Low-temperature drying device for high-water-content solid materials

By introducing automatic cleaning and deviation correction functions into the low-temperature drying device, the problems of reduced ventilation and manual cleaning of the drying belt are solved, and the drying efficiency and belt service life are improved.

CN119983782APending Publication Date: 2025-05-13SINOMA INT ENVIRONMENTAL ENG (BEIJING) CO LTD
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Patent Information

Application Number
CN202510377641.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-28
Publication Date
2025-05-13

AI Technical Summary

Technical Problem

After a long time of use, the pores of the drying belt are blocked, resulting in a decrease in ventilation volume, affecting drying efficiency, and requiring manual cleaning, which is cumbersome and affects production efficiency.

Method used

A low-temperature drying device is designed, including a drying box, a transmission roller, a drying belt, a cleaning assembly, a feeding mechanism and a deviation correction mechanism. The cleaning assembly includes a cleaning seat, an adjustment mechanism and a cleaning roller brush, which can automatically perform regular cleaning of the drying belt; the deviation correction mechanism monitors the position of the drying belt through a distance sensor and adjusts it to prevent deviation.

Benefits of technology

Through the automatic cleaning function, the service life and drying efficiency of the drying belt are improved, the hassle of manual cleaning is reduced, and the normal operation of the drying belt is ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The low-temperature drying device for the high-water-content solid materials comprises a drying box, a transmission roller, a drying belt, a cleaning assembly, a feeding mechanism and a deviation rectifying mechanism, through the arrangement of the cleaning assembly, the drying belt can be automatically and regularly cleaned through the cleaning assembly in the running process of the drying belt, and the drying efficiency is improved; the cleaning convenience of the drying belt is effectively improved, the service life of the drying belt is effectively prolonged, the drying efficiency is effectively improved, in addition, the two cleaning assemblies are located on the two faces of the drying belt correspondingly, then the drying belt can be cleaned in all directions, the cleaning effect is better, and the cleaning efficiency is improved. The position of the drying belt in the conveying process can be monitored through the deviation correcting mechanism, the position of the drying belt can be adjusted in time, the drying belt is prevented from deviating in the long-time drying process, and then normal operation of the drying belt and the drying device is guaranteed.
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Description

Technical Field

[0001] The invention relates to the technical field of low-temperature drying, in particular to a low-temperature drying device for high-water content solid materials. Background Art

[0002] The technology of co-treatment of urban domestic waste in cement kilns is becoming increasingly mature. The control of the moisture content of domestic waste has a great impact on the efficiency of the co-treatment of domestic waste in cement kilns and the stability and sustainability of cement kiln operation. The existing mechanical extrusion system and biological drying system can only control the moisture content of domestic waste at around 50%, which will have a great impact on the quality of clinker burning after the waste is fed into the cement kiln.

[0003] At present, the moisture content of domestic garbage is mainly controlled by using a mesh belt dryer to continuously dry the garbage. However, the pores of the drying belt of the mesh belt dryer will be blocked during long-term use, which will lead to a decrease in the ventilation volume of the mesh belt and affect the drying efficiency. Therefore, the mesh belt needs to be cleaned regularly. The cleaning of the mesh belt of the existing mesh belt dryer is mainly done by manual disassembly and cleaning, which is extremely troublesome. In addition, the dryer needs to stop working during the cleaning process, which further affects the drying efficiency of domestic garbage.

[0004] Therefore, it is necessary to provide a low-temperature drying device for high-water content solid materials to solve the problems raised in the above background technology. Summary of the invention

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a low-temperature drying device for high-moisture content solid materials, comprising a drying box, a drive roller, a drying belt, a cleaning component, a feeding mechanism and a correcting mechanism, wherein a plurality of drive rollers are rotatably arranged in the drying box, a plurality of drive rollers are provided with drying belts for transmission, two cleaning components are fixedly arranged in the drying box, a feed port and a discharge port are provided on the drying box, a feeding mechanism is provided at the feed port which is driven to slide by a hydraulic telescopic rod, and two correcting mechanisms are symmetrically arranged on the drying box.

