Cable guiding device for wind power generation device
By designing a cable guide device in a wind power generation device that combines a wire disk, base, clamping assembly and adjustment mechanism, the problem of difficult cable tension and easy cable damage in the prior art is solved, and the stable guidance and appropriate tension of the cable are achieved.
Patent Information
- Application Number
- CN202411808923.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-10
- Publication Date
- 2025-05-16
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The cable guides of existing wind power generation devices are difficult to adjust the tension of the cable, resulting in the cable being easily shaken and slipped during the guide process, and the cable may be subjected to excessive friction and squeeze during the unwinding and winding process, resulting in surface wear, internal damage or breakage.
A cable guide device for wind power generation devices is designed, and a structure combining a wire disk, a base, a clamping assembly and an adjustment mechanism. The clamping assembly clamps the cable up and down and left and right through components such as threaded rods, rotors and mobile racks. The adjustment mechanism drives the gears and connecting rods through stepper motors and servo motors to adjust the cable direction and tension force.
Through this device, the cable can be effectively prevented from falling off and damaged during the guide process, reduce the shaking and offset of the cable, enhance the stability of the cable, and adjust the tension and direction of the cable as needed.
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Figure CN120016361A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of wind power generation, and more particularly to a cable guiding device for a wind power generation device. Background Art
[0002] Wind power generation refers to converting the kinetic energy of wind into electrical energy. The principle of wind power generation is to use wind power to drive the windmill blades to rotate, and then increase the rotation speed through a speed increaser to drive the generator to generate electricity. The electricity generated by the generator needs to be output through cables. During the cable installation process, a guide device is required to guide the cable to prevent damage to the cable.
[0003] When guiding the cable, if the cable tension is not appropriate, the cable is prone to shaking and slipping. It is difficult for existing devices to adjust the tension of the cable, which affects the stability of the cable guidance during use.
[0004] After searching, the Chinese patent with the announcement number CN215595802U discloses a guiding device for cables of wind turbine generator sets. Through the cooperation of a ring, a turntable, a wheel, an annular groove, a pulley, a gear A, a gear B and a motor, the rotation of two sets of wheels can be adjusted and controlled to apply pressure to the cable during winding and reduce pressure during unwinding, and the tension of the cable is controlled to be appropriate to avoid slipping and shaking when guiding the cable, making the guidance more stable.
[0005] When the above-mentioned guide device for wind turbine cables is actually used, the cables may be subjected to excessive friction and compression during the unwinding and rewinding process, resulting in surface wear, internal damage or breakage of the cables. At the same time, the existing guide device uses a spring to clamp the wires, causing the cables to fall off due to loose clamping. Summary of the invention
[0006] In order to overcome the above-mentioned defects of the prior art, the present invention provides a cable guiding device for a wind power generation device to solve the problems raised in the above-mentioned background technology.
[0007] To achieve the above object, the present invention provides the following technical solutions:
[0008] A cable guide device for a wind power generation device, comprising a conductor drum, characterized in that: a base is installed below the conductor drum, two through openings are provided inside the conductor drum, two fixed brackets are fixedly connected to one side of the conductor drum, a clamping assembly is installed outside the conductor drum, a first slide groove is provided on the upper surface of the base, a slip ring is slidably connected inside the first slide groove, the slip ring is fixedly connected to the lower surface of the conductor drum, and an adjustment mechanism is installed inside the base;
[0009] The cam is provided with two guide wheels, and the guide wheels are connected to the top of the guide wheels via a threaded connection to the inner side of the through-hole. The guide wheels are connected to the inner side of the through-hole via a threaded connection to the movable frame. One side of the movable frame is slidably connected to a guide column, and the guide column is welded and fixed to the inner side of the through-hole. The inner side of the through-hole is fixedly connected to a support seat, and a plurality of rolling balls are slidably connected to the support seat and the inner side of the movable frame. A second sliding groove is provided on the inner sides of the two fixed brackets, and a support bracket is installed inside the fixed bracket. Two sliding blocks are fixedly connected to the outer side of the support bracket, and the sliding blocks are slidably connected to the inner side of the second sliding groove. A rotating drum is rotatably connected to the inner side of the support bracket, and a threaded ring is fixedly connected to the top of the support bracket, and a bidirectional screw is threadedly connected to the inner side of the threaded ring. The bidirectional screw is rotatably connected to the inner side of the fixed bracket, and one end of the bidirectional screw is fixedly connected to the second rotating wheel.
