Auxiliary dispersion equipment for injecting non-uniform liquid and use method
By designing an injection non-uniform liquid auxiliary dispersion device for a saline injection machine, using mechanical stirring, filtration and ultrasonic dispersion technologies, the blockage problem caused by incomplete dispersion and dissolution of the solute is solved, and uniform dispersion of the injection liquid and stability of the product quality are achieved.
Patent Information
- Application Number
- CN202510522914.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-24
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2045-04-24
AI Technical Summary
During the injection process of existing saline injection machines, the solute is not completely dispersed and dissolved or precipitated, which may cause the needle and pipeline to be blocked and affect product quality.
An injection non-uniform liquid auxiliary dispersion equipment is designed, including silo tanks, spiral stirring paddles, filter orifices, ultrasonic probes and other components. Through technical means such as mechanical stirring, filtration, and ultrasonic dispersion, the degree of dispersion and dissolution of solutes and solutions is improved.
It effectively avoids incompletely dissolved granular solute blocking the needle and pipeline of the saline injection machine, maintaining the uniform dispersion of the injection solution, and ensuring stable product quality.
Smart Images

Figure CN120037821A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of food processing, and particularly relates to an auxiliary dispersion device for injecting non-uniform liquids and a usage method thereof. Background Art
[0002] A brine injector is a core device in meat product processing. It is mainly used to mix auxiliary materials such as brine, starch, and soy protein into non-uniform liquids, and then inject these non-uniform liquids into meat at a stable speed to accelerate curing, improve meat quality, and increase the yield rate.
[0003] Currently, the non-uniform liquids of the brine injector are often stored in a liquid storage tank, and the solutes are dissolved and mixed by a simple dispersion method (such as stirring). However, during the injection process of the brine injector, if the solutes are not completely dispersed and dissolved in the solution or precipitation occurs, it may cause blockages in components such as the needles and pipelines of the brine injector, and there will be batch differences in the auxiliary materials injected into the meat products, thereby affecting the product quality. Introducing an auxiliary dispersion device to improve the dispersion and dissolution degree of the solute and solution in the injection liquid can avoid blockages of the needles and pipelines of the brine injector by incompletely dissolved granular solutes, and can also maintain the dispersion uniformity of the injection liquid, thereby ensuring stable product quality. Summary of the Invention
[0004] The purpose of the present invention is to solve the problems existing in the prior art, and to propose an auxiliary dispersion device for injecting non-uniform liquids and a usage method thereof.
[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions: An auxiliary dispersion device for injecting non-uniform liquids includes a storage tank. A circular plate is slidably connected to the inner side wall of the storage tank along the vertical direction. A plurality of rectangular holes are evenly distributed on the top wall of the circular plate. A rotating shaft is rotatably connected through the inner wall of the rectangular hole. An annular cavity is formed in the inner wall of the circular plate. An annular rack is provided on the inner wall of the annular cavity. One end of the rotating shaft penetrates through the inner wall of the annular cavity, and a synchronous gear is fixedly connected to the side wall of the rotating shaft. A partition is fixedly connected to the side wall of the rotating shaft. Sealing strips are symmetrically arranged on the side of the partition. A circular block is fixedly connected to the circular plate. A plurality of auxiliary pipes are fixedly connected through the inner wall of the circular block evenly. A filter hole plate is fixedly connected to the inner side wall of each auxiliary pipe. A limiting rod is slidably connected through the bottom wall of the filter hole plate. The limiting rod is elastically connected to the bottom wall of the filter hole plate through a tension spring. The bottom end of the limiting rod is fixedly connected to a sealing frame. A plurality of sealing columns are fixedly connected to the top wall of the sealing frame. One end of the rotating shaft extends into the adjacent auxiliary pipe, and a cam is fixedly connected to the side wall of one end of the rotating shaft. A lifting mechanism for improving the dissolution efficiency of solute particles is provided inside the storage tank.
[0006] Preferably, after moving a certain distance, the plugging column is inserted and slid into the filter holes of the filter hole plate, and the synchronous gear is meshed and connected with the annular rack.
[0007] Preferably, the lifting mechanism includes a plurality of cylinders uniformly and fixedly connected to the inner wall of the top of the silo tank. A sliding column is slidably connected to the inner side wall of the cylinder. A grinding disc is fixedly connected to the bottom end of the sliding column. A first spring is fixedly connected to the inner wall of the cylinder. The other end of the first spring is rotatably connected to the sliding column. A guiding column is fixedly connected to the side wall of the sliding column. A spiral groove is formed in the inner side wall of the cylinder, and the guiding column is slidably connected with the spiral groove.