[0006] Further, as a preference, the cleaning component includes a cleaning seat, an adjustment mechanism and a cleaning roller brush, wherein the cleaning seat is fixedly arranged in the drying box, a V-shaped cleaning groove is provided on the cleaning seat, an adjustment mechanism is slidably arranged on the cleaning seat, and a cleaning roller brush is rotatably arranged on the adjustment mechanism.

[0007] Further, as a preference, a plurality of spray heads are fixedly provided on the top of the cleaning seat, the plurality of spray heads are connected to an external spray mechanism through a spray pipe, a collecting trough is provided at the bottom of the cleaning seat, and the collecting trough is connected to an external waste collection mechanism through a sewage collecting pipe.

[0008] Further, as a preference, the adjustment mechanism includes a C-shaped adjustment rod, two hydraulic telescopic rods are arranged between the adjustment rod and the cleaning seat, two support rings are fixedly arranged on the adjustment rod, and the cleaning roller brush is rotatably arranged between the two support rings.

[0009] Further, as a preference, a sealing partition is fixedly provided on the adjusting rod;

[0010] The drying box is provided with a sliding groove for the supporting ring to slide and a sealing groove for the sealing partition to slide.

[0011] Further, preferably, two collecting plates are obliquely arranged at the discharge port, the output ends of the two collecting plates are respectively located below the two driving rollers, and the two driving rollers pull the drying belt to form an inclined surface, and an air guide groove is fixedly arranged on the drying box, and the output end of the air guide groove is aligned with the inclined surface.

[0012] Further, as a preference, an air supply duct is fixedly provided on the top of the drying box, two exhaust ducts are symmetrically provided on both sides of the drying box, and a V-shaped material guide plate is also fixedly provided in the drying box, and the output end of the material guide plate is connected to the input end of the exhaust duct;

[0013] A drying groove is fixedly arranged at the bottom of the drying box, the drying belt passes through the drying groove, and the air guide groove and the drying groove are respectively connected with the air supply pipe through two air guide pipes.

[0014] Further, as a preference, the correcting mechanism includes a fixed plate, a correcting ring and a correcting rod, wherein the fixed plate is fixedly arranged on the drying box, the correcting ring is slidably arranged on the drying box and is connected to the fixed plate through a hydraulic telescopic rod, the correcting ring is rotatably provided with a correcting rod, and a distance sensor is embedded in the correcting ring.

[0015] Compared with the prior art, the present invention provides a low-temperature drying device for high-water content solid materials, which has the following beneficial effects:

[0016] In the present invention, by setting up the cleaning component, during the operation of the drying belt, the cleaning component can be used to automatically perform regular cleaning work on the drying belt, effectively improving the convenience of cleaning the drying belt and the service life of the drying rod belt, and effectively improving the drying efficiency. In addition, two cleaning components are provided and are respectively located on the two sides of the drying belt, so that the drying belt can be cleaned in all directions, so that the cleaning effect is better. The correction mechanism can monitor the position of the drying belt during the transmission process and adjust the position of the drying belt in time to prevent the drying belt from deviating during a long drying process, thereby ensuring the normal operation of the drying belt and the drying device. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0018] Figure 2 This is a schematic diagram of the internal structure of the drying box in the present invention;

[0019] Figure 3 It is a schematic diagram of the cross-sectional structure of the drying box in the present invention;

[0020] Figure 4 It is a schematic diagram of the structure of the cleaning component in the present invention;

[0021] Figure 5 It is a schematic diagram of the structure of the air supply pipe and the exhaust pipe in the present invention;

[0022] Figure 6 It is a structural schematic diagram of the adjustment mechanism in the present invention;

[0023] Figure 7 It is a structural schematic diagram of the deviation correction mechanism in the present invention;

[0024] In the figure: 1. Drying box; 11. Feeding port; 12. Discharging port; 13. Slide; 14. Sealing slot; 15. Collecting plate; 16. Air guide slot; 17. Air supply duct; 18. Exhaust duct; 19. Drying tank; 2. Driving roller; 3. Drying belt; 4. Cleaning assembly; 41. Cleaning box; 411. Cleaning tank; 412. Spray head; 413. Collecting tank; 42. Adjusting mechanism; 421. Adjusting rod; 422. Support ring; 423. Sealing partition; 43. Cleaning roller brush; 5. Feeding mechanism; 6. Correcting mechanism; 61. Fixing plate; 62. Correcting ring; 63. Correcting rod. DETAILED DESCRIPTION

