Fully automatic loading and unloading motor rotor intelligent magnetizing machine

Abstract

The present invention discloses a fully automatic intelligent magnetizing machine for motor rotors, comprising a workbench, a lifting device mounted on the workbench, a clamping device mounted on the workbench and located above the lifting device, and a transfer device mounted on the workbench and arranged near the lifting device. A loading and conveying device is also arranged on one side of the workbench, and a coil changing device is also arranged on the other side of the workbench. The present invention realizes a fully automatic magnetizing process for motor rotors, eliminating the tedious manual operation steps involved in traditional manual magnetization methods. The entire process, from loading, positioning, magnetization, to unloading, is automated, significantly shortening the production cycle and significantly improving production efficiency, thus meeting the needs of large-scale production.

Description

Technical Field

[0001] The present invention relates to the field of automation technology, and in particular to a fully automatic loading and unloading intelligent magnetizing machine for motor rotors. Background Art

[0002] With the rapid development of the new energy vehicle industry, the performance and reliability of motors, as one of their core components, are receiving increasing attention. Permanent magnet synchronous motors (PMSMs) have become the mainstream choice for new energy vehicle motors due to their high power density, high efficiency, compact size, and low noise. The magnetization process of the rotor, a key component of a PMSM, has a crucial impact on the motor's overall performance and quality.

[0003] Currently, manual magnetization is the primary method for surface magnetization of motor rotors. This method presents numerous problems: First, manual magnetization consumes significant time and human resources, resulting in low magnetization efficiency and difficulty meeting the needs of large-scale production. Second, the instability of manual operation can easily lead to insufficient magnetization accuracy, affecting the performance and consistency of the motor rotor. Furthermore, manual magnetization can pose safety risks, such as magnetic field leakage or equipment damage due to improper operation.

[0004] To address these issues, some semi-automated magnetization equipment has emerged on the market. However, these devices still require manual intervention and cannot achieve fully automated operation. Therefore, developing a device that can fully automatically magnetize motor rotors is of great significance for improving production efficiency, reducing production costs, enhancing product quality, and promoting technological progress in the new energy vehicle motor manufacturing industry. Summary of the Invention

[0005] The purpose of the present invention is to provide a fully automatic loading and unloading intelligent magnetizing machine for motor rotors. The magnetizing machine realizes the fully automatic magnetizing process of the motor rotor, reduces the tedious manual operation steps in the traditional manual magnetizing method, and realizes automation of the entire process from loading, positioning, magnetizing to unloading, greatly shortening the production cycle, significantly improving production efficiency, and being able to meet the needs of large-scale production.

[0006] In order to achieve the above objectives, the following technical solutions are adopted:

[0007] A fully automatic loading and unloading intelligent magnetizing machine for motor rotors comprises a workbench, a lifting device mounted on the workbench, a clamping device mounted on the workbench and located above the lifting device, and a transfer device mounted on the workbench and arranged close to the lifting device; a loading and conveying device is also arranged on one side of the workbench, and a coil changing device is also arranged on the other side of the workbench.

[0008] Furthermore, the jacking device includes a jacking drive mechanism installed at the bottom of the workbench, a jacking lifting plate connected to the jacking drive mechanism, a jacking lifting seat connected to one side of the jacking lifting plate, and a jacking lifting cylinder installed on the jacking lifting seat; a first mounting hole is also opened on the workbench corresponding to the jacking lifting cylinder, and a first guide sleeve is also installed in the first mounting hole; the upper part of the jacking lifting cylinder is movable through the first guide sleeve; a lower jig seat is also installed on the top of the jacking lifting cylinder, and an upper jig seat is also installed on the top of the lower jig seat; the upper jig seat and the lower jig seat are both axially hollow structures, and the axially hollow part of the upper jig seat and the axially hollow part of the lower jig seat are arranged in alignment with each other; a rotating bearing component for bearing products is also installed in the lower jig seat.

[0009] Furthermore, the rotating bearing assembly includes a rotating bearing column, a first deep groove ball bearing installed on the lower part of the lower fixture seat, and a thrust ball bearing, a first washer, and a second deep groove ball bearing installed on the upper part of the lower fixture seat from top to bottom; the lower part of the rotating bearing column is connected to the first deep groove ball bearing, and the upper part of the rotating bearing column passes through the second deep groove ball bearing, the first washer and the thrust ball bearing in sequence; the upper part of the rotating bearing column is also provided with a first limiting step, and the first limiting step is arranged on the thrust ball bearing.

