Water-free cleaning equipment and system for photovoltaic module
By designing waterless cleaning equipment, using self-generated power drive and pressurized wind blowing technology of photovoltaic panels, the potential damage to photovoltaic modules and low cleaning efficiency of traditional cleaning methods is solved, efficient and safe waterless cleaning is achieved, and power generation efficiency and service life is improved, while reducing costs and time investment.
Patent Information
- Application Number
- CN202510230342.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-28
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2045-02-28
AI Technical Summary
Traditional photovoltaic module cleaning methods, such as mechanical washing and manual wiping, have potential damage to the quality and life of photovoltaic modules, and are inefficient in cleaning and high cost.
A waterless cleaning device is designed, which uses self-generated power of photovoltaic panels and combines advanced pressurized wind blowing technology to achieve efficient cleaning of photovoltaic components through waterless cleaning devices. The device includes a smart drive assembly and a waterless cleaning assembly, which integrates dust thickness detection, pressurized wind blowing, heat spot detection and marking mechanisms, and seamless switching between mechanisms is achieved through the rotation of the mounting rollers.
It significantly improves the power generation efficiency of photovoltaic power plants, extends the service life of photovoltaic modules, reduces the cost and time investment of cleaning operations, and improves the safety and efficiency of cleaning.
Smart Images

Figure CN119995502A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of photovoltaic equipment, and in particular to a photovoltaic component waterless cleaning device and a system thereof. Background Art
[0002] With the increasing attention paid to renewable energy around the world, photovoltaic solar energy, as a clean and renewable form of energy, has been widely used and developed. As the core part of photovoltaic power stations, the power generation efficiency and service life of photovoltaic modules are directly affected by the cleanliness of the module surface. The accumulation of pollutants such as dust and powder on the surface of photovoltaic modules will not only block the sunlight, reduce the amount of sunlight absorbed by photovoltaic modules, thereby reducing power generation, but also increase the diffuse reflection of sunlight, further affecting the conversion efficiency of photovoltaic modules. In addition, these pollutants may also hinder the heat dissipation of photovoltaic modules, causing the module temperature to rise, further reducing the conversion efficiency, and shortening the service life of photovoltaic modules.
[0003] In order to ensure the power generation efficiency and service life of photovoltaic modules, it is particularly important to clean them regularly. However, traditional cleaning methods, such as mechanical water washing and manual wiping, have many shortcomings when facing large and medium-sized photovoltaic power stations. Although mechanical water washing can be performed automatically, during the period when photovoltaic modules are heated and generating electricity, the surface of the modules is exposed to direct sunlight for a long time and the temperature is high. At this time, the use of water washing may have a direct destructive effect on the quality and life of the photovoltaic modules. Manual wiping requires a lot of manpower and material resources, takes a long time, and has low cleaning efficiency.
[0004] Therefore, traditional cleaning methods have great limitations in cleaning time and efficiency. Summary of the invention
[0005] The present invention aims to solve one of the technical problems in the related art at least to a certain extent.
[0006] To this end, the purpose of the present invention is to propose a waterless cleaning device for photovoltaic modules and its system. The present invention has a reasonable structure. The waterless cleaning device cleverly utilizes the self-generated energy of the photovoltaic panels to drive it. Through advanced pressurized wind blowing technology, it efficiently and safely replaces the traditional mechanical water washing and manual wiping methods, thereby realizing waterless and efficient cleaning of photovoltaic modules. This design not only significantly improves the power generation efficiency of photovoltaic power stations, effectively extends the service life of photovoltaic modules, but also greatly reduces the cost and time investment of cleaning operations.
[0007] To achieve the above-mentioned object, the present invention proposes a photovoltaic module waterless cleaning device, comprising a mounting frame and photovoltaic panels evenly mounted on the top of the mounting frame, and also comprising a waterless cleaning device arranged on the mounting frame, the waterless cleaning device comprising: Intelligent drive assembly: including a mounting frame, a controller, a dual-axis motor and a reciprocating conveying mechanism, wherein the mounting frame is fixedly connected to the center of the bottom of the mounting plate frame, one end of the mounting frame extends out of the bottom of the mounting plate frame, and then bends upward to form a hook-shaped overlap portion, the bottom of the overlap portion is fixedly connected to the top of the mounting frame, the controller and the dual-axis motor are respectively arranged inside the overlap portion, and the reciprocating conveying mechanism is arranged on the top of the mounting plate frame and connected to the output end of the dual-axis motor; Waterless cleaning assembly: comprising a mounting roller, a dust thickness detection mechanism, a pressurized air blowing mechanism, a hot spot detection mechanism and a marking mechanism, wherein the mounting roller is arranged on the reciprocating conveying mechanism and is located on one side of the top of the mounting plate frame, and the dust thickness detection mechanism, the pressurized air blowing mechanism, the hot spot detection mechanism and the marking mechanism are sequentially arranged around the surface of the mounting roller; A middle group of photovoltaic panels located on the top of the mounting plate rack is used solely to power the controller. The dual-axis motor, dust thickness detection mechanism, pressurized wind blowing mechanism, hot spot detection mechanism and marking mechanism are respectively connected to the controller through a bus system to realize data transmission and reception of control instructions.
[0008] In addition, the photovoltaic module waterless cleaning device proposed in the application may also have the following additional technical features: The transmission gear of the present invention is a gear selected from the group consisting of a gearbox, a gear train, a gearbox, and a gearbox, wherein the gear train is a gearbox that is coupled to the upper and lower ends of the gear train and the gear train is coupled to the gear train.
[0009] Specifically, the movable slide is equipped with an angle self-switching mechanism and is connected to the mounting roller, the angle self-switching mechanism includes a convex rod, a spring, a sliding tooth plate, a driving gear and a one-way transmission, wherein the convex rod is slidably connected to a side surface of the movable slide close to the lower end seat, one end of the convex rod is in contact with the surface of the lower end seat, the other end of the convex rod penetrates into the interior of the movable slide, and is fixedly connected to the inner wall of the movable slide with a spring, the sliding tooth plate is fixedly connected to the end surface of the convex rod penetrating into the interior of the movable slide, and is horizontally slidably connected to the inner wall of the movable slide, the driving gear is rotatably connected to the inner wall of the movable slide, and is meshed with the sliding tooth plate, and one end of the central axis of the driving gear is connected to one end of the central axis of the mounting roller through a one-way transmission.
[0010] Specifically, the dust thickness detection mechanism includes a first mounting socket, an electrical sensor and an ultrasonic sensor, wherein the first mounting socket is evenly fixed in a slot on the surface of the mounting roller by an elastic clamp, the electrical sensor is evenly arranged on the surface of the first mounting socket, the ultrasonic sensor is evenly arranged on the surface of the first mounting socket and is located between two adjacent groups of the electrical sensors, and the electrical sensor and the ultrasonic sensor are both equipped with a wireless communication module, and the electrical sensor and the ultrasonic sensor are wirelessly connected to the controller through the wireless communication module respectively to realize data transmission and reception of control instructions.
[0011] Specifically, the pressurized air blowing mechanism includes a second mounting base, a wind knife, an air tank and an air compressor, wherein the second mounting base is evenly fixed in a slot on the surface of the mounting roller by an elastic clamp, the wind knife is obliquely arranged on the surface of the second mounting base, the air tank and the air compressor are respectively arranged on the inner wall of the mounting frame and are connected to each other, the air tank is connected to the wind knife through an air pipeline, a first solenoid valve is arranged on the air pipeline, the air compressor and the first solenoid valve are respectively connected to the controller through a bus system to realize data transmission and reception of control instructions.