[0025] See also Figure 1 to Figure 7 In an embodiment of the present invention, a low-temperature drying device for high-water content solid materials includes a drying box 1, a driving roller 2, a drying belt 3, a cleaning component 4, a feeding mechanism 5 and a correction mechanism 6, wherein a plurality of driving rollers 2 are rotatably arranged in the drying box 1, and a plurality of the driving rollers 2 are provided with a drying belt 3 for transmission, two cleaning components 4 are fixedly arranged in the drying box 1, a feeding port 11 and a discharging port 12 are provided on the drying box 1, a feeding mechanism 5 is provided at the feeding port 11 driven to slide by a hydraulic telescopic rod, and two correction mechanisms 6 are symmetrically arranged on the drying box 1;

[0026] In particular, the feeding mechanism 5 is driven by the hydraulic telescopic rod to slide on the drying box 1, so that the distance between the feeding mechanism 5 and the drying belt 3 is adjustable, thereby adjusting the thickness of the material on the drying belt 3, that is, the amount of material transported by the drying belt 3. In addition, the transmission speed of the drying belt 3 and the supply of hot air can be adjusted as needed, thereby adjusting the drying intensity of the drying device, thereby adapting to various work requirements;

[0027] The cleaning assembly 4 includes a cleaning seat 41, an adjustment mechanism 42 and a cleaning roller brush 43, wherein the cleaning seat 41 is fixedly arranged in the drying box 1, a V-shaped cleaning groove 411 is opened on the cleaning seat 41, an adjustment mechanism 42 is slidably arranged on the cleaning seat 41, and a cleaning roller brush 43 is rotatably arranged on the adjustment mechanism 42;

[0028] A plurality of spray heads 412 are fixedly arranged on the top of the cleaning seat 41, and the plurality of spray heads 412 are connected to an external spray mechanism through a spray pipe. A collecting tank 413 is provided at the bottom of the cleaning seat 41, and the collecting tank 413 is connected to an external waste collection mechanism through a sewage collecting pipe.

[0029] Two collecting plates 15 are obliquely arranged at the discharge port 12, and the output ends of the two collecting plates 15 are respectively located below the two driving rollers 2, and the two driving rollers 2 pull the drying belt 3 to form an inclined surface, and an air guide groove 16 is fixedly arranged on the drying box 1, and the output end of the air guide groove 16 is aligned with the inclined surface;

[0030] An air supply pipe 17 is fixedly provided on the top of the drying box 1, two exhaust pipes 18 are symmetrically provided on both sides of the drying box 1, and a V-shaped material guide plate is also fixedly provided in the drying box 1, and the output end of the material guide plate is connected to the input end of the exhaust pipe 18;

[0031] A drying slot 19 is fixedly provided at the bottom of the drying box 1 , the drying belt 3 passes through the drying slot 19 , and the air guide slot 16 and the drying slot 19 are connected to the air supply pipe 17 through two air guide pipes respectively.

