Roll welding equipment for machining tubular pile cage ribs and process of roll welding equipment

By designing the limiting mechanism and cooling components in the roller welding equipment for pipe pile cage processing, the deviation and loosening problems caused by incomplete cooling of the welding parts are solved, the firmness and quality of the welding are improved, and the service life of the material is extended.

CN120023277AInactive Publication Date: 2025-05-23MAANSHAN BAOFENG PIPE PILE CO LTD
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Patent Information

Application Number
CN202510415644.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-01
Publication Date
2025-05-23
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

In the prior art, the welding part after welding is not completely cooled in time, resulting in easy deviation and loosening between the steel wire and the steel bar, affecting the firmness and quality of the welding.

Method used

A rolling welding equipment for processing pipe pile cage ribs is designed, using a process combining a limiting mechanism and cooling components. The limiting mechanism tightens the steel wire through multiple sets of pressing wheels to ensure stable contact between the steel wire and the steel bars; the cooling component quickly cools the welding parts through the cooler and the blower.

Benefits of technology

Through the design of the limiting mechanism and cooling components, the firmness and quality of the welded parts are significantly improved, the solidification time at the welded positions is reduced, and the service life of the steel wire and steel bars is extended.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses roll welding equipment for tubular pile cage rib machining and a process thereof, and relates to the technical field of tubular pile cage rib machining, the roll welding equipment comprises a sliding frame, a fixed frame and a rotating disc, the rotating disc is provided with a plurality of steel bars, the steel bars are wound with steel wires, one side of each steel bar is provided with a limiting mechanism, and the limiting mechanism comprises a pressing assembly; the pressing assembly comprises two groups of rotating columns and a plurality of groups of pressing wheels rotationally arranged outside the rotating columns, and is used for pressing and limiting the steel wire; through the designed limiting mechanism and the multiple sets of pressing wheels, steel wires before and after welding can be tightly pressed, the steel wires make contact with reinforcing steel bars stably, the probability of deviation is reduced, the welding effect of the welding position is improved, it is guaranteed that the steel wires can be stably wound, the positions of the pressing wheels can be synchronously adjusted according to different distances between the steel wires, and the welding quality is improved. The firmness of the welding part is improved, and the welding quality of the reinforcement cage is improved.
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Description

Technical Field

[0001] The invention belongs to the technical field of pipe pile cage reinforcement processing, in particular to a rolling welding device and a process thereof for pipe pile cage reinforcement processing. Background Art

[0002] As a commonly used foundation pile type, pipe piles are widely used in infrastructure construction fields such as buildings, bridges, and ports. In the manufacturing process of pipe piles, cage reinforcement is an important component, which can enhance the structural strength and stability of pipe piles and improve the performance of pipe piles when bearing loads. In order to improve welding efficiency, cage reinforcement will be automatically welded by rolling welding equipment during welding. During welding, multiple groups of steel bars are fixed on the rotating disk in the equipment, and then the steel wire is conveyed to the steel bar through the wire feeder for conveying steel wire. Then, as the rotating disk rotates, the multiple groups of steel bars are driven to rotate, so that under the action of the friction between the surface of the steel bar and the steel bar, the steel wire is forced to bend and fit the surface of the steel bar, and bending deformation occurs. At this time, the steel wire is spirally wound around the multiple groups of steel bars, and then the movement trajectory and pressure of the welding gun (electrode) are accurately controlled by the manipulator, and resistance heat is generated at the contact part between the spiral steel wire and the steel bar, realizing non-contact indirect welding, and completing the welding operation of the contact part between the steel wire and the steel bar.

