Glue spraying equipment for chemical fiber cotton and glue spraying method thereof
By designing a chemical fiber cotton glue spraying equipment containing a glue spraying skew system, the problems of glue waste and uneven spraying in existing equipment are solved, and uniform spraying of chemical fiber cotton layer and effective use of glue are achieved.
Patent Information
- Application Number
- CN202510486580.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-18
- Publication Date
- 2025-05-23
- Estimated Expiration
- 2045-04-18
AI Technical Summary
The existing chemical fiber cotton glue spraying equipment has problems of waste of glue and uneven spraying in the glue spraying process, which leads to difficulty in quality assurance.
A glue spraying equipment including a glue spraying frame, a glue spraying conveying system, a glue spraying system, a chemical fiber cotton conveying system and a glue spraying skewed system are designed. The jet shape of the jet port is changed through the glue spraying skewed system to achieve uniform guidance of glue and reduce waste.
The uniform spraying of the chemical fiber cotton layer is achieved, reducing glue waste, and improving the spraying quality and efficiency.
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Figure CN120026438A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of glue spraying equipment, in particular to glue spraying equipment for chemical fiber cotton and a glue spraying method thereof. Background Art
[0002] Chemical fiber cotton equipment is mainly used to produce chemical fiber cotton, which is a non-woven fabric material commonly used in making cotton clothes, space suits, quilts and sleeping bags, etc.
[0003] The chemical fiber cotton equipment sprays adhesive on the fluffy fiber layer, and after drying and curing, forms a porous and highly fluffy structure, thereby providing good warmth retention effect. Therefore, the chemical fiber cotton produced by the chemical fiber cotton equipment has good resistance to dry and wet washing and is suitable for a variety of washing environments. The material is light, soft and comfortable, and is suitable for various warm products.
[0004] The operating process of the chemical fiber cotton equipment is to first loosen and comb the fibers, loosen and comb the natural cotton fibers, man-made fibers or synthetic fibers to form a fluffy fiber layer, and then evenly spray the adhesive on both sides of the fiber layer to ensure that the adhesive can penetrate into the fiber layer. Finally, the fiber layer sprayed with the adhesive is dried and cured to bond the intersections between the fibers while maintaining the freedom of the fibers.
[0005] However, in the most critical glue spraying process of existing chemical fiber cotton, since the glue spraying distribution area is circular, in order to fully spray the side area of the cotton layer, the nozzle must pass over the top of the cotton layer until it reaches the outside of the cotton layer, which causes waste. If some glue is not wasted, the glue sprayed on the side of the cotton layer will be less than that in the middle of the cotton layer, resulting in a dilemma between ensuring quality and avoiding waste. Summary of the invention
[0006] In order to overcome the technical defects of the prior art, the present invention provides a glue spraying device and a glue spraying method for chemical fiber cotton, which can evenly spray the cotton layer and avoid glue waste.
[0007] The technical solution adopted by the present invention is: The glue spraying equipment for chemical fiber cotton includes a glue spraying frame, a glue spraying conveying system, a glue spraying system, a chemical fiber cotton conveying system and a plurality of glue spraying deflection systems. The glue spraying conveying system is installed on the glue spraying frame, and the glue spraying system can be slidably installed on the glue spraying frame. The glue spraying conveying system is transmission-connected with the glue spraying system. The chemical fiber cotton conveying system is installed on the glue spraying frame, and the chemical fiber cotton conveying system is located at the lower side of the glue spraying system. The glue spraying system has a plurality of glue spraying ports. Each of the glue spraying deflection systems includes a glue spraying deflection device and a glue spraying jet device. The glue spraying jet device forms a jet port on the outer side of each glue spraying port. The jet port of the glue spraying jet device is flexible. The glue spraying deflection device can be rotatably installed on the glue spraying system, and the glue spraying deflection device is transmission-connected with the jet port.
[0008] Preferably, the glue spraying conveying system includes a glue spraying conveying motor and a glue spraying conveying belt, the glue spraying conveying motor is installed on the glue spraying machine frame, the glue spraying conveying belt is wound around the output end of the glue spraying conveying motor, and the glue spraying conveying belt is transmission-connected to the glue spraying system.
[0009] Preferably, the glue spraying system comprises a glue spraying conveying block and a glue spraying rack, the glue spraying rack is installed at the bottom of the glue spraying conveying block, each of the glue spraying ports is located at the bottom of the glue spraying rack, and the glue spraying conveying block is slidably installed on the glue spraying machine rack.
