Feed counting device for storage battery production and packaging

Abstract

The invention discloses a feed counting device for storage battery production and packaging, and relates to the technical field of feed counting equipment. The device comprises a storage battery packaging conveying line and a counting mechanism; storage batteries are placed on the storage battery packaging conveying line, and the storage battery packaging conveying line is provided with a counting mechanism and a positioning mechanism. The counting mechanism comprises a quantitative rotating assembly, a counting correction assembly and a mounting seat; the quantitative rotating assembly comprises a rotating shaft, a shifting pressing rod, a distance measuring sensor A and a distance sleeve; the mounting seat is matched with a rotating shaft, poking pressing rods are arranged on the rotating shaft in a circular array mode, a distance measuring sensor A is fixed to the end of the rotating shaft, and a distance sleeve is fixed to the mounting seat; a distance measuring positioning block is fixed on the inner wall of the distance sleeve; the counting correction assembly comprises a distance measuring sensor B and a microprocessor. Through the action of the counting mechanism, not only is the counting accuracy improved, but also the high-efficiency effect of automatic counting is achieved, and the advantages that the double-layer guarantee effect is achieved, and the equipment failure rate is reduced are achieved.

Description

Technical Field

[0001] The invention belongs to the technical field of feed counting equipment, and in particular relates to a feed counting device for battery production and packaging. Background Art

[0002] Battery packaging is an integral part of battery production. Currently, the process from battery conveyor lines to carton packing is mainly completed by automated equipment. After the battery is produced, it goes through the steps of positioning, clamping, stacking, boxing and packaging, and is finally transported to the warehouse and sold.

[0003] Among them, in order to improve the production efficiency of the enterprise, the batteries need to be counted before packing, and then each group of batteries needs to be packed into the packaging box as a whole; therefore, it is necessary to count and locate the battery conveyor line to avoid subsequent battery congestion and packing failure. Traditional counting and packing is done manually, but this method has the problems of low efficiency and high labor costs. The current methods are generally mechanical counting or sensor counting methods, but a single counting scheme may have the probability of counting errors, resulting in inconsistent battery numbers in the packing, and packing failures.

[0004] In view of the above-mentioned problem of the probability of counting errors, the present invention designs a feeding counting device for battery production and packaging. Summary of the invention

[0005] The object of the present invention is to provide a feed counting device for battery production and packaging, which, through the action of a counting mechanism, adopts a counting and correction method to perform simultaneous counting, thereby ensuring the accuracy of counting and achieving the high efficiency of automated counting, greatly reducing or avoiding the probability of counting errors and reducing the effect of equipment failure rate.

[0006] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:

[0007] The present invention discloses a feeding counting device for battery production and packaging, comprising a battery packaging conveyor line and a counting mechanism; batteries are arranged uniformly on the battery packaging conveyor line, and counting mechanisms are installed on both sides of the batteries; a positioning mechanism is installed above the batteries; the counting mechanism comprises a quantitative rotating component, a counting correction component and a mounting seat; the quantitative rotating component comprises a rotating shaft, a toggle pressure rod, a distance sensor A and a distance sleeve; the mounting seat is rotatably matched with the rotating shaft, a circular array of a plurality of toggle pressure rods is arranged on the circumferential side of the rotating shaft, a distance sensor A is fixed on the end of the rotating shaft, and a distance sleeve is fixedly installed on the circumferential side of the distance sensor A on the mounting seat; a plurality of distance positioning blocks are fixedly installed on the inner wall of the distance sleeve; the counting correction component comprises a distance sensor B and a microprocessor; the microprocessor is electrically connected with the distance sensor A and the distance sensor B respectively.

[0008] As a preferred technical solution of the present invention, the outer end of the toggle pressure rod rotates to cooperate with the toggle piece, and the outer end of the toggle piece cooperates with the peripheral side of the battery; an elastic sheet is fixed between the outer end of the toggle piece and the toggle pressure rod; the elastic sheet is used when the outer end of the toggle pressure rod located in the front is pushed and rotated by the battery, at this time, the roller in the next adjacent toggle pressure rod will fit and slightly press on the side of the battery until the roller rolls to the gap between two adjacent batteries, and the roller is inserted into the gap, so that it continues to be pushed and rotated by the next battery, so as to achieve the function of quantitative rotating assembly rotating as the batteries pass by one by one, realizing and ensuring the counting and counting accuracy.

[0009] As a preferred technical solution of the present invention, as a preferred technical solution of the present invention, the side surface of the toggle member is equipped with a roller, and the side surface of the roller rolls with the side surface of the battery; the function of the roller is to reduce the resistance of the end of the toggle member to the battery transportation to a large extent, thereby ensuring smooth movement of the battery.