[0008] Preferably, an extraction pipe is embedded and fixedly connected to the inner wall of the grinding disc. A plurality of pumps are installed on the silo tank. One end of the extraction pipe away from the grinding disc sequentially penetrates through the cylinder and the inner wall of the silo tank and is fixedly communicated with the liquid inlet end of the adjacent pump.
[0009] Preferably, a plurality of cavities are formed in the inner wall of the circular plate. One end of the rotating shaft away from the cam is located inside the cavity. A rotary joint is fixedly installed at one end of the rotating shaft away from the cam. A connecting pipe is fixedly communicated with the rotary joint. One end of the connecting pipe away from the rotary joint sequentially penetrates through the circular plate and the inner wall of the silo tank and is fixedly communicated with the liquid outlet end of the adjacent pump.
[0010] Preferably, a rectangular cavity is formed in the inner wall of the partition plate. An ultrasonic probe is installed through the inner wall of the rectangular cavity. A T-shaped hole is formed in one end of the rotating shaft close to the rotary joint, and the T-shaped hole is communicated with the rectangular cavity. An electromagnetic valve is installed on the inner wall of the partition plate.
[0011] Preferably, a motor is installed on the top of the silo tank. The output end of the motor is fixedly connected with a stirring shaft. The stirring shaft sequentially penetrates through the circular block and the circular plate and is fixedly connected with a spiral stirring paddle and a scraper.
[0012] Preferably, an annular guide rail is fixed on the inner wall of the annular cavity. An electric slider is installed on the annular rack. The electric slider is slidably matched with the annular guide rail. A support plate is fixedly connected to the side wall of the circular block. An electric push rod is installed through the top wall of the silo tank. The movable end of the electromagnetic push rod is fixedly connected with the support plate. Grooves are symmetrically formed in the side wall of the partition plate. An electromagnetic push rod is embedded and installed on the inner side wall of the groove. The sealing strip is slidably sealed inside the groove. The movable end of the electric push rod is fixedly connected with the sealing strip.
[0013] Preferably, a feed pipe is fixedly connected through the top wall of the silo tank. A discharge pipe is fixedly connected through the bottom wall of the silo tank. The discharge pipe is fixedly communicated with a three-way control valve through a first pipe. A second pipe and a third pipe are fixedly communicated with the three-way control valve. The third pipe is fixedly communicated with the feed pipe through a reflux pump.
[0014] A method for using an auxiliary dispersion device for injecting non-uniform liquid, comprising the following steps: S1. Turn on the motor to stir the bottom sediment material to make it float, and sequentially start the electric push rod and the electric slider to rotate the partition plate by 90 degrees to a horizontal state, and make the sealing strip contact the inner side wall of the rectangular hole by starting the electromagnetic push rod; S2. Make the output end of the electric push rod move reversely upward. The filter hole plate inside the auxiliary pipe filters the granular solutes mixed in the raw material liquid. The plugging column plugs the filter holes of the filter hole plate, and the grinding disc squeezes, breaks and rotates and grinds the granular solutes remaining on the filter hole plate; S3. Drive the circular block and the circular plate to move downward again by a certain distance through the electric push rod, turn on multiple pumps, multiple ultrasonic probes and solenoid valves, so that the raw material solution and the minute solutes enter the inside of the rectangular cavity. Then close the solenoid valve and make the electric slider continue to move for a period of time to disperse and dissolve the minute solutes inside the rectangular cavity.
[0015] S4. Open the solenoid valve to discharge the solution after the minute solutes are dispersed and dissolved into the lower part of the inner cavity of the storage tank for mixing.