[0032] During implementation, the logistics that need to be dried are conveyed to the drying belt 3 through the feeding mechanism 5, and the drying belt 3 is driven by the driving roller 2 to rotate to convey the materials. In this process, the air supply pipe 17 is used to convey hot air into the drying box 1, and then the materials are dried. At the same time, when the materials are conveyed along the drying belt 3, some fine materials will pass through the drying belt 3 during the drying process. At this time, the guide plate is used to convey the fallen materials to the exhaust pipe 18, and a filter is set at the air guide pipe 18 to further collect the fallen materials to prevent the materials from polluting the internal environment of the drying box 1. When the materials are dried, the materials are conveyed to the discharge port 12 with the rotation of the drying belt 3 and fall onto the collecting plate 15 located above the discharge port 12 under the action of their own gravity. Then, some of the materials attached to the drying belt 3 are conveyed to the air guide groove 16, and then the hot air in the air supply pipe 17 enters the air guide groove 16 through the air guide pipe and blows down the materials attached to the drying belt 3, and The waste is collected by the collecting plate 15 below the discharge port 12, and then the drying belt 3 is conveyed to the two cleaning components 4, and the two cleaning components 4 are respectively located on the two sides of the drying belt 3. When the drying belt 3 enters the cleaning tank 411, the spray head 412 is used to spray warm water or a neutral detergent on the drying belt 3, and then the cleaning roller brush 43 is used to clean the drying belt 3, and then the stubborn stains remaining on the drying belt 3 are cleaned. Then the cleaned waste is collected by the collecting tank 413 and conveyed to the waste collection mechanism through the sewage collecting pipe. After the drying belt 3 passes through the two cleaning components 4, that is, both sides of the drying belt 3 are cleaned, the drying belt 3 is conveyed to the drying tank 19, and then the hot air in the air supply pipe 17 is guided to the drying tank 19 by the air guide pipe, and then the cleaned drying belt 3 is dried to prevent corrosion caused by residual water stains on the drying belt 3, thereby realizing self-cleaning of the drying belt 3, effectively extending the service life of the drying belt 3 and improving the drying efficiency.

[0033] In this embodiment, Figure 4 and Figure 6 The adjusting mechanism 42 includes a C-shaped adjusting rod 421, a hydraulic telescopic rod 2 is arranged between the adjusting rod 421 and the cleaning seat 41, two supporting rings 422 are fixedly arranged on the adjusting rod 421, and the cleaning roller brush 43 is rotatably arranged between the two supporting rings 422;

[0034] A sealing partition 423 is fixedly disposed on the adjusting rod 421;

[0035] The drying box 1 is provided with a sliding groove 13 for the support ring 422 to slide and a sealing groove 14 for the sealing partition 423 to slide.

[0036] In particular, the cleaning component 4 works periodically, that is, the drying belt 3 is cleaned regularly. When the drying belt 3 does not need to be cleaned, the hydraulic telescopic rod 2 is used to drive the adjusting rod 421 to slide, thereby further driving the cleaning roller brush 43 to slide away from the drying belt 3, thereby preventing the drying belt 3 from being in contact with the cleaning roller brush 43 for a long time, thereby preventing damage to the drying belt 3 and the cleaning roller brush 43. In addition, the support ring 422 and the sealing baffle 423 are provided so that the driving motor that drives the cleaning roller brush 43 to rotate can be fixed on the sealing baffle 423, thereby preventing the rotation of the cleaning roller brush 43 from being affected by the sliding of the adjusting mechanism 42. At the same time, the sealing baffle 423 can further block the drying box 1 during the sliding of the adjusting mechanism 42.

[0037] In this embodiment, Figure 7 The correcting mechanism 6 includes a fixed plate 61, a correcting ring 62 and a correcting rod 63, wherein the fixed plate 61 is fixedly arranged on the drying box 1, the correcting ring 62 is slidably arranged on the drying box 1 and is connected to the fixed plate 61 through a hydraulic telescopic rod, the correcting rod 63 is rotatably arranged on the correcting ring 62, and a distance sensor is embedded in the correcting ring 62.

[0038] During implementation, the distance sensor is used to monitor the distance between the drying belt 3 and the correcting ring 62, and then the position of the drying belt 3 is determined. When the drying belt 3 deviates during the transmission process, the two correcting mechanisms 6 are used to correct the drying belt 3, that is, different tensions are applied to the drying belt 3 through the two correcting rods 63, thereby driving the drying belt 3 to deviate and return to the correct position, thereby further ensuring the normal operation of the drying belt 3 and the drying device as a whole.

[0039] In summary, in the present invention, by setting up the cleaning component 4, during the operation of the drying belt 3, the cleaning component 4 can be used to automatically perform regular cleaning work on the drying belt 3, effectively improving the convenience of cleaning the drying belt 3 and the service life of the drying rod belt 3, and effectively improving the drying efficiency. In addition, two cleaning components 4 are provided and are respectively located on the two sides of the drying belt 3, so that the drying belt 3 can be cleaned in all directions, so that the cleaning effect is better. The correction mechanism 6 can monitor the position of the drying belt 3 during the transmission process and adjust the position of the drying belt 3 in time to prevent the drying belt 3 from deviating during a long drying process, thereby ensuring the normal operation of the drying belt 3 and the drying device.