[0010] As a preferred technical solution of the present invention, the positioning mechanism includes a fixed frame, a telescopic cylinder and an anti-blocking baffle; the telescopic cylinder is fixedly installed on the fixed frame, and the telescopic end of the telescopic cylinder is fixedly installed with an anti-blocking baffle; the pneumatic solenoid valve in the telescopic cylinder is electrically connected to the microprocessor; the microprocessor outputs an electrical signal through the I / O port to drive the pneumatic solenoid valve to control the cylinder to perform telescopic operation; the positioning mechanism is used to control the movement control of the battery to ensure the smooth operation of counting and packing and prevent congestion.

[0011] As a preferred technical solution of the present invention, each group of the toggle pressure rods has six members; a distance measuring and positioning block is fixedly installed at a position corresponding to the sixth member in several groups of the toggle pressure rods.

[0012] The counting mechanism of the present invention counts the batteries placed on the battery packaging conveyor line one by one. When each group of batteries reaches six, the positioning mechanism temporarily blocks the batteries located at the counting mechanism to prevent subsequent batteries from interfering with the number of packings. The counting mechanism is composed of a quantitative rotating component and a counting and correction component for counting and correction in a dual guarantee mode.

[0013] The present invention has the following beneficial effects:

[0014] The present invention, through the action of the counting mechanism, adopts a double guarantee method of counting and correction by using a quantitative rotating component and a counting correction component, and achieves the characteristic of high efficiency of automatic counting, has the advantages of ensuring the accuracy of counting and smooth operation of the equipment, and greatly reducing the failure rate of equipment counting and packing.

[0015] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.

[0017] Figure 1 It is a structural schematic diagram of a feeding counting device for battery production and packaging of the present invention in a slightly pressed state;

[0018] Figure 2 A structural side view of a feeding counting device for battery production and packaging according to the present invention;

[0019] Figure 3 A structural top view of a feeding counting device for battery production and packaging according to the present invention;

[0020] Figure 4 It is a structural diagram of the battery packaging conveyor line and positioning mechanism;

[0021] Figure 5 It is a structural schematic diagram of a quantitative rotating component;

[0022] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0023] 1-battery packaging conveyor line, 2-counting mechanism, 3-battery, 4-positioning mechanism, 201-quantitative rotating assembly, 202-counting correction assembly, 203-mounting seat, 401-fixed frame, 402-telescopic cylinder, 403-anti-blocking baffle, 2011-rotating shaft, 2012-sliding pressure rod, 2013-distance sensor A, 2014-distance sleeve, 2015-distance positioning block, 2016-roller, 2017-sliding piece, 2018-elastic sheet, 2021-distance sensor B. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0025] In the description of the present invention, it should be understood that the terms "opening", "upper", "lower", "thickness", "top", "middle", "length", "inside", "all around" and the like indicating orientation or positional relationship are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.

[0026] Embodiment 1

[0027] See also Figure 1-5As shown, the present invention is a feeding counting device for battery production and packaging, comprising a battery packaging conveyor line 1 and a counting mechanism 2; batteries 3 are evenly arrayed on the battery packaging conveyor line 1, and the battery packaging conveyor line 1 is equipped with counting mechanisms 2 on both sides of the batteries 3; the battery packaging conveyor line 1 is equipped with a positioning mechanism 4 above the batteries 3; the counting mechanism 2 counts the batteries 3 placed on the battery packaging conveyor line 1 one by one, and when each group of batteries 3 reaches six, the positioning mechanism 4 temporarily blocks the batteries 3 located at the counting mechanism 2 to avoid The subsequent storage battery 3 interferes with the number of packing; and after the packing is completed, the positioning mechanism 4 is controlled to open the anti-blocking baffle 403; the counting mechanism 2 includes a quantitative rotating component 201, a counting correction component 202 and a mounting seat 203; the quantitative rotating component 201 includes a rotating shaft 2011, a toggle pressure rod 2012, a distance sensor A2013 and a distance sleeve 2014; the mounting seat 203 is rotatably matched with the rotating shaft 2011, and a group of toggle pressure rods 2012 are arranged in a circular array on the side surface of the rotating shaft 2011, and a distance measuring sensor A2013 is fixed at the end of the rotating shaft 2011 The mounting seat 203 is fixedly mounted with a distance sleeve 2014 on the side of the distance sensor A2013; a set of distance positioning blocks 2015 are fixedly mounted on the inner wall of the distance sleeve 2014; the counting correction component 202 includes a distance sensor B2021 and a microprocessor; the microprocessor is electrically connected to the distance sensor A2013 and the distance sensor B2021 respectively; the counting mechanism 2 is composed of a quantitative rotating component 201 and a counting correction component 202 for counting and correction in a dual guarantee mode; the quantitative rotating component 201 is for each The passing batteries 3 are counted, and each time a group of numbers is reached, the distance data information detected by the distance sensor A2013 will change; and when each battery 3 passes through the counting correction component 202, the distance data information detected by the distance sensor B2021 will also change; the microprocessor can count the data information detected by the distance sensor A2013 and the distance sensor B2021 respectively to obtain the number of batteries 3 detected, and make corrections to ensure the accuracy of the counting and the smooth operation of the counting and packaging equipment.

