Ship heat exchanger simple and convenient to assemble and easy to clean and method thereof

Through the innovative design of the adjustment seat, positioning mechanism and connecting frame, the cumbersome installation of traditional ship heat exchangers is solved, and simple assembly and rapid disassembly are achieved, and maintenance efficiency is improved.

CN119983908APending Publication Date: 2025-05-13NANTONG ELITE MARINE EQUIP & ENG
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Patent Information

Application Number
CN202510316969.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-18
Publication Date
2025-05-13

AI Technical Summary

Technical Problem

Traditional marine heat exchangers are cumbersome during installation and disassembly, requiring a large number of screw fasteners, resulting in time-consuming and laborious assembly and maintenance.

Method used

The combination design of the adjustment seat, positioning mechanism, connecting frame and fixing mechanism is adopted to achieve simple installation and rapid disassembly of the heat exchanger through plug-in and threaded connection. The height adjustment of the adjustment seat and the stable connection of the positioning mechanism are used to clamp and fix the connection frame.

Benefits of technology

It realizes simple assembly and rapid disassembly of heat exchangers, reduces installation time and improves maintenance efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of heat exchangers, and particularly discloses a ship heat exchanger easy and convenient to assemble and easy to clean and a method thereof.The ship heat exchanger comprises a mounting base, a heat exchanger body and a connecting frame, sleeves are symmetrically and fixedly mounted at the upper end of the mounting base, and adjusting bases are slidably connected to the inner sides of the upper ends of the sleeves; an adjusting mechanism is arranged at the lower end of the adjusting seat, a positioning mechanism is arranged at the left end of the mounting seat, the positioning mechanism and the adjusting mechanism are connected in an inserted mode, the heat exchanger body is connected to the upper end of the adjusting seat in an inserted mode, and connecting grooves are symmetrically formed in the upper end of the adjusting seat. The rotating handle above the connecting frame is operated and rotated, so that the rotating handle drives the first screw rod to stretch out and draw back on the connecting frame in a threaded mode, meanwhile, the lower end of the first screw rod rotates to push the clamping block with the clamping groove to slide towards the heat exchanger body to clamp the heat exchanger body, and therefore the heat exchanger body can be conveniently assembled on the adjusting base.
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Description

Technical Field

[0001] The invention relates to the technical field of heat exchangers, and in particular to a ship heat exchanger which is easy to assemble and clean and a method thereof. Background Art

[0002] Heat exchangers, also known as heat exchangers or heat exchange equipment, are devices used to transfer heat from hot fluids to cold fluids to meet specified process requirements. They are an industrial application of convective heat transfer and heat conduction. Heat exchangers can be classified in different ways. According to their operating process, they can be divided into three categories: partition type, hybrid type, heat storage type or heat recovery type; according to the compactness of their surface, they can be divided into compact type and non-compact type. Heat exchangers for ship exhaust gas scrubbing are widely used in exhaust gas treatment systems of various types of ships, especially those ocean-going ships that need to efficiently treat large amounts of exhaust gas. By installing heat exchangers, ships can significantly reduce exhaust gas temperatures, reduce harmful emissions, and at the same time recover energy and improve energy efficiency.

[0003] After searching, a Chinese patent with announcement number CN210400062U discloses a corrosion-resistant marine shell and tube heat exchanger, comprising a heat exchanger body and end covers arranged at both ends thereof, the inner side walls of the two end covers are fixedly provided with a rubber layer, the outer side wall of one of the end covers is symmetrically connected with an inlet pipe and an outlet pipe, the outlet pipe and the inlet pipe are arranged in an upper and lower distribution, the outlet pipe and the inlet pipe are each provided with a flange at one end away from the heat exchanger body, the inlet pipe is provided with a sleeve matching with its inner wall, the sleeve is fixedly provided with a filter screen at the inner edge of the opening on one side close to the heat exchanger body, the sleeve is fixedly provided with a rectangular ring on the side away from the filter screen, the inner side wall of the flange is provided with a rectangular groove matching with the rectangular ring, the rectangular ring is clamped with the opening of the inlet pipe, the interior of the flange is provided with cavities above and below the rectangular groove, and the interior of the two cavities is provided with a limiting mechanism for fixing the rectangular ring.

[0004] Through the above-mentioned prior art, it can be understood that the traditional ship heat exchanger still has some shortcomings in actual application. For example, the traditional heat exchanger is mainly installed by connecting the two legs welded at the lower end of the shell with fasteners. Since the height of the legs of this heat exchanger is usually fixed, and the support height cannot be adjusted for installation, it is usually necessary to weld a support seat with a specified height when installing in the cabin. Of course, it can also be installed with screws here, and then the legs are connected to the support seat. This assembly form is relatively troublesome. Secondly, since a large number of screw fasteners are needed for fixing during installation, subsequent disassembly, replacement or maintenance also requires a lot of time and effort for the staff to operate. Summary of the invention

[0005] The object of the present invention is to provide a ship heat exchanger which is easy to assemble and clean and a method thereof, so as to solve the problems raised in the above-mentioned background technology.