[0016] Compared with the existing technology, the advantages of the present invention are as follows: 1. Stir the raw material liquid by using the spiral stirring paddle and the scraper to achieve uniform suspension of solutes with different densities (such as water retaining agents, starches, etc.). By setting structures such as an electric push rod, an annular rack and a partition plate, when the circular plate moves upward, the raw material liquid and solutes located above the circular plate will move synchronously. This part of the raw material liquid and granular solutes will preferentially flow downward through multiple auxiliary pipes, and then the filter hole plate inside the auxiliary pipe will filter the granular solutes mixed in the raw material liquid; 2. Make the electric slider move reversely to reset. Under the action of the annular rack and the synchronous gear, the rotating shaft will drive the partition plate to a vertical state, and the rotating shaft will also drive the cam to rotate by 90 degrees, which will push the plugging frame to move upward by a certain distance in the vertical direction, so that multiple plugging columns on the plugging frame enter multiple filter holes in the filter hole plate, thereby plugging the filter holes of the filter hole plate and making there be no holes on the upper surface of the filter hole plate, which is convenient for subsequent refinement treatment of the granular solutes intercepted on the filter hole plate; 3. Then, during the continuous upward movement of the circular plate and the circular block, the grinding disc contacts the filter hole plate inside the corresponding auxiliary pipe, and then the grinding disc will squeeze and break the granular solutes remaining on the filter hole plate. Subsequently, when the sliding column slides inside the cylinder and squeezes the first spring, under the action of the spiral groove and the guiding column, the sliding column will drive the grinding disc to rotate, and then the grinding disc rotates and grinds the crushed granular solutes, improving the refinement degree of the granular solutes and facilitating the subsequent dispersion and dissolution of these granular solutes; 4. By setting up structures such as the pump body, rotary joint, and rectangular cavity, after the above operations are completed, start multiple pump bodies to draw the crushed and ground tiny solutes and raw liquid into the rectangular cavity of each partition. The high-frequency ultrasonic vibration generated by the ultrasonic probe causes the liquid molecules to have intense Brownian motion, significantly increasing the collision frequency between the solute and the solvent. Compared with simple mechanical stirring, its vibration energy directly acts on the molecular level, breaking through the macroscopic mixing limitation of traditional stirring, making the solution distribution more uniform, and reducing the phenomenon of local supersaturation. 5. After starting the electric slider, the electric slider can drive the partition to rotate continuously through the annular rack, synchronous gear, and rotating shaft, thereby preventing the tiny solutes inside the rectangular cavity from adhering to the wall, increasing the contact opportunity between the tiny solutes and the ultrasonic wave, and thus improving the efficiency of dispersing and dissolving the tiny solutes. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 is a schematic structural diagram of an injection non-uniform liquid assisted dispersion device proposed by the present invention; Figure 2 is a schematic internal structure diagram of a rectangular hole and an auxiliary pipe in an injection non-uniform liquid assisted dispersion device proposed by the present invention; Figure 3 is a schematic diagram of the positional relationship among a cavity, a rectangular hole, an annular cavity, and an auxiliary pipe in an injection non-uniform liquid assisted dispersion device proposed by the present invention; Figure 4 is Figure 3 an enlarged schematic diagram of the structure of part A in Figure 5 is a schematic connection diagram of a limiting rod, a tension spring, and a filter hole plate in an injection non-uniform liquid assisted dispersion device proposed by the present invention; Figure 6 is a schematic internal structure diagram of a cylinder in an injection non-uniform liquid assisted dispersion device proposed by the present invention; Figure 7 is a schematic internal structure diagram of a rectangular cavity in an injection non-uniform liquid assisted dispersion device proposed by the present invention.