[0028] Among them Figure 4As shown, the positioning mechanism 4 includes a fixed frame 401, a telescopic cylinder 402 and an anti-blocking baffle 403; the telescopic cylinder 402 is fixedly installed on the fixed frame 401, and the telescopic end of the telescopic cylinder 402 is fixedly installed with an anti-blocking baffle 403; the pneumatic solenoid valve in the telescopic cylinder 402 is electrically connected to the microprocessor; the microprocessor outputs an electrical signal through the I / O port to drive the pneumatic solenoid valve to control the cylinder to perform telescopic operation; the positioning mechanism 4 is used to control the movement of the battery 3 to ensure the smooth operation of counting and packing and the effect of preventing congestion; the side surface of the toggle member 2017 is equipped with a roller 2016, and the side surface of the roller 2016 is in rolling cooperation with the side surface of the battery 3; the function of the roller 2016 is to reduce the resistance of the end of the toggle member 2017 to the transportation of the battery 3 to a large extent, thereby ensuring the smooth movement of the battery 3.

[0029] Among them Figure 3 and Figure 5 As shown, each group of toggle pressure rods 2012 has six; a distance measuring positioning block 2015 is fixedly installed at the position corresponding to the sixth one in each group of toggle pressure rods 2012; when the number of batteries 3 loaded into each packaging box is six, the number on each group of toggle pressure rods 2012 can be set to six.

[0030] Embodiment 2

[0031] A more preferred technical solution based on the first embodiment is as follows: Figure 1 and Figure 5 As shown, the outer end of the toggle pressure rod 2012 rotates to cooperate with the toggle piece 2017, and the outer end of the toggle piece 2017 cooperates with the side surface of the battery 3; an elastic sheet 2018 is fixed between the outer end of the toggle piece 2017 and the toggle pressure rod 2012; the elastic sheet 2018 is used when the outer end of the toggle pressure rod 2012 located in the front is pushed and rotated by the battery 3, at this time, the roller 2016 in the next adjacent toggle pressure rod 2012 will be attached and slightly pressed on the side of the battery 3, until the roller 2016 rolls to the gap between two adjacent batteries 3, the roller 2016 is inserted into the gap, and is continued to be pushed and rotated by the next battery 3, so that the quantitative rotating component 201 rotates as the batteries 3 pass by one by one, realizing and ensuring the function of counting and counting accuracy.

[0032] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0033] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. A feeding counting device for battery production and packaging, characterized in that: It comprises a battery packaging conveyor line (1) and a counting mechanism (2); The battery packaging conveyor line (1) has batteries (3) arranged in a uniform array, and the battery packaging conveyor line (1) is equipped with counting mechanisms (2) on both sides of the batteries (3); the battery packaging conveyor line (1) is equipped with a positioning mechanism (4) above the batteries (3); The counting mechanism (2) comprises a quantitative rotating component (201), a counting correction component (202) and a mounting seat (203); The quantitative rotating assembly (201) comprises a rotating shaft (2011), a toggle pressure rod (2012), a distance sensor A (2013) and a distance sleeve (2014); the mounting seat (203) is rotatably matched with the rotating shaft (2011); a plurality of groups of toggle pressure rods (2012) are arranged in a circular array on the peripheral side of the rotating shaft (2011); a distance sensor A (2013) is fixedly mounted on the end of the rotating shaft (2011); and a distance sleeve (2014) is fixedly mounted on the peripheral side of the distance sensor A (2013) on the mounting seat (203); and a plurality of groups of distance positioning blocks (2015) are fixedly mounted on the inner wall of the distance sleeve (2014); The counting correction component (202) comprises a distance sensor B (2021) and a microprocessor; the microprocessor is electrically connected to the distance sensor A (2013) and the distance sensor B (2021) respectively.

2. A feeding counting device for battery production and packaging according to claim 1, characterized in that: The outer end of the toggle pressure rod (2012) rotates to cooperate with the toggle member (2017), and the outer end of the toggle member (2017) cooperates with the peripheral side of the storage battery (3); an elastic sheet (2018) is fixed between the outer end of the toggle member (2017) and the toggle pressure rod (2012).

3. A feeding counting device for battery production and packaging according to claim 2, characterized in that: The side surface of the toggle member (2017) is equipped with a roller (2016), and the side surface of the roller (2016) is in rolling cooperation with the side surface of the battery (3).

4. A feeding counting device for battery production and packaging according to claim 1, characterized in that: The positioning mechanism (4) comprises a fixed frame (401), a telescopic cylinder (402) and an anti-blocking baffle (403); the telescopic cylinder (402) is fixedly mounted on the fixed frame (401), and the anti-blocking baffle (403) is fixedly mounted on the telescopic end of the telescopic cylinder (402); and the pneumatic solenoid valve in the telescopic cylinder (402) is electrically connected to a microprocessor.

5. The feeding counting device for battery production and packaging according to claim 1 is characterized in that: Each group of the toggle pressure rods (2012) comprises six of them; a distance measuring positioning block (2015) is fixedly installed at the position corresponding to the sixth one of the groups of the toggle pressure rods (2012).

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