Shaping device and method for plastic shell
By designing a plastic shaping device for plastic shells, the combination of plastic shaping cylinders and movable blocks is used to realize automatic plastic shaping, solving the problems of long and low efficiency in the prior art, significantly reducing the work intensity of workers and improving the plastic shaping efficiency.
Patent Information
- Application Number
- CN202510388429.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-31
- Publication Date
- 2025-05-23
AI Technical Summary
In the prior art, the plastic shell plastic filming process requires workers to apply pressure in two processes, resulting in a long plastic surgery time, low efficiency and high work intensity of workers.
A shaping device including a base, a top, a shaping cylinder and a movable block is designed. By controlling the lifting and lowering of the shaping cylinder piston rod, the movable block and wedge shape are driven to press against the pushing component of the plastic shell, thereby achieving one-time and automatic shaping.
It greatly reduces the work intensity of workers, improves the plastic shell shaping efficiency, and can complete the plastic shaping of a single piece of plastic shell in a short time.
Smart Images
Figure CN120024011A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of plastic shell shaping, in particular to a plastic shell shaping device and method. Background Art
[0002] The structure of a plastic shell is as follows Figure 1~Figure 2 As shown, the top of the plastic shell is closed and its overall shape is rectangular. This plastic shell is formed by injection molding of an injection mold. When used, electronic products can be installed therein to protect the electronic products.
[0003] When the plastic shell is taken out of the injection mold, the left side plate 1, right side plate 2, front plate 3 and rear plate 4 of the plastic shell are not in a vertical state, but are bent inwards, while the four plates of the plastic shell required by the customer are all in a vertical state. Therefore, the worker needs to reshape the plastic shell just taken out of the injection mold so that the left side plate 1, right side plate 2, front plate 3 and rear plate 4 of the plastic shell are all in a vertical state, thereby meeting the customer's needs.
[0004] The method for workers in the workshop to reshape the plastic shell just taken out of the injection mold is: the worker wears heat-insulating gloves and presses the deformed part on the inner side of the front plate 3 with his hand until the front plate 3 of the plastic shell changes from a bent state to a vertical state; then the worker presses the deformed part on the inner side of the right plate 2 with his hand, directly changing the right plate 2 of the plastic shell from a bent state to a vertical state, thereby finally realizing the shaping of the plastic shell just taken out of the injection mold.
[0005] However, although this method can reshape the plastic shell, it still has the following technical defects: Workers need to press the deformed parts of the front plate 3 and the inner side of the right side plate 2 of the plastic shell in two steps in turn. There are many shaping steps, which results in a long time to complete the shaping of a plastic shell, thereby reducing the shaping efficiency of the plastic shell. In addition, the entire shaping process is completed manually, which not only increases the work intensity of the workers, but also results in a long time to complete the shaping of a plastic shell, further reducing the shaping efficiency of the plastic shell.
[0006] Therefore, there is an urgent need for a shaping device and method that can greatly reduce the work intensity of workers and greatly improve the shaping efficiency of plastic shells. Summary of the invention
[0007] The purpose of the present invention is to overcome the shortcomings of the prior art and provide a plastic shell shaping device and method which greatly reduces the work intensity of workers and greatly improves the efficiency of plastic shell shaping.
[0008] The object of the present invention is achieved by the following technical scheme: a shaping device for a plastic shell, comprising a base and a top seat fixedly arranged just above the base, a through slot is provided in the top seat, a shaping cylinder fixedly arranged on the bottom surface of the top seat is provided just below the through slot, a movable block extending into the through slot is fixedly arranged on the active end of the piston rod of the shaping cylinder, and the front end face and the right end face of the movable block are both wedge-shaped faces; The top seat is provided with two pushing assemblies for applying pressure to the front plate and the right side plate of the plastic shell, and the two pushing assemblies are respectively opposite to the two wedge-shaped surfaces on the movable block. The pushing assembly located on the front side includes a strip guide groove opened on the top surface of the top seat and connected with the through groove, and a sliding plate slidably installed in the strip guide groove. A limit plate fixed on the top surface of the top seat is provided directly above the sliding plate, and the limit plate limits the vertical freedom of the sliding plate. A support platform is fixed on the top surface of the sliding plate, and a push plate is fixed on the top surface of the support platform. The front end surface of the push plate is a vertical surface, and the rear end surface of the push plate is an inclined surface, and the inclined surface of the push plate matches the front wedge surface of the movable block.
[0009] The base is fixedly provided with connecting columns at four corners thereof, and the four corners of the top seat are respectively fixedly provided at the top ends of the four connecting columns.
[0010] The top seat is arranged parallel to the base.