[0003] In the prior art, as the rotating disk rotates, it drives multiple groups of steel bars to rotate. Under the action of the friction between the steel bar surfaces, the steel wire is forced to bend and fit the steel bar surface, causing bending deformation. When the welding part after welding is not fully cooled in time, the vibration between the steel wire and the steel bar caused by the rotation of the steel bar may cause partial offset. At this time, the welding part between the steel wire and the steel bar that has not been fully cooled may become loose, resulting in an unstable welding part, affecting the firmness of the welding and reducing the welding quality of the steel cage. For this reason, we propose a rolling welding device and process for pipe pile cage reinforcement processing. Summary of the invention

[0004] The object of the present invention is to provide a roll welding device and a process for processing pipe pile cage reinforcement to solve the technical problems raised in the above background technology.

[0005] To achieve the above object, the present invention provides the following technical solution: a roll welding device for processing pipe pile cage reinforcement, comprising a sliding frame, a fixed frame and a rotating disk, wherein a plurality of groups of steel bars are arranged on the rotating disk, steel wires are wound around the outside of the steel bars, and a limiting mechanism is arranged on one side of the steel bars, wherein the limiting mechanism comprises:

[0006] The clamping assembly includes two groups of rotating columns and multiple groups of pressing wheels rotatably arranged outside the rotating columns, and is used to clamp and limit the steel wire;

[0007] Two sets of bidirectional screw rods are fixedly sleeved on the outside of the rotating column, and two sets of nut seats are arranged on the outside of the bidirectional screw rods for driving the pressure wheel to move left and right according to the spacing between the steel wires;

[0008] The outer sleeve of the nut seat is provided with a mounting bearing, and the inner part of the nut seat is provided with a limiting rod.

[0009] Preferably, the outer sleeve of the rotating column is provided with two sets of supporting bearings, the outer wall of the supporting bearing is fixedly provided with a lower tube, and one side of the fixing frame is fixedly provided with an arc plate;

[0010] A plurality of mounting blocks are fixedly arranged on the outer wall of the arc-shaped plate, and locking screws are connected inside the mounting blocks through threads.

[0011] Preferably, the limiting mechanism further comprises a rotating assembly, the rotating assembly comprises two groups of rotating rods rotatably arranged on one side of the inner part of the arc-shaped plate, a pulley is sleeved on the top of the rotating rod, and a transmission belt is sleeved between the two groups of pulleys for linking the two groups of rotating columns to rotate;

[0012] A first bevel gear is fixedly arranged at the bottom of the rotating rod, and a second bevel gear is fixedly arranged at one end of the rotating column.

[0013] Preferably, a cooling assembly is provided on the arc plate, and the cooling assembly includes an air cooler fixed on the outer wall of the arc plate and a hollow tube fixed on the outside of the nut seat, and a plurality of groups of blowing heads are fixed on the hollow tube for cooling the welding parts.

[0014] Preferably, telescopic tubes are fixedly arranged between the two groups of hollow tubes and between the hollow tubes and the lower tubes, an upper rod is fixedly arranged between the two groups of lower tubes, and multiple groups of limit plates are slidably arranged outside the upper rod.

[0015] Preferably, an upper pipeline is fixedly arranged between the tops of the lower tubes, and a telescopic hose is fixedly arranged on the air cooler.

[0016] Preferably, a limiting member for limiting the position of the steel wire is provided on the other side of the arc-shaped plate, and the limiting member comprises a circular plate and a limiting ring fixed on the other side of the arc-shaped plate, and a plurality of groups of balls are provided for rolling inside the limiting ring to reduce wear on the steel wire;

[0017] A stud is fixedly arranged on the top of the limiting ring, and two groups of threaded rings are threadedly connected on the outside of the stud.

[0018] Preferably, a base frame is provided at the bottom of the sliding frame and the fixed frame, the sliding frame is slidably provided on the base frame, two groups of supporting frames are also provided on the base frame, two groups of rotating frames are rotatably provided above the supporting frames, and a supporting column is fixedly provided on the rotating disk.

[0019] Preferably, a welding part is arranged on the front of the chassis, and the welding part comprises a welding machine, and a manipulator is movably arranged on the welding machine, and a welding gun is arranged on the manipulator;

[0020] The welding machine is also provided with a wire feeder, on which a plurality of groups of limiting wheels are rotatably provided.