[0006] To achieve the above-mentioned purpose, the present invention provides a ship heat exchanger that is easy to assemble and clean, comprising a mounting seat, a heat exchanger body and a connecting frame, wherein a sleeve is symmetrically fixedly mounted on the upper end of the mounting seat, an adjusting seat is slidably connected to the inner side of the upper end of the sleeve, an adjusting mechanism is provided at the lower end of the adjusting seat, a positioning mechanism is provided at the left end of the mounting seat, the positioning mechanism and the adjusting mechanism are plug-in connected, the heat exchanger body is plugged into the upper end of the adjusting seat, a connecting groove is symmetrically provided at the upper end of the adjusting seat, a clamping hole is provided on the inner side of the connecting groove, a connecting block is symmetrically fixedly mounted on the lower end of the connecting frame, and the connecting block is symmetrically fixedly mounted on the lower end of the connecting frame. The block is inserted into the inner side of the connecting groove, a connecting mechanism is provided on the inner side of the connecting block, the connecting block is connected by the connecting mechanism and the card hole of the adjusting seat, a fixing mechanism is provided on the inner side of the connecting frame, an end cover is provided on the left end of the heat exchanger body, flanges are welded on the right end of the end cover and the left end of the heat exchanger body, a fixed tube sheet is provided between the flange of the heat exchanger body and the flange of the end cover, the fixed tube sheet is connected to the end of the heat exchange pipe inside the heat exchanger body, the flange of the end cover is fixedly installed by screws penetrating the fixed tube sheet and the flange of the heat exchanger body, and a water inlet pipe and a water outlet pipe are provided on the outer side of the end cover respectively;

[0007] The adjusting mechanism comprises a screw sleeve, which is fixedly mounted on the inner side of the lower end of the adjusting seat, the upper end of the mounting seat is rotatably connected with a third screw, the upper end of the third screw is threadedly connected to the inner side of the lower end of the screw sleeve, the lower end of the mounting seat is provided with a mounting groove, the inner side of the mounting groove is rotatably connected with a shaft rod, the outer side of the shaft rod is fixedly mounted with a second bevel gear, the lower end of the third screw extends into the inner side of the mounting groove and is fixedly mounted with a first bevel gear, the first bevel gear and the third bevel gear are meshingly connected, one end of the shaft rod passes through the inner wall of the mounting groove and is fixedly mounted with a crank, the outer periphery of the handle plate of the crank is fixedly mounted with a gear ring, and the tooth parts of the positioning mechanism and the gear ring are plug-in connected;

[0008] The positioning mechanism comprises a square sleeve, which is welded to the left end of the mounting seat, a slider is slidably connected to the inner side of the square sleeve, a second screw is rotatably connected to the inner side of the upper end of the square sleeve, a rotating handle is fixedly installed on the upper end of the second screw, the lower end of the second screw and the inner side of the upper end of the slider are threadedly connected, a clamp is fixedly installed on the lower end of the slider, and the clamping part of the clamp movably penetrates the inner wall of the square sleeve and the tooth groove of the gear ring for insertion;

[0009] The connecting mechanism comprises an installation cavity, which is symmetrically arranged on the inner side of the connecting frame, a slide is slidably connected to the inner side of the installation cavity, and blocks are fixedly installed on opposite surfaces of the slide. The snap-in end of the block movably penetrates the inner wall of the installation cavity and is snap-connected with the snap hole of the adjustment seat, a pull rod is fixedly installed on the side of the slide away from the block, a spring is sleeved on one end of the pull rod close to the slide, and a handle is fixedly installed on the end of the pull rod away from the spring while sliding through the inner wall of the installation cavity;

[0010] The fixing mechanism includes a first screw, which is threadedly connected to the inner side of the upper end of the connecting frame. The lower end of the first screw is threadedly extended into the inner recess of the connecting frame and is rotatably connected to a clamping block. The clamping block is provided with a clamping groove on one side facing the heat exchange body, and a turning handle is fixedly installed on the upper end of the first screw.

[0011] Furthermore, a first sliding groove is symmetrically provided on the inner side of the square sleeve, and the sliding block and the first sliding groove of the square sleeve are slidably connected.

[0012] Furthermore, a limit block is symmetrically fixedly installed on the outer side of the adjustment seat, a limit hole is provided on the inner side of the sleeve, the limit block is slidably connected to the inner side of the limit hole, a fixed seat is symmetrically welded on the outer side of the mounting seat, a fixing hole is provided on the inner side of the fixed seat, a matching block is symmetrically welded on the lower end of the heat exchanger body, a matching groove is provided on the upper end of the adjustment seat, the heat exchanger body is plug-in connected through the matching block and the matching groove of the adjustment seat, an insertion strip is symmetrically fixedly installed on the outer side of the connecting block, a strip groove is symmetrically provided on the inner side of the connecting groove, and the connecting block is plug-in connected with the insertion strip and the strip groove.