[0018] In the figure: 1. Silo tank; 2. Motor; 3. Stirring shaft; 4. Screw agitator; 5. Scraper; 6. Circular plate; 7. Rectangular hole; 8. Rotating shaft; 9. Partition board; 10. Annular cavity; 11. Synchronous gear; 12. Annular rack; 13. Circular block; 14. Auxiliary pipe; 15. Filter hole plate; 16. Cam; 17. Sealing frame; 18. Sealing column; 20. Tensile spring; 21. Limit rod; 22. Annular guide rail; 23. Electric slider; 24. Cylinder; 25. First spring; 26. Spiral groove; 27. Slide column; 28. Guide column; 29. Grinding disc; 30. Extraction pipe; 31. Pump body; 32. Cavity; 33. Rotary joint; 34. Ultrasonic probe; 35. Groove; 36. Electromagnetic push rod; 37. Sealing strip; 38. Solenoid valve; 40. Connecting pipe; 41. Electric push rod; 42. Support plate; 43. Rectangular cavity; 44. T-shaped hole; 45. First pipe; 46. Second pipe; 47. Third pipe; 48. Control valve; 49. Feed pipe; 50. Discharge pipe. Detailed implementation manner
[0019] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0020] Refer to Figure 1 - Figure 7 , an auxiliary dispersion device for injecting non-uniform liquid, including a silo tank 1. The inner side wall of the silo tank 1 is slidably connected with a circular plate 6 in the vertical direction. The top wall of the circular plate 6 is provided with a plurality of rectangular holes 7 along a circular array. The inner wall of each rectangular hole 7 is rotatably connected through the inner wall of the circular plate 6. The inner wall of the circular plate 6 is provided with an annular cavity 10. The inner wall of the annular cavity 10 is provided with an annular rack 12. One end of the rotating shaft 8 penetrates through the inner wall of the annular cavity 10, and a synchronous gear 11 is fixedly connected to the side wall of the rotating shaft 8 located inside the annular cavity 10. A partition board 9 is fixedly connected to the side wall of the rotating shaft 8. Sealing strips 37 are symmetrically arranged on the side of the partition board 9. A circular block 13 is fixedly connected to the circular plate 6. A plurality of auxiliary pipes 14 are fixedly connected through the inner wall of the circular block 13 in a distributed manner. The inner side wall of each auxiliary pipe 14 is fixedly connected with a filter hole plate 15 (such as Figure 3 and Figure 5As shown in the figure, a limiting rod 21 is slidably connected through the bottom wall of the filter hole plate 15. A tension spring 20 is sleeved and fixedly connected to the side wall of the limiting rod 21. The tension spring 20 is fixedly connected to the bottom wall of the filter hole plate 15. The bottom end of the limiting rod 21 is fixedly connected with a sealing frame 17. The middle part of the sealing frame 17 is in a hollow state to facilitate the flow of the raw material liquid. A plurality of sealing columns 18 are fixedly connected to the top wall of the sealing frame 17. One end of the rotating shaft 8 extends into the adjacent auxiliary pipe 14, and a cam 16 is fixedly connected to the side wall of one end of the rotating shaft 8; a lifting mechanism for improving the dissolution efficiency of solute particles is provided inside the storage tank 1.
[0021] After moving a certain distance, the sealing column 18 is inserted and slid in the filter holes of the filter hole plate 15, and the synchronous gear 11 is meshed with the annular rack 12.
[0022] The lifting mechanism includes a plurality of cylinders 24 fixedly connected to the inner wall of the top of the storage tank 1 in a uniform distribution. A sliding column 27 is slidably connected to the inner side wall of the cylinder 24 (as Figure 6 shown). The bottom end of the sliding column 27 is fixedly connected with a grinding disc 29. A first spring 25 is fixedly connected to the inner wall of the cylinder 24. The other end of the first spring 25 is rotatably connected to the sliding column 27. A guiding column 28 is fixedly connected to the side wall of the sliding column 27. A spiral groove 26 is opened on the inner side wall of the cylinder 24, and the guiding column 28 is slidably connected with the spiral groove 26.
[0023] An extraction pipe 30 is fixedly embedded in the inner wall of the grinding disc 29. After the extraction pipe 30 enters the auxiliary pipe 14 for a certain distance, it will be inserted with the limiting rod 21. A plurality of pump bodies 31 are installed on the storage tank 1. The end of the extraction pipe 30 away from the grinding disc 29 sequentially penetrates through the cylinder 24 and the inner wall of the storage tank 1 and is fixedly communicated with the liquid inlet end of the adjacent pump body 31.
[0024] A plurality of cavities 32 are opened on the inner wall of the circular plate 6. One end of the rotating shaft 8 away from the cam 16 is located inside the cavity 32. A rotary joint 33 is fixedly installed at one end of the rotating shaft 8 away from the cam 16. The rotary joint 33 is a prior art and will not be elaborated here. The rotary joint 33 is fixedly communicated with a connecting pipe 40. The end of the connecting pipe 40 away from the rotary joint 33 sequentially penetrates through the circular plate 6 and the inner wall of the storage tank 1 and is fixedly communicated with the liquid outlet end of the adjacent pump body 31.
[0025] A rectangular cavity 43 is opened on the inner wall of the partition plate 9 (as Figure 7 shown). An ultrasonic probe 34 is installed through the inner wall of the rectangular cavity 43. The ultrasonic probe 34 is a prior art and will not be elaborated here. A T-shaped hole 44 is opened at one end of the rotating shaft 8 close to the rotary joint 33. The T-shaped hole 44 is communicated with the rectangular cavity 43. An electromagnetic valve 38 is installed on the inner wall of the partition plate 9.