[0021] The present invention also discloses a pipe pile cage reinforcement processing technology, which specifically comprises the following steps:

[0022] S1. Fix multiple groups of steel bars on a rotating disk, release the steel wire through a wire feeder, and then rotate the rotating disk to drive the steel bars to rotate, and wind the steel wire spirally around the outside of the multiple groups of steel bars;

[0023] S2. The robot moves up, down, left, and right to drive the welding gun to move and weld the contact part between the steel bar and the steel wire;

[0024] S3. After welding, the steel wire is compressed and limited by multiple sets of pressure wheels in the limiting mechanism, and the cooling air generated by the cold air blower is blown out through the blowing head to quickly cool the welding part.

[0025] Compared with the prior art, the present invention has the following beneficial effects:

[0026] (1) The present invention adopts a designed limiting mechanism, and multiple groups of pressure wheels can press the steel wire before and after welding, so that the contact between the steel wire and the steel bar is stable, the probability of deviation is reduced, the welding effect of the welding part is improved, and the steel wire can be stably wound. In addition, the position of the pressure wheel can be synchronously adjusted according to the different spacing between the steel wires, thereby increasing the firmness of the welding part and improving the welding quality of the steel cage.

[0027] (2) The present invention uses a cooling assembly that cooperates with a limiting mechanism to cool the welding position and the surrounding area of ​​the welding part during the process of tightening the steel wire, thereby accelerating the cooling time of the welding position, reducing the solidification time of the welding position, further improving the welding firmness of the welding position, and reducing the damage of high temperature to the steel wire and steel bars, thereby extending their service life.

[0028] (3) The limiting member designed in the present invention can limit the position of the steel wire during the process of conveying the steel wire through the wire feeder, so that the steel wire can be wound around the outside of multiple groups of steel bars according to the path, and at the same time, the welding accuracy of the steel wire and the steel bar welding position by the welding gun can be improved. In addition, the multiple groups of balls inside the limiting ring are in rolling contact with the steel wire, which reduces the friction loss of the steel wire and extends the service life of the steel wire. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 It is a structural schematic diagram of the present invention;

[0030] Figure 2 It is a right view structural schematic diagram of the present invention;

[0031] Figure 3 It is a right side structural schematic diagram of the welding machine of the present invention;

[0032] Figure 4 It is a bottom view structural diagram of the sliding frame and the fixed frame of the present invention;

[0033] Figure 5 It is a schematic diagram of the curved plate structure of the present invention;

[0034] Figure 6 It is a schematic diagram of the structure of the limiting member of the present invention;

[0035] Figure 7 It is a left-side structural schematic diagram of the curved plate of the present invention;

[0036] Figure 8 It is a bottom view structural schematic diagram of the curved plate of the present invention;

[0037] Fig. 9 It is a schematic diagram of the structure of the pressure wheel and the bidirectional screw rod of the present invention;

[0038] Fig.10 It is a schematic diagram of the telescopic tube structure of the present invention;

[0039] Fig.11 For the present invention Fig.10 A schematic diagram of the enlarged structure of the middle part A;

[0040] In the figure: 100, bottom frame; 101, sliding frame; 102, fixed frame; 103, steel bar; 104, support frame; 105, wire feeder; 106, welding machine; 107, manipulator; 108, steel wire; 109, rotating plate; 110, rotating frame; 112, welding gun; 200, curved plate; 201, pressure wheel; 202, upper pipe; 203, lower pipe; 204, rotating rod; 205, mounting block; 206, lock Tightening screw; 207, rotating column; 208, transmission belt; 209, supporting bearing; 210, bidirectional screw; 211, mounting bearing; 212, limiting rod; 213, nut seat; 300, air cooler; 301, telescopic hose; 302, telescopic tube; 303, upper rod; 304, hollow tube; 305, blowing head; 306, limiting plate; 400, circular plate; 401, limiting ring; 402, stud; 403, ball bearing. DETAILED DESCRIPTION