[0011] The structure of the pushing assembly on the front side is the same as that of the pushing assembly on the right side.
[0012] The shaping device also includes a controller, which is electrically connected to the electromagnetic valve of the shaping cylinder via a signal line.
[0013] A shaping method for a plastic shell comprises the following steps: S1. The worker puts the inner cavity of the plastic shell on the outside of the movable block from top to bottom, and supports the front plate of the plastic shell on the top surface of the support platform of the front pushing assembly, and the deformed part on the inner side of the front plate is opposite to the vertical surface of the front pushing assembly. At the same time, the right side plate of the plastic shell is supported on the top surface of the support platform of the right pushing assembly, and the deformed part on the inner side of the right side plate is opposite to the vertical surface of the right pushing assembly; S2, the piston rod of the control shaping cylinder is retracted downward, the piston rod drives the movable block to move downward, the movable block drives the wedge-shaped surface located on the front side and the right side thereof to move downward synchronously, the wedge-shaped surface located on the front side of the movable block presses down the inclined surface of the push plate of the front side pushing assembly, the push plate drives the sliding plate and the support table to move forward synchronously, and the vertical surface of the push plate presses the deformed part on the inner side of the front plate; At the same time, the wedge-shaped surface on the right side of the movable block presses down the inclined surface of the push plate of the right push assembly, and the push plate drives the sliding plate and the support table to move to the right synchronously, and the vertical surface of the push plate presses the deformed part on the inner side of the right plate; When the piston rod of the shaping cylinder is retracted downward to the set stroke, the front plate and the right plate of the plastic shell can be shaped from the bent state to the vertical state, and then the rear plate and the left plate of the plastic shell can be shaped from the bent state to the vertical state accordingly, thereby finally realizing the shaping of the plastic shell just taken out of the injection mold; S3. After the plastic shell is shaped, the worker controls the piston rod of the shaping cylinder to extend upward, and the piston rod drives the movable block to move upward, and the movable block drives the two wedge-shaped surfaces thereon to move upward synchronously, and the wedge-shaped surface of the movable block is separated from the inclined surface of the push plate, and then the worker takes away the shaped plastic shell; S4: The worker repeats the operations of steps S1 to S3 for multiple times, and can continuously shape multiple plastic shells.
[0014] The invention has the following advantages: greatly reducing the work intensity of workers and greatly improving the efficiency of plastic shell shaping. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 Schematic diagram of the structure of the plastic shell; Figure 2 for Figure 1 Bottom view of Figure 3 It is a structural schematic diagram of the present invention; Figure 4 for Figure 3 The main view; Figure 5 for Figure 3 A schematic diagram of the structure of the activity blocks in FIG. Figure 6 for Figure 5 Bottom view of Figure 7 for Figure 3 A schematic diagram of the structure of the push assembly in FIG. Figure 8 for Figure 7 A-direction schematic diagram; Fig. 9 To remove Figure 3 A schematic diagram of the structure of the movable block and two push components; Fig.10 A schematic diagram of putting the inner cavity of the plastic shell on the outside of the movable block from top to bottom; In the figure: 1- left side panel, 2- right side panel, 3- front panel, 4- back panel; 5-base, 6-top seat, 7-through slot, 8-shaping cylinder, 9-movable block, 10-wedge surface; 11-push assembly, 12-strip guide groove, 13-sliding plate, 14-limiting plate, 15-support platform, 16-push plate, 17-vertical surface, 18-inclined surface, 19-connecting column. DETAILED DESCRIPTION
[0016] The present invention is further described below in conjunction with the accompanying drawings, and the protection scope of the present invention is not limited to the following: like Figure 3~Figure 9 As shown, a shaping device for plastic shells comprises a base 5 and a top base 6 fixedly arranged just above the base 5, the top base 6 is arranged parallel to the base 5, and connecting columns 19 are fixedly arranged on the four corners of the base 5, and the four corners of the top base 6 are respectively fixedly arranged on the top ends of the four connecting columns 19. A through slot 7 is provided in the top base 6, and a shaping cylinder 8 fixedly arranged on the bottom surface of the top base 6 is arranged just below the through slot 7, and a movable block 9 extending into the through slot 7 is fixedly arranged on the active end of the piston rod of the shaping cylinder 8, and the front end face and the right end face of the movable block 9 are both wedge-shaped faces 10.