[0026] A motor 2 is installed on the top of the silo tank 1, and a stirring shaft 3 is fixedly connected to the output end of the motor 2. The stirring shaft 3 passes through the circular block 13 and the circular plate 6 in sequence and is fixedly connected to a spiral stirring paddle 4 and a scraper 5.
[0027] An annular guide rail 22 is fixed to the inner wall of the annular cavity 10, and an electric slider 23 is installed on the annular rack 12. The electric slider 23 is a prior art and will not be described in detail here. The electric slider 23 and the annular guide rail 22 are slidably matched, and a support plate 42 is fixedly connected to the side wall of the circular block 13. An electric push rod 41 is installed through the top wall of the silo tank 1, and the movable end of the electric push rod 41 is fixedly connected to the support plate 42.
[0028] The side wall of the partition 9 is symmetrically provided with grooves 35 (such as Figure 7 As shown), an electromagnetic push rod 36 is embedded in the inner wall of the groove 35, and a sealing strip 37 is sealingly slid inside the groove 35, and the movable end of the electromagnetic push rod 36 is fixedly connected to the sealing strip 37.
[0029] A feed pipe 49 is fixedly connected through the top wall of the silo tank 1, and a discharge pipe 50 is fixedly connected through the bottom wall of the silo tank 1. One end of the discharge pipe 50 is fixedly connected to a three-way control valve 48 through a first pipe 45. The three-way control valve 48 is a prior art. A second pipe 46 and a third pipe 47 are fixedly connected to the three-way control valve 48. The third pipe 47 is fixedly connected to the feed pipe 49 through a reflux pump. By controlling the three-way control valve 48, the non-uniform liquid flowing in the discharge pipe 50 can only flow to the inside of the second pipe 46 through the first pipe 45, or the non-uniform liquid can be pumped into the feed pipe 49 through the first pipe 45 and the third pipe 47 by the reflux pump and refluxed into the silo tank 1 to form a self-circulation to avoid stratification of the non-uniform liquid, or the non-uniform liquid stored in the brine injection machine can be pumped into the inside of the silo tank 1 again through the second pipe 46 and the third pipe 47 by the reflux pump to form a batch cycle.
[0030] A method for using a device for injecting non-uniform liquid auxiliary dispersion comprises the following steps: S1, start the motor 2, stir the bottom material to make it float, start the electric push rod 41 and the electric slider 23 in sequence, rotate the partition 9 by 90 degrees to a horizontal state, and start the electromagnetic push rod 36 to make the sealing strip 37 and the inner wall of the rectangular hole 7 contact each other; S2, the output end of the electric push rod 41 moves upward in the reverse direction, the filter plate 15 inside the auxiliary pipe 14 filters the particulate solute mixed in the raw material liquid, the blocking column 18 blocks the filter holes of the filter plate 15, and the grinding disc 29 squeezes, crushes and rotates and grinds the particulate solute remaining on the filter plate 15; S3. Drive the circular block 13 and the circular plate 6 to move downward again by a certain distance through the electric push rod 41, turn on multiple pump bodies 31, multiple ultrasonic probes 34 and the solenoid valve 38, so that the raw material solution and the minute solute enter the interior of the rectangular cavity 43. Then close the solenoid valve 38 and make the electric slider 23 continue to move for a period of time to disperse and dissolve the minute solute inside the rectangular cavity 43.
[0031] S4. Open the solenoid valve 38 and discharge the solution after the minute solute is dispersed and dissolved into the lower part of the inner cavity of the storage tank 1 for mixing.
[0032] In the present invention, the device is installed on the brine injector through the fixing frame. The second pipe 46 is fixedly communicated with the trough of the brine injector to provide the brine injector with the non-uniform liquid required for food processing injection pickling. The non-uniform liquid is obtained by dissolving the raw material liquid and the solute. When it is necessary to dissolve the solute added to the raw material liquid, turn on the motor 2. The output end of the motor 2 drives the stirring shaft 3 fixedly connected thereto to rotate. The stirring shaft 3 then drives the spiral stirring paddle 4 and the scraper 5 fixedly connected thereto to rotate. The spiral stirring paddle 4 stirs in the raw material liquid, and the scraper 5 slides against the inner wall of the bottom of the storage tank 1. By adjusting the frequency conversion speed of the motor 2, the uniform suspension of solutes with different densities (such as water retention agents, starches, etc.) is realized, effectively solving the problem of the stirring blind area of the sinking materials.