[0041] The technical solution of the present invention will be clearly and completely described below in conjunction with the embodiments. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0042] Embodiment 1

[0043] See also Figure 1 , Figure 2 , Figure 4 , Figure 5 , Figure 7 , Figure 8 , Fig. 9 , Fig.10 and Fig.11 The present invention provides a technical solution: a rolling welding device for processing pipe pile cage reinforcement, comprising a sliding frame 101, a fixed frame 102 and a rotating disk 109 rotatably arranged inside the sliding frame 101 and the fixed frame 102, the sliding frame 101 can move to the left direction to drive the steel bar 103 to move with it, and multiple groups of steel bars 103 are arranged on the rotating disk 109, and the steel bars 103 are driven to rotate by the rotating rotating disk 109 to achieve a rolling welding effect, the outside of the steel bar 103 is wound with a steel wire 108, and a limiting mechanism is arranged on one side of the steel bar 103, and the limiting mechanism includes:

[0044] The clamping assembly includes two groups of rotating columns 207 and multiple groups of pressing wheels 201 rotatably arranged outside the rotating columns 207, and is used to clamp and limit the steel wire 108;

[0045] Two sets of bidirectional screw rods 210 are fixedly sleeved on the outside of the rotating column 207, and two sets of nut seats 213 are arranged on the outside of the bidirectional screw rods 210. When the nut seats 213 move, they will drive the top limit plate 306 to move on the limit rod 212 to limit the nut seats 213. Both ends of the limit rod 212 are fixed on the lower tube 203, and are used to drive the pressure wheel 201 to move and adjust in the left and right directions according to the spacing between the steel wires 108.

[0046] The outer sleeve of the nut seat 213 is provided with a mounting bearing 211, and the mounting bearing 211 facilitates the pressure wheel 201 to rotate when it contacts the rotating steel wire 108. The inner wall of the pressure wheel 201 is fixed to the outer side of the mounting bearing 211, and the bottom of the hollow tube 304 is fixed to the two ends of the nut seat 213, so that the hollow tube 304 can move with the movement of the nut seat 213. A limiting rod 212 is provided inside the nut seat 213, and the nut seat 213 is slidably arranged on the limiting rod 212;

[0047] Two sets of support bearings 209 are sleeved on the outside of the rotating column 207, and the support bearings 209 facilitate the rotation of the rotating column 207. The forward or reverse rotation of the rotating column 207 drives the bidirectional screw rod 210 to rotate, so that the two sets of nut seats 213 move towards or away from each other. The outer wall of the support bearing 209 is fixedly provided with a lower tube 203, and one side of the fixing frame 102 is fixedly provided with an arc plate 200, and the top of the lower tube 203 passes through the inside of the arc plate 200;

[0048] The outer wall of the arc-shaped plate 200 is fixedly provided with a plurality of mounting blocks 205, the interior of the mounting blocks 205 is connected with locking screws 206 through threads, and the working ends of the locking screws 206 extend to the surface of the lower tube 203;

[0049] The limiting mechanism also includes a rotating assembly, which includes two groups of rotating rods 204 rotatably arranged on one side of the inner side of the arc-shaped plate 200, a pulley is sleeved on the top of the rotating rod 204, and a transmission belt 208 is sleeved between the two groups of pulleys for linking the two groups of rotating columns 207 to rotate;

[0050] A first bevel gear is fixedly disposed at the bottom of the rotating rod 204 , and a second bevel gear is fixedly disposed at one end of the rotating column 207 , and the first bevel gear is meshed with the second bevel gear.