[0010] Furthermore, the jacking device also includes a positioning pin assembly; the positioning pin assembly includes a spring guide rod; a bearing mounting block is installed on the upper part of the jacking lifting cylinder, and a first linear bearing is also installed in the bearing mounting block; the spring guide rod is movably arranged in the jacking lifting cylinder, and the upper part of the spring guide rod passes through the first linear bearing arrangement; the top of the spring guide rod is also connected to the first support bar, and the top two ends of the first support bar are each connected to a positioning pin; the top of the lower fixture seat is also provided with two first sockets that pass through its bottom, and the two positioning pins are respectively movably arranged through a first socket; the bottom of the upper fixture seat is also provided with a positioning socket corresponding to the positioning pin; a second limiting step is also provided in the jacking lifting cylinder; the spring guide rod The outer wall of the lifting seat is provided with a first spring, and the two ends of the first spring are respectively abutted against the bottom of the first support bar and the top of the second limit step; the bottom of the lifting seat is also provided with a second linear bearing, and the lower part of the spring guide rod passes through the lifting cylinder and passes through the second linear bearing; the two sides of the lifting seat are connected to a detection mounting plate, and each detection mounting plate is installed with a first proximity switch; the bottom of the spring guide rod is also connected to an induction coil, and the induction coil is located between the two first proximity switches; the part of the spring guide rod located in the lifting cylinder is also provided with a first stop, and the outer wall of the first stop is also connected to the first baffle; the outer wall of the lifting cylinder is also provided with a limiting sliding hole along its axial direction, and one end of the first baffle is arranged through the limiting sliding hole.

[0011] Furthermore, a detection strip is installed on the outer wall of the lower fixture seat, and a plurality of detection holes are spaced apart in the vertical direction on one side of the detection strip.

[0012] Furthermore, the clamping device includes a downward pressing mounting frame installed on the workbench, a downward pressing lifting seat slidably arranged on one side of the downward pressing mounting frame, and a downward pressing driving mechanism installed on the downward pressing mounting frame and connected to the downward pressing lifting seat; a rotating driving mechanism is also installed on the downward pressing lifting seat, and the rotating driving mechanism also drives the clamping mechanism.

[0013] Furthermore, the clamping mechanism includes a second guide sleeve, a rotating connecting column, a pressing jig, and a pressing rod; a second mounting hole is also provided on the pressing lifting seat, and the second guide sleeve is installed in the second mounting hole; a first bearing is also installed in the second guide sleeve, and the rotating connecting column is installed in the second guide sleeve through the first bearing; the upper part of the rotating connecting column passes through the top of the second guide sleeve and is connected to the rotating drive mechanism, and the lower part of the rotating connecting column passes through the bottom of the second guide sleeve and extends downward; a connecting cavity is also provided at the bottom of the rotating connecting column, and a connecting hole communicating with the connecting cavity is also provided on the lower outer wall of the rotating connecting column; the upper part of the pressing jig is inserted into the connecting cavity, and a connecting pin is also installed on the upper part of the pressing jig, and the connecting pin is inserted in the connecting hole ; A guide sleeve is also installed at the bottom of the pressing jig, and the bottom of the guide sleeve is also connected to a connecting sleeve; a first washer is also installed at the bottom of the connecting sleeve; the lower part of the pressing rod is located in the connecting sleeve, and the bottom of the pressing rod is conical in structure; the upper part of the pressing rod is movable through the guide sleeve and then inserted into the pressing jig; the inner wall of the pressing jig is also provided with a third limiting step, and the part of the pressing rod inserted into the pressing jig is also provided with a fourth limiting step; the upper outer wall of the pressing rod is also provided with a second spring, and the two ends of the second spring are respectively abutted against the third limiting step and the fourth limiting step; the lower part of the pressing rod is also provided with a guide pin; the outer wall of the guide sleeve is also provided with a guide hole along its axial direction, and the guide pin is inserted into the guide hole.

[0014] Furthermore, the transfer device includes a transfer mounting frame installed on the workbench, an X-axis translation mechanism installed on one side of the transfer mounting frame, a Z-axis lifting mechanism connected to the X-axis translation mechanism, and a Z-axis lifting seat connected to the Z-axis lifting mechanism; a clamping cylinder is also installed on the Z-axis lifting seat, and the clamping cylinder is also driven and connected to two clamping rods; a clamping block is installed on each opposite side of the two clamping rods, and a clamping groove with a V-shaped structure is also provided on the opposite side of the two clamping blocks; a pair of radio switches and a laser ranging sensor are installed on the top of each clamping rod near the clamping block.

[0015] Furthermore, the loading and conveying device includes a loading and conveying frame and a pallet lifting mechanism; a transmission track is installed on each side of the top of the loading and conveying frame, and a transmission module is also installed on each transmission track; the pallet lifting mechanism is arranged between the two transmission tracks; a stopping mechanism is also installed at one end between the two loading and conveying frames.