[0012] Specifically, the hot spot detection mechanism includes a third mounting seat and a thermal imaging sensor, wherein the third mounting seat is evenly fixed in a slot on the surface of the mounting roller by an elastic clamp, and the thermal imaging sensor is evenly arranged on the surface of the third mounting seat. The thermal imaging sensor has a built-in wireless communication module, and the thermal imaging sensor is connected to the controller via the wireless communication module to realize data transmission and reception of control instructions.
[0013] Specifically, the marking mechanism includes a fourth mounting seat and a nozzle, wherein the fourth mounting seat is evenly fixed in a slot on the surface of the mounting roller by an elastic clamp, and the nozzle is evenly arranged on the surface of the fourth mounting seat. The nozzle includes a second solenoid valve, and the second solenoid valve is connected to the controller through a built-in wireless communication module to realize data transmission and reception of control instructions.
[0014] Specifically, the angles between the dust thickness detection mechanism, the pressurized wind blowing mechanism, the hot spot detection mechanism and the marking mechanism are 90 degrees respectively, and the angle of a single rotation of the mounting roller is 90 degrees.
[0015] Specifically, a columnar support portion and a support ring frame are respectively provided at positions corresponding to the surface of the mounting roller and the surface of the movable slide seat, one end of the columnar support portion is located inside the support ring frame and is slidably connected to the inner wall of the support ring frame; The surface of the cylindrical support portion is provided with an annular power-connecting inner ring, a first air inlet and a mounting hole in sequence from the outside to the inside, the outer end surface of the support ring frame is fixedly connected with an annular power-connecting outer ring and sleeved on the surface of the cylindrical support portion, the annular power-connecting outer ring is located on the outside of the annular power-connecting inner ring and is slidably connected to the surface of the annular power-connecting inner ring, wherein the annular power-connecting outer ring is connected to a controller through a wire, and the annular power-connecting inner ring is respectively connected to a dust thickness detection mechanism, a hot spot detection mechanism and a marking mechanism through a wire, when the annular power-connecting inner ring is connected to the annular power-connecting outer ring, the dust thickness detection mechanism, the hot spot detection mechanism and the marking mechanism are powered on and operated, the outer end surface of the annular power-connecting outer ring is fixedly connected with an annular air inlet seat, the annular air inlet seat is sleeved on the surface of the cylindrical support portion and located on the outside of the first air inlet, one end of the annular air inlet seat is connected to the gas pipeline, and the annular air inlet seat is communicated with the inside of the first air inlet; The interior of the mounting roller is divided into a central axis cavity and an arc cavity by a partition, and a main air pipe is installed in the central axis cavity, one end of the main air pipe passes through the interior of the columnar support part, the annular inner ring is fixedly connected to the end surface of the main air pipe passing through the interior of the columnar support part, and a second air inlet is provided at a position corresponding to the position of the first air inlet on the end surface of the main air pipe passing through the interior of the columnar support part, the second air inlet is respectively connected with the first air inlet and the interior of the main air pipe, and the inner wall of the arc cavity corresponding to the position of the pressurized air blowing mechanism is evenly provided with branch pipes, and the branch pipes are respectively connected with the wind knife and the interior of the main air pipe, and the inner wall of the arc cavity corresponding to the position of the marking mechanism is evenly provided with sub-column heads, and the main air pipe has multiple groups of injection pipes installed in it, and one end of the multiple groups of sub-injection pipes respectively passes through the outside of the main air pipe and is located inside the mounting hole, one end of the sub-column head is connected to the nozzle, and the other end of the sub-column head is connected to the interior of the sub-injection pipe.
[0016] A photovoltaic module waterless cleaning system comprises a mounting plate frame, photovoltaic panels evenly mounted on the top of the mounting plate frame, and the photovoltaic module waterless cleaning device described above.
[0017] Additional aspects and advantages of the present invention will be given in part in the following description and in part will be obvious from the following description, or will be learned through practice of the present invention.
[0018] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention has a reasonable structure. The waterless cleaning device cleverly utilizes the self-generated energy of the photovoltaic panel to drive it. Through advanced pressurized wind blowing technology, it efficiently and safely replaces the traditional mechanical water washing and manual wiping methods, and realizes waterless and efficient cleaning of photovoltaic modules. This design not only significantly improves the power generation efficiency of photovoltaic power stations, effectively extends the service life of photovoltaic modules, but also greatly reduces the cost and time investment of cleaning operations; 2. The present invention innovatively designs a waterless cleaning component, which integrates multiple advanced functions, including a mounting roller, a dust thickness detection mechanism, a pressurized wind blowing mechanism, a hot spot detection mechanism and a marking mechanism. These mechanisms are cleverly arranged around the surface of the mounting roller, and seamless switching between the mechanisms is achieved through the rotation of the mounting roller, which greatly improves the flexibility and efficiency of the cleaning operation. Among them, the dust thickness detection mechanism adopts a dual detection technology, which can accurately measure the dust and dust accumulation on the surface of the photovoltaic panel to ensure the accuracy and reliability of the data. This high-precision detection provides a solid foundation for subsequent cleaning work and has significant effects. The pressurized wind blowing mechanism uses advanced pressurized wind blowing technology, abandons traditional mechanical water washing and manual wiping methods, and realizes waterless and efficient cleaning of photovoltaic modules. This cleaning method is not only environmentally friendly and energy-saving, but also avoids moisture. The hot spot detection mechanism can not only detect the hot spot phenomenon on the photovoltaic panel, but also monitor the accumulation of dust and the effect after cleaning, realizing multi-functional integration. This feature helps to timely discover and deal with potential problems on the photovoltaic panel, ensuring the stable operation of the photovoltaic system. For photovoltaic panels that are difficult to clean or have malfunctions, the marking mechanism can automatically mark them, so that the operator can quickly locate and take corresponding treatment measures. This design greatly reduces the labor intensity of the operator, improves work efficiency, and is also convenient for subsequent maintenance and management. The waterless cleaning component of the present invention integrates multiple advanced functions to achieve efficient, accurate and waterless cleaning of the photovoltaic panel, while reducing labor costs and improving the overall use effect, showing significant technical innovation and practicality. 3. The present invention is equipped with an intelligent drive component, which can accurately control the position and moving speed of the waterless cleaning component, thereby achieving meticulous cleaning of the photovoltaic panels. This highly automated control method not only significantly improves the cleaning efficiency, but also effectively reduces the investment in labor costs, showing excellent use results; 4. The intelligent drive component of the present invention also includes an angle self-switching mechanism, which can automatically and smoothly switch between the dust thickness detection mechanism, the pressurized wind blowing mechanism, the hot spot detection mechanism and the marking mechanism according to a preset program plan during the operation of the waterless cleaning component. This function greatly simplifies the operating process and reduces the need for manual intervention, which not only saves valuable time but also further reduces the labor intensity of operators. The application of the angle self-switching mechanism makes the entire cleaning process smoother and more efficient, and the coordination between the functional modules is closer, thereby ensuring the comprehensiveness and accuracy of the cleaning operation. In addition, this automated switching method also improves the stability and reliability of the equipment, reduces the potential risks caused by human operating errors, and has a good use effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the following description of the embodiments in conjunction with the accompanying drawings, in which: Figure 1 A schematic diagram of a photovoltaic module waterless cleaning device and its system structure according to the present invention; Figure 2 It is a schematic diagram of the structure of the overlapping part in a photovoltaic module waterless cleaning device and a system thereof according to the present invention; Figure 3 This is a schematic diagram of the structure of an angle self-switching mechanism in a photovoltaic module waterless cleaning device and a system thereof according to the present invention; Figure 4 It is a schematic structural diagram of a photovoltaic module waterless cleaning device and a waterless cleaning component in the system of the present invention; Figure 5 A schematic diagram of the structure of a photovoltaic module waterless cleaning device and a dust thickness detection mechanism in the system of the present invention; Figure 6 This is a schematic structural diagram of a photovoltaic module waterless cleaning device and a pressurized wind blowing mechanism in the system of the present invention; Figure 7 A schematic diagram of the structure of a photovoltaic module waterless cleaning device and a hot spot detection mechanism in the system of the present invention; Figure 8 A schematic diagram of the structure of a photovoltaic module waterless cleaning device and a marking mechanism in the system of the present invention; Fig. 9 The present invention is a schematic diagram of a photovoltaic module waterless cleaning device and an installation roller structure in the system.