[0040] What is described above is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A low-temperature drying device for high-water content solid materials, characterized in that: The invention comprises a drying box (1), a transmission roller (2), a drying belt (3), a cleaning component (4), a feeding mechanism (5) and a deviation correction mechanism (6), wherein a plurality of transmission rollers (2) are rotatably arranged in the drying box (1), a drying belt (3) is transmission-arranged on the plurality of transmission rollers (2), two cleaning components (4) are fixedly arranged in the drying box (1), a feeding port (11) and a discharging port (12) are provided on the drying box (1), a feeding mechanism (5) is slidably arranged at the feeding port (11) driven by a hydraulic telescopic rod, and two deviation correction mechanisms (6) are symmetrically arranged on the drying box (1).

2. A low-temperature drying device for high-water content solid materials according to claim 1, characterized in that: The cleaning assembly (4) comprises a cleaning seat (41), an adjustment mechanism (42) and a cleaning roller brush (43), wherein the cleaning seat (41) is fixedly arranged in the drying box (1), a V-shaped cleaning groove (411) is provided on the cleaning seat (41), the adjustment mechanism (42) is slidably arranged on the cleaning seat (41), and the cleaning roller brush (43) is rotatably arranged on the adjustment mechanism (42).

3. A low-temperature drying device for high-water content solid materials according to claim 2, characterized in that: A plurality of spray heads (412) are fixedly arranged on the top of the cleaning seat (41), and the plurality of spray heads (412) are connected to an external spray mechanism via spray pipes. A collecting groove (413) is provided at the bottom of the cleaning seat (41), and the collecting groove (413) is connected to an external waste collection mechanism via a sewage collecting pipe.

4. A low-temperature drying device for high-water content solid materials according to claim 2, characterized in that: The adjustment mechanism (42) comprises a C-shaped adjustment rod (421), two hydraulic telescopic rods are arranged between the adjustment rod (421) and the cleaning seat (41), two support rings (422) are fixedly arranged on the adjustment rod (421), and the cleaning roller brush (43) is rotatably arranged between the two support rings (422).

5. A low-temperature drying device for high-water content solid materials according to claim 4, characterized in that: A sealing partition (423) is fixedly provided on the adjusting rod (421); The drying box (1) is provided with a sliding groove (13) for the supporting ring (422) to slide, and a sealing groove (14) for the sealing partition (423) to slide.

6. The low-temperature drying device for high-water content solid materials according to claim 1, characterized in that: Two collecting plates (15) are obliquely arranged at the discharge port (12), the output ends of the two collecting plates (15) are respectively located below the two driving rollers (2), and the two driving rollers (2) pull the drying belt (3) to form an inclined surface, and an air guide groove (16) is fixedly arranged on the drying box (1), and the output end of the air guide groove (16) is aligned with the inclined surface.

7. A low-temperature drying device for high-water content solid materials according to claim 6, characterized in that: An air supply pipe (17) is fixedly arranged on the top of the drying box (1), two exhaust pipes (18) are symmetrically arranged on both sides of the drying box (1), and a V-shaped material guide plate is also fixedly arranged in the drying box (1), and the output end of the material guide plate is connected to the input end of the exhaust pipe (18); A drying groove (19) is also fixedly provided at the bottom of the drying box (1), the drying belt (3) passes through the drying groove (19), and the air guide groove (16) and the drying groove (19) are respectively connected to the air supply pipe (17) through two air guide pipes.

8. The low-temperature drying device for high-water content solid materials according to claim 1, characterized in that: The deflection correction mechanism (6) comprises a fixed plate (61), a deflection correction ring (62) and a deflection correction rod (63), wherein the fixed plate (61) is fixedly arranged on the drying box (1), the deflection correction ring (62) is slidably arranged on the drying box (1) and is connected to the fixed plate (61) via a hydraulic telescopic rod, the deflection correction rod (63) is rotatably arranged on the deflection correction ring (62), and a distance sensor is embedded in the deflection correction ring (62).