[0016] Furthermore, the coil changing device includes a changing trolley; a coil placement plate is installed on the top of the changing trolley, and a guide plate is installed on each side of the top of the coil placement plate; a first slide groove is opened in the middle of the top of the guide plate along its length direction, and a limit baffle is also installed on one side of the top of the guide plate; a dividing pin is also installed on the end of the limit baffle close to the workbench.

[0017] By adopting the above scheme, the beneficial effects of the present invention are:

[0018] 1) This invention realizes the fully automatic magnetization process of the motor rotor, reducing the tedious manual operation steps in the traditional manual magnetization method. The entire process from loading, positioning, magnetization to unloading is automated, greatly shortening the production cycle and significantly improving production efficiency, which can meet the needs of large-scale production.

[0019] 2) The coordination of the lifting device, the clamping device, the high-precision positioning pin assembly and the rotating bearing assembly ensures the stability and positioning accuracy of the motor rotor during the magnetization process;

[0020] 3) Equipped with a coil changing device, the magnetizing coils of different specifications can be quickly replaced through the changing trolley to meet the magnetizing requirements of motor rotors of different sizes and models, thereby improving the versatility and flexibility of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a structural schematic diagram of the present invention;

[0022] Figure 2 It is a structural schematic diagram of the jacking device and the pressing device of the present invention;

[0023] Figure 3 It is a structural schematic diagram of the jacking device of the present invention;

[0024] Figure 4 An exploded view of the jacking device of the present invention;

[0025] Figure 5 for Figure 4 Another perspective of the structure diagram;

[0026] Figure 6 It is a structural schematic diagram of the pressing device of the present invention;

[0027] Figure 7An exploded view of the pressing device of the present invention;

[0028] Figure 8 It is a structural schematic diagram of the transfer device of the present invention;

[0029] Figure 9 It is a structural schematic diagram of the feeding and conveying device of the present invention;

[0030] Figure 10 It is a structural schematic diagram of the tray lifting mechanism of the present invention;

[0031] Figure 11 It is a structural schematic diagram of the coil changing device of the present invention;

[0032] The accompanying drawings illustrate:

[0033] 1. Workbench; 2. Lifting device; 3. Clamping device; 4. Transfer device; 5. Loading and conveying device; 6. Coil changing device; 21. Lifting drive mechanism; 22. Lifting and lifting plate; 23. Lifting and lifting seat; 24. Lifting and lifting cylinder; 25. First guide sleeve; 26. Lower fixture seat; 27. Upper fixture seat; 28. Rotating bearing assembly; 29. Positioning pin assembly; 31. Pressing down mounting frame; 32. Pressing down lifting seat; 33. Pressing down drive mechanism; 34. Rotating drive mechanism; 35. Clamping mechanism; 41. Loading and conveying frame; 42. X-axis translation mechanism; 43. Z-axis lifting mechanism; 44. Z-axis lifting seat; 45. Clamping cylinder; 46. Clamping rod; 47. Clamping block; 51. Loading and conveying frame; 52. Pallet lifting mechanism; 53. Transport track; 5 4. Stop mechanism; 61. Changing trolley; 62. Coil placement plate; 63. Guide plate; 64. Limit baffle; 65. Indexing pin; 261. Detection strip; 281. Rotating bearing column; 282. First deep groove ball bearing; 283. Second deep groove ball bearing; 284. First limit step; 291. Spring guide rod; 292. Bearing mounting block; 293. First support bar; 294. Positioning pin; 295. Positioning socket; 296. First spring; 297. First proximity switch; 298. Induction coil; 299. First baffle; 351. Second guide sleeve; 352. Rotating connecting column; 353. Pressing fixture; 354. Pressing rod; 355. Connecting pin; 356. Guide sleeve; 357. Connecting sleeve; 358. First washer; 359. Guide pin. DETAILED DESCRIPTION

[0034] The present invention is described in detail below with reference to the accompanying drawings and specific embodiments.

[0035] Reference Figures 1 to 11As shown, the present invention provides a fully automatic loading and unloading motor rotor intelligent magnetizing machine, comprising a workbench 1, a jacking device 2 installed on the workbench 1, a clamping device 3 installed on the workbench 1 and located above the jacking device 2, and a transfer device 4 installed on the workbench 1 and arranged close to the jacking device 2; a loading and conveying device 5 is also arranged on one side of the workbench 1, and a coil changing device 6 is also arranged on the other side of the workbench 1.

[0036] Continue to refer to Figures 1 to 11 As shown, in this embodiment, a workbench is further included, and a workbench 1 is installed on the workbench; in this embodiment, the loading and conveying device 5 includes a loading and conveying frame 51 and a pallet lifting mechanism 52; a transmission rail 53 is installed on each side of the top of the loading and conveying frame 51, and a transmission module is also installed on each transmission rail 53; the pallet lifting mechanism 52 is arranged between the two transmission rails 53; a stopping mechanism 54 is also installed at one end between the two loading and conveying frames 51.