[0017] The top seat 6 is provided with two pushing components 11 for applying pressure to the front plate 3 and the right side plate 2 of the plastic shell. The structure of the pushing component 11 on the front side is the same as that of the pushing component 11 on the right side. The two pushing components 11 are respectively opposite to the two wedge-shaped surfaces 10 on the movable block 9. The pushing component 11 located on the front side includes a strip guide groove 12 opened on the top surface of the top seat 6 and connected to the through groove 7, and a sliding plate 13 slidably installed in the strip guide groove 12. A limit plate 14 fixedly arranged on the top surface of the top seat 6 is arranged directly above the sliding plate 13. The limit plate 14 limits the vertical freedom of the sliding plate 13. A support platform 15 is fixedly arranged on the top surface of the sliding plate 13. A push plate 16 is fixedly arranged on the top surface of the support platform 15. The front end surface of the push plate 16 is a vertical surface 17, and the rear end surface of the push plate 16 is an inclined surface 18, and the inclined surface 18 of the push plate 16 matches the front wedge surface 10 of the movable block 9.
[0018] The shaping device also includes a controller, which is electrically connected to the solenoid valve of the shaping cylinder 8 via a signal line. Workers can control the lifting and lowering of the piston rod of the shaping cylinder 8 through the controller, thereby driving the lifting and lowering of the movable block 9.
[0019] A shaping method for a plastic shell comprises the following steps: S1. Workers will Figure 1~Figure 2 The inner cavity of the plastic shell shown is sleeved on the outside of the movable block 9 from top to bottom, as shown in FIG. Fig.10 As shown, the front plate 3 of the plastic shell is supported on the top surface of the support platform 15 of the front side pushing component 11, and the deformed portion on the inner side of the front plate 3 is opposite to the vertical surface 17 of the front side pushing component 11. At the same time, the right side plate 2 of the plastic shell is supported on the top surface of the support platform 15 of the right side pushing component 11, and the deformed portion on the inner side of the right side plate 2 is opposite to the vertical surface of the right side pushing component 11; S2, the piston rod of the shaping cylinder 8 is controlled to retract downward, the piston rod drives the movable block 9 to move downward, the movable block 9 drives the wedge-shaped surface 10 located on the front side and right side thereof to move downward synchronously, the wedge-shaped surface 10 located on the front side of the movable block 9 presses downward the inclined surface 18 of the push plate 16 of the front side pushing assembly 11, the push plate 16 drives the sliding plate 13 and the support platform 15 to move forward synchronously, and the vertical surface 17 of the push plate 16 applies pressure to the deformed portion on the inner side of the front plate 3; At the same time, the wedge-shaped surface 10 on the right side of the movable block 9 presses down the inclined surface 18 of the push plate 16 of the right push assembly 11, and the push plate 16 drives the sliding plate 13 and the support platform 15 to move rightward synchronously, and the vertical surface 17 of the push plate 16 presses the deformed portion on the inner side of the right side plate 2; When the piston rod of the shaping cylinder 8 is retracted downward to the set stroke, the front plate 3 and the right plate 2 of the plastic shell can be shaped from the bent state to the vertical state, and then the rear plate 4 and the left plate 1 of the plastic shell can be shaped from the bent state to the vertical state, thereby finally realizing the shaping of the plastic shell just taken out of the injection mold; S3. After the plastic shell is shaped, the worker controls the piston rod of the shaping cylinder 8 to extend upward, and the piston rod drives the movable block 9 to move upward, and the movable block 9 drives the two wedge-shaped surfaces 10 thereon to move upward synchronously, and the wedge-shaped surface 10 of the movable block 9 is separated from the inclined surface 18 of the push plate 16, and then the worker takes away the shaped plastic shell; S4: The worker repeats the operations of steps S1 to S3 for multiple times, and can continuously shape multiple plastic shells.
[0020] Among them, it can be seen from steps S1 to S3 that the worker only needs to put the plastic shell on the outside of the movable block 9 first, and then control the downward retraction of the piston rod of the shaping cylinder 8, so that the two wedge-shaped surfaces 10 of the movable block 9 can press down the inclined surfaces 18 of the two pushing components 11 respectively, thereby respectively pressing the front plate 3 and the right side plate 2 through the vertical surfaces 17 of the push plates 16 of the two pushing components 11, thereby finally realizing the rapid shaping of the plastic shell.
[0021] It can be seen that compared with the manual shaping method in the workshop, the shaping device does not require workers to shape the front plate 3 and the right side plate 2 of the plastic shell in two steps, but can shape the front plate 3 and the right side plate 2 of the plastic shell in one go and automatically, thereby completing the shaping of a single plastic shell in a short time, thereby greatly improving the shaping efficiency of the plastic shell. In addition, there is no need for workers to wear heat-insulating gloves for shaping, but automatic shaping is achieved, thereby greatly reducing the work intensity of workers.