[0051] Through the designed limiting mechanism of the present invention, multiple groups of pressure wheels 201 can press the steel wire 108 before and after welding, so that the contact between the steel wire 108 and the steel bar 103 is stable, the probability of deviation is reduced, the welding effect of the welding part is improved, and it is ensured that the steel wire 108 can be stably wound. Moreover, the position of the pressure wheel 201 can be synchronously adjusted with the different spacings between the steel wires 108, thereby increasing the firmness of the welding part and improving the welding quality of the steel cage.

[0052] In summary, during use, the steel wire 108 is spirally wound around the outside of the multiple groups of steel bars 103. At this time, the multiple groups of pressing wheels 201 press and limit the steel wire 108 before and after welding, and then the welding gun 112 is moved by the manipulator 107 to weld the contact position between the steel wire 108 and the steel bar 103. Before welding, the steel wire 108 is pressed by the pressing wheel 201, which can increase the steel wire 108 when it is close to the welding gun 112 for welding, and increase the contact effect between the steel wire 108 and the steel bar 103. After welding, the steel wire 108 is pressed and limited by the pressing wheel 201, which can increase the contact area of ​​the contact welding part between the steel wire 108 and the steel bar 103, thereby increasing the contact time of the contact part between the steel wire 108 and the steel bar 103, increasing the solidification time at the welding part, and thus improving the firmness at the welding position.

[0053] Before welding, the spacing between the two groups of pressure wheels 201 can be adjusted according to the spacing between the spiral steel wires 108, so that the pressure wheels 201 can contact the steel wires 108. The spacings of the steel wires 108 of different groups wound around the outside of the reinforcing bars 103 are different. When adjusting, hold one group of rotating rods 204 and rotate them, and drive the other group of rotating rods 204 to rotate synchronously through the transmission belt 208. Then the rotating rotating rods 204 drive the first bevel gear at the bottom to rotate, and then drive the second bevel gear meshing with it to rotate, and then drive the rotating column 207 to rotate. The rotating column 207 drives the two groups of bidirectional screw rods 210 on the outside to rotate, so that the two groups of nut seats 213 located on the outside of the bidirectional screw rods 210 move in opposite directions, driving the mounting bearings 211 and the external pressure wheels 201 to move accordingly. At this time, the spacing can be adjusted. When the adjustment is completed, stop rotating, so that multiple groups of pressure wheels 201 can contact and press different steel wires 108 with different spacings for use;

[0054] When adjusting the height of the pressing wheel 201 according to the different diameters of the steel wires 108 or the different diameters of the steel bars 103, the locking screw 206 is loosened by turning it outward to make the working end of the locking screw 206 away from the surface of the lower tube 203, and then the two sets of rotating columns 207 are moved upward or downward, thereby driving the pressing wheel 201, the locking screw 206 and other structures to move up and down. After the movement is completed, the locking screw 206 is rotated toward the lower tube 203 and tightened to fix the lower tube 203.

[0055] Embodiment 2

[0056] Based on Example 1, please refer to Figure 1 , Figure 2 , Figure 4 , Figure 5 , Figure 7 , Figure 8 , Fig. 9 , Fig.10 and Fig.11 A cooling assembly is provided on the arc plate 200, and the cooling assembly includes a cooling fan 300 fixed on the outer wall of the arc plate 200 and a hollow tube 304 fixed on the outside of the nut seat 213, and a plurality of blowing heads 305 are fixedly provided on the hollow tube 304 for cooling the welding part;

[0057] A telescopic tube 302 is fixedly arranged between the two groups of hollow tubes 304 and between the hollow tube 304 and the lower tube 203. An upper rod 303 is fixedly arranged between the two groups of lower tubes 203. Multiple groups of limit plates 306 are slidably arranged outside the upper rod 303. The bottom of the limit plate 306 is fixedly connected to the hollow tube 304.

[0058] An upper pipeline 202 is fixedly arranged between the tops of the lower tubes 203 , and a telescopic hose 301 is fixedly arranged on the air cooler 300 . The air cooler 300 generates cold air, which is then transported to the upper pipeline 202 through the telescopic hose 301 . The telescopic hose 301 is connected to the upper pipeline 202 , and a solenoid valve is arranged on the lower tube 203 .

