box (1101) is in communication with the pressurizing component (10).
5. A spraying device for open-pit mine drilling cuttings pile according to claim 4, characterized in that: It also includes a shielding ring (1116), which is rotatably connected to the mixing box (1101), and a through-wall hole is provided on the peripheral wall of the shielding ring (1116) for the first rotating sleeve rod (1104) and the second rotating sleeve rod (1105) to pass through.
6. A spraying device for open-pit mine drilling cuttings pile according to claim 5, characterized in that: It also includes reinforcing ribs (1117), wherein a plurality of the reinforcing ribs (1117) are provided, and one end of the plurality of reinforcing ribs (1117) is fixedly connected to the horizontal axis of the cross rotating column (1102), and the other end is fixedly connected to the shielding ring (1116).
7. A spraying device for open-pit mine drilling cuttings pile according to claim 6, characterized in that: The outer circumferences of the first stirring rod (1112) and the second stirring rod (1113) are both provided with spiral protrusions, the radial dimensions of the spiral protrusions of the first stirring rod (1112) decrease from bottom to top, and the radial dimensions of the spiral protrusions of the second stirring rod (1113) increase from bottom to top.
8. A spraying device for open-pit mine drilling cuttings pile according to claim 4, characterized in that: The cross section of the stirring blade (1103) is a right-angled trapezoid with a hypotenuse.
9. A spraying device for open-pit mine drilling cuttings pile according to claim 1, characterized in that: The device further comprises a controller, wherein the pressurizing component (10), the stirring component (11) and the spraying component (12) are connected to the controller signal, and the controller is used to control the operation of the pressurizing component (10), the stirring component (11) and the spraying component (12).
Citation Information
Patent Citations
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