[0013] Furthermore, a slide bar is symmetrically fixedly installed on the inner side of the installation cavity, the slide plate is slidably connected to the outer side of the slide bar, and the lower end surface of the clamping end of the clamping block is in an inclined shape.

[0014] Furthermore, a second sliding groove is symmetrically provided at the inner recess of the lower end of the connecting frame, and the end of the clamping block is slidably connected to the inner side of the second sliding groove.

[0015] A method for using a ship heat exchanger that is easy to assemble and clean, comprising the following steps:

[0016] S1. During initial installation, firstly, the mounting base is installed at the designated position in the ship's cabin by engaging the fasteners with the fixing block with the fixing hole on the mounting base;

[0017] S2, then through measurement, the crank is used to rotate the shaft rod inside the installation groove, so that the second bevel gear outside the shaft rod meshes with the first bevel gear, and at the same time, the third screw connected to the first bevel gear rotates on the upper end of the installation seat, and the rotation of the third screw causes the adjustment seat with a threaded sleeve to slide up and down on the inner side of the sleeve, so that the adjustment seat can be adjusted to a specified height position;

[0018] S3. When the adjustment position is determined, the handle is rotated so that the second screw connected to the handle rotates on the square sleeve, and the rotation of the second screw causes the slider connected to the lower thread to slide. When the clamp at the lower end of the slider is inserted into the gear ring of the crank handle in the adjusted state, the slider can be locked and positioned;

[0019] S4. After the adjustment of the adjustment seat is completed, the lower end of the heat exchanger body is inserted into the matching groove of the adjustment seat through the matching block. At this time, the heat exchanger body is located on the inner side of the upper end of the adjustment seat;

[0020] S5. Next, the connecting block of the connecting frame is inserted into the connecting groove on the corresponding adjusting seat, and the inserting strip on the connecting block is also inserted into the strip groove. During the insertion process, the notch at the upper end of the connecting groove squeezes the inclined surface of the card block extending from the connecting block, so that the card block connecting slide slides inside the installation cavity and squeezes the spring outside the pull rod. When the position of the card block corresponds to the position of the card hole at the connecting groove, the spring resets and pushes the card block connected to the slide plate into the card hole to be fixed.

[0021] S6. After the connecting frame is connected to the adjustment seat, it is only necessary to operate the turning handle above the connecting frame so that the turning handle drives the first screw to extend and retract on the connecting frame. At the same time, the lower end of the first screw rotates to push the clamping block with the clamping groove to slide toward the heat exchanger body until it is clamped to complete the fixation.

[0022] Compared with the prior art, the present invention has the following beneficial effects:

[0023] First, in the present invention, the connecting block of the connecting frame is inserted into the connecting groove on the corresponding adjusting seat, and the inserting strip on the connecting block is also inserted into the strip groove. During the insertion process, the notch at the upper end of the connecting groove squeezes the inclined surface of the card block inserted end extending from the connecting block, so that the card block connecting slide slides inside the installation cavity and squeezes the spring outside the pull rod. When the position of the card block corresponds to the position of the card hole at the connecting groove, the spring resets and pushes the card block connected to the slide plate to be inserted into the card hole to be fixed. Then, the turning handle above the rotating connecting frame is operated to drive the first screw rod to extend and retract on the connecting frame. At the same time, the lower end of the first screw rotates to push the clamping block with the clamping groove to slide toward the heat exchanger body to clamp it, so that the heat exchanger body can be easily assembled on the adjusting seat.

[0024] Secondly, in the present invention, when disassembling later, it is only necessary to pull the handles on the ends of the connecting frame at the same time, so that the slide connected to the handles by the pull rods slides in the installation cavity, and the connecting frame can be removed when the block on the slide is separated from the slot on the adjustment seat, so that the heat exchanger body can be quickly removed for maintenance or replacement;

[0025] Thirdly, in the present invention, the crank handle is used to rotate the shaft rod inside the mounting groove, so that the second bevel gear outside the shaft rod engages with the first bevel gear for transmission, and at the same time, the third screw connected to the first bevel gear rotates on the upper end of the mounting seat, and the rotation of the third screw causes the adjustment seat with a threaded sleeve connected thereto to slide up and down on the inner side of the sleeve, so that the adjustment seat can be conveniently adjusted to a specified height position, and the second screw connected to the handle is rotated on the square sleeve by operating the rotating handle, and the rotation of the second screw causes the slider threaded at the lower end to slide, and when the clamp at the lower end of the slider is inserted into the crank handle disc gear ring in the adjusted state, loosening during installation can be avoided, thereby ensuring the stability of the adjustment seat. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a structural schematic diagram of the present invention;

[0027] Figure 2 It is a left side view in the present invention;

[0028] Figure 3 For the present invention Figure 2 Enlarged view of point A in the middle;

[0029] Figure 4 It is an exploded view of the present invention;

[0030] Figure 5 For the present invention Figure 4 Enlarged view of point B in the middle;

[0031] Figure 6 A bottom view of the mounting base of the present invention;

[0032] Figure 7 It is a schematic diagram of the connecting mechanism structure in the present invention;

[0033] Figure 8 For the present invention Figure 7 Enlarged view of center C.