[0059] The present invention cooperates with the limiting mechanism through the designed cooling component to cool the welding position and the surrounding area of ​​the welding part during the process of tightening the steel wire 108, thereby accelerating the cooling time of the welding position, reducing the solidification time of the welding position, further improving the welding firmness of the welding position, and reducing the damage of high temperature to the steel wire 108 and the steel bar 103, thereby extending their service life.

[0060] In summary, the air cooler 300 is turned on during the process of the pressing wheel 201 rotating to compress and limit the steel wire 108. The air cooler 300 transmits the generated cold air to the upper pipe 202 through the telescopic hose 301, and then enters the hollow pipe 304 through the lower pipe 203 and the telescopic pipe 302, and then blows the cold air downward through the multiple sets of blowing heads 305. At this time, the cold air is blown to the surface of the pressing wheel 201 below, the steel wire 108 and the steel bar 103. The cold air blown to the surface of the pressing wheel 201 is affected by the curved surface of the outer wall of the pressing wheel 201 and is also blown to the surface of the steel wire 108 and the steel bar 103 below, so as to accelerate the cooling of the welding position. At the same time, the cold air blown to the pressing wheel 201 will also increase the surface temperature of the pressing wheel 201. The high temperature at the welding position of the steel wire 108 can be cooled down when the steel wire 108 contacts with the steel wire 108, and the amount of gas blown into the hollow tube 304 can be adjusted by adjusting the opening size of the electromagnetic valves on different lower tubes 203, so that the blowing head 305 blows out different amounts of gas, thereby making the blowing amounts of the blowing heads 305 on the two groups of rotating columns 207 located in the front and rear of the equipment different, the amount of gas ejected at the front is large, and the amount of gas ejected at the rear is smaller. The large amount of gas can quickly cool the welding position that first contacts with the steel wire 108. At this time, the high temperature at the welding position becomes smaller, and then it is cooled by a smaller amount of gas through the rear blowing head 305, thereby increasing the cooling effect on the welding position.

[0061] Embodiment 3

[0062] Based on Example 2, please refer to Figure 1-Figure 6 A limiting member for limiting the position of the steel wire 108 is arranged on the other side of the arc plate 200, and the limiting member includes a circular plate 400 and a limiting ring 401 fixed on the other side of the arc plate 200. A plurality of groups of balls 403 are arranged for rolling inside the limiting ring 401. The balls 403 can roll on the inner wall of the limiting ring 401 to reduce the wear on the steel wire 108;

[0063] The end of the steel wire 108 passes through the interior of the limiting ring 401 , a stud 402 is fixedly provided on the top of the limiting ring 401 , and the top of the stud 402 passes through the interior of the circular plate 400 , and the exterior of the stud 402 is threadedly connected with two sets of threaded rings.

[0064] The limiting member designed in the present invention can limit the position of the steel wire 108 during the process of conveying the steel wire 108 through the wire feeder 105, so that the steel wire 108 can be wound around the outside of multiple groups of steel bars 103 according to the path, and at the same time, the welding accuracy of the steel wire 108 and the steel bars 103 at the welding position by the welding gun 112 can be improved later, and the multiple groups of balls 403 inside the limiting ring 401 are in rolling contact with the steel wire 108, thereby reducing the friction loss of the steel wire 108 and extending the service life of the steel wire 108.

[0065] In summary, during use, the steel wire 108 will first pass through the inside of the limiting ring 401 to limit the steel wire 108 when it is wound, so that the starting position of the steel wire 108 wound on the steel bar 103 will not be offset or changed, thereby improving the winding effect and facilitating subsequent welding operations. In addition, the multiple groups of balls 403 inside the limiting ring 401 are in rolling contact with the steel wire 108, reducing the contact friction loss of the steel wire 108 and extending the service life of the steel wire 108. At the same time, the position of the limiting ring 401 can be adjusted according to the diameter or position of the steel wire 108. When adjusting, first loosen the two groups of threaded rings located outside the stud 402 by turning them in opposite directions, and then move the stud 402 left and right or up and down in the circular plate 400 to drive the limiting ring 401 below to move with it. After moving, the two groups of threaded rings are turned in opposite directions and tightened to adjust.