[0010] By adopting the above technical solution: the movable frame and the support seat can clamp the wire up and down, and the two rotating drums can clamp the wire left and right, thereby reducing the shaking and deviation of the cable.
[0011] As a further description of the above technical solution: the adjusting mechanism includes a stepping motor, which is fixedly connected to the inside of the base, a first gear is fixedly connected to the output end of the stepping motor, a second gear is meshed on one side of the first gear, a first connecting rod is fixedly connected to the top of the second gear, the first connecting rod is fixedly connected to the bottom of the wire reel, a servo motor is fixedly connected to the inside of the base, a third gear is fixedly connected to the output end of the servo motor, a fourth gear is meshed on one side of the third gear, a second connecting rod is fixedly connected to the top of the fourth gear, the second connecting rod is rotatably connected to the inside of the first connecting rod, and the second connecting rod passes through the base and extends to the inside of the wire reel, a turntable is fixedly connected to the top of the second connecting rod, and a winding column is fixedly connected to the upper surface of the turntable.
[0012] By adopting the above technical solution: the wire position can be adjusted by using the second gear to drive the wire reel to rotate, and the tension of the wire can be adjusted by using the fourth gear to drive the rotating disk to rotate.
[0013] Technical effects and advantages of the present invention:
[0014] 1. By setting the clamping assembly, compared with the prior art, the cable can be firmly clamped to prevent the cable from falling off due to external force during the unwinding process, thereby avoiding equipment damage or personal injury caused by the cable falling off, while reducing the shaking and deviation of the cable, and enhancing the stability of the cable during movement;
[0015] 2. By setting up an adjustment mechanism, compared with the prior art, the wire reel can be driven to rotate under the action of a stepping motor, so that the direction of the wire can be adjusted according to actual needs. The wire can be wound under the action of the third gear, thereby adjusting the tension of the wire. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0017] Figure 2 It is a schematic diagram of the local structure of the inner connection of the fixing bracket of the present invention.
[0018] Figure 3 It is a schematic structural diagram of the cross-sectional view of the wire reel and the base of the present invention.
[0019] Figure 4 It is a schematic diagram of the local structure of the connection between the wire reel and the slip ring of the present invention.
[0020] Figure 5 It is a schematic diagram of the base structure of the present invention.
[0021] Figure 6 For the present invention Figure 3 Schematic diagram of the structure of the enlarged view of part A.
[0022] The accompanying drawings are marked as follows: 1. wire reel; 2. base; 3. through-hole; 4. fixed bracket; 5. first slide groove; 6. slip ring; 7. threaded rod; 8. first rotating wheel; 10. movable frame; 11. guide column; 12. support seat; 13. rolling ball; 14. second slide groove; 15. support frame; 16. slider; 17. rotating drum; 18. threaded ring; 19. bidirectional screw; 20. second rotating wheel; 21. stepping motor; 22. first gear; 23. second gear; 24. first connecting rod; 25. servo motor; 26. third gear; 27. fourth gear; 28. second connecting rod; 29. turntable; 30. winding column. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0024] The embodiments of this application disclose Figure 1-6A cable guide device for a wind power generation device shown in the figure comprises a conductor drum 1, a base 2 is installed below the conductor drum 1, two through openings 3 are provided inside the conductor drum 1, two fixed brackets 4 are fixedly connected to one side of the conductor drum 1, a clamping assembly is installed outside the conductor drum 1, a first slide groove 5 is provided on the upper surface of the base 2, a slip ring 6 is slidably connected inside the first slide groove 5, the slip ring 6 is fixedly connected to the lower surface of the conductor drum 1, and an adjustment mechanism is installed inside the base 2;
[0025] The clamping assembly includes two threaded rods 7, which are rotatably connected to the inside of the through-hole 3, and a first rotating wheel 8 is fixedly connected to the top of the threaded rod 7. A movable frame 10 is threadedly connected to the outer side of the threaded rod 7, and a guide column 11 is slidably connected to one side of the movable frame 10. The guide column 11 is welded and fixed to the inner side of the through-hole 3, and a support seat 12 is fixedly connected to the inner side of the through-hole 3. A plurality of rolling balls 13 are slidably connected to the support seat 12 and the inside of the movable frame 10. A second slide groove 14 is provided on the inner sides of the two fixed brackets 4, and a support bracket 15 is installed on the inner side of the fixed bracket 4. Two sliders 16 are fixedly connected to the outer side of the support bracket 15, and the slider 16 is slidably connected to the inner side of the second slide groove 14. A rotating drum 17 is rotatably connected to the inner side of the support bracket 15, and a threaded ring 18 is fixedly connected to the top of the support bracket 15. A bidirectional screw 19 is threadedly connected to the inner side of the threaded ring 18. The bidirectional screw 19 is rotatably connected to the inside of the fixed bracket 4, and one end of the bidirectional screw 19 A second rotating wheel 20 is fixedly connected, and by rotating the first rotating wheel 8, the first rotating wheel 8 can drive the threaded rod 7 to rotate, and the threaded rod 7 can drive the movable frame 10 to move downward through the thread, so that the movable frame 10 and the support seat 12 can clamp the guide up and down, and multiple balls 13 make it convenient for the movable frame 10 and the support seat 12 to move the wire when clamping. The bidirectional screw 19 can be driven to rotate by rotating the second rotating wheel 20, and the bidirectional screw 19 drives the two threaded rings 18 to move relative to each other through the bidirectional thread, so that the threaded ring 18 can drive the two rotating drums 17 to clamp the wire left and right through the support frame 15, and the slider 16 is slidably connected to the inner side of the second slide groove 14, so that the support frame 15 can stably drive the slider 16 to move, so that the wire can remain stable when moving, and the cable can be prevented from falling off due to external force during the unwinding process, thereby enhancing the stability of the cable during movement.