[0037] Among them, the pallet lifting mechanism 52 includes a mounting plate mounted on the feeding transmission frame 51, a lifting fixed plate mounted on the mounting plate, a pallet lifting cylinder mounted on the lifting fixed plate, and a lifting support plate arranged above the lifting fixed plate and connected to the pallet lifting cylinder; a linear bearing is installed at each corner of the lifting fixed plate, and a lifting guide rod is assembled on each linear bearing, and the lifting support plate is also connected to the top of the lifting guide rod. The lifting guide rod can ensure the stability of the lifting support plate; at the same time, one of the diagonal groups on the top of the lifting support plate is respectively installed with a round head Pins and diamond pins, positioning holes are provided at the bottom of the product tray carrying the motor rotor and corresponding to the round pins and diamond pins, which can realize the rapid positioning of the product tray and the lifting plate while ensuring the stability of the product tray when it moves up and down with the lifting plate; in addition, a stop mechanism 54 is also installed at one end (the end used for loading) between the two loading and transmission racks 51, and the stop mechanism 54 includes a stop fixing plate and a stop cylinder installed on the stop fixing plate. The stop mechanism 54 can control the movement and stopping of the product tray, so that the product tray can move in an orderly manner on the transmission line.

[0038] During operation, the loading conveyor 5 receives the product pallet carrying the motor rotor transmitted from the upstream transmission line and transmits it to the predetermined loading position, that is, the position near the transfer device 4; then, the pallet lifting mechanism 52 lifts the product pallet from the loading conveyor 5, and the transfer device 4 clamps the motor rotor on the product pallet and transfers it to the lifting device 2 (at this time, a magnetizing coil has been pre-placed at the predetermined magnetizing position on the workbench 1 (that is, the lifting device 2), and the lifting device 2 passes through the magnetizing coil arrangement); then, the lifting device 2 drives the motor rotor to descend so that the motor rotor is located in the magnetizing coil; then, the clamping device 3 presses down to clamp the motor rotor to a limit position and drive it to rotate; finally, the magnetizing coil is energized to magnetize the motor rotor. After magnetization is completed, the clamping device 3 rises and resets, the lifting device 2 drives the motor rotor to rise, and the transfer device 4 then transfers the magnetized motor rotor back to the product pallet; then, the pallet lifting mechanism 52 places the product pallet back on the loading conveyor 5 and transmits it to the next process.

[0039] In one embodiment, the jacking device 2 includes a jacking drive mechanism 21 installed at the bottom of the workbench 1, a jacking lifting plate 22 connected to the jacking drive mechanism 21, a jacking lifting seat 23 connected to one side of the jacking lifting plate 22, and a jacking lifting cylinder 24 installed on the jacking lifting seat 23; a first mounting hole is also opened on the workbench 1 corresponding to the jacking lifting cylinder 24, and a first guide sleeve 25 is also installed in the first mounting hole; the upper part of the jacking lifting cylinder 24 is movably arranged through the first guide sleeve 25; a lower fixture seat 26 is also installed on the top of the jacking lifting cylinder 24, and an upper fixture seat 27 is also installed on the top of the lower fixture seat 26; the upper fixture seat 27 and the lower fixture seat 26 are both axially hollow structures, and the axially hollow part of the upper fixture seat 27 and the axially hollow part of the lower fixture seat 26 are arranged in alignment with each other; a rotating bearing component 28 for carrying products is also installed in the lower fixture seat 26.

[0040] In this embodiment, the jacking drive mechanism 21 includes a jacking mounting frame connected to the bottom of the workbench 1 and a jacking drive assembly installed on the jacking mounting frame; the jacking drive assembly adopts a transmission method of a motor and a screw rod, and the jacking lifting plate 22 is slidably connected to one side of the jacking mounting frame via a slide rail and a slider; the jacking drive assembly can drive the jacking lifting seat 23 to drive the jacking lifting cylinder 24 to rise and fall relative to the first guide sleeve 25, and the top of the jacking lifting cylinder 24 is sequentially installed with a lower fixture seat 26 and an upper fixture seat 27, and the motor rotor is placed on the upper fixture seat 27, so it can drive the motor rotor to perform synchronous lifting movement; at the same time, a first fixing ring is also installed on the lower outer wall of the first guide sleeve 25, and a stop rod is also installed on the first fixing ring, which can limit the lifting stroke of the jacking lifting cylinder 24 to improve its operation safety.