[0033] When there are some granular solutes in the storage tank 1 that are difficult to dissolve quickly, at this time, since the spiral stirring paddle 4 pushes the raw material liquid and the granular solute to form an upward flow along the direction of the stirring shaft 3, when the granular solute rises to a suspended state, at this time, drive the circular block 13 and the circular plate 6 to move downward by a certain distance along the vertical direction through the electric push rod 41 and the support plate 42. At this time, multiple partition plates 9 are all in the vertical state, and then the raw material solution and the granular solute can pass through the rectangular holes 7 in the circular plate 6.
[0034] Then start the electric slider 23 through the controller. The electric slider 23 drives the annular rack 12 to move a certain distance. Then the annular rack 12 drives multiple synchronous gears 11 meshed with it to rotate a certain angle at the same time. Then each synchronous gear 11 drives the rotating shaft 8 fixedly connected thereto to rotate, so that the rotating shaft 8 drives the partition plate 9 fixedly connected thereto to rotate 90 degrees and be in a horizontal state. At this time, the convex part of the cam 16 does not abut against the sealing frame 17. Then under the action of the electromagnetic push rod 36, make the sealing strip 37 abut against the inner side wall of the rectangular hole 7. Then make the output end of the electric push rod 41 move upward in the reverse direction. At this time, since multiple partition plates 9 are all in the horizontal state and produce a sealing effect on the rectangular hole 7, the raw material liquid and the solute located above the circular plate 6 will move upward synchronously by a certain distance.
[0035] Moreover, since a plurality of auxiliary pipes 14 are fixedly connected through the top wall of the circular block 13, the raw material liquid and granular solute located above the circular plate 6 will preferentially flow downward through the plurality of auxiliary pipes 14. Then, the filter hole plate 15 inside the auxiliary pipe 14 will filter the granular solute mixed in the raw material liquid, so that this part of the granular solute is intercepted on the upper surface of the filter hole plate 15, and the raw material liquid flows back to the bottom of the inner cavity of the storage tank 1 through the filter hole plate 15. At this time, the electric slider 23 is made to move in the reverse direction for reset. Then, under the action of the annular rack 12 and the synchronous gear 11, the rotating shaft 8 will drive the partition plate 9 to be in a vertical state, and the rotating shaft 8 will also drive the cam 16 to rotate by ninety degrees. Then, the convex part of the cam 16 will come into contact with the blocking frame 17, and then the blocking frame 17 will be pushed to move upward in the vertical direction by a certain distance, so that a plurality of blocking columns 18 on the blocking frame 17 enter a plurality of filter holes in the filter hole plate 15, thereby blocking the filter holes of the filter hole plate 15 and making there be no holes on the upper surface of the filter hole plate 15, which is convenient for subsequent refinement treatment of the granular solute intercepted on the filter hole plate 15.
[0036] Then, during the process of the circular plate 6 and the circular block 13 continuing to move upward, the cylinder 24 and the auxiliary pipe 14 are correspondingly arranged. Then, each grinding disc 29 will be inserted into the corresponding auxiliary pipe 14 until the grinding disc 29 comes into contact with the filter hole plate 15 inside the corresponding auxiliary pipe 14. Then, the grinding disc 29 will squeeze and crush the granular solute remaining on the filter hole plate 15. Subsequently, when the sliding column 27 slides inside the cylinder 24 and squeezes the first spring 25, under the action of the spiral groove 26 and the guiding column 28, the sliding column 27 will drive the grinding disc 29 to rotate, and then the grinding disc 29 will rotate and grind the granular solute after being squeezed and crushed, improving the refinement degree of the granular solute and facilitating the subsequent dispersion and dissolution of these granular solutes.