[0010] Preferably, the chemical fiber cotton conveying system includes a chemical fiber cotton conveying frame, a chemical fiber cotton conveying motor and a chemical fiber cotton conveying belt. The chemical fiber cotton conveying frame is installed on the glue spraying machine frame, the chemical fiber cotton conveying motor is installed on the chemical fiber cotton conveying frame, and the chemical fiber cotton conveying belt is wound around the output end of the chemical fiber cotton conveying motor.
[0011] Preferably, the glue spraying deflection device includes a glue spraying deflection frame, a glue spraying deflection adjustment component and a glue spraying deflection motor, the glue spraying deflection motor is installed on the glue spraying system, the glue spraying deflection frame is rotatably installed on the glue spraying system, the glue spraying deflection motor is transmission connected to the glue spraying deflection frame, the glue spraying deflection adjustment component is installed at the bottom of the glue spraying deflection frame, and each of the glue spraying deflection adjustment components is transmission connected to the air jet.
[0012] Preferably, the glue spraying deflection adjustment assembly comprises an adjusting screw and an adjusting nut, the adjusting screw is provided with an adjusting arc column adapted to the air jet port, and the adjusting screw is clamped on the glue spraying deflection frame through the adjusting nut.
[0013] Preferably, the glue spraying jet device includes a circular air inlet plate, a jet plate and a jet cylinder, the jet cylinder is installed at the bottom of the circular air inlet plate, the circular air inlet plate is installed on the glue spraying system, the bottom of the jet cylinder forms a jet port, and the jet cylinder is mounted on the outer periphery of the circular air inlet plate.
[0014] The glue spraying method of the glue spraying equipment, using the glue spraying equipment of chemical fiber cotton, comprises the following steps: S1: The glue spraying conveying system drives the glue spraying system to move horizontally; S2: Movement of transporting chemical fiber cotton on the chemical fiber cotton transport system; S3: The glue spraying deflection system changes the jet shape of the jet nozzle to guide the glue.
[0015] The beneficial effects of the present invention are: The glue spraying conveying system is installed on the glue spraying machine frame, and the glue spraying system can be slidably installed on the glue spraying machine frame. The glue spraying system is used to move horizontally on the glue spraying machine frame, so as to achieve uniform spraying of the cotton layer. The glue spraying conveying system is connected with the glue spraying system in a transmission manner, so as to drive the glue spraying system to move horizontally. The chemical fiber cotton conveying system is installed on the glue spraying frame, so as to achieve the conveying of the cotton layer. The chemical fiber cotton conveying system is located at the lower side of the glue spraying system. The glue spraying system sprays glue onto the cotton layer on the chemical fiber cotton conveying system. The glue spraying system has a plurality of glue spraying ports. Each glue spraying deflection system includes a glue spraying deflection device and a glue spraying jet device. The glue spraying jet device forms a jet port on the outside of each glue spraying port. The jet port of the glue spraying jet device is flexible, which is convenient for realizing the deformation of the jet port. The glue spraying deflection device can be rotatably installed on the glue spraying system. The deflection device is connected to the air jet transmission device, and the air jet is deformed during the rotation of the glue spraying deflection device. In order to achieve the effect of strengthening the glue spraying on the side of the cotton layer, when the air jet and the glue spraying port follow the glue spraying system to move to the side of the cotton layer, the glue spraying deflection device rotates to make the air jet wider in the direction close to the side of the cotton layer, and then when the glue spraying system has not reached the side of the cotton layer, more glue is guided to spray to the side of the cotton layer, ensuring uniform spraying, and can evenly spray the cotton layer to avoid glue waste. On the other hand, the air jet constrains the trajectory of the glue spraying, constrains the circular area originally sprayed from the glue spraying port to be close to a triangle, and makes the triangular spraying area fit with the side of the cotton layer, preventing the waste caused by the glue spraying system needing to exceed the side of the cotton layer to spray the entire cotton layer completely. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the structure of the present invention.
[0017] Figure 2 It is a schematic diagram of the structure of the glue spraying deflection system.
[0018] Figure 3 It is a schematic diagram of the structure of the glue spraying device.
[0019] Figure 4 It is a schematic diagram of the position relationship between the glue spraying deflection adjustment component and the air jet cylinder.