[0041] In addition, the rotating bearing assembly 28 includes a rotating bearing column 281, a first deep groove ball bearing 282 installed in the lower part of the lower fixture seat 26, and a thrust ball bearing, a first washer 358, and a second deep groove ball bearing 283 installed in the upper part of the lower fixture seat 26 from top to bottom; the lower part of the rotating bearing column 281 is connected to the first deep groove ball bearing 282, and the upper part of the rotating bearing column 281 passes through the second deep groove ball bearing 283, the first washer 358 and the thrust ball bearing arrangement in sequence; the upper part of the rotating bearing column 281 is also provided with a first limiting step 284, and the first limiting step 284 is arranged on the thrust ball bearing. When the motor rotor is transferred to the upper jig seat 27 by the transfer device 4, its lower shaft passes through the upper jig seat 27, is inserted into the lower jig seat 26 and placed on the rotating bearing column 281. The rotating bearing column 281 can support the motor rotor. At the same time, the rotating bearing column 281 is installed in the lower jig seat 26 through multiple bearings and can rotate relative to the lower jig seat 26, so that the clamping device 3 drives the motor rotor to rotate, thereby facilitating its magnetization.

[0042] In one embodiment, the jacking device 2 further includes a positioning pin assembly 29; the positioning pin assembly 29 includes a spring guide rod 291; a bearing mounting block 292 is installed on the upper portion of the jacking lifting cylinder 24, and a first linear bearing is also installed in the bearing mounting block 292; the spring guide rod 291 is movably arranged in the jacking lifting cylinder 24, and the upper portion of the spring guide rod 291 passes through the first linear bearing arrangement; the top of the spring guide rod 291 is also connected to a first support bar 293, and the top ends of the first support bar 293 are each connected A positioning pin 294; the top of the lower fixture seat 26 is also provided with two first sockets that pass through its bottom, and the two positioning pins 294 are respectively movable through a first socket arrangement; the bottom of the upper fixture seat 27 is also provided with a positioning socket 295 corresponding to the positioning pin 294; a second limiting step is also provided in the jacking lifting cylinder 24; the outer wall of the spring guide rod 291 is provided with a first spring 296, and the two ends of the first spring 296 are respectively in contact with the bottom of the first support bar 293 and the top of the second limiting step.

[0043] The spring guide rod 291 can move up and down relative to the jacking lifting cylinder 24. When replacing different types of upper fixture seats 27, it is necessary to first perform the pin-finding and positioning action, because at this time the positioning socket 295 at the bottom of the upper fixture seat 27 may not be aligned with the positioning pin 294, which will then generate downward pressure on the positioning pin 294, causing the positioning pin 294 to move downward. When the positioning pin 294 moves downward, it will apply a downward force to the spring guide rod 291 through the first support bar 293, causing the spring guide rod 291 to move downward as well. When the spring guide rod 291 moves downward, it will squeeze the first spring 296. The pressure causes the first spring 296 to be in a compressed state, and under the influence of the restoring force of the first spring 296, the spring guide rod 291 will generate a continuous upward restoring force on the positioning pin 294. At this time, the upper fixture seat 27 is rotated until the positioning pin 294 is aligned with the positioning socket 295. The positioning pin 294 is driven by the restoring force of the first spring 296 to move upward and then inserted into the positioning socket 295 to complete the rapid positioning of the upper fixture seat 27. The flexible pin-finding positioning method in which the positioning pin 294 first descends and then rises can realize the rapid replacement of the fixture and at the same time, it can also prevent the pin from damaging the fixture.

[0044] In addition, a second linear bearing is installed at the bottom of the lifting and lowering seat 23, and the lower part of the spring guide rod 291 passes through the second linear bearing after passing through the lifting and lowering cylinder 24; a detection mounting plate is connected to each side of the lifting and lowering seat 23, and a first proximity switch 297 is installed on each detection mounting plate; the bottom of the spring guide rod 291 is also connected to an induction coil 298, and the induction coil 298 is located between the two first proximity switches 297; the part of the spring guide rod 291 located in the lifting and lowering cylinder 24 is also installed with a first stopper, and the outer wall of the first stopper is also connected to a first baffle 299; the outer wall of the lifting and lowering cylinder 24 is also provided with a limiting sliding hole along its axial direction, and one end of the first baffle 299 is arranged through the limiting sliding hole. Through the cooperation of the induction coil 298 and the first proximity switch 297, the position of the spring guide rod 291 can be detected, which facilitates the precise control of the pin-finding action. At the same time, one end of the first baffle 299 is arranged through the limit slide hole to guide the spring guide rod 291 when it is raised or lowered, thereby ensuring the stability of its raising or lowering. In addition, a detection strip 261 is also installed on the outer wall of the lower fixture seat 26, and a plurality of detection holes are spaced apart in the vertical direction on one side of the detection strip 261. Induction plates can be installed in the detection holes at different positions, and through different arrangements and combinations (multiple detection switches are installed near the detection holes of the equipment, each detection switch corresponds to a detection hole, and the different detection signals of the detection switches are used to determine whether the tooling matches. For example, if only one detection switch detects a signal, it corresponds to one product, while if two detection switches detect a signal, it corresponds to another product. Through different arrangements and combinations, multiple types of tooling can be quickly detected).