[0026] Reference Figure 3 and 5As shown, the adjustment mechanism includes a stepper motor 21, the stepper motor 21 is fixedly connected to the inside of the base 2, the output end of the stepper motor 21 is fixedly connected to a first gear 22, one side of the first gear 22 is meshed with a second gear 23, the top of the second gear 23 is fixedly connected to a first connecting rod 24, the first connecting rod 24 is fixedly connected to the bottom of the wire reel 1, the base 2 is fixedly connected to a servo motor 25, the output end of the servo motor 25 is fixedly connected to a third gear 26, one side of the third gear 26 is meshed with a fourth gear 27, the top of the fourth gear 27 is fixedly connected to a second connecting rod 28, the second connecting rod 28 is rotatably connected to the inside of the first connecting rod 24, and the second connecting rod 28 extends through the base 2 To the inner side of the wire reel 1, a turntable 29 is fixedly connected to the top of the second connecting rod 28, and a winding column 30 is fixedly connected to the upper surface of the turntable 29. The stepping motor 21 drives the first gear 22 to engage and drive the second gear 23 to rotate, so that the second gear 23 can drive the wire reel 1 to rotate through the first connecting rod 24, and the slip ring 6 is slidably connected to the inner side of the first slide groove 5, so that the wire reel 1 can stably drive the wire to adjust the direction, and the servo motor 25 drives the third gear 26 to engage and drive the fourth gear 27 to rotate, so that the fourth gear 27 can drive the two winding columns 30 to reel the wound wire through the turntable 29, thereby adjusting the tension of the wire.
[0027] Working principle of the invention: The invention designs a cable guide device for a wind power generation device, the specific structure of which is as shown in the attached manual. Figure 1-6 As shown, in the technical solution, through the mutual cooperation between various structures, when it is necessary to guide the wire, first the guide is passed through one of the through openings 3 and bypasses the two winding columns 30 to pass through the inner side of the fixed bracket 4 of the other through opening 3, and then the two first rotating wheels 8 are rotated, and the threaded rod 7 can be driven to rotate by the first rotating wheels 8, and the threaded rod 7 can drive the moving frame 10 to move downward through the thread, and the guide column 11 provides a guiding effect for the movement of the moving frame 10, so that the moving frame 10 and the support seat 12 can clamp the guide up and down, and the multiple rolling balls 13 can facilitate the wire to be clamped when clamping. It can move, and then rotate the second rotating wheel 20, and use the second rotating wheel 20 to drive the bidirectional screw 19 to rotate. The bidirectional threads of the bidirectional screw 19 can drive the two threaded rings 18 to move relative to each other, so that the threaded ring 18 can drive the two rotating drums 17 to clamp the two sides of the wire left and right through the support frame 15. The movement of the support frame 15 can drive the two sliders 16 to slide inside the second slide groove 14 at the same time, so that the second slide groove 14 can provide a guiding effect, and the rotating drum 17 is used to rotate and connect inside the support frame 15, so that it can rotate with the wire while clamping, reducing the shaking and deviation of the cable;
[0028] When the direction of the wire needs to be adjusted, the stepper motor 21 is started, and the stepper motor 21 is used to drive the first gear 22 to rotate, so that the first gear 22 can drive the wire reel 1 to rotate above the base 2, and the slip ring 6 is used to slide and connect inside the first slide groove 5, so that the base 2 can rotate stably, so that the position of the wire can be adjusted according to actual needs. When the tension of the wire needs to be adjusted, the servo motor 25 is started, and the servo motor 25 is used to drive the third gear 26 to rotate, so that the third gear 26 engages and drives the fourth gear 27 to rotate, and the fourth gear 27 drives the turntable 29 to rotate through the second connecting rod 28, so that the turntable 29 can drive the two winding columns 30 to rotate, so that the two winding columns 30 can reel in the wound wire, thereby adjusting the guide tension.