[0020] As shown in the figure: 1. Mounting rack; 2. Photovoltaic panel; 3. Waterless cleaning device; 4. Intelligent drive assembly; 41. Mounting frame; 411. Overlapping part; 42. Controller; 43. Dual-axis motor; 44. Reciprocating conveying mechanism; 5. Waterless cleaning assembly; 51. Mounting roller; 52. Dust thickness detection mechanism; 53. Pressurized air blowing mechanism; 54. Hot spot detection mechanism; 55. Marking mechanism; 1000, elastic card; 441, upper end seat; 442, lower end seat; 443, transmission rod; 444, reciprocating screw rod; 445, movable slide seat; 446, angle self-switching mechanism; 4461, convex rod; 4462, spring; 4463, sliding tooth plate; 4464, driving gear; 4465, one-way transmission; 521, first mounting seat; 522, electrical sensor; 523, ultrasonic sensor; 531, second mounting seat; 532, wind knife; 533, gas tank; 534, air compressor; 541, third mounting seat; 542, thermal imaging sensor; 551, fourth mounting seat; 552, nozzle; 511, columnar support portion; 4451, support ring frame; 512, annular inner ring for power connection; 513, first air inlet; 514, mounting hole; 4452, annular outer ring for power connection; 4453, annular air inlet seat; 100, central axis cavity; 200, arc cavity; 300, main air pipe; 400, second air inlet; 500, branch pipe; 600, injection pipe; 700, sub-column head.
[0021] 401. Battery; 402. Transformer 402. DETAILED DESCRIPTION
[0022] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements with the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and are not to be construed as limitations of the present invention. On the contrary, embodiments of the present invention include all changes, modifications and equivalents that fall within the spirit and connotation of the appended claims.
[0023] A photovoltaic module waterless cleaning device and system according to an embodiment of the present invention will be described below with reference to the accompanying drawings.
[0024] like Figure 1-Figure 9 As shown, a photovoltaic module waterless cleaning device according to an embodiment of the present invention includes a mounting frame 1 and photovoltaic panels 2 evenly mounted on the top of the mounting frame 1, and also includes a waterless cleaning device 3 arranged on the mounting frame 1, and the waterless cleaning device 3 includes: Intelligent drive component 4: includes a mounting frame 41, a controller 42, a dual-axis motor 43 and a reciprocating conveying mechanism 44, wherein the mounting frame 41 is fixedly connected to the bottom center of the mounting plate frame 1, one end of the mounting frame 41 extends out of the bottom of the mounting plate frame 1, and then bends upward to form a hook-shaped overlap portion 411, the bottom of the overlap portion 411 is fixedly connected to the top of the mounting frame 41, the controller 42 and the dual-axis motor 43 are respectively arranged inside the overlap portion 411, and the reciprocating conveying mechanism 44 is arranged on the top of the mounting plate frame 1 and connected to the output end of the dual-axis motor 43; The waterless cleaning component 5 includes a mounting roller 51, a dust thickness detection mechanism 52, a pressurized air blowing mechanism 53, a hot spot detection mechanism 54 and a marking mechanism 55, wherein the mounting roller 51 is arranged on the reciprocating conveying mechanism 44 and is located on one side of the top of the mounting plate frame 1, and the dust thickness detection mechanism 52, the pressurized air blowing mechanism 53, the hot spot detection mechanism 54 and the marking mechanism 55 are sequentially arranged around the surface of the mounting roller 51; The middle group of photovoltaic panels 2 located on the top of the mounting frame 1 is used solely to power the controller 42. The dual-axis motor 43, the dust thickness detection mechanism 52, the pressurized wind blowing mechanism 53, the hot spot detection mechanism 54 and the marking mechanism 55 are respectively connected to the controller 42 through the bus system to realize data transmission and reception of control instructions.
[0025] It should be noted that the mounting plate frame 1 described in this embodiment also includes a triangular mounting base frame (not shown in the figure), and the mounting plate frame 1 is mounted on the mounting surface of the triangular mounting base frame.
[0026] It should also be noted that the controller 42 described in this embodiment has a built-in timing module (not shown in the figure), and the time is set by the timing module to achieve the timed cleaning operation. The controller 42 also has a built-in wireless communication module (not shown in the figure). The controller 42 is wirelessly connected to the host computer through the wireless communication module to achieve data transmission and reception of control instructions. The controller 42 also has a built-in alarm module (not shown in the figure), and the alarm module stores different types of alarm information. For example, when the dust thickness detection mechanism 52 detects abnormal dust thickness parameters in the same area on the photovoltaic panel 2 for multiple times, the data is sent to the controller 42, and the controller 42 extracts the alarm information corresponding to the alarm module and sends it to the host computer through the wireless communication module. When the hot spot detection mechanism 54 detects the presence of a hot spot on the photovoltaic panel 2, the data is sent to the controller 42, and the controller 42 extracts the alarm information corresponding to the alarm module and sends it to the host computer through the wireless communication module.
[0027] It should also be noted that the controller 42 described in this embodiment also includes a dust level determination module (not shown in the figure), which stores relevant dust and dust data, and can classify the data information collected by the dust thickness detection mechanism 52. The controller 42 controls the blowing force of the pressurized air blowing mechanism 53 according to the judged level.
[0028] It should also be noted that a battery 401 is arranged inside the overlapping part 411 described in this embodiment, and a transformer 402 is arranged on the top of the battery 401. The electric energy generated by the middle group of photovoltaic panels 2 is transformed by the transformer 402 and then transmitted to the battery 401 for storage. The battery 401 is connected to the controller 42 to supply power to the controller 42.
[0029] It should also be noted that the dual-axis motor 43 described in this embodiment is provided with an encoder on its surface and is electrically connected to the controller 42 . The encoder is used to detect the number of rotations of the dual-axis motor 43 in real time.