[0045] In one embodiment, the clamping device 3 includes a downward pressing mounting frame 31 mounted on the workbench 1, a downward pressing lifting seat 32 slidably arranged on one side of the downward pressing mounting frame 31, and a downward pressing driving mechanism 33 mounted on the downward pressing mounting frame 31 and connected to the downward pressing lifting seat 32; a rotation driving mechanism 34 is also mounted on the downward pressing lifting seat 32, and the rotation driving mechanism 34 also drives and connects to a clamping mechanism 35. The downward pressing driving mechanism 33 includes a downward pressing cylinder, and the clamping mechanism 35 includes a second guide sleeve 351, a rotating connecting column 352, a downward pressing fixture 353, and a downward pressing rod 354; a second mounting hole is also provided on the downward pressing lifting seat 32, and the second guide sleeve 351 is mounted in the second mounting hole; a first bearing is also mounted in the second guide sleeve 351, and the rotating connecting column 352 is mounted in the second guide sleeve 351 via the first bearing; the upper part of the rotating connecting column 352 is rotated from The top of the second guide sleeve 351 passes through and is connected to the rotary drive mechanism 34. The lower part of the rotary connecting column 352 passes through the bottom of the second guide sleeve 351 and extends downward. The bottom of the rotary connecting column 352 is also provided with a connecting cavity, and the lower outer wall of the rotary connecting column 352 is also provided with a connecting hole connected to the connecting cavity. The upper part of the pressing fixture 353 is inserted into the connecting cavity, and the upper part of the pressing fixture 353 is also installed with a connecting pin 355, which is inserted into the connecting cavity. The bottom of the pressing fixture 353 is also equipped with a guide sleeve 356, and the bottom of the guide sleeve 356 is also connected to the connecting sleeve 357; the bottom of the connecting sleeve 357 is also equipped with a first washer 358; the lower part of the pressing rod 354 is located in the connecting sleeve 357, and the bottom of the pressing rod 354 is conical; the upper part of the pressing rod 354 is movable through the guide sleeve 356 and then inserted into the pressing fixture 353; the pressing fixture 353 is arranged 53 is also provided with a third limiting step on the inner wall, and the part of the pressing rod 354 inserted into the pressing fixture 353 is also provided with a fourth limiting step; the upper outer wall of the pressing rod 354 is also sleeved with a second spring, and the two ends of the second spring are respectively in contact with the third limiting step and the fourth limiting step; the lower part of the pressing rod 354 is also installed with a guide pin 359; the outer wall of the guide sleeve 356 is also provided with a guide hole along its axial direction, and the guide pin 359 is inserted into the guide hole.

[0046] In this embodiment, the bottom of the pressing rod 354 is conical in structure, which matches the corresponding hole position on the top of the product. When the product is placed on the fixture seat, the pressing rod 354 is driven by the pressing drive mechanism 33 to press the product downward. Subsequently, the rotating drive mechanism 34 (using a motor with a synchronous belt and a synchronous wheel) drives the rotating connecting column 352 to drive the pressing fixture 353 to rotate. When the pressing fixture 353 rotates, the product can be driven to rotate through the pressing rod 354, thereby facilitating magnetization. At the same time, the upper outer wall of the pressing rod 354 is also provided with a second spring, which can buffer the downward pressure generated by the pressing rod 354 when pressing the product to avoid damaging the product.

[0047] In one embodiment, the transfer device 4 includes a transfer mounting frame 41 installed on the workbench 1, an X-axis translation mechanism 42 installed on one side of the transfer mounting frame 41, a Z-axis lifting mechanism 43 connected to the X-axis translation mechanism 42, and a Z-axis lifting seat 44 connected to the Z-axis lifting mechanism 43; a clamping cylinder 45 is also installed on the Z-axis lifting seat 44, and the clamping cylinder 45 is also driven to connect two clamping rods 46. In this embodiment, the X-axis translation mechanism 42 is driven by a translation cylinder, and the Z-axis lifting mechanism 43 is driven by a motor screw, and there is no restriction on this. With the mutual cooperation of the two, the Z-axis lifting seat 44 can be driven to perform translation and lifting movements, thereby facilitating the clamping cylinder to drive the two clamping rods 46 to clamp or release the product. At the same time, in order to improve the stability of product clamping, a clamping block 47 is installed on each opposite side of the two clamping rods 46, and a clamping groove with a V-shaped structure is also provided on the opposite side of the two clamping blocks 47; in addition, in order to detect whether the product is clamped and the safety of clamping the product, a pair of radio switches and a laser ranging sensor are installed at the top of each clamping rod 46 near the clamping block 47.