[0066] In this embodiment, a base frame 100 is arranged at the bottom of the sliding frame 101 and the fixed frame 102, and the sliding frame 101 is slidably arranged on the base frame 100. Two groups of support frames 104 are also arranged on the base frame 100. Two groups of rotating frames 110 are rotatably arranged above the support frames 104, and the ends of the steel bars 103 pass through the interior of the rotating frames 110. Support columns are fixedly arranged on the rotating disk 109, and the ends of the support columns pass through the interior of the rotating frames 110.

[0067] In this embodiment, a welding part is arranged on the front of the base frame 100, and the welding part includes a welding machine 106, and a manipulator 107 is movably arranged on the welding machine 106, and a welding gun 112 is arranged on the manipulator 107;

[0068] The welding machine 106 is also provided with a wire feeder 105 , on which a plurality of groups of limiting wheels are rotatably provided, and the steel wire 108 passes through the plurality of groups of limiting wheels.

[0069] Embodiment 4

[0070] The present invention also discloses a pipe pile cage reinforcement processing technology, which specifically comprises the following steps:

[0071] S1, fixing multiple groups of steel bars 103 on a rotating disk 109, releasing the steel wire 108 through the wire feeder 105, and then rotating the rotating disk 109 to drive the steel bars 103 to rotate, and winding the steel wire 108 in a spiral shape around the outside of the multiple groups of steel bars 103;

[0072] S2, the robot 107 moves up and down and left and right to drive the welding gun 112 to move and weld the contact part between the steel bar 103 and the steel wire 108;

[0073] S3. After welding, the steel wire 108 is compressed and limited by the multiple groups of pressure wheels 201 in the limiting mechanism, and at the same time, the cooling air generated by the cold air fan 300 is blown out through the blowing head 305 to quickly cool the welding part.

[0074] The above embodiments are only used to illustrate the technical method of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical method of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical method of the present invention.

Claims

1. A roll welding device for processing pipe pile cage reinforcement, comprising a sliding frame (101), a fixed frame (102) and a rotating disk (109), wherein a plurality of groups of steel bars (103) are arranged on the rotating disk (109), steel wires (108) are wound around the outside of the steel bars (103), and a limiting mechanism is arranged on one side of the steel bars (103), characterized in that: The limiting mechanism includes: A clamping assembly, comprising two groups of rotating columns (207) and a plurality of groups of pressing wheels (201) rotatably arranged outside the rotating columns (207), for clamping and limiting the position of the steel wire (108); Two sets of bidirectional screw rods (210) are fixedly sleeved on the outside of the rotating column (207), and two sets of nut seats (213) are arranged on the outside of the bidirectional screw rod (210) for driving the pressure wheel (201) to move and adjust in the left and right directions according to the spacing between the steel wires (108); The outer sleeve of the nut seat (213) is provided with a mounting bearing (211), and the inner portion of the nut seat (213) is provided with a limiting rod (212).

2. A roll welding device for processing pipe pile cage reinforcement according to claim 1, characterized in that: The rotating column (207) is provided with two sets of supporting bearings (209) on its outer sleeve, a lower tube (203) is fixedly provided on the outer wall of the supporting bearing (209), and an arc-shaped plate (200) is fixedly provided on one side of the fixing frame (102); A plurality of groups of mounting blocks (205) are fixedly arranged on the outer wall of the arc-shaped plate (200), and locking screws (206) are threadedly connected inside the mounting blocks (205).