[0030] Specifically, the present invention has a reasonable structure, and the waterless cleaning device 3 is cleverly driven by the self-generated energy of the photovoltaic panel 2. Through the advanced pressurized wind blowing technology, it efficiently and safely replaces the traditional mechanical water washing and manual wiping methods, and realizes waterless and efficient cleaning of photovoltaic components. This design not only significantly improves the power generation efficiency of photovoltaic power stations, effectively extends the service life of photovoltaic components, but also greatly reduces the cost and time investment of cleaning operations. The present invention innovatively designs a waterless cleaning component 5, which integrates multiple advanced functions, specifically including an installation roller 51, a dust thickness detection mechanism 52, a pressurized wind blowing mechanism 53, a hot spot detection mechanism 54 and a marking mechanism 55. These mechanisms are cleverly arranged around the surface of the installation roller 51, through The rotation of the mounting roller 51 realizes seamless switching between various mechanisms, which greatly improves the flexibility and efficiency of the cleaning operation. Among them, the dust thickness detection mechanism 52 adopts dual detection technology, which can accurately measure the dust and dust accumulation on the surface of the photovoltaic panel 2 to ensure the accuracy and reliability of the data. This high-precision detection provides a solid foundation for subsequent cleaning work and has significant use effects. The pressurized wind blowing mechanism 53 uses advanced pressurized wind blowing technology, abandons traditional mechanical water washing and manual wiping methods, and realizes waterless and efficient cleaning of photovoltaic components. This cleaning method is not only environmentally friendly and energy-saving, but also avoids the possible damage to photovoltaic components caused by moisture, thereby improving the safety and efficiency of cleaning. The hot spot detection mechanism 54 can not only detect the hot spot on the photovoltaic panel 2 The hot spot phenomenon can be detected and the accumulation of dust and the effect after cleaning can be monitored at the same time, realizing multi-functional integration. This feature helps to timely discover and deal with potential problems on the photovoltaic panel 2, ensuring the stable operation of the photovoltaic system. For photovoltaic panels 2 that are difficult to clean or have faults, the marking mechanism 55 can automatically mark them, so that the operator can quickly locate them and take corresponding treatment measures. This design greatly reduces the labor intensity of the operator, improves work efficiency, and is also convenient for subsequent maintenance and management. The waterless cleaning component 5 of the present invention integrates multiple advanced functions to achieve efficient, accurate, and waterless cleaning of the photovoltaic panel 2, while reducing labor costs and improving the overall use effect, showing significant technical innovation and practical application. The present invention is equipped with an intelligent drive component 4, which can accurately adjust the position and moving speed of the waterless cleaning component 5, so as to realize the meticulous cleaning operation of the photovoltaic panel 2. This highly automated control method not only significantly improves the cleaning efficiency, but also effectively reduces the investment in labor costs, showing excellent use results. The intelligent drive component 4 of the present invention also includes an angle self-switching mechanism 446, which can automatically and smoothly switch between the dust thickness detection mechanism 52, the pressurized wind blowing mechanism 53, the hot spot detection mechanism 54 and the marking mechanism 55 according to the preset program plan during the operation of the waterless cleaning component 5. This function greatly simplifies the operation process, reduces the need for manual intervention, and not only saves precious time,It also further reduces the labor intensity of the operator. The application of the angle self-switching mechanism 446 makes the entire cleaning process smoother and more efficient, and the coordination between the functional modules is closer, thereby ensuring the comprehensiveness and accuracy of the cleaning operation. In addition, this automatic switching method also improves the stability and reliability of the equipment, reduces the potential risks caused by human operating errors, and has a good use effect.
[0031] When in use, the dual-axis motor 43 receives instructions and operates regularly. The operation of the dual-axis motor 43 drives the reciprocating conveying mechanism 44 to operate. The operation of the reciprocating conveying mechanism 44 drives the installation roller 51 in the waterless cleaning component 5 to reciprocate on the top of the photovoltaic panel 2. In the initial state, the dust thickness detection mechanism 52 is aimed at the photovoltaic panel 2. The dust thickness detection mechanism 52 detects dust and dust on the surface of the photovoltaic panel 2 during movement, and sends the detection data to the controller 42 after detection. The controller 42 determines the dust and dust level according to the detection data, and controls the cleaning force of the pressurized wind blowing mechanism 53 according to the dust and dust level. When the dust thickness detection mechanism 52 is reset to the origin, the angle self-switching mechanism 446 is passively triggered to operate, and drives the installation roller 51 to rotate, so that the pressurized wind blowing mechanism 53 is downward and aimed at the photovoltaic panel 2. The pressurized wind blowing mechanism 53 blows away the dust and dust on the surface of the photovoltaic panel 2 during movement. When the pressurized wind blowing mechanism 53 is reset to the origin, the angle self-switching mechanism 44 6 is passively triggered to run, and drives the installation roller 51 to rotate, so that the hot spot detection mechanism 54 is downward and aligned with the photovoltaic panel 2. The hot spot detection mechanism 54 can not only detect the hot spot phenomenon on the photovoltaic panel 2 during movement, but also monitor the accumulation of dust and the effect after cleaning at the same time, thereby realizing multi-functional integration. When the hot spot detection mechanism 54 is reset to the origin, the angle self-switching mechanism 446 is passively triggered to run, and drives the installation roller 51 to rotate, so that the marking mechanism 55 is downward and aligned with the photovoltaic panel 2. The controller 42 determines whether there is something difficult to clean on the surface of the photovoltaic panel 2 or a fault occurs according to the detection data of the dust thickness detection mechanism 52 and the hot spot detection mechanism 54. When it is determined that there is something difficult to clean on the surface of the photovoltaic panel 2 or a fault occurs, the controller 42 controls the marking mechanism 55 to run and mark the position of the photovoltaic panel 2, so that the operator can quickly locate and take corresponding treatment measures. When the marking mechanism 55 is reset to the origin, the dual-axis motor 43 receives the instruction to stop running.
[0032] In one embodiment of the present invention, Figure 1As shown, the reciprocating conveying mechanism 44 includes an upper end seat 441, a lower end seat 442, a transmission rod 443, a reciprocating screw rod 444 and a movable slide 445, wherein the upper end seat 441 is symmetrically fixedly connected to the top of the mounting plate frame 1 and is located outside the overlapping portion 411, the lower end seat 442 is symmetrically fixedly connected to the end surface of the mounting plate frame 1 away from the overlapping portion 411, and corresponds to the position of the upper end seat 441, the transmission rod 443 is rotatably connected to the overlapping portion 411 and the surface of the upper end seat 441, respectively, one end of the transmission rod 443 penetrates into the overlapping portion 411, and is connected to the output end of the dual-axis motor 43, and the transmission rod The other end of 443 penetrates into the interior of the upper end seat 441, and the reciprocating screw rod 444 is rotatably connected to the surfaces of the lower end seat 442 and the upper end seat 441 respectively. One end of the reciprocating screw rod 444 penetrates into the interior of the upper end seat 441. Bevel gears are respectively arranged at corresponding positions of the surface of one end of the reciprocating screw rod 444 penetrating into the interior of the upper end seat 441 and the surface of one end of the transmission rod 443 penetrating into the interior of the upper end seat 441, and they are meshed with each other. The movable slide 445 is threadedly connected to the outer surface of the reciprocating screw rod 444 and is horizontally slidably connected to the top of the mounting plate frame 1. The two ends of the mounting roller 51 are respectively rotatably connected to the surfaces of the two groups of movable slides 445.
[0033] It should be noted that the bevel gear described in this embodiment is not shown in the figure.
[0034] Specifically, the structure and connection relationship of the reciprocating conveying mechanism 44 are further described. The reciprocating conveying mechanism 44 is provided to drive the waterless cleaning component 5 to move back and forth, so as to facilitate the detection and cleaning of the surface of the photovoltaic panel 2.
[0035] When in use, the dual-axis motor 43 receives instructions to run, and the dual-axis motor 43 runs to synchronously drive the transmission rod 443 to rotate. The rotation of the transmission rod 443 synchronously drives the reciprocating screw 444 to rotate through the bevel gear. The rotation of the reciprocating screw 444 synchronously drives the movable slide 445 to reciprocate. The movement of the movable slide 445 synchronously drives the waterless cleaning component 5 to reciprocate.