[0029] Among them, in the drawings of the embodiments disclosed in the present invention, only the structures related to the embodiments disclosed in the present invention are involved, and other structures can refer to the general design. In the case of no conflict, the same embodiment and different embodiments of the present invention can be combined with each other;
[0030] The contents not described in detail in the specification belong to the prior art known to those skilled in the art, and the model parameters of each electrical appliance are not specifically limited, and conventional equipment can be used. In this technical solution, the electrical control components not mentioned belong to the prior art, so they are not shown in the figure and will not be described here;
[0031] Finally: The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A cable guide device for a wind power generation device, comprising a conductor reel (1), characterized in that: A base (2) is installed below the wire reel (1), two through openings (3) are provided on the inner side of the wire reel (1), two fixed brackets (4) are fixedly connected to one side of the wire reel (1), a clamping assembly is installed on the outer side of the wire reel (1), a first slide groove (5) is provided on the upper surface of the base (2), a slip ring (6) is slidably connected inside the first slide groove (5), and the slip ring (6) is fixedly connected to the lower surface of the wire reel (1), and an adjustment mechanism is installed inside the base (2); The clamping assembly comprises two threaded rods (7), the threaded rods (7) are rotatably connected to the inside of the through-hole (3), the top of the threaded rod (7) is fixedly connected to a first rotating wheel (8), the outer side of the threaded rod (7) is threadedly connected to a moving frame (10), one side of the moving frame (10) is slidably connected to a guide column (11), the guide column (11) is welded and fixed to the inside of the through-hole (3), the inside of the through-hole (3) is fixedly connected to a support seat (12), and a plurality of rolling balls (13) are slidably connected to the inside of the support seat (12) and the moving frame (10).
2. The cable guide device for a wind power generation device according to claim 1, characterized in that: A second slide groove (14) is provided inside the two fixed brackets (4), a support frame (15) is installed inside the fixed bracket (4), two sliding blocks (16) are fixedly connected to the outside of the support frame (15), and the sliding blocks (16) are slidably connected to the inside of the second slide groove (14).
3. The cable guide device for a wind power generation device according to claim 2, characterized in that: The inner side of the support frame (15) is rotatably connected to a rotating drum (17), the top of the support frame (15) is fixedly connected to a threaded ring (18), and the inner side of the threaded ring (18) is threadedly connected to a bidirectional screw (19).
4. The cable guide device for a wind power generation device according to claim 3, characterized in that: The bidirectional screw (19) is rotatably connected to the interior of the fixed bracket (4), and one end of the bidirectional screw (19) is fixedly connected to a second rotating wheel (20).
5. The cable guide device for a wind power generation device according to claim 1, characterized in that: The adjustment mechanism comprises a stepper motor (21), the stepper motor (21) is fixedly connected to the inside of the base (2), the output end of the stepper motor (21) is fixedly connected to a first gear (22), one side of the first gear (22) is meshed with a second gear (23), the top end of the second gear (23) is fixedly connected to a first connecting rod (24), and the first connecting rod (24) is fixedly connected to the bottom of the wire reel (1).
6. The cable guide device for a wind power generation device according to claim 1, characterized in that: A servo motor (25) is fixedly connected inside the base (2); a third gear (26) is fixedly connected to the output end of the servo motor (25); a fourth gear (27) is meshed with one side of the third gear (26); and a second connecting rod (28) is fixedly connected to the top end of the fourth gear (27).
7. The cable guide device for a wind power generation device according to claim 1, characterized in that: The second connecting rod (28) is rotatably connected to the inside of the first connecting rod (24), and the second connecting rod (28) passes through the base (2) and extends to the inside of the wire reel (1). The top of the second connecting rod (28) is fixedly connected to a turntable (29), and the upper surface of the turntable (29) is fixedly connected to a winding column (30).
Citation Information
Patent Citations
Guiding device for cable of wind generating set
CN215595802U