[0037] After the above operations are completed, the electric push rod 41 drives the circular block 13 and the circular plate 6 to move downward again for a certain distance. Since the bottom end of the auxiliary pipe 14 is located in the raw material liquid, after multiple pump bodies 31 are started, the pump bodies 31 draw the crushed and ground tiny solutes and the raw material liquid together into the rotary joint 33 through the extraction pipe 30 and the connecting pipe 40, and enter the rectangular cavity 43 of each partition plate 9 through the rotary joint 33 and the T-shaped hole 44. At this time, the ultrasonic probe 34 is started. The high-frequency ultrasonic vibration generated by the ultrasonic probe 34 causes the liquid molecules to generate intense Brownian motion, significantly increasing the collision frequency between the solute and the solvent. Compared with simple mechanical stirring, its vibration energy directly acts on the molecular level, breaking through the macroscopic mixing limitation of traditional stirring, making the solution distribution more uniform, reducing the local supersaturation phenomenon. And at this time, the sealing strip 37 is far away from the inner wall of the rectangular hole 7. Then, after the electric slider 23 is started, the electric slider 23 can drive the partition plate 9 to rotate continuously through the annular rack 12, the synchronous gear 11 and the rotating shaft 8, thereby preventing the tiny solutes inside the rectangular cavity 43 from adhering to the wall, increasing the contact opportunity between the tiny solutes and the ultrasonic wave, and further improving the efficiency of dispersing and dissolving the tiny solutes. Finally, these dispersed and dissolved solutions are discharged into the lower part of the inner cavity of the storage tank 1 through the opening of the solenoid valve 38 again for mixing. The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and inventive concept of the present invention, makes equivalent substitutions or changes, and all should be covered within the protection scope of the present invention.
Claims
1. An injection non-uniform liquid auxiliary dispersion device, comprising a silo tank (1), characterized in that: The inner wall of the silo tank (1) is slidably connected to a circular plate (6) in the vertical direction, the top wall of the circular plate (6) is evenly provided with a plurality of rectangular holes (7), the inner wall of the rectangular hole (7) is penetrated by a rotating shaft (8) for rotation connection, the inner wall of the circular plate (6) is provided with a circular cavity (10), the inner wall of the circular cavity (10) is provided with an annular rack (12), one end of the rotating shaft (8) penetrates the inner wall of the circular cavity (10), and the side wall of the rotating shaft (8) is fixedly connected to a synchronous gear (11), the side wall of the rotating shaft (8) is fixedly connected to a partition (9), the side of the partition (9) is symmetrically provided with a sealing strip (37), and the circular plate (6) is fixedly connected to a circular block (13 ), a plurality of auxiliary tubes (14) are uniformly distributed and fixedly connected to the inner wall of the circular block (13), a filter plate (15) is fixedly connected to the inner wall of each auxiliary tube (14), a limit rod (21) is slidably connected to the bottom wall of the filter plate (15), the limit rod (21) is elastically connected to the bottom wall of the filter plate (15) via a tension spring (20), a blocking frame (17) is fixedly connected to the bottom end of the limit rod (21), a plurality of blocking columns (18) are fixedly connected to the top wall of the blocking frame (17), one end of the rotating shaft (8) extends to the inside of an adjacent auxiliary tube (14), and a cam (16) is fixedly connected to the side wall of one end of the rotating shaft (8); The silo tank (1) is provided with a lifting mechanism inside to improve the dissolution efficiency of solute particles.
2. The device for assisting the dispersion of non-uniform liquid injection according to claim 1, characterized in that: The blocking column (18) is inserted and slidably disposed in the filter hole of the filter plate (15) after moving a certain distance, and the synchronous gear (11) and the annular rack (12) are meshed and connected.
3. The device for assisting the dispersion of non-uniform liquid injection according to claim 1, characterized in that: The lifting mechanism comprises a plurality of cylinders (24) evenly distributed and fixedly connected to the inner wall of the top of the silo tank (1); a sliding column (27) is slidably connected to the inner wall of the cylinder (24); a grinding disc (29) is fixedly connected to the bottom end of the sliding column (27); a first spring (25) is fixedly connected to the inner wall of the cylinder (24); the other end of the first spring (25) is rotatably connected to the sliding column (27); a guide column (28) is fixedly connected to the side wall of the sliding column (27); a spiral groove (26) is formed on the inner wall of the cylinder (24); and the guide column (28) and the spiral groove (26) are slidably connected.
4. The device for assisting the dispersion of non-uniform liquid injection according to claim 3, characterized in that: An extraction pipe (30) is embedded and fixedly connected to the inner wall of the grinding disc (29), and a plurality of pump bodies (31) are installed on the silo tank (1). The end of the extraction pipe (30) away from the grinding disc (29) successively penetrates the cylinder (24) and the inner wall of the silo tank (1) and is fixedly connected to the liquid inlet end of the adjacent pump body (31).