[0020] Figure 5 Schematic diagram of the deformation principle of the glue spraying device.
[0021] Figure 6 It is a schematic diagram of the structure of the glue spraying deflection device.
[0022] Description of reference numerals: 1. Glue spraying machine frame; 2. Glue spraying conveying system; 21. Glue spraying conveying motor; 22. Glue spraying conveying belt; 3. Glue spraying system; 31. Glue spraying conveying block; 32. Glue spraying rack; 321. Glue spraying port; 4. Chemical fiber cotton conveying system; 41. Chemical fiber cotton conveying rack; 42. Chemical fiber cotton conveying motor; 43. Chemical fiber cotton conveying belt; 5. Glue spraying deflection system; 51. Glue spraying deflection device; 511. Glue spraying deflection frame; 5111. Adjustment long hole; 513. Glue spraying deflection adjustment component; 5131. Adjustment screw; 51311. Adjustment arc column; 5132. Adjustment nut; 515. Glue spraying deflection motor; 52. Glue spraying jet device; 521. Jet plate; 522. Jet cylinder; 523. Circular air inlet plate. DETAILED DESCRIPTION
[0023] The present invention will be further described below in conjunction with the accompanying drawings: like Figure 1 — Figure 6As shown, the present embodiment provides a glue spraying device for chemical fiber cotton, including a glue spraying frame 1, a glue spraying conveying system 2, a glue spraying system 3, a chemical fiber cotton conveying system 4 and a plurality of glue spraying deflection systems 5, the glue spraying conveying system 2 is installed on the glue spraying frame 1, the glue spraying system 3 is slidably installed on the glue spraying frame 1, the glue spraying system 3 is used for transverse movement on the glue spraying frame 1, so as to achieve uniform spraying of the cotton layer, the glue spraying conveying system 2 is transmission-connected with the glue spraying system 3, so as to achieve the transverse movement of the glue spraying system 3, the chemical fiber cotton conveying system 4 is installed on the glue spraying frame 1, so as to achieve the conveying of the cotton layer, the chemical fiber cotton conveying system 4 is located at the lower side of the glue spraying system 3, the glue spraying system 3 sprays glue onto the cotton layer on the chemical fiber cotton conveying system 4, the glue spraying system 3 has a plurality of glue spraying ports 321, and each glue spraying deflection system 5 includes a glue spraying deflection device 51 and a glue spraying jet device 52, the glue spraying jet device 52 forms a jet port on the outer side of each glue spraying port 321, and the jet port of the glue spraying jet device 52 is flexible, which is convenient for implementation The glue spraying deflection device 51 is rotatably installed on the glue spraying system 3, and the glue spraying deflection device 51 is transmission-connected with the jet nozzle. The jet nozzle realizes deformation during the rotation of the glue spraying deflection device 51. In order to achieve the effect of strengthening the glue spraying on the side of the cotton layer, when the jet nozzle and the glue spraying port 321 follow the glue spraying system 3 to move to the side of the cotton layer, the glue spraying deflection device 51 rotates, so that the jet nozzle becomes wider in the direction close to the side of the cotton layer, and then before the glue spraying system 3 reaches the side of the cotton layer, more glue is guided to spray to the side of the cotton layer, thereby ensuring uniform spraying, and being able to evenly spray the cotton layer to avoid glue waste. On the other hand, the jet nozzle constrains the trajectory of the glue spraying, and constrains the circular area originally sprayed from the glue spraying port 321 to be close to a triangle (the triangle is the best as described in detail below), and makes the triangular spraying area fit with the side of the cotton layer, thereby preventing the glue spraying system 3 from needing to exceed the side of the cotton layer to spray the entire cotton layer completely. Waste caused.
[0024] In order to explain the restrictive effect of the deformation of the jet nozzle on the airflow from the perspective of geometric relationship, please note that after the glue spray deflection device 51 mentioned above rotates, the jet nozzle becomes wider in the direction close to the side of the cotton layer. From the basic knowledge of geometry, it is known that when the glue spray deflection device 51 rotates, the upper end of the glue spray jet device 52 will remain unchanged (disclosed as a circle below), and because the lower end of the glue spray jet device 52 is deformed and the jet nozzle becomes wider in the direction close to the side of the cotton layer, it is bound to cause the side of the cotton layer of the jet nozzle to tilt toward the inside of the cotton layer (see Figure 5 ), so that the airflow from the air jet outlet is deflected inwards, preventing the sprayed glue from spraying outside the cotton layer.