[0036] In one embodiment of the present invention, Figure 3As shown, the movable slide 445 is built with an angle self-switching mechanism 446 and is connected to the mounting roller 51. The angle self-switching mechanism 446 includes a protruding rod 4461, a spring 4462, a sliding tooth plate 4463, a driving gear 4464 and a one-way transmission 4465, wherein the protruding rod 4461 is slidably connected to a side surface of the movable slide 445 close to the lower end seat 442, one end of the protruding rod 4461 contacts the surface of the lower end seat 442, and the other end of the protruding rod 4461 penetrates into the movable slide 44 5, and a spring 4462 is fixedly connected to the inner wall of the movable slide 445, a sliding tooth plate 4463 is fixedly connected to one end surface of the protruding rod 4461 penetrating into the inner wall of the movable slide 445, and is horizontally slidably connected to the inner wall of the movable slide 445, a driving gear 4464 is rotatably connected to the inner wall of the movable slide 445, and meshes with the sliding tooth plate 4463, and one end of the central axis of the driving gear 4464 is connected to one end of the central axis of the mounting roller 51 through a one-way transmission 4465.
[0037] It should be noted that the one-way transmission 4465 described in this embodiment is a ratchet one-way transmission.
[0038] Specifically, the structure and connection relationship of the movable slide 445 are further explained. By setting an angle self-switching mechanism 446 on the movable slide 445, the dust thickness detection mechanism 52, the pressurized wind blowing mechanism 53, the hot spot detection mechanism 54 and the marking mechanism 55 can be automatically switched, which is simple to operate and has a good use effect.
[0039] During use, when the protruding rod 4461 contacts the surface of the lower end seat 442, it is squeezed by the lower end seat 442 and moves toward the inner direction of the movable slide seat 445, and compresses the spring 4462. The movement of the protruding rod 4461 synchronously drives the sliding tooth plate 4463 to move, and drives the driving gear 4464 to rotate. Since a one-way transmission 4465 is provided between the driving gear 4464 and the central axis of the mounting roller 51, the mounting roller 51 does not rotate. When the protruding rod 4461 is separated from the surface of the lower end seat 442, the protruding rod 4461 and the sliding tooth plate 4463 are automatically reset under the influence of the elastic force of the spring 4462. The sliding tooth plate 4463 is reset and synchronously drives the driving gear 4464 to rotate in the opposite direction. The reverse rotation of the driving gear 4464 synchronously drives the mounting roller 51 to reverse through the one-way transmission 4465, thereby switching the dust thickness detection mechanism 52 to the pressurized air blowing mechanism 53, and the use effect is good.
[0040] In one embodiment of the present invention, Figure 5As shown, the dust thickness detection mechanism 52 includes a first mounting socket 521, an electrical sensor 522 and an ultrasonic sensor 523, wherein the first mounting socket 521 is evenly clamped and fixed in a slot on the surface of the mounting roller 51 by an elastic clamp 1000, the electrical sensor 522 is evenly arranged on the surface of the first mounting socket 521, the ultrasonic sensor 523 is evenly arranged on the surface of the first mounting socket 521, and is located between two adjacent groups of electrical sensors 522, the electrical sensor 522 and the ultrasonic sensor 523 are both equipped with a wireless communication module, and the electrical sensor 522 and the ultrasonic sensor 523 are wirelessly connected to the controller 42 through the wireless communication module respectively to realize data transmission and reception of control instructions.
[0041] Specifically, the structure and connection relationship of the dust thickness detection mechanism 52 are further explained. The dust thickness detection mechanism 52 has a dual detection function, which can effectively detect dust and powder on the surface of the photovoltaic panel 2. The detection accuracy can be guaranteed through dual detection, and the use effect is good.
[0042] When in use, the installation roller 51 moves synchronously to drive the first installation bracket 521, the electrical sensor 522 and the ultrasonic sensor 523 to move. The electrical sensor 522 and the ultrasonic sensor 523 respectively detect dust and powder on the surface of the photovoltaic panel 2 during the movement. The electrical sensor 522 realizes measurement by measuring the change in conductivity of the dust. Dust will affect the stability of the electric field and the performance of the current. The sensor can measure the change in conductivity and determine the dust content by calculation. The ultrasonic sensor 523 can measure dust through ultrasound. The principle is to use the propagation characteristics of ultrasound in the air. When encountering dust particles, scattering and reflection will occur. The sensor determines the thickness of the dust by receiving these signals.
[0043] In one embodiment of the present invention, Figure 3 and Figure 6 As shown, the pressurized wind blowing mechanism 53 includes a second mounting base 531, a wind knife 532, an air tank 533 and an air compressor 534, wherein the second mounting base 531 is evenly clamped and fixed in the groove on the surface of the mounting roller 51 by an elastic clamp 1000, the wind knife 532 is obliquely arranged on the surface of the second mounting base 531, the air tank 533 and the air compressor 534 are respectively arranged on the inner wall of the mounting frame 41 and are connected to each other, the air tank 533 is connected to the wind knife 532 through an air pipeline, a first solenoid valve is arranged on the air pipeline, and the air compressor 534 and the first solenoid valve are respectively connected to the controller 42 through a bus system to realize data transmission and reception of control instructions.
[0044] It should be noted that the gas tank 533 described in this embodiment includes a pressure detection mechanism (not shown in the figure), which is connected to the controller 42 through a bus system to realize data transmission and reception of control instructions. When the pressure detection mechanism detects that the gas inside the gas tank 533 is reduced, the data is sent to the controller 42, and the controller 42 controls the operation of the air compressor 534 to inflate the interior of the gas tank 533.
[0045] It should be noted that the surface of the mounting frame 41 described in this embodiment is provided with an air intake grille, and a dustproof net is provided inside the air intake grille.
[0046] Specifically, the structure and connection relationship of the pressurized wind blowing mechanism 53 are further explained. The pressurized wind blowing mechanism 53 is set to clean the surface of the photovoltaic panel 2 by pressurized wind blowing, which effectively replaces the traditional manual operation and water washing operation, reduces labor intensity, improves work efficiency, and has a good use effect.
[0047] When in use, the first solenoid valve receives a command to open, so that the compressed gas inside the gas tank 533 is injected into the wind knife 532 through the gas pipeline, and then blown to the surface of the photovoltaic panel 2 by the wind knife 532 to clean the dust and powder on the surface of the photovoltaic panel 2. When the pressure detection mechanism on the gas tank 533 detects that the gas inside the gas tank 533 is reduced, the data is sent to the controller 42, and the controller 42 controls the operation of the air compressor 534 to inflate the inside of the gas tank 533, and the use effect is good.
[0048] In one embodiment of the present invention, Figure 7 As shown, the hot spot detection mechanism 54 includes a third mounting seat 541 and a thermal imaging sensor 542, wherein the third mounting seat 541 is evenly clamped and fixed in a card slot on the surface of the mounting roller 51 by an elastic clamp 1000, and the thermal imaging sensor 542 is evenly arranged on the surface of the third mounting seat 541. The thermal imaging sensor 542 has a built-in wireless communication module, and the thermal imaging sensor 542 is connected to the controller 42 via the wireless communication module to realize data transmission and reception of control instructions.
[0049] Specifically, the structure and connection relationship of the hot spot detection mechanism 54 are further explained. The hot spot detection mechanism 54 uses thermal imaging technology to detect the surface of the photovoltaic panel 2, and it has the following functions: the first is hot spot detection. By capturing the thermal distribution image of the surface of the photovoltaic panel 2 by the thermal imaging sensor 542, the area with abnormal temperature, that is, the hot spot, can be intuitively found. The second is dust and powder detection: in addition to hot spot detection, the hot spot detection mechanism 54 can also determine whether there is dust, powder and other foreign matter on the surface of the photovoltaic panel 2 by analyzing the temperature distribution difference in the infrared thermal imaging image. The third is the cleaning effect judgment. After cleaning the dust, powder and other foreign matter on the surface of the photovoltaic panel 2, the hot spot detection mechanism 54 can be used to judge the cleaning effect. By comparing the infrared thermal imaging images before and after cleaning, the quality and effect of the cleaning work can be intuitively evaluated. The hot spot detection mechanism 54 realizes comprehensive, efficient and accurate detection of the surface of the photovoltaic panel 2 through its precise structural design and connection relationship, as well as powerful thermal imaging detection function, and has a good use effect.