[0034] In the figure: 1, mounting seat; 2, sleeve; 3, adjustment seat; 301, clamping hole; 302, connecting groove; 303, strip groove; 4, fixing seat; 401, fixing hole; 5, heat exchanger body; 501, water outlet pipe; 502, water inlet pipe; 503, flange; 504, fixed tube sheet; 505, end cover; 6, connecting frame; 601, connecting block; 602, insert strip; 7, fixing mechanism; 701, clamping block; 702, clamping groove; 703, first screw; 704, turning handle; 8, connecting mechanism; 801, mounting cavity; 802, pull rod; 803, pull rod handle; 804, spring; 805, block; 806, slide plate; 9, limit hole; 10, limit block; 11, positioning mechanism; 111, square sleeve; 112, turning handle; 113, slider; 114, second screw rod; 115, clamping head; 12, first slide groove; 13, matching groove; 14, matching block; 15, adjusting mechanism; 151, third screw rod; 152, screw sleeve; 153, mounting groove; 154, first bevel gear; 155, shaft rod; 156, crank handle; 157, second bevel gear; 158, gear ring; 16, second slide groove; 17, slide rod. DETAILED DESCRIPTION

[0035] Example

[0036] See also Figure 1-Figure 8In an embodiment of the present invention, a ship heat exchanger that is easy to assemble and clean comprises a mounting seat 1, a heat exchanger body 5 and a connecting frame 6. A sleeve 2 is symmetrically fixedly mounted on the upper end of the mounting seat 1, an adjusting seat 3 is slidably connected to the inner side of the upper end of the sleeve 2, an adjusting mechanism 15 is provided at the lower end of the adjusting seat 3, a positioning mechanism 11 is provided at the left end of the mounting seat 1, the positioning mechanism 11 and the adjusting mechanism 15 are plug-in connected, the heat exchanger body 5 is plugged into the upper end of the adjusting seat 3, a connecting groove 302 is symmetrically opened at the upper end of the adjusting seat 3, a clamping hole 301 is opened on the inner side of the connecting groove 302, a connecting block 601 is symmetrically fixedly mounted on the lower end of the connecting frame 6, the connecting block 601 is plugged into the inner side of the connecting groove 302, a connecting mechanism 8 is provided on the inner side of the connecting block 601, the connecting block 601 is clamped with the clamping hole 301 of the adjusting seat 3 through the connecting mechanism 8, a fixing mechanism 7 is provided on the inner side of the connecting frame 6, and an end is provided at the left end of the heat exchanger body 5. The cover 505, the right end of the end cover 505 and the left end of the heat exchanger body 5 are welded with flanges 503, and a fixed tube sheet 504 is arranged between the flange 503 of the heat exchanger body 5 and the flange 503 of the end cover 505, and the fixed tube sheet 504 is connected with the end of the heat exchange pipe inside the heat exchanger body 5, and the flange 503 of the end cover 505 is screwed through the fixed tube sheet 504 and the flange 503 of the heat exchanger body 5 to be fixed and installed, and the outer side of the end cover 505 is respectively provided with a water inlet pipe 502 and a water outlet pipe 501; the outer side of the heat exchanger body 5 also includes an inlet and outlet of the heat flow, which is a known prior art and will not be described in detail here. The heat exchanger body 5 is fixed by screwing the flange 503 on the end cover 505 and the flange 503 on the heat exchanger body 5, and the screws penetrate the fixed tube sheet 504 of the heat exchange pipe. After removing the end cover 505, it is convenient to clean and maintain the inside of the heat exchanger body 5;

[0037] The adjusting mechanism 15 includes a screw sleeve 152, which is fixedly mounted on the inner side of the lower end of the adjusting seat 3. The upper end of the mounting seat 1 is rotatably connected to a third screw rod 151, and the upper end of the third screw rod 151 is threadedly connected to the inner side of the lower end of the screw sleeve 152. The lower end of the mounting seat 1 is provided with a mounting groove 153, and the inner side of the mounting groove 153 is rotatably connected to a shaft rod 155. The outer side of the shaft rod 155 is fixedly mounted with a second bevel gear 157, and the lower end of the third screw rod 151 extends into the inner side of the mounting groove 153 and is fixedly mounted with a first bevel gear 154. The first bevel gear 154 and the third bevel gear are meshedly connected, and one end of the shaft rod 155 passes through the mounting groove 153. A crank 156 is fixedly mounted on the inner wall, and a gear ring 158 is fixedly mounted on the outer periphery of the handle plate of the crank 156. The toothed parts of the positioning mechanism 11 and the gear ring 158 are plug-connected. By using the crank 156 to rotate the shaft 155 inside the mounting groove 153, the second bevel gear 157 outside the shaft 155 is meshed with the first bevel gear 154. At the same time, the third screw 151 connected to the first bevel gear 154 rotates on the upper end of the mounting seat 1. The rotation of the third screw 151 causes the adjustment seat 3 threadedly connected with the screw sleeve 152 to slide up and down on the inner side of the sleeve 2, so that the adjustment seat 3 can be conveniently adjusted to a specified height position.