3. A roll welding device for processing pipe pile cage reinforcement according to claim 2, characterized in that: The limiting mechanism also includes a rotating assembly, which includes two groups of rotating rods (204) rotatably arranged on one side of the inner side of the arc-shaped plate (200), a pulley is sleeved on the top of the rotating rod (204), and a transmission belt (208) is sleeved between the two groups of pulleys for linking the two groups of rotating columns (207) to rotate; A first bevel gear is fixedly disposed at the bottom of the rotating rod (204), and a second bevel gear is fixedly disposed at one end of the rotating column (207).

4. The roll welding equipment for processing pipe pile cage reinforcement according to claim 3 is characterized in that: The arc-shaped plate (200) is provided with a cooling assembly, the cooling assembly comprising a cooling fan (300) fixed on the outer wall of the arc-shaped plate (200) and a hollow tube (304) fixed on the outside of the nut seat (213), and a plurality of groups of blowing heads (305) are fixedly provided on the hollow tube (304) for cooling the welding parts.

5. The roll welding equipment for processing pipe pile cage reinforcement according to claim 4 is characterized in that: A telescopic tube (302) is fixedly arranged between the two groups of hollow tubes (304) and between the hollow tube (304) and the lower tube (203); an upper rod (303) is fixedly arranged between the two groups of lower tubes (203); and a plurality of limit plates (306) are slidably arranged outside the upper rod (303).

6. The roll welding equipment for processing pipe pile cage reinforcement according to claim 4 is characterized in that: An upper pipeline (202) is fixedly arranged between the tops of the lower tubes (203), and a telescopic hose (301) is fixedly arranged on the air cooler (300).

7. The roll welding equipment for processing pipe pile cage reinforcement according to claim 2 is characterized in that: A limiting member for limiting the position of the steel wire (108) is arranged on the other side of the arc plate (200), and the limiting member comprises a circular plate (400) and a limiting ring (401) fixed on the other side of the arc plate (200), and a plurality of groups of balls (403) are arranged inside the limiting ring (401) for rolling, so as to reduce the wear on the steel wire (108); A stud (402) is fixedly arranged on the top of the limiting ring (401), and two groups of threaded rings are connected to the outside of the stud (402) through threads.

8. The roll welding equipment for processing pipe pile cage reinforcement according to claim 1 is characterized in that: A base frame (100) is arranged at the bottom of the sliding frame (101) and the fixed frame (102); the sliding frame (101) is slidably arranged on the base frame (100); two groups of support frames (104) are also arranged on the base frame (100); two groups of rotating frames (110) are rotatably arranged above the support frames (104); and a support column is fixedly arranged on the rotating disk (109).

9. The roll welding equipment for processing pipe pile cage reinforcement according to claim 8, characterized in that: A welding part is arranged on the front of the base frame (100), the welding part comprises a welding machine (106), a manipulator (107) is movably arranged on the welding machine (106), and a welding gun (112) is arranged on the manipulator (107); The welding machine (106) is also provided with a wire feeder (105), and the wire feeder (105) is rotatably provided with a plurality of sets of limiting wheels.

10. A pipe pile cage reinforcement processing process, using a pipe pile cage reinforcement processing rolling welding equipment as claimed in any one of claims 1 to 9, characterized in that: The specific steps include: S1, fixing a plurality of groups of steel bars (103) on a rotating disk (109), releasing the steel wire (108) through a wire feeder (105), and then rotating the rotating disk (109) to drive the steel bars (103) to rotate, and winding the steel wire (108) in a spiral shape around the outside of the plurality of groups of steel bars (103); S2, the robot (107) moves up and down and left and right to drive the welding gun (112) to move and weld the contact part between the steel bar (103) and the steel wire (108); S3. After welding, the steel wire (108) is compressed and limited by the multiple groups of pressure wheels (201) in the limiting mechanism, and at the same time, the cooling air generated by the cooling air machine (300) is blown out through the blowing head (305) to quickly cool the welding part.