[0048] In one embodiment, the coil changing device 6 includes a changing trolley 61; a coil placement plate 62 is installed on the top of the changing trolley 61, and a guide plate 63 is installed on both sides of the top of the coil placement plate 62; a first slide groove is opened in the middle of the top of the guide plate 63 along its length direction, and a limit baffle 64 is also installed on one side of the top of the guide plate 63; a dividing pin 65 is also installed on the end of the limit baffle 64 close to the workbench 1. By using the changing trolley 61, magnetizing coils of different specifications can be quickly replaced to meet the magnetizing requirements of motor rotors of different sizes and models, thereby improving the versatility and flexibility of the equipment. In this embodiment, the coil tray carrying the magnetizing coil is arranged on the guide rail plate 63, and a guide ball is provided at the bottom of the coil tray corresponding to the first slide groove, which can facilitate the coil tray to be pushed onto the workbench 1 for rapid replacement. At the same time, an indexing pin 65 is also installed at the end of the limit baffle 64 close to the workbench 1, and a limit block is also provided at the end of the limit baffle 64 away from the workbench 1. The coil tray is located between the limit block and the indexing pin 65. When the trolley is pushed to move, the coil tray can be limited to prevent it from shaking. In addition, a lock is also installed at the end of the changing trolley 61 close to the workbench 1, and a lock hook is installed at one end of the workbench 1 corresponding to the lock. When the changing trolley 61 is pushed to the workbench 1, the changing trolley 61 can be locked and limited by the lock and the lock hook to prevent it from moving at will, thereby ensuring the stability of the coil replacement.

[0049] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A fully automatic loading and unloading motor rotor intelligent magnetizing machine, characterized in that: The machine comprises a workbench, a lifting device installed on the workbench, a pressing device installed on the workbench and located above the lifting device, and a transfer device installed on the workbench and arranged near the lifting device; a loading and conveying device is also arranged on one side of the workbench, and a coil changing device is also arranged on the other side of the workbench; The jacking device includes a jacking drive mechanism installed at the bottom of the workbench, a jacking lift plate connected to the jacking drive mechanism, a jacking lift seat connected to one side of the jacking lift plate, and a jacking lift cylinder installed on the jacking lift seat; a first mounting hole is also opened on the workbench corresponding to the jacking lift cylinder, and a first guide sleeve is also installed in the first mounting hole; the upper part of the jacking lift cylinder is movably arranged through the first guide sleeve; a lower jig seat is also installed on the top of the jacking lift cylinder, and an upper jig seat is also installed on the top of the lower jig seat; the upper jig seat and the lower jig seat are both axially hollow structures, and the axially hollow part of the upper jig seat and the axially hollow part of the lower jig seat are arranged in alignment with each other; a rotating bearing assembly for carrying products is also installed in the lower jig seat; The lifting device also includes a positioning pin assembly; the positioning pin assembly includes a spring guide rod; a bearing mounting block is installed on the upper part of the lifting cylinder, and a first linear bearing is also installed in the bearing mounting block; the spring guide rod is movably arranged in the lifting cylinder, and the upper part of the spring guide rod passes through the first linear bearing arrangement; the top of the spring guide rod is also connected to the first support bar, and the top two ends of the first support bar are each connected to a positioning pin; the top of the lower fixture seat is also provided with two first sockets that pass through its bottom, and the two positioning pins are respectively movably arranged through a first socket; the bottom of the upper fixture seat is also provided with a positioning socket corresponding to the positioning pin; a second limiting step is also provided in the lifting cylinder; the outer wall of the spring guide rod A first spring is sleeved thereon, and the two ends of the first spring are respectively in contact with the bottom of the first support bar and the top of the second limit step; a second linear bearing is also installed at the bottom of the jacking and lifting seat, and the lower part of the spring guide rod passes through the second linear bearing after passing through the jacking and lifting cylinder; a detection mounting plate is connected to each side of the jacking and lifting seat, and a first proximity switch is installed on each detection mounting plate; the bottom of the spring guide rod is also connected to an induction coil, and the induction coil is located between the two first proximity switches; a first stop is also installed on the part of the spring guide rod located in the jacking and lifting cylinder, and the outer wall of the first stop is also connected to the first baffle; a limiting sliding hole is also provided on the outer wall of the jacking and lifting cylinder along its axial direction, and one end of the first baffle is arranged through the limiting sliding hole.