[0038] The positioning mechanism 11 includes a square sleeve 111, which is welded to the left end of the mounting seat 1. A slider 113 is slidably connected to the inner side of the square sleeve 111. A second screw 114 is rotatably connected to the inner side of the upper end of the square sleeve 111. A handle 112 is fixedly installed on the upper end of the second screw 114. The lower end of the second screw 114 and the inner side of the upper end of the slider 113 are threadedly connected. A clamp 115 is fixedly installed on the lower end of the slider 113. The clamping part of the clamp 115 is movable through the inner side of the second screw 114. The inner wall of the square sleeve 111 is inserted into the tooth groove of the tooth ring 158, and the second screw 114 connected to the handle 112 is rotated by operating the rotating handle 112, so that the slider 113 connected with the lower threaded connection slides. When the clamping head 115 at the lower end of the slider 113 is inserted into the crank handle 156 in the adjusted state, the loosening during installation can be avoided, thereby ensuring the stability of the adjustment seat 3;

[0039] The connecting mechanism 8 includes an installation cavity 801, which is symmetrically arranged on the inner side of the connecting frame 6. A slide plate 806 is slidably connected to the inner side of the installation cavity 801. Blocks 805 are fixedly installed on the opposite sides of the slide plate 806. The snap-in end of the block 805 movably penetrates the inner wall of the installation cavity 801 and is snapped into the snap hole 301 of the adjustment seat 3. A pull rod 802 is fixedly installed on the side of the slide plate 806 away from the block 805. A spring 804 is sleeved on the end of the pull rod 802 close to the slide plate 806. A handle 803 is fixedly installed on the inner wall of the installation cavity 801 at the end of the pull rod 802 away from the spring 804. By inserting the connecting block 601 of the connecting frame 6 into the corresponding connecting groove 302 on the adjusting seat 3, the inserting strip 602 on the connecting block 601 is also inserted into the strip groove 303. During the process, the notch at the upper end of the connecting groove 302 squeezes the inclined surface of the card block 805 extending from the connecting block 601, so that the card block 805 connected to the slide plate 806 slides inside the installation cavity 801 and squeezes the spring 804 outside the pull rod 802. When the position of the card block 805 corresponds to the position of the card hole 301 at the connecting groove 302, the spring 804 resets and pushes the card block 805 connected to the slide plate 806 to be fixed in the card hole 301. When disassembling, it is only necessary to pull the pull handle 803 on the end side of the connecting frame 6 at the same time, so that the pull handle 803 slides in the installation cavity 801 through the slide plate 806 connected by the pull rod 802. When the card block 805 on the slide plate 806 is separated from the card slot on the adjustment seat 3, the connecting frame 6 can be removed, so that the heat exchanger body 5 can be quickly removed for maintenance or replacement.

[0040] The fixing mechanism 7 includes a first screw 703, which is threadedly connected to the inner side of the upper end of the connecting frame 6. The lower end of the first screw 703 is threadedly extended into the concave part of the connecting frame 6 and is rotatably connected to a clamping block 701. The clamping block 701 is provided with a clamping groove 702 on the side facing the heat exchanger body. A turning handle 704 is fixedly installed on the upper end of the first screw 703. When the connecting frame 6 is connected to the adjustment seat 3, it is only necessary to operate the turning handle 704 above the rotating connecting frame 6 so that the turning handle 704 drives the first screw 703 to threadably extend and retract on the connecting frame 6. At the same time, the lower end of the first screw 703 rotates to push the clamping block 701 with the clamping groove 702 to slide toward the heat exchanger body 5, so that the heat exchanger body 5 can be conveniently clamped and fixed on the adjustment seat 3.

[0041] See also Figure 3 A first slide groove 12 is symmetrically provided on the inner side of the square sleeve 111 , and the slider 113 and the first slide groove 12 of the square sleeve 111 are slidably connected. The slider 113 can slide on the inner side of the square sleeve 111 through the first slide groove 12 on the inner side of the square sleeve 111 .