[0022] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A shaping device for a plastic shell, characterized in that: It comprises a base (5) and a top base (6) fixedly arranged just above the base (5); a through slot (7) is provided in the top base (6); a shaping cylinder (8) fixedly arranged on the bottom surface of the top base (6) is provided just below the through slot (7); a movable block (9) extending into the through slot (7) is fixedly arranged on the action end of the piston rod of the shaping cylinder (8); the front end face and the right end face of the movable block (9) are both wedge-shaped faces (10); The top seat (6) is provided with two pushing components (11) for applying pressure to the front plate (3) and the right side plate (2) of the plastic shell. The two pushing components (11) are respectively opposed to the two wedge-shaped surfaces (10) on the movable block (9). The pushing component (11) located on the front side includes a strip guide groove (12) opened on the top surface of the top seat (6) and connected to the through groove (7), and a sliding plate (13) slidably installed in the strip guide groove (12). A sliding plate (13) is provided directly above the sliding plate (13). A limit plate (14) is fixedly arranged on the top surface of the top seat (6), and the limit plate (14) limits the vertical freedom of the sliding plate (13). A support platform (15) is fixedly arranged on the top surface of the sliding plate (13), and a push plate (16) is fixedly arranged on the top surface of the support platform (15). The front end surface of the push plate (16) is a vertical surface (17), and the rear end surface of the push plate (16) is an inclined surface (18), and the inclined surface (18) of the push plate (16) matches with the front side wedge surface (10) of the movable block (9).
2. A shaping device for a plastic shell according to claim 1, characterized in that: The base (5) is fixedly provided with connecting columns (19) at its four corners, and the four corners of the top seat (6) are respectively fixedly provided at the top ends of the four connecting columns (19).
3. A shaping device for a plastic shell according to claim 2, characterized in that: The top seat (6) is arranged parallel to the base seat (5).
4. A shaping device for a plastic shell according to claim 3, characterized in that: The structure of the front pushing assembly (11) is the same as that of the right pushing assembly (11).
5. A shaping device for a plastic shell according to claim 4, characterized in that: The shaping device also includes a controller, which is electrically connected to the solenoid valve of the shaping cylinder (8) via a signal line.
6. A shaping method for a plastic shell according to claim 5, using a shaping device for a plastic shell according to claim 6, characterized in that: It includes the following steps: S1. A worker puts the inner cavity of the plastic shell onto the outside of the movable block (9) from top to bottom, and supports the front plate (3) of the plastic shell on the top surface of the support platform (15) of the front side pushing assembly (11), and the deformed portion on the inner side of the front plate (3) is opposite to the vertical surface (17) of the front side pushing assembly (11). At the same time, the right side plate (2) of the plastic shell is supported on the top surface of the support platform (15) of the right side pushing assembly (11), and the deformed portion on the inner side of the right side plate (2) is opposite to the vertical surface of the right side pushing assembly (11); S2, the piston rod of the control shaping cylinder (8) is retracted downward, the piston rod drives the movable block (9) to move downward, the movable block (9) drives the wedge-shaped surface (10) located on the front side and right side thereof to move downward synchronously, the wedge-shaped surface (10) located on the front side of the movable block (9) presses downward the inclined surface (18) of the push plate (16) of the front side pushing assembly (11), the push plate (16) drives the sliding plate (13) and the support platform (15) to move forward synchronously, and the vertical surface (17) of the push plate (16) applies pressure to the deformed portion on the inner side of the front plate (3); At the same time, the wedge-shaped surface (10) located on the right side of the movable block (9) presses down the inclined surface (18) of the push plate (16) of the right push assembly (11), and the push plate (16) drives the sliding plate (13) and the support platform (15) to move rightward synchronously, and the vertical surface (17) of the push plate (16) applies pressure to the deformed portion on the inner side of the right side plate (2); When the piston rod of the shaping cylinder (8) is retracted downward to a set stroke, the front plate (3) and the right plate (2) of the plastic shell can be shaped from a bent state to a vertical state, and then the rear plate (4) and the left plate (1) of the plastic shell can be shaped from a bent state to a vertical state, thereby finally achieving shaping of the plastic shell just taken out of the injection mold; S3. After the plastic shell is shaped, the worker controls the piston rod of the shaping cylinder (8) to extend upward, and the piston rod drives the movable block (9) to move upward. The movable block (9) drives the two wedge-shaped surfaces (10) thereon to move upward synchronously, and the wedge-shaped surface (10) of the movable block (9) is separated from the inclined surface (18) of the push plate (16), and then the worker takes away the shaped plastic shell; S4: The worker repeats the operations of steps S1 to S3 for multiple times, and can continuously shape multiple plastic shells.