[0050] In one embodiment of the present invention, Figure 4 and Figure 8 As shown, the marking mechanism 55 includes a fourth mounting seat 551 and a nozzle 552, wherein the fourth mounting seat 551 is evenly clamped and fixed in a groove on the surface of the mounting roller 51 by an elastic clamp 1000, and the nozzle 552 is evenly arranged on the surface of the fourth mounting seat 551. The nozzle 552 includes a second solenoid valve, and the second solenoid valve is connected to the controller 42 through a built-in wireless communication module to realize data transmission and reception of control instructions.
[0051] It should be noted that the first mounting bracket 521 , the second mounting bracket 531 , the third mounting bracket 541 , and the fourth mounting bracket 551 described in this embodiment are equal in number to the photovoltaic panels 2 , and their positions correspond.
[0052] It should be noted that white boards (not shown in the figure) are evenly arranged on the top of one side of the mounting plate frame 1 close to the lower end seat 442 described in this embodiment. The number of white boards is equal to that of the nozzles 552, and the positions are corresponding. By cleverly utilizing the characteristics of the white boards, they are used as intuitive indicators of chemical agent reactions. Specifically, the multiple groups of nozzles 552 are configured to spray their own unique chemicals onto these white boards. These chemicals are carefully selected and proportioned to ensure that each chemical can induce a specific color change after contacting the white boards. This color change is not only clearly identifiable, but also each chemical The colors caused by chemical agents are all unique, thus achieving intuitive identification and differentiation of chemical types. In this way, operators can quickly and accurately determine which chemicals have been applied to the whiteboard and their respective corresponding color changes. This not only improves work efficiency, but also greatly reduces the potential risks caused by misjudgment or confusion of chemicals. By cleverly combining the arrangement of the whiteboard and the nozzle 552, we provide users with an intuitive and easy-to-use identification system, which enables staff to quickly find faulty or unprocessed photovoltaic panels 2, and the use effect is good.
[0053] Specifically, the structure and connection relationship of the marking mechanism 55 are further explained. As a key component of the entire system, the marking mechanism 55 undertakes the important task of accurately marking photovoltaic panels 2 that are difficult to clean or photovoltaic panels with hot spots 2. This design is intended to help staff quickly and accurately locate problematic photovoltaic panels 2 during inspections or maintenance, thereby significantly improving work efficiency.
[0054] Specifically, the marking mechanism 55 is mainly composed of a nozzle 552, a reagent storage and supply pipeline, and an electromagnetic valve for accurately controlling the injection of the reagent. The nozzle 552 is carefully arranged on the fourth mounting seat 551 to ensure that they can cover all key areas on the photovoltaic panel 2. When the dust thickness detection mechanism 52 detects that the dust thickness parameter of the set area of the photovoltaic panel 2 is high for multiple times, the controller 42 receives the data and determines that there are things on this photovoltaic panel 2 that are difficult to clean and need to be manually cleaned by the inspection personnel. In addition to sending information to the upper computer through the wireless communication module, it will also control the second electromagnetic valve on the nozzle 552 corresponding to the photovoltaic panel 2 to open, so that the chemical agent is quantitatively sprayed from the nozzle 552 to the whiteboard. After the whiteboard surface is sprayed with the chemical agent, it displays the color corresponding to the information to be cleaned. When the hot spot detection mechanism 54 detects the appearance of a hot spot on the photovoltaic panel 2, it can firstly determine that there is dust and powder on the photovoltaic panel 2, and know the corresponding area of the dust and powder. Secondly, It is possible to determine whether the photovoltaic panel 2 is faulty by comparing the data detected by the dust thickness detection mechanism 52. If the data are consistent, it can be determined as dust or powder. If the data are inconsistent, it is determined to be a photovoltaic panel 2 fault. After the controller 42 determines that the photovoltaic panel 2 is faulty, in addition to sending information to the upper computer through the wireless communication module, it will also control the second solenoid valve on the nozzle 552 corresponding to the photovoltaic panel 2 to open, so that the chemical agent is sprayed quantitatively from the nozzle 552 to the whiteboard. After the whiteboard surface is sprayed with the chemical agent, the color corresponding to the fault information of the photovoltaic panel 2 is displayed. When the staff conducts inspections or maintenance, they only need to simply observe the marks on the surface of the photovoltaic panel 2 to quickly locate the problem area, thereby greatly saving the time for finding and solving the problem. The marking mechanism 55, through its exquisite structural design and efficient connection relationship, not only realizes the rapid and accurate marking of the problem photovoltaic panel 2, but also greatly improves the work efficiency and user experience, and the use effect is good.
[0055] In one embodiment of the present invention, Figure 4 As shown, the angles between the dust thickness detection mechanism 52, the pressurized wind blowing mechanism 53, the hot spot detection mechanism 54 and the marking mechanism 55 are 90 degrees respectively, and the angle of a single rotation of the mounting roller 51 is 90 degrees.
[0056] Specifically, the installation position, angle and single rotation angle of the dust thickness detection mechanism 52, pressurized air blowing mechanism 53, hot spot detection mechanism 54 and marking mechanism 55 are further limited. By limiting the installation position and angle of the mechanism, not only is the space utilization between the mechanisms maximized, but it is also convenient for the installation roller 51 to accurately drive the mechanism to operate during rotation, ensuring that each mechanism can be accurately positioned within a predetermined working area, thereby ensuring the accuracy and consistency of the detection or processing operation. The single rotation angle of the installation roller 51 is precisely set to 90 degrees, which perfectly matches the angle between the mechanisms, so that the installation roller 51 can accurately switch to the next mechanism each time it rotates. This precise angle control not only improves the automation level of the system, but also ensures the efficient and stable progress of the entire detection and processing process. By precisely limiting the installation position, angle and rotation angle of the installation roller 51, the position accuracy and use effect of the system are significantly improved.
[0057] In one embodiment of the present invention, Figure 3-Figure 4 and Fig. 9 As shown, a columnar support portion 511 and a support ring frame 4451 are respectively provided at positions corresponding to the surface of the mounting roller 51 and the surface of the movable slide 445. One end of the columnar support portion 511 is located inside the support ring frame 4451 and is slidably connected to the inner wall of the support ring frame 4451. The surface of the cylindrical support portion 511 is provided with an annular power-connecting inner ring 512, a first air inlet 513 and a mounting hole 514 in sequence from the outside to the inside. The outer end surface of the support ring frame 4451 is fixedly connected with the annular power-connecting outer ring 4452, and is sleeved on the surface of the cylindrical support portion 511. The annular power-connecting outer ring 4452 is located outside the annular power-connecting inner ring 512 and is slidably connected to the surface of the annular power-connecting inner ring 512, wherein the annular power-connecting outer ring 4452 is connected to the controller 42 through a wire, and the annular power-connecting inner ring 512 is respectively connected to the dust thickness detection mechanism 52, The hot spot detection mechanism 54 and the marking mechanism 55 are connected. When the annular power-connected inner ring 512 is connected to the annular power-connected outer ring 4452, the dust thickness detection mechanism 52, the hot spot detection mechanism 54 and the marking mechanism 55 are powered on and operated. The outer end surface of the annular power-connected outer ring 4452 is fixedly connected with an annular air inlet seat 4453, which is sleeved on the surface of the columnar support portion 511 and located outside the first air inlet 513. One end of the annular air inlet seat 4453 is connected to the gas pipeline, and the annular air inlet seat 4453 is communicated with the inside of the first air inlet 513. The interior of the installation roller 51 is divided into a central axis cavity 100 and an arc cavity 200 by a partition. The central axis cavity 100 is equipped with a main air pipe 300. One end of the main air pipe 300 penetrates into the interior of the columnar support portion 511. The annular electrical inner ring 512 is fixedly connected to the surface of one end of the main air pipe 300 penetrating into the interior of the columnar support portion 511. A second air inlet 400 is provided at a position corresponding to the position of the first air inlet 513 on the surface of one end of the main air pipe 300 penetrating into the interior of the columnar support portion 511. The second air inlet 400 is respectively connected to the first air inlet 513 and the interior of the main air pipe 300. The inner wall of the arc cavity 200 corresponding to the position of the pressurized air blowing mechanism 53 is evenly provided with branch pipes 500, which are respectively connected to the wind knife 532 and the inside of the main air pipe 300; the inner wall of the arc cavity 200 corresponding to the position of the marking mechanism 55 is evenly provided with branch column heads 700; the main air pipe 300 has a multi-component injection pipe 600 built in; one end of the multi-component injection pipe 600 passes through the outside of the main air pipe 300 and is located inside the mounting hole 514; one end of the branch column head 700 is connected to the nozzle 552, and the other end of the branch column head 700 is connected to the inside of the branch injection pipe 600.