[0042] See also Figure 1 and Figure 5 and Figure 7The outer side of the adjusting seat 3 is symmetrically fixed with a limit block 10, the inner side of the sleeve 2 is provided with a limit hole 9, the limit block 10 is slidably connected to the inner side of the limit hole 9, the outer side of the mounting seat 1 is symmetrically welded with a fixing seat 4, the inner side of the fixing seat 4 is provided with a fixing hole 401, the lower end of the heat exchanger body 5 is symmetrically welded with a matching block 14, the upper end of the adjusting seat 3 is provided with a matching groove 13, the heat exchanger body 5 is plug-in connected through the matching block 14 and the matching groove 13 of the adjusting seat 3, the outer side of the connecting block 601 is symmetrically fixed with an insert 602, the inner side of the connecting groove 302 is symmetrically provided with a strip groove 303, and the connecting block 601 is plug-in connected with the insert 602 and the strip groove 303 Then, by sliding the limit block 10 on the adjustment seat 3 at the limit hole 9 on the inner side of the sleeve 2, the adjustment seat 3 can be easily adjusted and limited to prevent the adjustment seat 3 from escaping from the sleeve 2 due to excessive adjustment. The mounting seat 1 can be easily installed in the cabin of the ship through the fixing seat 4 with the fixing hole 401. The matching block 14 at the lower end of the heat exchanger body 5 can be conveniently positioned and plugged into the matching groove 13 on the adjustment seat 3. By plugging the insertion strip 602 on the connecting block 601 and the strip groove 303 on the connecting groove 302, the connecting block 601 can be further limited in the connecting groove 302, thereby ensuring the stability of the connection frame 6 installed on the adjustment seat 3.

[0043] See also Figure 8 The inner side of the installation cavity 801 is symmetrically fixed with a slide bar 17, and the slide plate 806 is slidably connected to the outer side of the slide bar 17. The lower end surface of the insertion end of the clamping block 805 is inclined. Through the slide bar 17 installed in the installation cavity 801, the slide plate 806 can slide in the installation cavity 801, and the clamping block 805 with an inclined insertion end can facilitate the connection between the clamping block 805 on the connecting frame 6 and the clamping hole 301 of the adjustment seat 3. Please refer to Figure 7 A second slide groove 16 is symmetrically provided at the concave portion of the lower end of the connecting frame 6, and the end of the clamping block 701 is slidably connected to the inner side of the second slide groove 16. Through the second slide groove 16 provided on the connecting frame 6, the clamping block 701 can slide on the connecting frame 6.

[0044] A method for using a ship heat exchanger that is easy to assemble and clean, comprising the following steps:

[0045] S1. During initial installation, firstly, the mounting base 1 is mounted at a designated position in the ship cabin by engaging the fixing block with the fixing hole 401 on the mounting base 1 with the fastener;

[0046] S2. Then, by measuring, the crank 156 is used to rotate the shaft 155 inside the mounting groove 153, so that the second bevel gear 157 outside the shaft 155 meshes with the first bevel gear 154, and at the same time, the third screw 151 connected to the first bevel gear 154 rotates on the upper end of the mounting seat 1. The rotation of the third screw 151 causes the adjustment seat 3 threadedly connected with the screw sleeve 152 to slide up and down inside the sleeve 2, so that the adjustment seat 3 can be adjusted to a specified height position;

[0047] S3. When the adjustment position is determined, the handle 112 is rotated so that the second screw 114 connected to the handle 112 rotates on the square sleeve 111. The rotation of the second screw 114 causes the slider 113 connected to the lower thread to slide. When the clamping head 115 at the lower end of the slider 113 is inserted into the crank handle 156 in the adjusted state, the disc gear ring can be prevented from loosening and positioned.

[0048] S4, after the adjustment of the adjustment seat 3 is completed, the lower end of the heat exchanger body 5 is inserted into the matching groove 13 of the adjustment seat 3 through the matching block 14, and the heat exchanger body 5 is located at the inner side of the upper end of the adjustment seat 3;

[0049] S5. Next, the connecting block 601 of the connecting frame 6 is inserted into the corresponding connecting groove 302 on the adjusting seat 3. Meanwhile, the inserting strip 602 on the connecting block 601 is also inserted into the strip groove 303. During the insertion process, the notch at the upper end of the connecting groove 302 squeezes the inclined surface of the inserting end of the card block 805 extending from the connecting block 601, so that the card block 805 connected to the slide plate 806 slides inside the installation cavity 801 and squeezes the spring 804 outside the pull rod 802. When the position of the card block 805 corresponds to the position of the card hole 301 at the connecting groove 302, the spring 804 is reset to push the card block 805 connected to the slide plate 806 to be inserted into the card hole 301 to be fixed.

[0050] S6. After the connecting frame 6 is connected to the adjusting seat 3, it is only necessary to operate the turning handle 704 above the rotating connecting frame 6 so that the turning handle 704 drives the first screw 703 to extend and retract on the connecting frame 6. At the same time, the lower end of the first screw 703 rotates to push the clamping block 701 with the clamping groove 702 to slide toward the heat exchanger body 5 until it is clamped to complete the fixation.