[0025] Specifically, the glue spraying conveying system 2 includes a glue spraying conveying motor 21 and a glue spraying conveying belt 22. The glue spraying conveying belt 22 is a synchronous belt. The glue spraying conveying motor 21 is installed on the glue spraying machine frame 1. The glue spraying conveying belt 22 is wound around the output end of the glue spraying conveying motor 21. The glue spraying conveying belt 22 is transmission-connected to the glue spraying system 3. The glue spraying system 3 moves back and forth under the drive of the glue spraying conveying motor 21.
[0026] Specifically, the glue spraying system 3 includes a glue spraying conveying block 31 and a glue spraying rack 32. The glue spraying rack 32 is installed at the bottom of the glue spraying conveying block 31. Each glue spraying port 321 is located at the bottom of the glue spraying rack 32. The glue spraying conveying block 31 can be slidably installed on the glue spraying machine rack 1 through a sliding pair. The sliding pair is a conventional dovetail groove sliding pair or uses a commercially available guide rail slider structure to achieve sliding, which will not be repeated here, thereby achieving reciprocating lateral movement on the glue spraying machine rack 1.
[0027] Specifically, the chemical fiber cotton conveying system 4 includes a chemical fiber cotton conveying frame 41, a chemical fiber cotton conveying motor 42 and a chemical fiber cotton conveying belt 43. The chemical fiber cotton conveying frame 41 is installed on the glue spraying machine frame 1, and the chemical fiber cotton conveying motor 42 is installed on the chemical fiber cotton conveying frame 41. The chemical fiber cotton conveying belt 43 is wound on a conveying roller driven by the output end of the chemical fiber cotton conveying motor 42. The cotton layer is laid on the chemical fiber cotton conveying belt 43, thereby realizing the transportation of the cotton layer.
[0028] Specifically, the glue spraying deflection device 51 includes a glue spraying deflection frame 511, three glue spraying deflection adjustment components 513 and a glue spraying deflection motor 515. The glue spraying deflection motor 515 is installed on the glue spraying system 3. The glue spraying deflection frame 511 is rotatably installed on the glue spraying system 3 through a bearing. The output end of the glue spraying deflection motor 515 is provided with a rubber wheel that is transmission-connected to the outer periphery of the glue spraying deflection frame 511. The glue spraying deflection adjustment components 513 are installed at the bottom of the glue spraying deflection frame 511. Each glue spraying deflection adjustment component 513 is transmission-connected to the air jet. When the glue spraying deflection adjustment component 513 rotates with the glue spraying deflection frame 511 driven by the glue spraying deflection motor 515, the air jet is deformed. The three glue spraying deflection adjustment components 513 open the air jet into a triangle, and the adjustment speed is fast.
[0029] Specifically, the glue spray deflection adjustment component 513 includes an adjusting screw 5131 and an adjusting nut 5132. The adjusting screw 5131 is provided with an adjusting arc column 51311 adapted to the air jet. When the adjusting arc column 51311 moves, the air jet drives the air jet to deform. The adjusting arc column 51311 has an arc surface and the arc surface slides along the air jet. The glue spray deflection frame 511 is provided with an adjusting long hole 5111 for controlling the height of the adjusting screw 5131. The adjusting screw 5131 is clamped on the adjusting long hole 5111 through the adjusting nut 5132.
[0030] Specifically, the glue spraying jet device 52 includes a circular air inlet plate 523, an air jet plate 521 and an air jet tube 522. The air jet tube 522 is installed at the bottom of the circular air inlet plate 523, and the circular air inlet plate 523 is installed on the glue spraying frame 32. The bottom of the air jet tube 522 forms an air jet port. The top of the air jet tube 522 is sleeved on the outer periphery of the circular air inlet plate 523. The air jet plate 521 is a plastic plate for maintaining the elasticity of the air jet tube 522 to achieve deformation of the air jet tube 522. The arc column 51311 is adjusted to slide along the air jet tube 522 to achieve deformation of the air jet tube 522. The air jet tube 522 is made of cotton cloth, and the air jet plate 521 is glued to the outside of the air jet tube 522 with glue.