[0058] It should be noted that the dispensing tube 600 described in this embodiment is provided with a plugging cover (not shown in the figure) at one end located inside the mounting hole 514 .
[0059] Specifically, in order to ensure the efficient and stable operation of the installation roller 51 and the full play of the functions of each mechanism, we have optimized the relevant components as follows. First, a cylindrical support part 511 and a support ring frame 4451 are set. The cylindrical support part 511 and the support ring frame 4451 are designed to effectively and firmly limit and support the end of the installation roller 51, which significantly enhances the stability of the installation roller 51 during rotation. Secondly, an annular power-connected outer ring 4452 and an annular power-connected inner ring 512 are set. The design of the annular power-connected outer ring 4452 and the annular power-connected inner ring 512 ensures that when the installation roller 51 rotates, the electrical equipment on each mechanism can remain powered on continuously and stably. This design not only improves the electrical performance of the system, but also reduces the failure rate caused by poor contact. Furthermore, it also improves the gas The air path system has been optimized. The first air inlet 513, the annular air inlet seat 4453, the second air inlet 400, the main air pipe 300 and the branch pipe 500 are cleverly arranged and connected to form an efficient and stable air path system. This design ensures that the air injection operation of the wind knife 532 is not affected when the mounting roller 51 is rotating, thereby ensuring the stability and efficiency of the pressurized air blowing mechanism 53. Finally, the chemical injection system is innovative. By setting the sub-column head 700 and the sub-injection pipe 600, we have achieved a flexible and efficient chemical injection method. This design allows users to inject different chemicals into multiple groups of nozzles 552 according to actual needs, thereby meeting diverse processing needs. At the same time, this design also improves the flexibility and scalability of the system, and has a good use effect.
[0060] A photovoltaic module waterless cleaning system comprises a mounting plate frame 1, photovoltaic panels 2 evenly mounted on the top of the mounting plate frame 1, and a photovoltaic module waterless cleaning device.
[0061] In summary, the photovoltaic module waterless cleaning equipment and system according to the embodiment of the present invention have a reasonable structure. The waterless cleaning device 3 cleverly utilizes the self-generated energy of the photovoltaic panel 2 to drive it. Through advanced pressurized wind blowing technology, it efficiently and safely replaces the traditional mechanical water washing and manual wiping methods, thereby realizing waterless and efficient cleaning of the photovoltaic module. This design not only significantly improves the power generation efficiency of the photovoltaic power station, effectively extends the service life of the photovoltaic module, but also greatly reduces the cost and time investment of the cleaning operation.
[0062] In the description of this specification, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present invention, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0063] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.
[0064] Although the embodiments of the present invention have been shown and described above, it is to be understood that the above embodiments are exemplary and are not to be construed as limitations of the present invention. A person skilled in the art may change, modify, replace and deform the above embodiments within the scope of the present invention.
Claims
1. A photovoltaic module waterless cleaning device, comprising a mounting frame (1) and photovoltaic panels (2) evenly mounted on the top of the mounting frame (1), characterized in that: It also includes a waterless cleaning device (3) arranged on the mounting plate frame (1), the waterless cleaning device (3) comprising: Intelligent drive assembly (4): comprising a mounting frame (41), a controller (42), a dual-axis motor (43) and a reciprocating conveying mechanism (44), wherein the mounting frame (41) is fixedly connected to the center of the bottom of the mounting plate frame (1), one end of the mounting frame (41) extends out of the bottom of the mounting plate frame (1), and then bends upward to form a hook-shaped overlapping portion (411), the bottom of the overlapping portion (411) is fixedly connected to the top of the mounting frame (41), the controller (42) and the dual-axis motor (43) are respectively arranged inside the overlapping portion (411), and the reciprocating conveying mechanism (44) is arranged on the top of the mounting plate frame (1) and is connected to the output end of the dual-axis motor (43); A waterless cleaning component (5): comprising a mounting roller (51), a dust thickness detection mechanism (52), a pressurized air blowing mechanism (53), a hot spot detection mechanism (54) and a marking mechanism (55), wherein the mounting roller (51) is arranged on the reciprocating conveying mechanism (44) and is located on one side of the top of the mounting plate frame (1), and the dust thickness detection mechanism (52), the pressurized air blowing mechanism (53), the hot spot detection mechanism (54) and the marking mechanism (55) are sequentially arranged around the surface of the mounting roller (51); A group of photovoltaic panels (2) in the middle located on the top of the mounting plate frame (1) is used alone to supply power to the controller (42); the dual-axis motor (43), the dust thickness detection mechanism (52), the pressurized wind blowing mechanism (53), the hot spot detection mechanism (54) and the marking mechanism (55) are respectively connected to the controller (42) via a bus system to achieve data transmission and reception of control instructions.
2. The photovoltaic module waterless cleaning device according to claim 1, characterized in that: The reciprocating conveying mechanism (44) comprises an upper end seat (441), a lower end seat (442), a transmission rod (443), a reciprocating screw rod (444) and a movable slide seat (445), wherein the upper end seat (441) is symmetrically fixedly connected to the top of the mounting plate frame (1) and is located outside the overlapping portion (411); the lower end seat (442) is symmetrically fixedly connected to an end surface of the mounting plate frame (1) away from the overlapping portion (411) and corresponds to the position of the upper end seat (441); the transmission rod (443) is rotatably connected to the overlapping portion (411) and the surface of the upper end seat (441), respectively; one end of the transmission rod (443) penetrates into the overlapping portion (411) and is connected to the output end of the dual-axis motor (43); The other end of the transmission rod (443) passes through the interior of the upper end seat (441); the reciprocating screw rod (444) is rotatably connected to the surfaces of the lower end seat (442) and the upper end seat (441), one end of the reciprocating screw rod (444) passes through the interior of the upper end seat (441); bevel gears are respectively provided at positions corresponding to the positions of the end surface of the reciprocating screw rod (444) passing through the interior of the upper end seat (441) and the end surface of the transmission rod (443) passing through the interior of the upper end seat (441), and the bevel gears are meshed with each other; the movable slide seat (445) is threadedly connected to the outer surface of the reciprocating screw rod (444) and horizontally slidably connected to the top of the mounting plate frame (1); and the two ends of the mounting roller (51) are respectively rotatably connected to the surfaces of the two groups of movable slide seats (445).