Claims

1. A ship heat exchanger that is easy to assemble and clean, characterized in that: The heat exchanger comprises a mounting seat (1), a heat exchanger body (5) and a connecting frame (6); a sleeve (2) is symmetrically fixedly mounted on the upper end of the mounting seat (1); an adjusting seat (3) is slidably connected to the inner side of the upper end of the sleeve (2); an adjusting mechanism (15) is provided at the lower end of the adjusting seat (3); a positioning mechanism (11) is provided at the left end of the mounting seat (1); the positioning mechanism (11) and the adjusting mechanism (15) are plug-connected; the heat exchanger body (5) is plugged into the upper end of the adjusting seat (3); a connecting groove (302) is symmetrically provided at the upper end of the adjusting seat (3); a clamping hole (301) is provided on the inner side of the connecting groove (302); a connecting block (601) is symmetrically fixedly mounted on the lower end of the connecting frame (6); the connecting block (601) is plugged into the inner side of the connecting groove (302); a connecting mechanism (8) is provided on the inner side of the connecting block (601); The connecting block (601) is connected to the clamping hole (301) of the adjusting seat (3) through the connecting mechanism (8); a fixing mechanism (7) is provided on the inner side of the connecting frame (6); an end cover (505) is provided on the left end of the heat exchanger body (5); flanges (503) are welded to the right end of the end cover (505) and the left end of the heat exchanger body (5); a fixed tube sheet (504) is provided between the flange (503) of the heat exchanger body (5) and the flange (503) of the end cover (505); the fixed tube sheet (504) is connected to the end of the heat exchange pipe inside the heat exchanger body (5); the flange (503) of the end cover (505) is fixedly installed by screws penetrating the fixed tube sheet (504) and the flange (503) of the heat exchanger body (5); and a water inlet pipe (502) and a water outlet pipe (501) are provided on the outer side of the end cover (505).

2. A ship heat exchanger that is easy to assemble and clean according to claim 1, characterized in that: The adjusting mechanism (15) comprises a screw sleeve (152), wherein the screw sleeve (152) is fixedly mounted on the inner side of the lower end of the adjusting seat (3), the upper end of the mounting seat (1) is rotatably connected to a third screw rod (151), the upper end of the third screw rod (151) is threadedly connected to the inner side of the lower end of the screw sleeve (152), the lower end of the mounting seat (1) is provided with a mounting groove (153), the inner side of the mounting groove (153) is rotatably connected to a shaft rod (155), and the outer side of the shaft rod (155) is fixedly mounted with a The second bevel gear (157), the lower end of the third screw rod (151) extends into the inner side of the mounting groove (153) and is fixedly mounted with the first bevel gear (154), the first bevel gear (154) and the third bevel gear are meshingly connected, one end of the shaft rod (155) passes through the inner wall of the mounting groove (153) and is fixedly mounted with a crank (156), the outer periphery of the handle plate of the crank (156) is fixedly mounted with a gear ring (158), and the tooth parts of the positioning mechanism (11) and the gear ring (158) are plug-in connected.

3. A ship heat exchanger that is easy to assemble and clean according to claim 2, characterized in that: The positioning mechanism (11) comprises a square sleeve (111), the square sleeve (111) is welded to the left end of the mounting seat (1), the inner side of the square sleeve (111) is slidably connected to a slider (113), the inner side of the upper end of the square sleeve (111) is rotatably connected to a second screw rod (114), the upper end of the second screw rod (114) is fixedly mounted with a handle (112), the lower end of the second screw rod (114) and the inner side of the upper end of the slider (113) are threadedly connected, the lower end of the slider (113) is fixedly mounted with a clamping head (115), and the clamping portion of the clamping head (115) is movably inserted into the inner wall of the square sleeve (111) and the tooth groove of the gear ring (158).

4. A ship heat exchanger that is easy to assemble and clean according to claim 3, characterized in that: A first sliding groove (12) is symmetrically provided on the inner side of the square sleeve (111), and the sliding block (113) and the first sliding groove (12) of the square sleeve (111) are slidably connected.

5. A ship heat exchanger that is easy to assemble and clean according to claim 1, characterized in that: A limit block (10) is symmetrically fixedly installed on the outer side of the adjustment seat (3); a limit hole (9) is provided on the inner side of the sleeve (2); the limit block (10) is slidably connected to the inner side of the limit hole (9); a fixed seat (4) is symmetrically welded on the outer side of the mounting seat (1); a fixing hole (401) is provided on the inner side of the fixed seat (4); a matching block (14) is symmetrically welded on the lower end of the heat exchanger body (5); a matching groove (13) is provided on the upper end of the adjustment seat (3); the heat exchanger body (5) is plug-in connected to the matching block (14) and the matching groove (13) of the adjustment seat (3); an insertion strip (602) is symmetrically fixedly installed on the outer side of the connection block (601); a strip groove (303) is symmetrically provided on the inner side of the connection groove (302); and the connection block (601) is plug-in connected to the insertion strip (602) and the strip groove (303).