[0031] The glue spraying method of the glue spraying equipment, using the glue spraying equipment of chemical fiber cotton, comprises the following steps: S1: The glue spraying conveying system 2 drives the glue spraying system 3 to move horizontally; S2: The chemical fiber cotton conveying system 4 conveys the chemical fiber cotton; S3: The glue spraying deflection system 5 changes the jet shape of the jet nozzle to guide the glue.
[0032] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for illustrating the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which shall fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. Glue spraying equipment for chemical fiber cotton, characterized in that: It includes a glue spraying frame, a glue spraying conveying system, a glue spraying system, a chemical fiber cotton conveying system and several glue spraying deflection systems, the glue spraying conveying system is installed on the glue spraying frame, the glue spraying system can be slidably installed on the glue spraying frame, the glue spraying conveying system is transmission connected with the glue spraying system, the chemical fiber cotton conveying system is installed on the glue spraying frame, the chemical fiber cotton conveying system is located at the lower side of the glue spraying system, the glue spraying system has several glue spraying ports, each of the glue spraying deflection systems includes a glue spraying deflection device and a glue spraying jet device, the glue spraying jet device forms a jet port on the outer side of each glue spraying port, the jet port of the glue spraying jet device is flexible, the glue spraying deflection device can be rotatably installed on the glue spraying system, and the glue spraying deflection device is transmission connected with the jet port.
2. The glue spraying equipment for chemical fiber cotton according to claim 1, characterized in that: The glue spraying conveying system comprises a glue spraying conveying motor and a glue spraying conveying belt. The glue spraying conveying motor is installed on a glue spraying machine frame. The glue spraying conveying belt is wound around the output end of the glue spraying conveying motor. The glue spraying conveying belt is drivingly connected to the glue spraying system.
3. The glue spraying equipment for chemical fiber cotton according to claim 1, characterized in that: The glue spraying system comprises a glue spraying conveying block and a glue spraying frame, wherein the glue spraying frame is installed at the bottom of the glue spraying conveying block, each of the glue spraying ports is located at the bottom of the glue spraying frame, and the glue spraying conveying block is slidably installed on the glue spraying frame.
4. The glue spraying equipment for chemical fiber cotton according to claim 1, characterized in that: The chemical fiber cotton conveying system includes a chemical fiber cotton conveying frame, a chemical fiber cotton conveying motor and a chemical fiber cotton conveying belt. The chemical fiber cotton conveying frame is installed on the glue spraying frame, the chemical fiber cotton conveying motor is installed on the chemical fiber cotton conveying frame, and the chemical fiber cotton conveying belt is wound around the output end of the chemical fiber cotton conveying motor.
5. The glue spraying equipment for chemical fiber cotton according to claim 1, characterized in that: The glue spraying deflection device includes a glue spraying deflection frame, a glue spraying deflection adjustment component and a glue spraying deflection motor. The glue spraying deflection motor is installed on the glue spraying system. The glue spraying deflection frame is rotatably installed on the glue spraying system. The glue spraying deflection motor is transmission connected to the glue spraying deflection frame. The glue spraying deflection adjustment component is installed at the bottom of the glue spraying deflection frame. Each of the glue spraying deflection adjustment components is transmission connected to the air jet.
6. The glue spraying equipment for chemical fiber cotton according to claim 5, characterized in that: The glue spraying deflection adjustment component comprises an adjustment screw and an adjustment nut. The adjustment screw is provided with an adjustment arc column adapted to the air jet port. The adjustment screw is clamped on the glue spraying deflection frame through the adjustment nut.
7. The glue spraying equipment for chemical fiber cotton according to claim 1, characterized in that: The glue spraying device includes a circular air inlet plate, an air jet plate and an air jet tube. The air jet tube is installed at the bottom of the circular air inlet plate. The circular air inlet plate is installed on the glue spraying system. The bottom of the air jet tube forms an air jet port. The top of the air jet tube is sleeved on the outer periphery of the circular air inlet plate.
8. A method for spraying glue using a glue spraying device, using the glue spraying device for chemical fiber cotton as claimed in claim 1, characterized in that: The steps include: S1: The glue spraying conveying system drives the glue spraying system to move horizontally; S2: Movement of transporting chemical fiber cotton on the chemical fiber cotton transport system; S3: The glue spraying deflection system changes the jet shape of the jet nozzle to guide the glue.
Citation Information
Patent Citations
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