3. The photovoltaic module waterless cleaning device according to claim 2, characterized in that: The movable slide (445) is provided with an angle self-switching mechanism (446) and is connected to the mounting roller (51). The angle self-switching mechanism (446) comprises a protruding rod (4461), a spring (4462), a sliding tooth plate (4463), a driving gear (4464) and a one-way transmission (4465), wherein the protruding rod (4461) is slidably connected to a side surface of the movable slide (445) close to the lower end seat (442), one end of the protruding rod (4461) is in contact with the surface of the lower end seat (442), and the other end of the protruding rod (4461) penetrates into the movable slide ( 445), and a spring (4462) is fixedly connected between the interior wall of the movable slide (445), the sliding tooth plate (4463) is fixedly connected to the end surface of the protruding rod (4461) penetrating into the interior of the movable slide (445), and is horizontally slidably connected to the inner wall of the movable slide (445), the driving gear (4464) is rotatably connected to the inner wall of the movable slide (445), and is meshed with the sliding tooth plate (4463), and one end of the central axis of the driving gear (4464) is connected to one end of the central axis of the mounting roller (51) through a one-way transmission (4465).
4. The photovoltaic module waterless cleaning device according to claim 1, characterized in that: The dust thickness detection mechanism (52) comprises a first mounting card seat (521), an electrical sensor (522) and an ultrasonic sensor (523), wherein the first mounting card seat (521) is evenly clamped and fixed in a clamping groove on the surface of the mounting roller (51) by means of an elastic clamp (1000), the electrical sensors (522) are evenly arranged on the surface of the first mounting card seat (521), and the ultrasonic sensors (523) are evenly arranged on the surface of the first mounting card seat (521) and are located between two adjacent groups of the electrical sensors (522), and the electrical sensors (522) and the ultrasonic sensors (523) are both equipped with a wireless communication module, and the electrical sensors (522) and the ultrasonic sensors (523) are respectively wirelessly connected to the controller (42) via the wireless communication module to achieve data transmission and control command reception.
5. The photovoltaic module waterless cleaning device according to claim 1, characterized in that: The pressurized air blowing mechanism (53) comprises a second mounting base (531), an air knife (532), an air storage tank (533) and an air compressor (534), wherein the second mounting base (531) is evenly clamped and fixed in a clamping groove on the surface of the mounting roller (51) by means of an elastic clamp (1000), the air knife (532) is obliquely arranged on the surface of the second mounting base (531), the air storage tank (533) and the air compressor (534) are respectively arranged on the inner wall of the mounting frame (41) and are connected to each other, the air storage tank (533) is connected to the air knife (532) via an air pipeline, a first electromagnetic valve is arranged on the air pipeline, and the air compressor (534) and the first electromagnetic valve are respectively connected to the controller (42) via a bus system to achieve data transmission and reception of control instructions.
6. The photovoltaic module waterless cleaning device according to claim 1, characterized in that: The hot spot detection mechanism (54) comprises a third mounting seat (541) and a thermal imaging sensor (542), wherein the third mounting seat (541) is evenly clamped and fixed in a clamping groove on the surface of the mounting roller (51) by means of an elastic clamp (1000), and the thermal imaging sensor (542) is evenly arranged on the surface of the third mounting seat (541). The thermal imaging sensor (542) has a built-in wireless communication module, and the thermal imaging sensor (542) is connected to the controller (42) via the wireless communication module to achieve data transmission and reception of control instructions.
7. The photovoltaic module waterless cleaning device according to claim 1, characterized in that: The marking mechanism (55) comprises a fourth mounting seat (551) and a nozzle (552), wherein the fourth mounting seat (551) is evenly clamped and fixed in a clamping groove on the surface of the mounting roller (51) by means of an elastic clamp (1000), and the nozzle (552) is evenly arranged on the surface of the fourth mounting seat (551), and the nozzle (552) comprises a second solenoid valve, which is connected to the controller (42) via a built-in wireless communication module to achieve data transmission and reception of control instructions.
8. The photovoltaic module waterless cleaning device according to claim 1, characterized in that: The included angles between the dust thickness detection mechanism (52), the pressurized air blowing mechanism (53), the hot spot detection mechanism (54) and the marking mechanism (55) are respectively 90 degrees, and the angle of a single rotation of the mounting roller (51) is 90 degrees.
9. The photovoltaic module waterless cleaning device according to claim 2, characterized in that: A columnar support portion (511) and a support ring frame (4451) are respectively provided at positions corresponding to the surface of the mounting roller (51) and the surface of the movable slide seat (445); one end of the columnar support portion (511) is located inside the support ring frame (4451) and is slidably connected to the inner wall of the support ring frame (4451); The surface of the columnar support portion (511) is provided with an annular power-connecting inner ring (512), a first air inlet (513) and a mounting hole (514) in sequence from the outside to the inside; the outer end surface of the support ring frame (4451) is fixedly connected with an annular power-connecting outer ring (4452) and sleeved on the surface of the columnar support portion (511); the annular power-connecting outer ring (4452) is located outside the annular power-connecting inner ring (512) and is slidably connected to the surface of the annular power-connecting inner ring (512); wherein the annular power-connecting outer ring (4452) is connected to the controller (42) via a wire, and the annular power-connecting inner ring (512) is respectively connected to the dust thickness detection mechanism (52), the thermal The spot detection mechanism (54) and the marking mechanism (55) are connected. When the annular power-connected inner ring (512) is connected to the annular power-connected outer ring (4452), the dust thickness detection mechanism (52), the hot spot detection mechanism (54) and the marking mechanism (55) are powered on and operated. The outer end surface of the annular power-connected outer ring (4452) is fixedly connected with an annular air inlet seat (4453). The annular air inlet seat (4453) is sleeved on the surface of the columnar support portion (511) and is located outside the first air inlet (513). One end of the annular air inlet seat (4453) is connected to a gas pipeline. The annular air inlet seat (4453) is in communication with the inside of the first air inlet (513). The interior of the installation roller (51) is divided into a central axis cavity (100) and an arc cavity (200) by a partition. The central axis cavity (100) contains a main air pipe (300). One end of the main air pipe (300) passes through the interior of the columnar support portion (511). The annular power connection inner ring (512) is fixedly connected to the surface of one end of the main air pipe (300) passing through the interior of the columnar support portion (511). A second air inlet (400) is provided at a position corresponding to the position of the first air inlet (513) on the surface of one end of the main air pipe (300) passing through the interior of the columnar support portion (511). The second air inlet (400) is respectively connected to the first air inlet (513) and the interior of the main air pipe (300), and is connected to the The inner wall of the arc-shaped cavity (200) corresponding to the position of the pressurized air blowing mechanism (53) is evenly provided with branch pipes (500), and the branch pipes (500) are respectively connected to the wind knife (532) and the inside of the main air pipe (300). The inner wall of the arc-shaped cavity (200) corresponding to the position of the marking mechanism (55) is evenly provided with a column head (700). The main air pipe (300) is built with multiple groups of injection pipes (600), and one end of the multiple groups of injection pipes (600) respectively passes through the outside of the main air pipe (300) and is located inside the mounting hole (514). One end of the column head (700) is connected to the nozzle (552), and the other end of the column head (700) is connected to the inside of the injection pipe (600).
10. A photovoltaic module waterless cleaning system, characterized in that: It comprises a mounting frame (1), photovoltaic panels (2) evenly mounted on the top of the mounting frame (1), and a photovoltaic module waterless cleaning device as claimed in any one of claims 1 to 9.
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