2. The fully automatic loading and unloading motor rotor intelligent magnetizing machine according to claim 1 is characterized in that: The rotating bearing assembly includes a rotating bearing column, a first deep groove ball bearing installed on the lower part of the lower fixture seat, and a thrust ball bearing, a first washer, and a second deep groove ball bearing installed on the upper part of the lower fixture seat from top to bottom; the lower part of the rotating bearing column is connected to the first deep groove ball bearing, and the upper part of the rotating bearing column passes through the second deep groove ball bearing, the first washer and the thrust ball bearing in sequence; the upper part of the rotating bearing column is also provided with a first limiting step, and the first limiting step is arranged on the thrust ball bearing.

3. The fully automatic loading and unloading motor rotor intelligent magnetizing machine according to claim 1 is characterized in that: A detection strip is also installed on the outer wall of the lower fixture seat, and a plurality of detection holes are spaced apart in the vertical direction on one side of the detection strip.

4. The fully automatic loading and unloading motor rotor intelligent magnetizing machine according to claim 1 is characterized in that: The pressing device includes a pressing mounting frame installed on the workbench, a pressing lifting seat slidably arranged on one side of the pressing mounting frame, and a pressing driving mechanism installed on the pressing mounting frame and connected to the pressing lifting seat; a rotating driving mechanism is also installed on the pressing lifting seat, and the rotating driving mechanism is also driven and connected to the pressing mechanism.

5. The fully automatic loading and unloading motor rotor intelligent magnetizing machine according to claim 4 is characterized in that: The locking mechanism includes a second guide sleeve, a rotating connecting column, a pressing fixture, and a pressing rod; the pressing lifting seat is also provided with a second mounting hole, and the second guide sleeve is installed in the second mounting hole; the second guide sleeve is also installed with a first bearing, and the rotating connecting column is installed in the second guide sleeve through the first bearing; the upper part of the rotating connecting column passes through the top of the second guide sleeve and is connected to the rotating drive mechanism, and the lower part of the rotating connecting column passes through the bottom of the second guide sleeve and extends downward; the bottom of the rotating connecting column is also provided with a connecting cavity, and the lower outer wall of the rotating connecting column is also provided with a connecting hole connected to the connecting cavity; the upper part of the pressing fixture is inserted in the connecting cavity, and the upper part of the pressing fixture is also provided with a connecting pin, which is inserted in the connecting hole; the The bottom of the pressing jig is also equipped with a guide sleeve, and the bottom of the guide sleeve is also connected to a connecting sleeve; the bottom of the connecting sleeve is also equipped with a first washer; the lower part of the pressing rod is located in the connecting sleeve, and the bottom of the pressing rod is conical in structure; the upper part of the pressing rod is movable through the guide sleeve and then inserted into the pressing jig; the inner wall of the pressing jig is also provided with a third limiting step, and the part of the pressing rod inserted into the pressing jig is also provided with a fourth limiting step; the upper outer wall of the pressing rod is also provided with a second spring, and the two ends of the second spring are respectively abutted against the third limiting step and the fourth limiting step; the lower part of the pressing rod is also equipped with a guide pin; the outer wall of the guide sleeve is also provided with a guide hole along its axial direction, and the guide pin is inserted into the guide hole.

6. The fully automatic loading and unloading motor rotor intelligent magnetizing machine according to claim 1 is characterized in that: The transfer device includes a transfer mounting frame installed on the workbench, an X-axis translation mechanism installed on one side of the transfer mounting frame, a Z-axis lifting mechanism connected to the X-axis translation mechanism, and a Z-axis lifting seat connected to the Z-axis lifting mechanism; a clamping cylinder is also installed on the Z-axis lifting seat, and the clamping cylinder is also driven by two clamping rods; a clamping block is installed on each opposite side of the two clamping rods, and a clamping groove with a V-shaped structure is also opened on the opposite side of the two clamping blocks; a pair of radio switches and a laser ranging sensor are installed on the top of each clamping rod near the clamping block.

7. The fully automatic loading and unloading motor rotor intelligent magnetizing machine according to claim 1 is characterized in that: The loading and conveying device includes a loading and conveying frame and a pallet lifting mechanism; a transmission track is installed on each side of the top of the loading and conveying frame, and a transmission module is also installed on each transmission track; the pallet lifting mechanism is arranged between the two transmission tracks; a stopping mechanism is also installed at one end between the two loading and conveying frames.

8. The fully automatic loading and unloading motor rotor intelligent magnetizing machine according to claim 1 is characterized in that: The coil changing device includes a changing trolley; a coil placement plate is installed on the top of the changing trolley, and a guide plate is installed on both sides of the top of the coil placement plate; a first slide groove is opened in the middle of the top of the guide plate along its length direction, and a limit baffle is also installed on one side of the top of the guide plate; an indexing pin is also installed on the end of the limit baffle close to the workbench.

Images