5. The device for assisting the dispersion of non-uniform liquid injection according to claim 4, characterized in that: The inner wall of the circular plate (6) is provided with a plurality of cavities (32); an end of the rotating shaft (8) away from the cam (16) is located inside the cavity (32); a rotating joint (33) is fixedly mounted on the end of the rotating shaft (8) away from the cam (16); the rotating joint (33) is fixedly connected to a connecting pipe (40); and an end of the connecting pipe (40) away from the rotating joint (33) sequentially penetrates the circular plate (6) and the inner wall of the silo tank (1) and is fixedly connected to the liquid outlet end of the adjacent pump body (31).
6. The device for assisting the dispersion of non-uniform liquid injection according to claim 5, characterized in that: A rectangular cavity (43) is formed on the inner wall of the partition (9), an ultrasonic probe (34) is installed through the inner wall of the rectangular cavity (43), a T-shaped hole (44) is formed on one end of the rotating shaft (8) close to the rotating joint (33), the T-shaped hole (44) is in communication with the rectangular cavity (43), and a solenoid valve (38) is installed on the inner wall of the partition (9).
7. The device for assisting the dispersion of non-uniform liquid injection according to claim 2, characterized in that: A motor (2) is installed on the top of the silo tank (1), and an output end of the motor (2) is fixedly connected to a stirring shaft (3). The stirring shaft (3) passes through the circular block (13) and the circular plate (6) in sequence and is fixedly connected to a spiral stirring paddle (4) and a scraper (5).
8. The device for assisting the dispersion of non-uniform liquid injection according to claim 1, characterized in that: An annular guide rail (22) is fixed to the inner wall of the annular cavity (10), an electric slider (23) is installed on the annular rack (12), the electric slider (23) and the annular guide rail (22) are slidably matched, the side wall of the circular block (13) is fixedly connected to a support plate (42), an electric push rod (41) is installed through the top wall of the silo tank (1), the movable end of the electric push rod (41) is fixedly connected to the support plate (42), the side wall of the partition (9) is symmetrically provided with grooves (35), the inner side wall of the groove (35) is embedded with an electromagnetic push rod (36), the sealing strip (37) is sealingly slidable inside the groove (35), and the movable end of the electromagnetic push rod (36) is fixedly connected to the sealing strip (37).
9. The device for assisting the dispersion of non-uniform liquid injection according to claim 1, characterized in that: A feed pipe (49) is fixedly connected through the top wall of the silo tank (1), and a discharge pipe (50) is fixedly connected through the bottom wall of the silo tank (1). The discharge pipe (50) is fixedly connected to a three-way control valve (48) via a first pipe (45). A second pipe (46) and a third pipe (47) are fixedly connected to the three-way control valve (48). The third pipe (47) is fixedly connected to the feed pipe (49) via a reflux pump.
10. A method for using an injection non-uniform liquid auxiliary dispersion device, comprising the injection non-uniform liquid auxiliary dispersion device according to any one of claims 1 to 9, characterized in that: The following steps are involved: S1, turning on the motor (2) to stir the bottom material to make it float, starting the electric push rod (41) and the electric slider (23) in sequence, causing the partition (9) to rotate ninety degrees and then become horizontal, and starting the electromagnetic push rod (36) to make the sealing strip (37) and the inner wall of the rectangular hole (7) contact each other; S2, the output end of the electric push rod (41) moves upward in the reverse direction, the filter plate (15) inside the auxiliary tube (14) filters the particulate solute mixed in the raw material liquid, the plugging column (18) plugs the filter holes of the filter plate (15), and the grinding disc (29) squeezes, crushes and rotates and grinds the particulate solute remaining on the filter plate (15); S3, the circular block (13) and the circular plate (6) are driven by the electric push rod (41) to move downward for a certain distance again, and the plurality of pump bodies (31), the plurality of ultrasonic probes (34) and the electromagnetic valve (38) are turned on to allow the raw material solution and the micro-solute to enter the rectangular cavity (43), and then the electromagnetic valve (38) is closed and the electric slider (23) is allowed to move for a certain period of time to disperse and dissolve the micro-solute in the rectangular cavity (43); S4, opening the solenoid valve (38) to discharge the solution after the micro-solutes are dispersed and dissolved into the lower part of the inner cavity of the silo tank (1) for mixing.
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