6. A ship heat exchanger that is easy to assemble and clean according to claim 1, characterized in that: The connecting mechanism (8) comprises an installation cavity (801), wherein the installation cavity (801) is symmetrically arranged on the inner side of the connecting frame (6), a slide plate (806) is slidably connected to the inner side of the installation cavity (801), and a clamping block (805) is fixedly installed on the opposite surface of the slide plate (806), and the clamping end of the clamping block (805) movably penetrates the inner wall of the installation cavity (801) and is clamped with the clamping hole (301) of the adjustment seat (3), and a pull rod (802) is fixedly installed on the side of the slide plate (806) away from the clamping block (805), and a spring (804) is sleeved on one end of the pull rod (802) close to the slide plate (806), and a pull handle (803) is fixedly installed on the end of the pull rod (802) away from the spring (804) that slides through the inner wall of the installation cavity (801).

7. A ship heat exchanger that is easy to assemble and clean according to claim 6, characterized in that: A slide bar (17) is symmetrically fixedly installed on the inner side of the installation cavity (801), the slide plate (806) is slidably connected to the outer side of the slide bar (17), and the lower end surface of the clamping end of the clamping block (805) is in the shape of an inclined surface.

8. A ship heat exchanger that is easy to assemble and clean according to claim 1, characterized in that: The fixing mechanism (7) comprises a first screw rod (703), the first screw rod (703) being threadedly connected to the inner side of the upper end of the connecting frame (6), the lower end of the first screw rod (703) being threadedly extended into the inner recess of the connecting frame (6) and being rotatably connected to a clamping block (701), the clamping block (701) being provided with a clamping groove (702) on one side facing the heat exchange body, and a turning handle (704) being fixedly mounted on the upper end of the first screw rod (703).

9. A ship heat exchanger that is easy to assemble and clean according to claim 8, characterized in that: A second sliding groove (16) is symmetrically provided at the inner recess at the lower end of the connecting frame (6), and the end of the clamping block (701) is slidably connected to the inner side of the second sliding groove (16).

10. A method for using a ship heat exchanger that is easy to assemble and clean, using the ship heat exchanger that is easy to assemble and clean according to any one of claims 1 to 9, characterized in that: The method comprises the following steps: S1. During initial installation, firstly, the mounting base (1) is mounted at a designated position in the ship's cabin by engaging a fixing block with a fixing hole (401) on the mounting base (1) with a fastener; S2, then, by measuring, the shaft (155) is rotated inside the mounting groove (153) by using the crank (156), so that the second bevel gear (157) outside the shaft (155) meshes with the first bevel gear (154), and at the same time, the third screw (151) connected to the first bevel gear (154) rotates on the upper end of the mounting seat (1), and the rotation of the third screw (151) causes the adjustment seat (3) threadedly connected with the screw sleeve (152) to slide up and down inside the sleeve (2), so that the adjustment seat (3) can be adjusted to a specified height position; S3. When the adjustment position is determined, the handle (112) is rotated so that the second screw (114) connected to the handle (112) rotates on the square sleeve (111), and the rotation of the second screw (114) causes the slider (113) connected to the lower thread to slide, and when the clamping head (115) at the lower end of the slider (113) is inserted into the crank handle (156) in the adjusted state, the disc gear ring can be prevented from loosening and positioned; S4. After the adjustment of the adjustment seat (3) is completed, the lower end of the heat exchanger body (5) is inserted into the matching groove (13) of the adjustment seat (3) through the matching block (14). At this time, the heat exchanger body (5) is located on the inner side of the upper end of the adjustment seat (3); S5. Next, the connecting block (601) of the connecting frame (6) is inserted into the connecting groove (302) on the corresponding adjusting seat (3), and the inserting strip (602) on the connecting block (601) is also inserted into the strip groove (303). During the insertion process, the notch at the upper end of the connecting groove (302) presses the inclined surface of the inserting end of the card block (805) extending from the connecting block (601), so that the card block (805) connected to the slide plate (806) slides inside the installation cavity (801) and squeezes the spring (804) outside the pull rod (802). When the position of the card block (805) corresponds to the position of the card hole (301) at the connecting groove (302), the spring (804) is reset to push the card block (805) connected to the slide plate (806) to be inserted into the card hole (301) to be fixed. S6. After the connecting frame (6) is connected to the adjusting seat (3), it is only necessary to operate the turning handle (704) above the rotating connecting frame (6) so that the turning handle (704) drives the first screw rod (703) to extend and retract on the connecting frame (6), and at the same time, the lower end of the first screw rod (703) rotates to push the clamping block (701) with the clamping groove (702) to slide toward the heat exchanger body (5) until it is clamped to complete the fixation.

Citation Information

Patent Citations

  • Corrosion-resistant shell-and-tube heat exchanger for ship

    CN210400062U